FOR APPROVAL

0 23.10.2018 US JSR VMS FOR APPROVAL

Rev Date Prepared Checked Approved Details of Revision
Owner
UTTAR PRADESH RAJYA VIDYUT UTPADAN NIGAM LIMITED
(A UP Government Undertaking)
Owner’s
Engineer
DEVELOPMENT CONSULTANTS PRIVATE LIMITED, KOLKATA
Contractor
DOOSAN POWER SYSTEMS INDIA PVT. LTD

Supplier

LLOYD INSULATION (INDIA) LIMITED

NEW DELHI
Project

OBRA “C” 2x660 MW THERMAL POWER EXTENSION PROJECT

Date Name Title

(DD.MM.YYYY) Project Code
DP16004
Prepared 23.10.2018 US

UAS Code
Checked 23.10.2018 JSR FF05
Design Calculation (Pressure Drop Unit Code
Approved 23.10.2018 VMS 90
Calculation) of MVW Spray System
Vetted by for TP (JT-10) & Associated KKS Code
DD.MM.YYYY
AE (DHIC) SGC
Conveyor-TBC-1A/1B
Reg. No.
Package / Eqp. Name 111058
Rev.
FIRE DETECTION & PROTECTION SYSTEM
0
DOCUMENT NUMBER:
DP16004-FF05-90SGC-111058 Page-No.
Supplier Document No.
01 of 22
LIIL-JI5911-M-CAL-038

THIS DOCUMENT IS THE PROPERTY OF DOOSAN POWER SYSTEMS INDIA PVT. LTD. IT IS NOT TO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO THE COMPANY.
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

=====================================================================================================================
PIPENET SPRAY/SPRINKLER MODULE
======================================================================================================================
VERSION 1.8
======================================================================================================================
Results for : PRESSURE DROP CALCULATION OF MVWS SYSTEM FOR JT-10
Licence Owner from key: Lloyds Insul
======================================================================================================================
12:25 on 20-Oct-2018

CONTROL INFORMATION
-------------------
Convergence accuracy = 1.00E-03
Maximum no. of iterations = 50
Elevation Check Tolerance = 0.50 metres
Warnings Control Option = 2
****** Diagnostic level = 2

FLUID SYSTEM
------------

Fluid Class = 1 (Liquid )

Density = 998.2 kg/cu.m
Viscosity = 1.0000E-03 Pa.s

DESIGN INFORMATION
------------------

Water spray System

Pipe Materials are :
Pipe Type Lining Type Thickness(milli.m.)

9 -- IS-1239 Not Lined

10 -- IS-3589 Not Lined

Design to NFPA 2013 Rules

Using the Hazen-Williams Equation

AVAILABLE PIPE SIZES AND MAXIMUM VELOCITIES USED FOR PIPE SIZING
----------------------------------------------------------------

IS-1239 IS-3589
Not lined Not lined

Nom.Bore Act.Diam Max.Vel. Nom.Bore Act.Diam Max.Vel. Nom.Bore Act.Diam Max.Vel.

(milli.m.) (milli.m.) (m/sec ) (milli.m.) (milli.m.) (m/sec ) (milli.m.) (milli.m.) (m/sec )
---------------------------------------------------------------------------------------------------------------------

25.0000 26.9000 8.0000 25.0000 Not acceptable

32.0000 35.6000 8.0000 32.0000 Not acceptable
40.0000 41.5000 8.0000 40.0000 Not acceptable
50.0000 52.5000 8.0000 50.0000 Not acceptable
65.0000 68.1000 8.0000 65.0000 Not acceptable
80.0000 80.0000 9.0000 80.0000 Not acceptable
100.0000 104.1000 9.0000 100.0000 Not acceptable
150.0000 154.3000 9.0000 150.0000 Not acceptable
200.0000 Not acceptable 200.0000 207.0000 8.0000

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 2 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

PIPE CONFIGURATION
------------------

Pipe Label Input Node Output Node Nom.Bore Length Elevation C Fitt.eq.lnth
(milli.m.) (metres ) (metres ) Factor (metres )
---------------------------------------------------------------------------------------------------------
1 1 2 150.0 5.000 2.500 100.00 6.791
2 2 3 200.0 65.00 60.50 100.00 20.46
3 3 4 150.0 8.370 0.000 100.00 12.71
4 4 5 25.00 2.200 0.000 100.00 1.140
5 4 6 32.00 0.8000 0.000 100.00 1.402
6 6 7 32.00 3.000 0.000 100.00 0.000
7 7 8 25.00 3.000 0.000 100.00 0.000
8 4 9 100.00 2.750 0.000 100.00 0.000
9 9 10 25.00 2.200 0.000 100.00 1.140
10 10 11 25.00 3.000 0.000 100.00 0.000
11 9 12 50.00 0.8000 0.000 100.00 2.179
12 12 13 40.00 3.000 0.000 100.00 0.000
13 13 15 40.00 1.500 0.000 100.00 0.000
14 15 14 25.00 1.500 0.000 100.00 0.000
15 15 16 32.00 3.000 0.000 100.00 1.402
16 16 17 25.00 1.500 0.000 100.00 1.140
17 16 18 25.00 1.500 0.000 100.00 0.000
18 9 19 100.00 3.000 0.000 100.00 0.000
19 19 20 25.00 0.8000 0.000 100.00 1.140
20 19 21 40.00 2.200 0.000 100.00 1.859
21 21 22 40.00 1.900 0.000 100.00 0.000
22 22 23 25.00 1.100 0.000 100.00 0.000
23 22 24 32.00 2.650 0.000 100.00 1.402
24 24 25 25.00 1.500 0.000 100.00 1.140
25 24 26 25.00 1.500 0.000 100.00 0.000
26 19 27 80.00 2.650 0.000 100.00 0.000
27 27 28 40.00 0.8000 0.000 100.00 1.859
28 28 29 40.00 3.000 0.000 100.00 0.000
29 29 30 32.00 3.000 0.000 100.00 0.000
30 30 31 25.00 2.850 0.000 100.00 0.4561
31 27 32 80.00 2.800 0.000 100.00 0.000
32 32 33 25.00 0.8000 0.000 100.00 1.140
33 33 34 25.00 3.000 0.000 100.00 0.000
34 32 35 25.00 2.200 0.000 100.00 1.140
35 35 36 25.00 3.000 0.000 100.00 0.000
36 32 37 80.00 1.200 0.000 100.00 6.925
37 37 38 25.00 2.200 0.000 100.00 1.140
38 38 39 25.00 3.000 0.000 100.00 0.000
39 37 40 25.00 0.8000 0.000 100.00 1.140
40 40 41 25.00 3.000 0.000 100.00 0.000
41 55 42 50.00 2.700 0.000 100.00 2.179
42 42 43 40.00 3.000 0.000 100.00 0.000
43 43 44 32.00 3.000 0.000 100.00 0.000
44 55 45 32.00 0.3000 0.000 100.00 1.402
45 45 46 32.00 3.000 0.000 100.00 0.000
46 55 47 150.0 3.000 0.000 100.00 0.000
47 47 48 32.00 0.3000 0.000 100.00 1.402
48 48 49 32.00 3.000 0.000 100.00 0.000
49 47 50 50.00 2.700 0.000 100.00 2.179
50 50 51 40.00 3.000 0.000 100.00 0.000
51 51 52 32.00 3.000 0.000 100.00 0.000
52 47 53 150.0 3.000 0.000 100.00 0.000
53 53 54 32.00 0.3000 0.000 100.00 1.402
54 3 55 200.0 18.19 7.000 100.00 13.00
55 54 56 32.00 3.000 0.000 100.00 0.000
56 53 57 150.0 2.475 0.000 100.00 0.000
57 57 58 32.00 0.3000 0.000 100.00 1.402
58 58 59 32.00 3.000 0.000 100.00 0.000
59 57 60 100.00 2.800 0.000 100.00 14.24
60 60 61 50.00 2.975 0.000 100.00 1.090
61 61 62 40.00 3.000 0.000 100.00 0.000
62 62 63 32.00 3.000 0.000 100.00 0.000
63 60 64 50.00 0.5000 0.000 100.00 0.000
64 64 65 40.00 3.000 0.000 100.00 0.000
65 65 66 32.00 3.000 0.000 100.00 0.000
66 60 67 50.00 3.150 0.000 100.00 1.090
67 67 68 40.00 3.000 0.000 100.00 0.000

