CERT
BELT WATCH
EN ISO 9001 : 2000
Certificate : 04 100 9600 155 - E3
SOPHISTICATED 2-WIRE SYSTEM
TO MONITOR CONVEYOR SAFETIES
APPLICATION
Pull Cord & Belt Sway Switches are
installed along the conveyor to provide
safety against malfunctioning.
Modern complex bulk material conveying
systems contain a large number of belts
having considerable lengths, involving
hundreds of safety switches. Checking out
the actuated switch for rectifying and
putting the system back into operation,
therefore, becomes a long drawn out
process resulting in huge production loss.
While some relief was provided by
indicating flags or lamps fitted on the
individual switches, it was imperative to
provide an arrangement to enable the
operator in the remote control room to
know immediately the location of the
“operated” switch.
So far, this was being achieved by providing
the “Diode Plates” inside the switches to
identify the location of the “operated”
switch by audio-visual display in the control
room with suitable control circuitry.
The biggest disadvantage of this system
was the necessity to lay multi-core cable
along the conveyor. More the number of
switches, more was the number of diodes
per switch & consequently more number of
cores in the cable. The cost of such multi-
core cable matched or even exceeded that
of the safety switches themselves.
Jayashree has now introduced “BELT
WATCH” - the sophisticated monitoring
system that is simple, cost effective and
most importantly - highly reliable.
 MODEL BW-7011 & BW-7051
CONNECTED ACROSS ‘NC’ CONTACTS OF SAFETY SWITCHES
RED

RD RD RD RD RD RD
RD
SM1 SM2 SM3 SM4 SM58 SM59 SM60
TM
BK GN BK GN BK GN BK GN BK GN BK GN BK GN
BK

BLACK S1 S2 S3 S4 S58 S59 S60

RD = RED SM = SENSOR MODULE (TYPE-BW-7011).

BK = BLACK TM = TERMINATION MODULE (TYPE-BW-7051).
GN = GREEN S = SWITCH CONTACT (`NC') OF PULL CORD / BELT SWAY SWITCH.
CONTROL OUTPUT
SUPPLY
MODEL BW-7012 & BW-7052
CONNECTED ACROSS ‘NO’ CONTACTS OF SAFETY SWITCHES
2-WIRE FIELD
BUS FROM CONV.
RED

RD RD RD RD RD RD RD RD
BU BU BU BU BU BU BU

SM58

SM60
SM59
SM1

SM3
SM2

SM4

TM
BK BK BK BK BK BK BK BK
S1 S2 S3 S4 S58 S59 S60

BLACK

SYSTEM KEY COMPONENTS B. SENSOR MODULES (NODES) BW7011& BW7012

The modules have compact sleek epoxy potted polymer
A. MASTER CUM DISPLAY UNIT
enclosures for easy accommodation inside the switch
B. SENSOR MODULES housing.
C. TERMINATION MODULES Model BW7011- To be connected across NC contacts of
D. CONTROL PANEL safety switches for providing remote position indication for
short conveyors having upto 60 Nodes.
These components are designed in several varieties to
meet different levels of sophistication that the customer BLACK
may ask for.
RED
BW7011 25

A. MASTER CUM DISPLAY UNIT

GREEN
Models BW7061A- BW7061B 46

FEATURES
12
v Model BW7061A to communicate with Sensor modules
BW7011 to provide standard arrangement for short SENSOR MODULE TYPE - BW-7011
conveyors having upto 60 NOS. of safety switches.
v Model BW7061B to combine with Sensor Modules
Model BW7012- An addressable module for connection
BW7012 for monitoring upto 250 Nos. of safety switches
across NO or NC contacts of safety switches and
on long conveyors.
recommended for longer conveyors having upto 250
v Highly compact enclosure suitable for flush mounting with Nodes.
an easy read "one inch, seven segment" display screen.
This model has added advantage of monitoring more than
v "One per conveyor" structure.
one conveyor with a common Master Cum Display unit if
v Built-in Trip contact trip command is not required.
v Auto change over design to retain trip contact in action
even in case of master failure. LINE VOLTAGE
RED
BLACK
v Various PC/PLC connectivities. GND
GREEN
NC
v Robust design to withstand aggressive environment and BLUE
41.5
NO
provide immunity against EMI/EMC interference. WHITE BW7012 54c/c
EXTERNAL INPUT
64

