CLARIFICATIONS REQUIRED FROM SINOMA / TCDRI – OLD POINTS

POINTS DISCUSSED WITH SINOMA / TCDRI ON 12.02.2018

The points which are not attended by Sinoma in their revised Proposal are once
again reproduced below:

Sinoma: Sinoma has provided the partial information as available with them,
balance missing information shall be provided by Sinoma during the detail
engineering.
Mechanical and Process
Ref: Chapter-1: Scope of Work
1) Sinoma to confirm supply of any additional equipment, revision of specifications
within the battery limits of the order, if required, based on detailed engineering.
This needs to be accepted without any rider.
Sinoma Confirmed during meeting.
Sinoma to mention the same in revised proposal.
Added in scope of work.
2) Sinoma to consider Water Treatment Plant in their scope and provide details.
Bore well (4 nos.) construction shall be included in the Scope of Sinoma.
The Water Treatment Plant should be designed to produce RO water
having quality suitable for the requirement of CPP and Cement Plant.
For additional details, please refer common points already sent on
21.02.2018.
Sinoma has still mentioned Water Treatment Plant in “owner Scope” in
Chapter-1 “ Scope of work”. Even in Tech Spec. it has to be changed. We
require 1W + 1SB Water Treatment Plant.
Sinoma Agreed and modified.
3) Supplementary Soil & Geotechnical Investigation shall be in Sinoma Scope.
Sinoma confirmed to include the Soil Investigation in their scope.
Sinoma has still mentioned this in “owner Scope” in Chapter-1 “ Scope of
work”.
Agreed
Ref: Annexure-2 Heat Balance
Sinoma to revise heat balance as per comment given on “Chapter 4
Performance Guarantee Parameters
Sinoma Agreed to submit the same.
Revised Document not submitted yet.
Agreed.
Ref: Annexure-3 Technical Description (Process Part)
Raw Material characteristics

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 CLARIFICATIONS REQUIRED FROM SINOMA / TCDRI – OLD POINTS

1) Design margin of 15% shall be considered for Pyro-section. Sinoma to confirm.

Confirmed. Guarantee Production shall be 3000 TPD. Design of pyro-
section shall be done for 3450 TPD.
Sinoma to mention the same in revised proposal.
Agreed
Ref: Annexure-5.2 Mechanical Equipment List
Raw Material Handling Section
Raw Material Grinding Section
1) Provide reject hopper with extraction system after diverter 215SG41 to
collect the reject material for further handling.
Sinoma agreed to provide in revised proposal.
Partly accomplished. Final Rejects shall be stored in another bin (with
load cell / high level switch) provided with motorized slide gate at
bottom for loading in Truck.
Agreed
2) Provide Electric Hoist for maintenance of Bucket Elevator 216BE02.
Sinoma agreed to provide in revised proposal.
Still not provided
Agreed
3) Provide liners for Roll Press bin 216BI04.
Sinoma agreed to provide in revised proposal.
Still not provided
Agreed
4) Provide expansion joint between Roll Press and Roll Press Bin.
Sinoma agreed to provide in revised proposal.
Still not provided
Agreed
5) Material of construction for the for the followings:
a) Roller press CHF Surface
b) Roller Press tire
c) Roller Press shaft
Sinoma agreed to provide the above details in revised proposal.
Details still not provided
Agreed

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 CLARIFICATIONS REQUIRED FROM SINOMA / TCDRI – OLD POINTS

6) Hydraulic System for Rollers (216HU10): Provide standby Pump.

Sinoma agreed.
Additional pump provided. Mention that the same is standby.
Agreed
7) Centralized Lubrication Unit (216LU11): Provide standby Pump.
Sinoma agreed.
Sinoma to mention in revised proposal that 1 pump is hot standby.
Agreed
8) Main Drive (216DR08 & 09): Furnish Service factor, Motor Speed, type of
gear box.
Sinoma will check and provide the detail in revised proposal.
Motor speed and type of gear box still not mentioned.
Agreed
9) Separator (216SP01): Provide Rotor Dia., Rotor height, Max speed, speed
control range.
Sinoma will check will OEM and will provide the requested details in
revised proposal.
Details still not provided
Agreed
10) Separator (216SP01): Provide detail for Separator Drive, Gear Box
Lubrication and Separator Roller Bearing Grease lubrication system.
Sinoma agreed to provide.
Details still not provided
Agreed
11) 216CN16: Mention the efficiency of product collection cyclones. Also
mention the lining details.
Sinoma will check and provide detail in revised proposal.
Efficiency is mentioned as <=90% which is on lower side. Desired
efficiency is around 95%. Lining details still not provided.
Agreed