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 3 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

PIPE CONFIGURATION
------------------

Pipe Label Input Node Output Node Nom.Bore Length Elevation C Fitt.eq.lnth
(milli.m.) (metres ) (metres ) Factor (metres )
---------------------------------------------------------------------------------------------------------

68 68 69 32.00 3.000 0.000 100.00 0.000

69 57 70 100.00 2.650 0.000 100.00 0.000
70 70 71 32.00 0.3000 0.000 100.00 1.402
71 71 72 32.00 3.000 0.000 100.00 0.000
72 70 73 100.00 2.700 0.000 100.00 0.000
73 73 74 32.00 0.3000 0.000 100.00 1.402
74 74 75 32.00 3.000 0.000 100.00 0.000
75 73 76 50.00 2.700 0.000 100.00 2.179
76 76 77 40.00 3.000 0.000 100.00 0.000
77 77 78 32.00 3.000 0.000 100.00 0.000

PIPE FITTINGS
-------------

Pipe Number x Type Equivalent Length

Label (metres )
----------------------------------------------------------------------------------------------------
1 2 x 2 3.067 1 x 5 0.6572
2 2 x 2 4.333 1 x 5 0.9629 1 x 6 10.83
3 2 x 2 3.067 1 x 4 6.572
4 1 x 4 1.140
5 1 x 4 1.402
9 1 x 4 1.140
11 1 x 4 2.179
15 1 x 4 1.402
16 1 x 4 1.140
19 1 x 4 1.140
20 1 x 4 1.859
23 1 x 4 1.402
24 1 x 4 1.140
27 1 x 4 1.859
30 1 x 2 0.4561
32 1 x 4 1.140
34 1 x 4 1.140
36 4 x 2 1.731
37 1 x 4 1.140
39 1 x 4 1.140
41 1 x 4 2.179
44 1 x 4 1.402
47 1 x 4 1.402
49 1 x 4 2.179
53 1 x 4 1.402
54 3 x 2 4.333
57 1 x 4 1.402
59 4 x 2 2.373 1 x 4 4.745
60 1 x 2 1.090
66 1 x 2 1.090
70 1 x 4 1.402
73 1 x 4 1.402
75 1 x 4 2.179

Fitting types are :

1 -- 45 Deg Elbow
2 -- 90 Deg Standard Elbow
3 -- 90 Deg Long Radius Elbow
4 -- Tee or Cross (Flow Turned Thro 90 Deg)
5 -- Gate Valve
6 -- Swing Check Valve
7 -- Non-Return Valve
8 -- Ball Valve
9 -- Butterfly Valve

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 4 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

NOZZLE CONFIGURATION
--------------------

Nozzle Input Nozzle K-Factor Req Flow Min Press Max Press
Label Node Type (lit/min ) (kg/cm2 G) (kg/cm2 G)
---------------------------------------------------------------------------------------------------
1 75 1 64.0000 75.7260 0.14000E+01 0.35000E+01
2 74 1 64.0000 75.7260 0.14000E+01 0.35000E+01
3 76 1 64.0000 75.7260 0.14000E+01 0.35000E+01
4 77 1 64.0000 75.7260 0.14000E+01 0.35000E+01
5 78 1 64.0000 75.7260 0.14000E+01 0.35000E+01
6 72 1 64.0000 75.7260 0.14000E+01 0.35000E+01
7 71 1 64.0000 75.7260 0.14000E+01 0.35000E+01
8 59 1 64.0000 75.7260 0.14000E+01 0.35000E+01
9 58 1 64.0000 75.7260 0.14000E+01 0.35000E+01
10 67 1 64.0000 75.7260 0.14000E+01 0.35000E+01
11 68 1 64.0000 75.7260 0.14000E+01 0.35000E+01
12 69 1 64.0000 75.7260 0.14000E+01 0.35000E+01
13 66 1 64.0000 75.7260 0.14000E+01 0.35000E+01
14 65 1 64.0000 75.7260 0.14000E+01 0.35000E+01
15 64 1 64.0000 75.7260 0.14000E+01 0.35000E+01
16 61 1 64.0000 75.7260 0.14000E+01 0.35000E+01
17 62 1 64.0000 75.7260 0.14000E+01 0.35000E+01
18 63 1 64.0000 75.7260 0.14000E+01 0.35000E+01
19 56 1 64.0000 75.7260 0.14000E+01 0.35000E+01
20 54 1 64.0000 75.7260 0.14000E+01 0.35000E+01
21 49 1 64.0000 75.7260 0.14000E+01 0.35000E+01
22 48 1 64.0000 75.7260 0.14000E+01 0.35000E+01
23 50 1 64.0000 75.7260 0.14000E+01 0.35000E+01
24 51 1 64.0000 75.7260 0.14000E+01 0.35000E+01
25 52 1 64.0000 75.7260 0.14000E+01 0.35000E+01
26 44 1 64.0000 75.7260 0.14000E+01 0.35000E+01
27 43 1 64.0000 75.7260 0.14000E+01 0.35000E+01
28 42 1 64.0000 75.7260 0.14000E+01 0.35000E+01
29 45 1 64.0000 75.7260 0.14000E+01 0.35000E+01
30 46 1 64.0000 75.7260 0.14000E+01 0.35000E+01
31 39 1 64.0000 75.7260 0.14000E+01 0.35000E+01
32 38 1 64.0000 75.7260 0.14000E+01 0.35000E+01
33 40 1 64.0000 75.7260 0.14000E+01 0.35000E+01
34 41 1 64.0000 75.7260 0.14000E+01 0.35000E+01
35 36 1 64.0000 75.7260 0.14000E+01 0.35000E+01
36 35 1 64.0000 75.7260 0.14000E+01 0.35000E+01
37 33 1 64.0000 75.7260 0.14000E+01 0.35000E+01
38 34 1 64.0000 75.7260 0.14000E+01 0.35000E+01
39 31 1 64.0000 75.7260 0.14000E+01 0.35000E+01
40 30 1 64.0000 75.7260 0.14000E+01 0.35000E+01
41 29 1 64.0000 75.7260 0.14000E+01 0.35000E+01
42 28 1 64.0000 75.7260 0.14000E+01 0.35000E+01
43 26 1 64.0000 75.7260 0.14000E+01 0.35000E+01
44 25 1 64.0000 75.7260 0.14000E+01 0.35000E+01
45 23 1 64.0000 75.7260 0.14000E+01 0.35000E+01
46 21 1 64.0000 75.7260 0.14000E+01 0.35000E+01
47 20 1 64.0000 75.7260 0.14000E+01 0.35000E+01
48 11 1 64.0000 75.7260 0.14000E+01 0.35000E+01
49 10 1 64.0000 75.7260 0.14000E+01 0.35000E+01
50 12 1 64.0000 75.7260 0.14000E+01 0.35000E+01
51 13 1 64.0000 75.7260 0.14000E+01 0.35000E+01
52 14 1 64.0000 75.7260 0.14000E+01 0.35000E+01
53 18 1 64.0000 75.7260 0.14000E+01 0.35000E+01
54 17 1 64.0000 75.7260 0.14000E+01 0.35000E+01
55 8 1 64.0000 75.7260 0.14000E+01 0.35000E+01
56 7 1 64.0000 75.7260 0.14000E+01 0.35000E+01
57 6 1 64.0000 75.7260 0.14000E+01 0.35000E+01
58 5 1 64.0000 75.7260 0.14000E+01 0.35000E+01

