2006 User Conference

& Technology Fair

CENTUM CS 3000 Roadmap

Steve Lazok
Mgr Technical Solutions Support
Yokogawa Corporation of America
Dec 1, 2006
Topics
Yokogawa Technology
Innovations Fair &
User Conference

- Yokogawa and DCS

- Latest CENTUM CS 3000 evolution
- CENTUM CS 3000 roadmap

CS 3000 Roadmap
Nov/Dec 2006
Page 2
Centum Generation
Yokogawa Technology
Innovations Fair &
User Conference

31 years IA market experience in conception,

manufacturing, and Engineering for DCS

CENTUM CS CENTUM CS3000

EWS ICS PICS HIS

Vnet

10 MBPS
Dual Redundant 1993
Token Pass
PFCS
CENTUM V CENTUM-XL
BCV LFCS KFCS
EOPS ENGS
1998
COPS2
HF-Bus
COPSV

1MBPS
Dual Redundant
Token Pass
CENTUM
CFCS2 CFCD2 CFCS EFCD
COPS CFFS
F-Bus
1983 1988
250 KBPS
Dual Redundant
Token Pass A full guarantee of upward
CFCS CFCD compatibility
1975

CS 3000 Roadmap
Nov/Dec 2006
Page 3
CENTUM CS 3000 Revision history
Yokogawa Technology
Innovations Fair &
User Conference

2000 2001 2002 2003 2004 2005 2006 2007

2006/11
2006/1 R3.08
2005/2 R3.07
R3.06
2004/9
2003/9 R3.05
2002/9 R3.04
2001/9 R3.03
2001/1 R3.02
2000/6 R3.01 2004/6
Windows NT EOS
R2.20
Windows2000 WindowsXP 2003 Server Vista
2002/1 2003/5
2000 Server
2000/3

CS 3000 Roadmap
Nov/Dec 2006
Page 4
 • SIOS/Stardom Enhancement
CENTUM Evolution
Yokogawa Technology
Innovations Fair &
• Control Drawing Smart Parts User Conference

• CAMS
• PRM Integration with HIS
• FM Approval
• HMI Enhancements
for FIO & Vnet/IP R3.08
• SEM Enhancements Nov. ‘06
• Keycode Acquisition Tool
• StoryView Enhancements
R3.07
•Integrated Safety System Dec. ‘05
•New OPC Client Station (SIOS)
R3.06
•Total CS 1000 integration
•SEM support by Vnet/IP system Apr. ‘05
•INTools© data exchange R3.05
SW – Nov. ‘04
• FFCS R3.04 HW - Feb. ‘05
• GSGW •New control highway
• FIO Profibus-DP V1 R3.03 Jan.’04 •TSE based HMI
•Tag based OPC Client
• New FCS Jan.’03
R3.02 •HMI Improvements
• HART
• FDA support Jan.’02
• Windows XP
R3.01 May.’01 • Remote HMI
R2 • Windows2000
• Enhanced I/O solution.
Oct.’98 • New I/O • SEM
R1 CS3000 • Asset Management • LCD Solid Console
Dec.’97 • Redundant FF • Large capacity
CS1000 • FF HIST Compliant
CS 3000 Roadmap
Nov/Dec 2006
Page 5
Developments and priorities
Yokogawa Technology
Innovations Fair &
User Conference

• New control network (R3.05 – Vnet/IP)

• Remote HMI (R3.05 – HIS-TS)
• System integration (R3.06 – GSGW, SIOS)
• Scalability (R3.06 – AFV10D, CS 1000 integration)
• Improvement in field network tools (R3.06 – Device
Panel)
• Remote engineering (R3.06 VTSPortal)
• Operational Enhancements (R3.07 - IOP, Aut/Man)
• Look and Feel and Alarm Management (R3.08 and
beyond)

CS 3000 Roadmap
Nov/Dec 2006
Page 6
CENTUM Improvements
Yokogawa Technology
Innovations Fair &
User Conference

Industry oriented
Enterprise Connectivity
R3.01 Win2K Solutions
R3.03 WinXP
R3.08 CAMS Operation
• Remote Operation
HMI
HMI - Full-time
R3.05 GB Network - Part-time
Control Network
• Operation Assistance
R3.04 FFCS