Ø3.3, 2 HOLES CSK TO Ø6. = =

44
50.5

5 8
110 15
129 TERMINALS

MASTER CUM DISPLAY UNIT TYPE:-BW-7061 SENSOR MODULE TYPE - BW-7012

1 2 3 4 5 6 7 8 9 10 11 12
IMPORTANT FEATURE
48.5 44
24 23 22 21 20 19 18 17 16 15 14 13

In case of total failure of the Master Unit, the two wire

bus interconnecting the modules can be diverted to PLC
97 91
109 so that the safety tripping of the conveyor is ensured
FRONT SCREEN TERMINAL DETAILS thereby allowing the handling system to continue
operation.
 This redundancy is a very valuable feature preventing OPERATION
production loss by allowing continued safe operation of The Master cum Display Unit is incorporated in a control
the bulk material conveyor installation in spite of panel together with power supply & other auxiliary switchgear.
electronic component failure. The control panel is located either at the head of the conveyor
or in the conveyor control room.
C. TERMINATION MODULES The appropriate models of Sensor Modules are inserted one in
Models BW7051 & BW7052 each Pull Cord and/or Belt Sway Switch along the conveyor
Model BW7051 is to be used in conjunction with Sensor and connected across NC or NO contacts of the safety switch
Modules BW 7011. as per system design specifications.
The Sensor Modules are inter connected with the Master Cum
Display Unit in the control panel through a two core armoured
BLACK
BW7051 25
control cable with copper conductor.
RED For short distances the conductor size can be 1.5 sq.mm.
whereas for longer conveyors having more than 500 metre
46
length the preferred size is 2.5 sq.mm.
The Termination Module is located just after the last switch of
12 the conveyor and connected as shown in the typical
schematic diagram.
TERMINATION MODULE TYPE - BW-7051
A typical schematic control circuit layout is an illustration of
the principle of operation. The Master Cum Display Unit and
Model BW7052 is to be used in conjunction with Sensor the Sensor & Termination modules operate on 24V DC supply.
Modules 7012. An auxiliary Power Supply Unit is used in the control panel to
accept an input supply voltage of 110/240 V, single phase-
These modules are connected in the two wire control bus
50Hz and provide 24 V DC output for Master Cum Display
just after the last safety switch, as shown in the
Unit and Sensor Modules.
schematic diagram.
The Master Cum Display Unit communicates with the Sensor
Modules and detects the position of the operated switch and
shows the position No. on- "1 inch seven segment" display
LINE VOLTAGE
RED screen. The Master Unit also displays the positions in cyclic
manner if more than one switch are actuated. The Master
41.5
BLACK Unit also detects and displays open circuit or short circuit in
GND
BW7052 54c/c the two wire control bus and issues "All Healthy" signal as &
64 when no switch is actuated.
The Master also provides a potential free trip contact to serve
as tripping command for the conventional electromechanical
Ø3.3, 2 HOLES CSK TO Ø6. = =
control system.
50.5 Connectivity with PLC and/or PC is also provided.
The above describes the standard Belt Watch System as
5 8
15 applied to a given conveyor.
In practice, the system design is optimized for each
TERMINATION MODULE TYPE - BW-7052 installation, to provide maximum operational flexibility &
reliability.

D. CONTROL PANEL
The Control Panel has sheet metal enclosure to
accommodate the Master Cum Display Unit together with GLAND PLATE.
BUZZER

auxiliary switchgear to provide a stand alone Belt Watch 208

system for remote position indication.

MASTER CUM
As per the user’s choice, the panel can have following DISPLAY UNIT
TOGGLE SWITCH

executions. 300 Ø10,4 HOLES

382
v Panel in bracket mounting sheet metal enclosure to IP 55 ON/OFF 355c/c
FOR MOUNTING.

grade of protection to monitor a single conveyor. This is SWITCH

installed at the head of the conveyor.
RED LAMP
v Panel in Bracket/Floor mounted sheet metal enclosure to MCB
400
IP55 grade of protection to monitor a group of conveyors. RELAY
This may be installed in a location suitable for the group. POWER
SUPPLY 360c/c
v Floor mounted central control panel in sheet metal
enclosure to IP31 grade of protection to monitor all the 424.5

conveyors of the material handling installation. POWER ON

This is to be located in the central operator control room. SWITCH
BUS FROM CONV.
CONTROL SUPPLY

05 NOS. M16x1.5P CABLE

SPACER
TRIPE CONTACT
2-WIRE FIELD
110V, 50Hz

ENTRIES. 3 NOS. SINGLE

TERMINAL STRIP
FOR PCS

COMPRESSION TYPE CABLE

GLANDS & 2 NOS. WITH
PLASTIC PLUG.