Nozzle types are :

1 -- K-64

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 5 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

ORIFICE PLATES
--------------

Plate Pipe Pressure Drop Diameter

Label Label (kg/cm2 ) (milli.m.)
---------------------------------------------------------------------
1 1 0.60000E+00

DESIGNED DIAMETERS & FLOWRATES

------------------------------

Pipe Input Output Flowrate Pipe Act. Bore Nom. Size Pipe
Label Node Node (lit/min ) Type (milli.m.) (milli.m.) Group
------------------------------------------------------------------------------------------
1 1 2 4700.4229 9 154.3000 150.0000 *
2 2 3 4700.4229 10 207.0000 200.0000 *
3 3 4 2342.4768 9 154.3000 150.0000 *
4 4 5 92.2462 9 26.9000 25.0000 *
5 4 6 264.4144 9 35.6000 32.0000 *
6 6 7 172.9502 9 35.6000 32.0000 *
7 7 8 84.7193 9 26.9000 25.0000 *
8 4 9 1985.8162 9 104.1000 100.0000 *
9 9 10 161.6611 9 26.9000 25.0000 *
10 10 11 79.1732 9 26.9000 25.0000 *
11 9 12 423.4268 9 52.5000 50.0000 *
12 12 13 330.7809 9 41.5000 40.0000 *
13 13 15 243.2052 9 41.5000 40.0000 *
14 15 14 84.3197 9 26.9000 25.0000 *
15 15 16 158.8855 9 35.6000 32.0000 *
16 16 17 78.8311 9 26.9000 25.0000 *
17 16 18 80.0544 9 26.9000 25.0000 *
18 9 19 1400.7280 9 104.1000 100.0000 *
19 19 20 91.8336 9 26.9000 25.0000 *
20 19 21 330.4242 9 41.5000 40.0000 *
21 21 22 242.9282 9 41.5000 40.0000 *
22 22 23 84.3084 9 26.9000 25.0000 *
23 22 24 158.6198 9 35.6000 32.0000 *
24 24 25 78.6991 9 26.9000 25.0000 *
25 24 26 79.9207 9 26.9000 25.0000 *
26 19 27 978.4703 9 80.0000 80.0000 *
27 27 28 334.7814 9 41.5000 40.0000 *
28 28 29 246.3748 9 41.5000 40.0000 *
29 29 30 161.0173 9 35.6000 32.0000 *
30 30 31 78.6954 9 26.9000 25.0000 *
31 27 32 643.6889 9 80.0000 80.0000 *
32 32 33 165.8777 9 26.9000 25.0000 *
33 33 34 81.2446 9 26.9000 25.0000 *
34 32 35 156.8917 9 26.9000 25.0000 *
35 35 36 76.8304 9 26.9000 25.0000 *
36 32 37 320.9196 9 80.0000 80.0000 *
37 37 38 155.9895 9 26.9000 25.0000 *
38 38 39 76.3873 9 26.9000 25.0000 *
39 37 40 164.9300 9 26.9000 25.0000 *
40 40 41 80.7790 9 26.9000 25.0000 *
41 55 42 237.0276 9 52.5000 50.0000 *
42 42 43 156.7731 9 41.5000 40.0000 *
43 43 44 77.9622 9 35.6000 32.0000 *
44 55 45 159.3010 9 35.6000 32.0000 *
45 45 46 79.2203 9 35.6000 32.0000 *
46 55 47 1961.6177 9 154.3000 150.0000 *
47 47 48 158.8097 9 35.6000 32.0000 *
48 48 49 78.9758 9 35.6000 32.0000 *
49 47 50 236.2957 9 52.5000 50.0000 *
50 50 51 156.2885 9 41.5000 40.0000 *
51 51 52 77.7210 9 35.6000 32.0000 *
52 47 53 1566.5123 9 154.3000 150.0000 *
53 53 54 158.4847 9 35.6000 32.0000 *
54 3 55 2357.9460 10 207.0000 200.0000 *
55 54 56 78.8140 9 35.6000 32.0000 *
56 53 57 1408.0273 9 154.3000 150.0000 *
57 57 58 158.2643 9 35.6000 32.0000 *

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 6 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

DESIGNED DIAMETERS & FLOWRATES

------------------------------

Pipe Input Output Flowrate Pipe Act. Bore Nom. Size Pipe
Label Node Node (lit/min ) Type (milli.m.) (milli.m.) Group
------------------------------------------------------------------------------------------

58 58 59 78.7043 9 35.6000 32.0000 *

59 57 60 699.1229 9 104.1000 100.0000 *
60 60 61 231.9809 9 52.5000 50.0000 *
61 61 62 153.4313 9 41.5000 40.0000 *
62 62 63 76.2990 9 35.6000 32.0000 *
63 60 64 235.3217 9 52.5000 50.0000 *
64 64 65 155.6435 9 41.5000 40.0000 *
65 65 66 77.4000 9 35.6000 32.0000 *
66 60 67 231.8202 9 52.5000 50.0000 *
67 67 68 153.3249 9 41.5000 40.0000 *
68 68 69 76.2460 9 35.6000 32.0000 *
69 57 70 550.6403 9 104.1000 100.0000 *
70 70 71 157.9814 9 35.6000 32.0000 *
71 71 72 78.5635 9 35.6000 32.0000 *
72 70 73 392.6589 9 104.1000 100.0000 *
73 73 74 157.8270 9 35.6000 32.0000 *
74 74 75 78.4867 9 35.6000 32.0000 *
75 73 76 234.8319 9 52.5000 50.0000 *
76 76 77 155.3192 9 41.5000 40.0000 *
77 77 78 77.2385 9 35.6000 32.0000 *

A * indicates that this is a SET diameter

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 7 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