R3.06 Integrated Controller

Controller
Safety System Control Network
• High-speed Ethernet Era
• Wide Geographical Areas
R3.01 FIO I/OSubsystem
I/O Subsystem
• Connectivity
• Security
R3.01 Red. FF, PRM
R3.02 HART Field
R3.04 DeviceNet, Profibus Field Devices
• Connectivity
• Visibility
• Predictibility
CS 3000 Roadmap
Nov/Dec 2006
Page 7
 Yokogawa Solutions – the DCS Platform
Yokogawa Technology
Innovations Fair &
User Conference

L2 Router
Bus 1
Network IEEE 802.3z gigabit Ethernet
Bus 2 Topology Star Network
Control Protocol UDP/IP (V-Net)
Vnet/IP Data Highway – Open Protocol TCP/IP
1 Gbps Cable Spec. 1000BaseTX, SX, LX, ZX
Field Control Unit (FCU) Distance 100 m to 5 Km (typical)
100,000 m (maximum)
Trans. Speed 1 Gbps
100 Mbps for Ethernet NICs
Remote I/O Bus – 2 WAN COTS routers
km max Time Synch. 1 msec (within domain)

Local FIO Node (FIO) Redundant Controllers &

Vnet/IP Communications
Maximum FIO Nodes / FCU
15 (includes the FCU node)
Redundant Node
Interface Units
Maximum Local FIO Nodes
10

Maximum Remote FIO

Nodes
Local FIO Node (FIO) Local I/O Bus – 128 Mbps
14/FCU - 8/remote bus line

Maximum Remote Bus Lines Redundant

4 redundant lines/ FCU Power
Supplies

CS 3000 Roadmap
Nov/Dec 2006
Page 8
R3.05 Major new features (1)
Yokogawa Technology
Innovations Fair &
User Conference

• Network Upgrade
– Vnet/IP – 1 GB Control and Information Network
– New Controller (ADV10D – like FFCS but with capacity for 15
nodes)
• Integration capability improvement
– Terminal Services Support for Remote HMI
• Look&Feel Improvements
– Right-click context menu
• Facilitates calling windows when the operator keyboard cannot be used,
such as in HIS TS environments. Right-clicking activates the context
menu which users can define and from which desired windows can be
opened quickly.
– Function (Fn) keys can be configured as function keys of operation
keyboard.
• System View icons
CS 3000 Roadmap
Nov/Dec 2006
Page 9
R3.05 Major new features (2)
Yokogawa Technology
Innovations Fair &
User Conference

• CS3000 Entry Class License

• Redundant GSGW
• Enhanced FF Functions
– The maximum number of the ALF111 modules installed
to a FFCS has been greatly increased from 8 to 30.
– Software download
• Official support of downloading firmware of Yokogawa’s
FOUNDATION Fieldbus devices
– Parallel processing for ALF111
• Greatly reducing the time period required to access parameters
from PRM
– PRM Plug-In Application (PIA)
• PRM’s support of Dresser’s PIA product (ValVue)
CS 3000 Roadmap
Nov/Dec 2006
Page 10
R3.06 Major new features (1)
Yokogawa Technology
Innovations Fair &
User Conference

• Integration capability improvement

– New safety system (ProSafe-RS) integration
– New interface station for non-Yokogawa control systems
SIOS (OPC Client station for system integration)
– SmartPlant® Instrumentation (INtools®) engineering
data exchange
– FF Enhancement (DevicePanel)
– Vnet/IP Controller support for Sequence of Events
(SEM)
– Total CS 1000 Integration
– Remote Operation and Monitoring - VTSPortal (HIS-
TSE)

CS 3000 Roadmap
Nov/Dec 2006
Page 11
R3.06 Major new features (2)
Yokogawa Technology
Innovations Fair &
User Conference

• HMI improvements
– Full-color bitmap display
– New background color for standard and control drawing windows
– Flexible trend pen assignment
• New device maintenance tool – Device Panel
– Online FOUNDATION Fieldbus (FF) commissioning and
maintenance support tool
• Can detect and configure FF devices.
• Block Instantiation (BI) can be executed without calling the FF builder.
• For device replacement the previous device’s parameters can be
downloaded to the new device by simple operation.
• For device software revision firmware upgrade is supported by software
download
– Device status information display
– FF device parameters setting
– Easy data equalization function between device itself and CS 3000
builder database.