TYPICAL CONTROL PANEL

 CONFIGURATION
The system can be offered in three basic configurations :
1. A Control Panel for each conveyor, incorporating the
Master Cum Display Unit, Power Supply, and other
auxiliary switchgear. This is designed for installing at
the head of the conveyor.
2. A Control Panel as above however suitable for
monitoring a group of conveyors. This is to be installed
at a convenient location to suit site supervision.
3. A Central Control Panel to monitor the safety switches
on all the conveyors of a material handling installation.
This is installed in the main control room.
A special software (E Switch) is available for PC
connectivity with the control panel. This software enables
the PC to display the operated switch status and history.
More details of this software are available on request.
For all the above configurations the Sensor Modules are to
be placed one in each safety switch and the Termination
Module at the end of each 2-core control cable.
A single master cum display unit with a single two core
control cable is adequate for connecting all the safety
switches (Pull Cord as well as Belt Sway Switches) of a
given conveyor if position indication or indication as well
as tripping command on actuation of either type of safety
switch is desired.
However, if separate tripping commands for Pull Cord
Switch and Belt Sway switch are desired, two Master Units
and two control cables per conveyor are a must. In this
case the system cost practically doubles.

ORDERING INFORMATION

l No. & Lengths of conveyors. l Connectivity a. To PLC

l No. of Pull Cord & Belt Sway Switches per conveyor.
with Choice of Mod Bus protocol
b. To PC with E Switch software for display
l Configuration a. One panel per conveyor & record.
Or
l Parallel outputs a. Potential free contact for conventional
b. One panel per group of conveyors.
Or electromechanical System
c. Central control panel for entire installation. b. Binary O/P
c. 4-20 mA O/P
l Operation a. Display
l Control Supply a. 110V-50 Hz
b. Display with common trip command for
Pull Cord & Belt Sway switches Or
c. Display with separate trip commands for b. 240 V- 50 Hz
Pull Cord & Belt Sway switches Or
c. Any other

JAYASHREE ELECTRODEVICES PVT. LTD.

AKASH GRAPHIC 2544 8775

Regd. Office : Works :

101, Prabodhan Apartment, 64/9 Erandwane, Pune - 411 004. India W1, F-2 Block, M.I.D.C. Pimpri, Pune - 411 018. India.
Tel : +91 20 2543 7736. Fax : +91 20 2543 7253. Tel : +91 20 27472873, 27474289. Fax : +91 20 30681326
E-mail : jayashree_ho@vsnl.net E-mail : jeremon@jayashree-electrodevices.org
Web : www.jayashree-electrodevices.com

Belt-1000-05-08
 CERT
EN ISO 9001 : 2000
Certificate : 04 100 9600 155 - E3

BELT WATCH
Latest addition to family
Model BW 7061DU
Dual channel Master-Cum-Display Unit

Features :
l Provides two channels per conveyor l Separate trip contacts for Pull Cord & Belt Sway
One for sensing all Pull Cord Switches Switches.
Other for sensing all Belt Sway Switches l Auto changeover design to retain trip contacts in
l Communicates with upto 60 Nos.of Sensor action even in case of Master failure.
Modules Type BW 7011 per channel. l Various PLC/PC connectivities.
l Distinct display of Pull Cord & belt Sway Switches l Robust design to withstand aggressive
on the common window. environment and provide immunity against
l Compact 96x72 enclosure for flush mounting on EMI/EMC interference.
panel door providing 1”-seven segment display.

BELT WATCH PANEL

BW 7061DU

MODEL BW 7011 & BW 7051

CONNECTED ACROSS `NC' CONTACTS OF PULL CORD SWITCHES
RED
RD RD RD RD RD RD
RD
SM1 SM2 SM3 SM58 SM59 SM60
TM
BK GN BK GN BK GN BK GN BK GN BK GN
BK
110/240V, 50Hz TRIP CONTACT
CONTROL SUPPLY FOR PLC BLACK S1 S2 S3 S58 S59 S60

RD = RED SM = SENSOR MODULE (TYPE-BW-7011).

BK = BLACK TM = TERMINATION MODULE (TYPE-BW-7051).
2-WIRE FIELD GN = GREEN S = SWITCH CONTACT (`NC') OF PULL CORD / BELT SWAY SWITCH.
BUS FROM CONV.
CONNECTED ACROSS `NC' CONTACTS OF BELT SWAY SWITCHES
RED
RD RD RD RD RD RD
RD
SM1 SM2 SM3 SM58 SM59 SM60
TM
BK GN BK GN BK GN BK GN BK GN BK GN
BK

BLACK S1 S2 S3 S58 S59 S60

SWITCH NUMBER. TERMINALS

1 2 3 4 5 6 7 8 9 10 11 12
67.5
24 23 22 21 20 19 18 17 16 15 14 13

73 25 26 27 28 29 30 31 32

97 110 91

FRONT SCREEN 129 109

LETTER TERMINAL DETAILS

P-PULL CORD SWITCH
B-BELT SWAY SWITCH
DUAL MASTER CUM DISPLAY UNIT TYPE : BW 7061DU