FLOW IN PIPES
-------------

Pipe Input Output Nom.Bore Inlet Pr. Outlet Pr. Drop in Pr. Frict. Loss Flowrate Velocity
Label Node Node (milli.m.) (kg/cm2 G) (kg/cm2 G) (kg/cm2 ) (kg/cm2 ) (lit/min ) (m/sec )
---------------------------------------------------------------------------------------------------------------------
1 1 2 150.00 9.800 8.752 1.048 0.7985 4700. 4.190 P
2 2 3 200.00 8.752 2.369 6.383 0.3440 4700. 2.328
3 3 4 150.00 2.369 2.271 9.7821E-02 9.7821E-02 2342. 2.088
4 4 5 25.00 2.271 2.077 0.1933 0.1933 92.25 2.705
5 4 6 32.00 2.271 2.042 0.2284 0.2284 264.4 4.427
6 6 7 32.00 2.042 1.901 0.1418 0.1418 172.9 2.896
7 7 8 25.00 1.901 1.752 0.1483 0.1483 84.72 2.484
8 4 9 100.00 2.271 2.207 6.3926E-02 6.3926E-02 1986. 3.889
9 9 10 25.00 2.207 1.661 0.5457 0.5457 161.7 4.741
10 10 11 25.00 1.661 1.530 0.1308 0.1308 79.17 2.322
11 9 12 50.00 2.207 2.096 0.1113 0.1113 423.4 3.260
12 12 13 40.00 2.096 1.872 0.2231 0.2231 330.8 4.076
13 13 15 40.00 1.872 1.809 6.3146E-02 6.3146E-02 243.2 2.997
14 15 14 25.00 1.809 1.736 7.3496E-02 7.3496E-02 84.32 2.473
15 15 16 32.00 1.809 1.631 0.1779 0.1779 158.9 2.660
16 16 17 25.00 1.631 1.517 0.1142 0.1142 78.83 2.312
17 16 18 25.00 1.631 1.565 6.6766E-02 6.6766E-02 80.05 2.348
18 9 19 100.00 2.207 2.170 3.6557E-02 3.6557E-02 1401. 2.743
19 19 20 25.00 2.170 2.059 0.1114 0.1114 91.83 2.693
20 19 21 40.00 2.170 1.869 0.3013 0.3013 330.4 4.071
21 21 22 40.00 1.869 1.789 7.9813E-02 7.9813E-02 242.9 2.993
22 22 23 25.00 1.789 1.735 5.3887E-02 5.3887E-02 84.31 2.472
23 22 24 32.00 1.789 1.626 0.1633 0.1633 158.6 2.656
24 24 25 25.00 1.626 1.512 0.1139 0.1139 78.70 2.308
25 24 26 25.00 1.626 1.559 6.6557E-02 6.6557E-02 79.92 2.344
26 19 27 80.00 2.170 2.110 5.9954E-02 5.9954E-02 978.5 3.244
27 27 28 40.00 2.110 1.908 0.2022 0.2022 334.8 4.125
28 28 29 40.00 1.908 1.779 0.1294 0.1294 246.4 3.036
29 29 30 32.00 1.779 1.655 0.1243 0.1243 161.0 2.696
30 30 31 25.00 1.655 1.512 0.1426 0.1426 78.70 2.308
31 27 32 80.00 2.110 2.081 2.9194E-02 2.9194E-02 643.7 2.134
32 32 33 25.00 2.081 1.749 0.3324 0.3324 165.9 4.865
33 33 34 25.00 1.749 1.611 0.1372 0.1372 81.24 2.383
34 32 35 25.00 2.081 1.565 0.5163 0.5163 156.9 4.601
35 35 36 25.00 1.565 1.441 0.1238 0.1238 76.83 2.253
36 32 37 80.00 2.081 2.058 2.3372E-02 2.3372E-02 320.9 1.064
37 37 38 25.00 2.058 1.547 0.5108 0.5108 156.0 4.575
38 38 39 25.00 1.547 1.425 0.1224 0.1224 76.39 2.240
39 37 40 25.00 2.058 1.729 0.3289 0.3289 164.9 4.837
40 40 41 25.00 1.729 1.593 0.1358 0.1358 80.78 2.369
41 55 42 50.00 1.635 1.572 6.2335E-02 6.2335E-02 237.0 1.825
42 42 43 40.00 1.572 1.516 5.6059E-02 5.6059E-02 156.8 1.932
43 43 44 32.00 1.516 1.484 3.2483E-02 3.2483E-02 77.96 1.305
44 55 45 32.00 1.635 1.566 6.9137E-02 6.9137E-02 159.3 2.667
45 45 46 32.00 1.566 1.532 3.3462E-02 3.3462E-02 79.22 1.326
46 55 47 150.00 1.635 1.625 1.0029E-02 1.0029E-02 1962. 1.748
47 47 48 32.00 1.625 1.556 6.8744E-02 6.8744E-02 158.8 2.659
48 48 49 32.00 1.556 1.523 3.3273E-02 3.3273E-02 78.98 1.322
49 47 50 50.00 1.625 1.563 6.1978E-02 6.1978E-02 236.3 1.819
50 50 51 40.00 1.563 1.507 5.5738E-02 5.5738E-02 156.3 1.926
51 51 52 32.00 1.507 1.475 3.2305E-02 3.2305E-02 77.72 1.301
52 47 53 150.00 1.625 1.618 6.6129E-03 6.6129E-03 1567. 1.396
53 53 54 32.00 1.618 1.550 6.8484E-02 6.8484E-02 158.5 2.654
54 3 55 200.00 2.369 1.635 0.7338 3.5044E-02 2358. 1.168
55 54 56 32.00 1.550 1.517 3.3146E-02 3.3146E-02 78.81 1.320
56 53 57 150.00 1.618 1.614 4.4817E-03 4.4817E-03 1408. 1.255
57 57 58 32.00 1.614 1.545 6.8306E-02 6.8306E-02 158.3 2.650
58 58 59 32.00 1.545 1.512 3.3064E-02 3.3064E-02 78.70 1.318
59 57 60 100.00 1.614 1.556 5.7410E-02 5.7410E-02 699.1 1.369
60 60 61 50.00 1.556 1.506 4.9900E-02 4.9900E-02 232.0 1.786
61 61 62 40.00 1.506 1.452 5.3867E-02 5.3867E-02 153.4 1.890
62 62 63 32.00 1.452 1.421 3.1219E-02 3.1219E-02 76.30 1.278
63 60 64 50.00 1.556 1.550 6.3019E-03 6.3019E-03 235.3 1.812
64 64 65 40.00 1.550 1.495 5.5314E-02 5.5314E-02 155.6 1.918
65 65 66 32.00 1.495 1.463 3.2055E-02 3.2055E-02 77.40 1.296
66 60 67 50.00 1.556 1.504 5.1980E-02 5.1980E-02 231.8 1.785
67 67 68 40.00 1.504 1.450 5.3800E-02 5.3800E-02 153.3 1.889

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 8 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

FLOW IN PIPES
-------------

Pipe Input Output Nom.Bore Inlet Pr. Outlet Pr. Drop in Pr. Frict. Loss Flowrate Velocity
Label Node Node (milli.m.) (kg/cm2 G) (kg/cm2 G) (kg/cm2 ) (kg/cm2 ) (lit/min ) (m/sec )
---------------------------------------------------------------------------------------------------------------------