12) Provide a diverter after 314CV04 to divert the material from to hot dust bin /
Blending Silo as per operation.
Sinoma confirmed to provide a Chain Conveyor in revised Proposal.
Additional Diverter still not provided after 314CV04. Collected dust is
always first stored in hot dust bin and then transported to Blending
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 CLARIFICATIONS REQUIRED FROM SINOMA / TCDRI – OLD POINTS

Silo / kiln Feed, forcing the Hot dust bin feeding and extraction
equipments to operate all the time.
Dosing so, Sinoma can remove 321VA22 and 321VA23 provided on Air
slide 312AS11.
Agreed

Blending Silo to Kiln Feed

1) Blending Silo: Furnish blending efficiency.
SInoma will provide detail in revised proposal.
Not mentioned yet.
Agreed

Pyro-Section
1) Sinoma to confirm all Compensators / Expansion Joints in Riser Duct, Down
comer Duct, Material Chutes shall be provided in their scope.
Sinoma Agreed.
Needs to be mentioned in revised proposal also.

2) Sinoma to provide Guillotine Damper in T.A. Duct with slide gate for
cleaning.
Sinoma Agreed.
Not provided.
Agreed
3) 313PH01PC13 (Precalciner):
a) Provide Calciner cross section area in m2 (inside refractory)
b) Provide Calciner volume in m3 (inside refractory)
c) Provide Gas residence time (Coal/ Petcoke) in Sec
d) Provide fuel (Coal / Petcoke) residence time in Sec
e) Correct the moisture content as 3% max as given in tender.
Sinoma agreed to provide the details in revised proposal.
Sinoma is yet to provide the above details.
Agreed
4) There is no mention of Refractory for Pre-heater, Kiln etc in the Proposal,
which should be in Sinoma scope.

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 CLARIFICATIONS REQUIRED FROM SINOMA / TCDRI – OLD POINTS

Sinoma confirmed and will include in their revised proposal.

Sinoma is yet to provide the details in revised proposal.
Agreed

5) 316KI01 (Kiln):
a) Provide Specific volumetric loading of Kiln in tpd/m3
b) Provide Specific thermal loading of Kiln in Gcal/hrm2
c) Provide Kiln residence time in minute
d) Provide Kiln % filling at rated capacity
Sinoma agreed to provide details in revised proposal.
Sinoma is yet to provide the above details.
Agreed.
6) Material of construction for the followings:
a) Kiln Shell
b) Grate
Sinoma agreed to provide details in revised proposal.
Sinoma is yet to provide the above details.
Agreed
7) Furnish the shell thickness details in burning zone as well as minimum
thickness considered by Sinoma.
Sinoma agreed to provide details in revised proposal.
Sinoma is yet to provide the above details.
Agreed

8) Mention Size of Kiln Tyre and Support Rollers.

Sinoma agreed to provide details in revised proposal.
Sinoma is yet to provide the above details.
Agreed

9) Provide Details for Girth Gear and Pinion. Also provide Lubrication system
for Kiln Girth Gear.
Sinoma agreed to provide details in revised proposal.
Sinoma is yet to provide the above details.
Agreed

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 CLARIFICATIONS REQUIRED FROM SINOMA / TCDRI – OLD POINTS

10) Mention service factor and type of Gear Box for Kiln Drive (316DR02).
Sinoma agreed to provide details.
Type of gear box not mentioned.
Agreed .

11) Mention no. of grates and cooler efficiency.

Sinoma to agreed to consider IKN, Germany cooler. Sinoma will
provide the details for the same in the revised Proposal.
Sinoma is yet to provide the above details.
Agreed
12) Consider Centralized Lubrication system for Grate Cooler in the Proposal.
Sinoma shall consider the same.
Sinoma is yet to provide the above details.
Agreed
13) Furnish the details of Roll Crusher i.e. size of rollers, type of drive, rpm.
Sinoma will provide the details.
Sinoma is yet to provide the above details.
Agreed
14) Mention Water Spray System for Cooler in Proposal, if required.
Sinoma mentioned that no water spray is required. Sinoma to recheck
and confirm.
Water spray system for cooler still not provided.
Agreed
15) Sinoma to mention the amount of Power Generation through the Waste
Heat Recovery System, amount of waste heat available from Pre-heater
and Grate Cooler for Power Generation.
Sinoma agreed to provide the details in the revised proposal.
Sinoma is yet to provide the above details.
Agreed

Coal / Petcoke Handling and Grinding Section

1) Keep the capacity of the weigh feeder (613WF40) as 3 – 30 TPH. The Drive
for the Weigh feeder should be VFD.
Sinoma Agreed. Also increase the capacity of weigh feeder suitable
for the revised capacity of Coal Mill.