CS 3000 Roadmap
Nov/Dec 2006
Page 12
Major new features R3.07 (1)
Yokogawa Technology
Innovations Fair &
User Conference

• PRM Integration with HIS

– Display a maintenance alarms from PRM on an HIS to utilize real-
time diagnostic information from field devices.
– Call Device Viewer from an operation guidance message in order to
refer to detailed field device information
• HMI Enhancements
– Tool chip hint on Tuning window
– Selective Block Mode Change Method (Aut/Man dialog or pulldown)
– Selective Confirmation Dialog Design
– System View Enhancement - Context Sensitive Menu
– Improvement to Tag Search window
– Trend pen assign on HIS (standardization)
– Displaying a I/O related builder from control drawing
– Tuning Parameter file conversion tool to CSV file
– Increased number of ID for Graphic Data Bind (x10)

CS 3000 Roadmap
Nov/Dec 2006
Page 13
Major new features R3.07 (2)
Yokogawa Technology
Innovations Fair &
User Conference

• SEM Enhancements
– Support “First in Trigger” type on Trip Report
– Support SQL Server 2000 SP4, and MSDE
– GUI for Database Back up and Restore
• Keycode Acquisition Tool
– Installed software and ID information for each HIS is
collectable from the "package acquisition" button of
the Software Configuration Viewer in the ENG
station.
– Facilitates software updates
• StoryView Document Enhancements
– Search from Search results
– Search multiple document files (PDF).
CS 3000 Roadmap
Nov/Dec 2006
Page 14
Latest release R3.08
Yokogawa Technology
Innovations Fair &
User Conference

• Control Drawing Link Parts

– Standard Builder software integrate a Library for
Typical ( generic)
• SIOS ( OPC gateway) enhancement
– specific software to connect Stardom FCN/FCJ to
Centum CS 3000
• Consolidated Alarm Management System
(CAMS)
– Based on EEMUA 191
– Help the operator to Monitor a plant through a
dedicated customized windows

CS 3000 Roadmap
Nov/Dec 2006
Page 15
What’s on SIOS?
Yokogawa Technology
Innovations Fair &
User Conference

• ‘System Integration OPC Client Station’

– Reciprocal interaction to other systems
CS 3000 Tag Name Space OPC Space Outer Space

Other networks
FCS OPC interface
HIS PLC_A
FCS
Vnet/ IP
DCS_B

FCS
DCS_C

PLC_D
SIOS
CS 3000 Roadmap
Nov/Dec 2006
Page 16
Main objective
Yokogawa Technology
Innovations Fair &
User Conference

• To incorporate other systems with CS 3000,

similar manner regarding the operation is required.
– Achieved with shadowing function.

CS 3000 Roadmap
Nov/Dec 2006
Page 17
Enhancement (Solution)
Yokogawa Technology
Innovations Fair &
User Conference

• No more extra tag consumption

• Seamless connectivity with STARDOM

All associated DA assembled into a group as Tag

STARDOM 100,000 100,000 SIOS Enhanced

Tag Tag

CS 3000 Roadmap
Nov/Dec 2006
Page 18
Example on new SIOS Integration
Yokogawa Technology
Innovations Fair &
User Conference

Central Control Room

CS3000 HIS

Stardom
Backbone Network:
1Gbps Ethernet
SIOS

FFCS
FCN High speed control
Geographically distributed control
Layer 2 Switch
Vnet/IP (1Gb) Bus-1 100Mbps Switching HUB
TCP/IP (100Mb)
Vnet/IP (1Gb) Bus-2 TCP/IP (100Mb) Wireless

CS 3000 Roadmap
Nov/Dec 2006
Page 19
SmartParts?
Yokogawa Technology
Innovations Fair &
User Conference

• To register the drawing part

– As a component, comprised of functional blocks.

• To instance the component

– By simple Drag and Drop to control drawings.

• To keep concurrency thru a Project

– Between repository and instances mutually.

• Built in std. builder function, Not option.

– Whoever wants, can use it.

CS 3000 Roadmap
Nov/Dec 2006
Page 20
SmartParts Consists Of:
Yokogawa Technology
Innovations Fair &
User Conference

1. Typical Manager Window

– It is window to manage all Typical (SmartParts).
– All Typical registered are shown in a list.