68 68 69 32.00 1.450 1.419 3.1178E-02 3.1178E-02 76.25 1.277

69 57 70 100.00 1.614 1.608 5.7410E-03 5.7410E-03 550.6 1.078
70 70 71 32.00 1.608 1.540 6.8081E-02 6.8081E-02 158.0 2.645
71 71 72 32.00 1.540 1.507 3.2952E-02 3.2952E-02 78.56 1.315
72 70 73 100.00 1.608 1.605 3.1306E-03 3.1306E-03 392.7 0.7689
73 73 74 32.00 1.605 1.537 6.7959E-02 6.7959E-02 157.8 2.643
74 74 75 32.00 1.537 1.504 3.2891E-02 3.2891E-02 78.49 1.314
75 73 76 50.00 1.605 1.544 6.1270E-02 6.1270E-02 234.8 1.808
76 76 77 40.00 1.544 1.488 5.5100E-02 5.5100E-02 155.3 1.914
77 77 78 32.00 1.488 1.456 3.1932E-02 3.1932E-02 77.24 1.293

NOTE: A P indicates a Pipe containing an Orifice Plate

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 9 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

FLOW THROUGH NOZZLES

--------------------

Nozzle Input Inlet Press Req. Flow Flowrate % Deviation Req. FlowDens FlowDens
Label Label (kg/cm2 G) (lit/min ) (lit/min ) ( lit/min /metres **2 )
--------------------------------------------------------------------------------------------------------------
1 75 0.15039E+01 75.7260 78.4865 3.65
2 74 0.15368E+01 75.7260 79.3401 4.77
3 76 0.15435E+01 75.7260 79.5126 5.00
4 77 0.14884E+01 75.7260 78.0804 3.11
5 78 0.14565E+01 75.7260 77.2384 2.00
6 72 0.15069E+01 75.7260 78.5633 3.75
7 71 0.15398E+01 75.7260 79.4177 4.88
8 59 0.15123E+01 75.7260 78.7041 3.93
9 58 0.15454E+01 75.7260 79.5598 5.06
10 67 0.15043E+01 75.7260 78.4951 3.66
11 68 0.14505E+01 75.7260 77.0787 1.79
12 69 0.14193E+01 75.7260 76.2458 0.69
13 66 0.14626E+01 75.7260 77.3998 2.21
14 65 0.14946E+01 75.7260 78.2434 3.32
15 64 0.15499E+01 75.7260 79.6780 5.22
16 61 0.15064E+01 75.7260 78.5494 3.73
17 62 0.14525E+01 75.7260 77.1322 1.86
18 63 0.14213E+01 75.7260 76.2988 0.76
19 56 0.15165E+01 75.7260 78.8139 4.08
20 54 0.15497E+01 75.7260 79.6705 5.21
21 49 0.15227E+01 75.7260 78.9756 4.29
22 48 0.15560E+01 75.7260 79.8337 5.42
23 50 0.15628E+01 75.7260 80.0071 5.65
24 51 0.15070E+01 75.7260 78.5673 3.75
25 52 0.14747E+01 75.7260 77.7208 2.63
26 44 0.14839E+01 75.7260 77.9620 2.95
27 43 0.15164E+01 75.7260 78.8108 4.07
28 42 0.15724E+01 75.7260 80.2543 5.98
29 45 0.15656E+01 75.7260 80.0806 5.75
30 46 0.15322E+01 75.7260 79.2201 4.61
31 39 0.14246E+01 75.7260 76.3871 0.87
32 38 0.15470E+01 75.7260 79.6021 5.12
33 40 0.17288E+01 75.7260 84.1508 11.13
34 41 0.15931E+01 75.7260 80.7788 6.67
35 36 0.14411E+01 75.7260 76.8302 1.46
36 35 0.15649E+01 75.7260 80.0611 5.72
37 33 0.17487E+01 75.7260 84.6329 11.76
38 34 0.16115E+01 75.7260 81.2444 7.29
39 31 0.15119E+01 75.7260 78.6952 3.92
40 30 0.16545E+01 75.7260 82.3217 8.71
41 29 0.17788E+01 75.7260 85.3573 12.72
42 28 0.19081E+01 75.7260 88.4064 16.75
43 26 0.15594E+01 75.7260 79.9205 5.54
44 25 0.15121E+01 75.7260 78.6989 3.93
45 23 0.17353E+01 75.7260 84.3083 11.33
46 21 0.18690E+01 75.7260 87.4958 15.54
47 20 0.20589E+01 75.7260 91.8334 21.27
48 11 0.15304E+01 75.7260 79.1730 4.55
49 10 0.16612E+01 75.7260 82.4877 8.93
50 12 0.20955E+01 75.7260 92.6457 22.34
51 13 0.18724E+01 75.7260 87.5755 15.65
52 14 0.17358E+01 75.7260 84.3195 11.35
53 18 0.15646E+01 75.7260 80.0542 5.72
54 17 0.15172E+01 75.7260 78.8309 4.10
55 8 0.17523E+01 75.7260 84.7191 11.88
56 7 0.19006E+01 75.7260 88.2308 16.51
57 6 0.20424E+01 75.7260 91.4640 20.78
58 5 0.20775E+01 75.7260 92.2460 21.82

Note: A * after a value indicates that this is a specification

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 10 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

ORIFICE PLATES
--------------

Plate Pipe Pressure Drop Diameter

Label Label (kg/cm2 ) (milli.m.)
-------------------------------------------------------------------
1 1 0.60000E+00 101.0984

FLOW AT INLETS
--------------

Inlet Node Pressure Flowrate Equivalent K-factor

(kg/cm2 G) (lit/min ) (lit/min , kg/cm2 G)
------------------------------------------------------------
1 9.800 * 4700. 1501.5