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 CLARIFICATIONS REQUIRED FROM SINOMA / TCDRI – OLD POINTS

Sinoma has mentioned capacity of Coal Mill as 25 TPH @ 125 R on 90

micron for HGI 50. The capacity of all up-stream and downstream
equipment should be selected for the maximum output the selected
mill can provide in S.A. Coal.
Agreed

2) Provide Shut-off safety damper and control damper at mill inlet.

Sinoma agreed.
Sinoma to confirm that 613SG46 is quick shut off safety damper. The
same should be mentioned in Tech Spec.
Agreed

3) Mill Main Drive: 613DR07: Mention type of Gear Box and its service factor.
Sinoma agreed to provide the detail.
Sinoma is yet to provide the above details.
Agreed
4) Mention material of construction for mill body, Grinding table and its liners,
Grinding Rollers and its liners. Also mention specific wear rate for liners.
Sinoma agreed to provide the details.
Sinoma is yet to provide the above details.
Agreed
5) Coal Mill separator 613SP06: Mention max speed and speed control range,
temperature of gas, pressure drop, details of gear box lubrication system,
details of separator roller bearings lubrication system.
Sinoma agreed to provide these details in the proposal.
Sinoma is yet to provide the above details.
Agreed

Coal / Petcoke Handling and Grinding Section

1) Provide Agitator / aeration system for the fine coal storage bins (614BI01 &
02). Also provide gas analsyer for these Storage Bins.
Sinoma will consider the same in revised proposal.
Not provided by Sinoma
Agreed
2) Mention the accuracy of the dosing system.
Sinoma will provide the details in their proposal.
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 CLARIFICATIONS REQUIRED FROM SINOMA / TCDRI – OLD POINTS

Detail not provided by Sinoma

Agreed
General Points:

1) All the Bag Filter Fans should have 15% margin over its respective bag filter
capacity.
Sinoma agreed.
Have done
2) Provide Slides gates below all bag filter hoppers.
Sinoma agreed.
Only shown in flow sheets. Not mentioned in technical Specifications.
Agreed
3) Provide damper at all Bag Filter Fan inlet, wherever not provided.
Sinoma agreed.
Sinoma has only shown dampers in flow sheet. All these dampers
should be motorized.
Agreed.

Additional Points discussed during meeting on 12.02.2018, which Sinoma

has to include in their revised Proposal:

1) Compressor Room: Consider Pressurization System so that dust should

not enter.
Not provided by Sinoma in revised proposal
Already considered . Shall be considered for blower room also.
2) Sinoma to provide the Provision of Feeding Limestone for CPP as per
scheme given in our Layout / Flow Sheet. Sinoma to consider twin
discharge L.S. Hopper, one outlet feeding to Raw Mill and other feeding
to CPP by the CPP Supplier.
Not provided by Sinoma in revised proposal
Agreed

Performance Guarantee

Sinoma to submit the Performance Guarantee as per the revised

Performance Guarantee Section of Tender Document submitted by the
Client.
Revised Document not provided by Sinoma in revised proposal.
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 CLARIFICATIONS REQUIRED FROM SINOMA / TCDRI – OLD POINTS

Refer to PG documents
Utilities:

1) Water Supply and Distribution System:

2) Fire Fighting System:

a) The speed of the various pumps should be <1500 rpm.

Not incorporated by SInoma
Agreed.
Sinoma to provide detail Flow sheets / Scheme with Tag Nos. for
easy understanding of the scheme proposed by them for various
utilities.
Sinoma agreed.
Not submitted by Sinoma
Agreed.

Deviation List

Point wise clarification mentioned in the lists attached.

Sinoma has not taken care of our remarks in their earlier deviation list. We are
once again giving remarks in their revised Deviation List attached herewith.
Refer to revised deviation list.

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