2. Typical Update Dialog box

– Typical update searches necessary Typical objects
and update automatically in the control drawing.

3. Typical Editor
– Editor function for details of each Typical and
Typical object.
• Typical editor sets real tag name, SH/SL, etc

CS 3000 Roadmap
Nov/Dec 2006
Page 21
What we see regarding SmartParts?
Yokogawa Technology
Innovations Fair &
User Conference

Typical Update
Dialogue box
Typical Manager
Window

Typical Editor

CS 3000 Roadmap
Nov/Dec 2006
Page 22
Workflows (1)
Yokogawa Technology
Innovations Fair &
User Conference

• Reposit Typical
– Draw loops on a
control drawing.

– Drag and Drop

a targeted parts and
links on Typical
manager.

– Set Typical name

and attribute on
property window.

Typical list area

CS 3000 Roadmap
Nov/Dec 2006
Page 23
Workflows (2)
Yokogawa Technology
Innovations Fair &
User Conference

• Instance Typical
– Pick up ‘Typical’
from the list on
Typical manager.

– Drag and Drop on

control drawing.

– Configure Typical
object by Typical
editor.

– Generation

CS 3000 Roadmap
Nov/Dec 2006
Page 24
Workflows (3)
Yokogawa Technology
Innovations Fair &
User Conference

• Revise Typical
composition
– Pick up Typical from
Typical manager
(repository).

– Edit the loop on

temporary control
drawing.

– Drag and Drop again

to Typical manager
window.

– Configure again
‘Typical’ accordingly.

CS 3000 Roadmap
Nov/Dec 2006
Page 25
Workflows (4)
Yokogawa Technology
Innovations Fair &
User Conference

• Bulk Update
– Call Typical
manager window.

– As per a list of
Typical in use,
choose target
Typical.

– Invoke updating
and Generation.

CS 3000 Roadmap
Nov/Dec 2006
Page 26
CAMS - Key innovative features
Yokogawa Technology
Innovations Fair &
User Conference

• The world’s first consolidated real-time alarm system

is developed.
– Adopting guidelines from EEMUA No.191

• Various alarm and event sources are integrated

– CS 3000, ProSafe-RS (except SOE) from Vnet and Vnet/IP
– PRM, STARDOM from OPC A&E

• Inductive interface for operator is introduced.

– Showing what was on the plant or shall be done by operator.
– No more changing other than this, simply to facilitate.

• Alarm testing function is equipped.

– to debug for additional alarm configuration, not design.

CS 3000 Roadmap
Nov/Dec 2006
Page 27
Window integration
Yokogawa Technology
Innovations Fair &
User Conference

Before After
<HIS1> Refined!
Messy windows,
flooding alarms New alarm display

<HIS1><HIS2>… <PRM client>

System alarm Maintenance alarm
Process alarm
Ope-guide
:

Single display
provides all

CS 3000 Roadmap
Nov/Dec 2006
Page 28
CENTUM CS 3000 and the future
Yokogawa Technology
Innovations Fair &
User Conference

Production Management
• Simple and standard interface with
real time Management System
• based on XML ,MIMOSA , OPC UA 2009-2010
HMI
• Function Enhancement by Horizontal and
Vertical Integration
• Intelligent Alarm Management
• Enhancement of Trending 2008-2009
• Direct Interface to third party equipment
• New display design for better user friendly
operation and on line help
Engineering & Field-Network
• Integrated Engineering workshop
• More flexible I/O system with
2007-2008
enhancement of wireless communication

CONTROLLERS
2006 • Enhance the scope of process automation
R3.08 • Fast controller, Enhanced CPU performance
• 1st step of wireless communication

Innovation + Integration the way for Operational excellence

CS 3000 Roadmap
Nov/Dec 2006
Page 29
Future architecture
Yokogawa Technology
Innovations Fair &
User Conference

HIS-TS EWS HIS PRM Control

Room
Remote
HMI
Vnet/IP
SCADA Control Control Safety

Plant Floor

LAN LAN
Wireless
Profibus-DP
Intelligent
Linking Device
H1 HART

Optical
Sensor

CS 3000 Roadmap
Nov/Dec 2006
Page 30
 Yokogawa Technology
Innovations Fair &
User Conference

Sustainable Architecture
Continuous Improvement

CS 3000 Roadmap
Nov/Dec 2006
Page 31