Note: A * after a value indicates that this is a specification

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 11 of 25
 1.5

46

30
32
1.6 45 1.5

45 49

29

21
20 32 32
0
54
1.6 44 1.6 48
1.5
55 15 48

22
50 0 32
0
20 46 56

19
1.6 41 1.6 47 32
54
1.5 55
42 47

28
40 50 15 1.5
0
20 54
42 49

20
0 1.5 1.6 52 32
54 59
1.6 53 32

8
43 50 58

27

23
32 40 1.5
53
1.5 43 1.5 50 15 1.5
0
58
32

9
56
44 51 0 72

26

24
32 1.5 50 10 1.6 57 32

6
100
0

59
1.5 51 60 59 10 1.5 71
50
40 61 59 57

100
16

59
1.5 10 1.5
60
52 61 0 71
1.6100

25
32

7
69
32 62 75
59 70

17
1.4 1.5 50 1.6 32

1
62 60
63 50
1.5 74
40

200
63 64 70

54

18

15
1.5 66 10
64 0
74
32

2
72
32
65

14
1.5 1.5 50 1.6 73
65
66
66 40 67 50 73

13

10
1.5 1.5
67 75

32 68 40 76

11
2.1 1.4 1.5

3
68 76
1.5
5 69 32 77

58

12
25 1.5

4
15
0 77
11

48
2.3 4 25
3
0 78
2.4 15 1.7 10

5
32 4
3 2.0 10 1.7
15 5 0
3 0 10

49
8 25
3 25
6 23

57

45
32 2.2 9 1.8
22
1.9 6
50 9 40 22
2.1 10 1.9 1.5
32
11 0 21
7
56

25 18 23
40 25
12 21 25

50

46

44
1.8 7 40 2.2 1.6
20 24
1.9 12
25 25
8 19 24
55

2.1 1.6
40 19 80 25
13
51

1.8 1.4
13 26
20 26
200

47

43
2.1
2

25 15 36

35
1.7
32
1.5 25
14 40
1.9 27 1.6 35
15 80
25 27
14 17
52

54
1.6 31 1.4
16 25
28 35

42

36
40 2.1
25 34 80
16 39

31
1.6 1.8 28 80 25
17 25 36
32

80

36
1.7 36 1.5 38
32
18 29
53

41

36

80
32
20 25
33 80 2.1 38

37

32
20
0 0 1.7 29 25
37
2 36
DELUGE VALVE 8.8 2 25 1.6 33
25
3030 37
40

1.7
39
2 34

38
25
150

40

33
25
1

30
1.5 1.6 40
Y-STRAINER
0
15 31 41
39

34
1
150

9.8
TAPPING POINT
1

PRESSURE DROP CALCULATION OF MVWS SYSTEM FOR JT-10

Lloyds Insulation (India) Limite
PIPENET Schematic Saturday, October 20, 2018 Page 1 of 1
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

======================================================================================================================
PIPENET SPRAY/SPRINKLER MODULE
======================================================================================================================
VERSION 1.8
======================================================================================================================
Results for : PRESSURE DROP CALCULATION OF MVWS SYSTEM FOR JT-10 & TBC-1AB
Licence Owner from key: Lloyds Insul

======================================================================================================================
11:32 on 20-Oct-2018

CONTROL INFORMATION
-------------------
Convergence accuracy = 1.00E-03
Maximum no. of iterations = 50
Elevation Check Tolerance = 0.50 metres
Warnings Control Option = 2
****** Diagnostic level = 2

FLUID SYSTEM
------------

Fluid Class = 1 (Liquid )

Density = 998.2 kg/cu.m
Viscosity = 1.0000E-03 Pa.s

DESIGN INFORMATION
------------------

Water spray System

Pipe Materials are :

Pipe Type Lining Type Thickness(milli.m.)

9 -- IS-1239 Not Lined

10 -- IS-3589 Not Lined

Design to NFPA 2013 Rules

Using the Hazen-Williams Equation

AVAILABLE PIPE SIZES AND MAXIMUM VELOCITIES USED FOR PIPE SIZING
----------------------------------------------------------------

IS-1239 IS-3589
Not lined Not lined

Nom.Bore Act.Diam Max.Vel. Nom.Bore Act.Diam Max.Vel. Nom.Bore Act.Diam Max.Vel.

(milli.m.) (milli.m.) (m/sec ) (milli.m.) (milli.m.) (m/sec ) (milli.m.) (milli.m.) (m/sec )
---------------------------------------------------------------------------------------------------------------------

25.0000 26.9000 8.0000 25.0000 Not acceptable

32.0000 35.6000 8.0000 32.0000 Not acceptable
40.0000 41.5000 8.0000 40.0000 Not acceptable
50.0000 52.5000 8.0000 50.0000 Not acceptable
65.0000 68.1000 8.0000 65.0000 Not acceptable
80.0000 80.0000 9.0000 80.0000 Not acceptable
100.0000 104.1000 9.0000 100.0000 Not acceptable
150.0000 154.3000 9.0000 150.0000 Not acceptable
200.0000 Not acceptable 200.0000 207.0000 8.0000

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 13 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

PIPE CONFIGURATION
------------------

Pipe Label Input Node Output Node Nom.Bore Length Elevation C Fitt.eq.lnth
(milli.m.) (metres ) (metres ) Factor (metres )
---------------------------------------------------------------------------------------------------------
1 1 2 150.0 5.000 2.500 100.00 6.791
2 2 3 200.0 63.83 50.40 100.00 37.79
3 3 9 150.0 3.300 -0.3000 100.00 6.133
4 3 4 25.00 1.850 -0.3000 100.00 2.053
5 4 5 25.00 3.000 0.000 100.00 0.000
6 3 6 32.00 1.750 0.000 100.00 2.804
7 6 7 25.00 2.300 0.000 100.00 0.000
8 7 8 25.00 2.350 0.000 100.00 0.000
9 9 10 25.00 1.450 0.000 100.00 1.140
10 9 11 25.00 1.550 0.000 100.00 1.140
11 11 12 25.00 3.000 0.000 100.00 0.000
12 13 21 150.0 3.600 0.000 100.00 12.27
13 13 14 25.00 1.550 0.000 100.00 1.140
14 14 15 25.00 3.000 0.000 100.00 0.000
15 13 16 32.00 1.450 0.000 100.00 1.402
16 16 17 32.00 2.300 0.000 100.00 0.000
17 17 18 32.00 2.100 0.000 100.00 0.000
18 18 19 25.00 3.250 0.000 100.00 1.597
19 18 20 25.00 0.2500 0.000 100.00 0.000
20 21 34 150.0 3.000 0.000 100.00 0.000
21 21 22 50.00 1.550 0.000 100.00 2.179
22 22 23 40.00 3.000 0.000 100.00 0.000
23 23 24 40.00 3.000 0.000 100.00 0.000
24 9 13 150.0 3.000 0.000 100.00 12.27
25 25 37 150.0 2.800 0.000 100.00 0.000
26 24 27 32.00 3.500 0.000 100.00 0.000
27 27 28 25.00 0.5000 0.000 100.00 1.140
28 27 29 25.00 3.000 0.000 100.00 0.000
29 29 30 25.00 0.5000 0.000 100.00 1.140
30 21 31 32.00 1.450 0.000 100.00 1.402
31 31 32 32.00 2.300 0.000 100.00 0.000
32 32 33 25.00 2.350 0.000 100.00 0.000
33 34 25 150.0 1.0000 0.000 100.00 0.000
34 34 35 32.00 1.550 0.000 100.00 1.402
35 35 36 25.00 3.000 0.000 100.00 0.000
36 36 39 25.00 3.000 0.000 100.00 0.000
37 25 59 150.0 0.9500 0.000 100.00 0.000
38 34 40 25.00 1.450 0.000 100.00 1.140
39 40 43 25.00 2.300 0.000 100.00 0.000
40 59 41 150.0 2.850 0.000 100.00 0.000
57 37 85 150.0 2.630 0.6000 100.00 6.133
58 41 58 150.0 2.630 0.6000 100.00 9.200
60 59 60 100.00 2.630 0.6000 100.00 14.24
61 57 61 80.00 6.000 -4.300 100.00 7.172
62 61 68 40.00 0.5200 -0.4550 100.00 1.859
63 62 63 32.00 3.150 -1.180 100.00 0.000
64 63 64 32.00 2.850 -1.180 100.00 0.000
65 64 65 32.00 3.150 -1.180 100.00 0.000
66 65 66 32.00 2.850 1.180 100.00 0.000
67 66 67 25.00 3.150 -1.180 100.00 0.000
68 68 62 40.00 2.850 -1.180 100.00 0.000
69 62 69 25.00 2.310 0.000 100.00 1.597
70 64 70 25.00 2.310 0.000 100.00 1.597
71 66 71 25.00 2.310 0.000 100.00 1.597
72 61 72 65.00 2.480 0.7250 100.00 0.000
73 72 73 25.00 2.310 0.000 100.00 1.597
74 72 74 65.00 2.850 1.180 100.00 0.000
75 74 75 50.00 3.150 1.180 100.00 0.000
76 75 76 25.00 2.310 0.000 100.00 1.597
77 75 77 50.00 2.850 1.180 100.00 0.000
78 77 78 50.00 3.150 0.000 100.00 0.000
79 78 79 25.00 2.310 0.000 100.00 1.597
80 78 80 40.00 2.850 0.000 100.00 0.000
81 80 81 40.00 3.150 0.000 100.00 0.000
82 81 82 25.00 2.310 0.000 100.00 1.597
83 81 83 32.00 2.850 0.000 100.00 0.000
84 84 57 150.0 1.160 0.4550 100.00 0.000

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 14 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

PIPE CONFIGURATION
------------------

Pipe Label Input Node Output Node Nom.Bore Length Elevation C Fitt.eq.lnth
(milli.m.) (metres ) (metres ) Factor (metres )
---------------------------------------------------------------------------------------------------------

85 85 84 150.0 3.000 1.180 100.00 0.000

86 57 86 100.00 1.840 0.7250 100.00 0.000
87 86 87 100.00 3.000 1.180 100.00 0.000
88 87 88 100.00 3.000 1.180 100.00 0.000
89 88 89 100.00 3.000 1.180 100.00 0.000
90 89 90 80.00 3.000 1.180 100.00 0.000
91 90 91 50.00 3.000 0.000 100.00 0.000
92 91 92 50.00 3.000 0.000 100.00 0.000
93 92 93 50.00 3.000 0.000 100.00 0.000
94 111 98 40.00 0.5200 -0.4550 100.00 1.859
95 100 104 32.00 3.150 -1.180 100.00 0.000
96 106 101 32.00 2.850 1.180 100.00 0.000
97 105 111 80.00 6.000 -4.300 100.00 7.172
98 97 106 32.00 3.150 -1.180 100.00 0.000
99 104 97 32.00 2.850 -1.180 100.00 0.000
100 101 102 25.00 3.150 -1.180 100.00 0.000
101 98 100 40.00 2.850 -1.180 100.00 0.000
103 101 99 25.00 2.310 0.000 100.00 1.597
104 111 107 65.00 2.480 0.7250 100.00 0.000
105 100 103 25.00 2.310 0.000 100.00 1.597
106 97 109 25.00 2.310 0.000 100.00 1.597
107 107 108 25.00 2.310 0.000 100.00 1.597
108 58 94 150.0 3.000 1.180 100.00 0.000
109 105 95 100.00 1.840 0.7250 100.00 0.000
110 94 105 150.0 1.160 0.4550 100.00 0.000
111 107 96 65.00 2.850 1.180 100.00 0.000
112 96 110 50.00 3.150 1.180 100.00 0.000
113 110 112 25.00 2.310 0.000 100.00 1.597
114 110 113 50.00 2.850 1.180 100.00 0.000
115 113 114 50.00 3.150 0.000 100.00 0.000
116 114 115 25.00 2.310 0.000 100.00 1.597
117 114 116 40.00 2.850 0.000 100.00 0.000
118 116 117 40.00 3.150 0.000 100.00 0.000
119 117 118 25.00 2.310 0.000 100.00 1.597
120 117 119 32.00 2.850 0.000 100.00 0.000
121 60 120 80.00 3.000 1.180 100.00 0.000
122 120 121 80.00 3.000 1.180 100.00 0.000
123 121 122 80.00 3.000 1.180 100.00 0.000
124 122 123 80.00 3.000 1.180 100.00 0.000
125 123 124 80.00 3.000 1.180 100.00 0.000
126 124 125 80.00 3.000 1.180 100.00 0.000
127 125 126 80.00 3.000 0.000 100.00 0.000
128 126 127 50.00 3.000 0.000 100.00 0.000
129 127 128 50.00 3.000 0.000 100.00 0.000
131 95 130 100.00 3.000 1.180 100.00 0.000
132 130 131 100.00 3.000 1.180 100.00 0.000
133 131 132 100.00 3.000 1.180 100.00 0.000
134 132 133 100.00 3.000 1.180 100.00 0.000
135 133 134 50.00 3.000 0.000 100.00 0.000
136 134 135 50.00 3.000 0.000 100.00 0.000
137 135 136 50.00 3.000 0.000 100.00 0.000

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 15 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

PIPE FITTINGS
-------------

Pipe Number x Type Equivalent Length

Label (metres )
----------------------------------------------------------------------------------------------------
1 2 x 2 3.067 1 x 5 0.6572
2 6 x 2 4.333 1 x 5 0.9629 1 x 6 10.83
3 2 x 2 3.067
4 2 x 2 0.4561 1 x 4 1.140
6 2 x 2 0.7011 1 x 4 1.402
9 1 x 4 1.140
10 1 x 4 1.140
12 4 x 2 3.067
13 1 x 4 1.140
15 1 x 4 1.402
18 1 x 2 0.4561 1 x 4 1.140
21 1 x 4 2.179
24 4 x 2 3.067
27 1 x 4 1.140
29 1 x 4 1.140
30 1 x 4 1.402
34 1 x 4 1.402
38 1 x 4 1.140
57 2 x 2 3.067
58 3 x 2 3.067
60 4 x 2 2.373 1 x 4 4.745
61 2 x 2 1.731 1 x 4 3.710
62 1 x 4 1.859
69 1 x 2 0.4561 1 x 4 1.140
70 1 x 2 0.4561 1 x 4 1.140
71 1 x 2 0.4561 1 x 4 1.140
73 1 x 2 0.4561 1 x 4 1.140
76 1 x 2 0.4561 1 x 4 1.140
79 1 x 2 0.4561 1 x 4 1.140
82 1 x 2 0.4561 1 x 4 1.140
94 1 x 4 1.859
97 2 x 2 1.731 1 x 4 3.710
103 1 x 2 0.4561 1 x 4 1.140
105 1 x 2 0.4561 1 x 4 1.140
106 1 x 2 0.4561 1 x 4 1.140
107 1 x 2 0.4561 1 x 4 1.140
113 1 x 2 0.4561 1 x 4 1.140
116 1 x 2 0.4561 1 x 4 1.140
119 1 x 2 0.4561 1 x 4 1.140

Fitting types are :

1 -- 45 Deg Elbow
2 -- 90 Deg Standard Elbow
3 -- 90 Deg Long Radius Elbow
4 -- Tee or Cross (Flow Turned Thro 90 Deg)
5 -- Gate Valve
6 -- Swing Check Valve
7 -- Non-Return Valve
8 -- Ball Valve
9 -- Butterfly Valve

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 16 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

NOZZLE CONFIGURATION
--------------------

Nozzle Input Nozzle K-Factor Req Flow Min Press Max Press
Label Node Type (lit/min ) (kg/cm2 G) (kg/cm2 G)
---------------------------------------------------------------------------------------------------
1 93 2 41.0000 48.5120 0.14000E+01 0.35000E+01
2 92 2 41.0000 48.5120 0.14000E+01 0.35000E+01
3 91 2 41.0000 48.5120 0.14000E+01 0.35000E+01
4 90 2 41.0000 48.5120 0.14000E+01 0.35000E+01
5 89 2 41.0000 48.5120 0.14000E+01 0.35000E+01
6 88 2 41.0000 48.5120 0.14000E+01 0.35000E+01
7 87 2 41.0000 48.5120 0.14000E+01 0.35000E+01
8 86 2 41.0000 48.5120 0.14000E+01 0.35000E+01
9 84 2 41.0000 48.5120 0.14000E+01 0.35000E+01
10 85 2 41.0000 48.5120 0.14000E+01 0.35000E+01
11 60 2 41.0000 48.5120 0.14000E+01 0.35000E+01
12 120 2 41.0000 48.5120 0.14000E+01 0.35000E+01
13 121 2 41.0000 48.5120 0.14000E+01 0.35000E+01
14 122 2 41.0000 48.5120 0.14000E+01 0.35000E+01
15 123 2 41.0000 48.5120 0.14000E+01 0.35000E+01
16 124 2 41.0000 48.5120 0.14000E+01 0.35000E+01
17 125 2 41.0000 48.5120 0.14000E+01 0.35000E+01
18 126 2 41.0000 48.5120 0.14000E+01 0.35000E+01
19 127 2 41.0000 48.5120 0.14000E+01 0.35000E+01
20 128 2 41.0000 48.5120 0.14000E+01 0.35000E+01
21 39 1 64.0000 75.7260 0.14000E+01 0.35000E+01
22 136 2 41.0000 48.5120 0.14000E+01 0.35000E+01
23 135 2 41.0000 48.5120 0.14000E+01 0.35000E+01
24 134 2 41.0000 48.5120 0.14000E+01 0.35000E+01
25 133 2 41.0000 48.5120 0.14000E+01 0.35000E+01
26 132 2 41.0000 48.5120 0.14000E+01 0.35000E+01
27 131 2 41.0000 48.5120 0.14000E+01 0.35000E+01
28 130 2 41.0000 48.5120 0.14000E+01 0.35000E+01
29 95 2 41.0000 48.5120 0.14000E+01 0.35000E+01
30 94 2 41.0000 48.5120 0.14000E+01 0.35000E+01
31 58 2 41.0000 48.5120 0.14000E+01 0.35000E+01
32 83 2 41.0000 48.5120 0.14000E+01 0.35000E+01
33 82 2 41.0000 48.5120 0.14000E+01 0.35000E+01
34 80 2 41.0000 48.5120 0.14000E+01 0.35000E+01
35 79 2 41.0000 48.5120 0.14000E+01 0.35000E+01
36 77 2 41.0000 48.5120 0.14000E+01 0.35000E+01
37 76 2 41.0000 48.5120 0.14000E+01 0.35000E+01
38 74 2 41.0000 48.5120 0.14000E+01 0.35000E+01
39 73 2 41.0000 48.5120 0.14000E+01 0.35000E+01
40 68 2 41.0000 48.5120 0.14000E+01 0.35000E+01
41 69 2 41.0000 48.5120 0.14000E+01 0.35000E+01
42 63 2 41.0000 48.5120 0.14000E+01 0.35000E+01
43 119 2 41.0000 48.5120 0.14000E+01 0.35000E+01
44 118 2 41.0000 48.5120 0.14000E+01 0.35000E+01
45 116 2 41.0000 48.5120 0.14000E+01 0.35000E+01
46 115 2 41.0000 48.5120 0.14000E+01 0.35000E+01
47 113 2 41.0000 48.5120 0.14000E+01 0.35000E+01
48 112 2 41.0000 48.5120 0.14000E+01 0.35000E+01
49 96 2 41.0000 48.5120 0.14000E+01 0.35000E+01
50 108 2 41.0000 48.5120 0.14000E+01 0.35000E+01
51 98 2 41.0000 48.5120 0.14000E+01 0.35000E+01
52 103 2 41.0000 48.5120 0.14000E+01 0.35000E+01
53 104 2 41.0000 48.5120 0.14000E+01 0.35000E+01
54 70 2 41.0000 48.5120 0.14000E+01 0.35000E+01
55 65 2 41.0000 48.5120 0.14000E+01 0.35000E+01
56 71 2 41.0000 48.5120 0.14000E+01 0.35000E+01
57 67 2 41.0000 48.5120 0.14000E+01 0.35000E+01
58 109 2 41.0000 48.5120 0.14000E+01 0.35000E+01
59 106 2 41.0000 48.5120 0.14000E+01 0.35000E+01
60 99 2 41.0000 48.5120 0.14000E+01 0.35000E+01
61 102 2 41.0000 48.5120 0.14000E+01 0.35000E+01
62 36 1 64.0000 75.7260 0.14000E+01 0.35000E+01
63 35 1 64.0000 75.7260 0.14000E+01 0.35000E+01
64 40 1 64.0000 75.7260 0.14000E+01 0.35000E+01
65 43 1 64.0000 75.7260 0.14000E+01 0.35000E+01
66 33 1 64.0000 75.7260 0.14000E+01 0.35000E+01
67 32 1 64.0000 75.7260 0.14000E+01 0.35000E+01

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 17 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

NOZZLE CONFIGURATION
--------------------

Nozzle Input Nozzle K-Factor Req Flow Min Press Max Press
Label Node Type (lit/min ) (kg/cm2 G) (kg/cm2 G)
---------------------------------------------------------------------------------------------------

68 31 1 64.0000 75.7260 0.14000E+01 0.35000E+01

69 22 1 64.0000 75.7260 0.14000E+01 0.35000E+01
70 23 1 64.0000 75.7260 0.14000E+01 0.35000E+01
71 24 1 64.0000 75.7260 0.14000E+01 0.35000E+01
72 28 1 64.0000 75.7260 0.14000E+01 0.35000E+01
73 30 1 64.0000 75.7260 0.14000E+01 0.35000E+01
74 15 1 64.0000 75.7260 0.14000E+01 0.35000E+01
75 14 1 64.0000 75.7260 0.14000E+01 0.35000E+01
76 16 1 64.0000 75.7260 0.14000E+01 0.35000E+01
77 17 1 64.0000 75.7260 0.14000E+01 0.35000E+01
78 20 1 64.0000 75.7260 0.14000E+01 0.35000E+01
79 19 1 64.0000 75.7260 0.14000E+01 0.35000E+01
80 10 1 64.0000 75.7260 0.14000E+01 0.35000E+01
81 11 1 64.0000 75.7260 0.14000E+01 0.35000E+01
82 12 1 64.0000 75.7260 0.14000E+01 0.35000E+01
83 5 1 64.0000 75.7260 0.14000E+01 0.35000E+01
84 4 1 64.0000 75.7260 0.14000E+01 0.35000E+01
85 6 1 64.0000 75.7260 0.14000E+01 0.35000E+01
86 7 1 64.0000 75.7260 0.14000E+01 0.35000E+01
87 8 1 64.0000 75.7260 0.14000E+01 0.35000E+01

Nozzle types are :

1 -- K-64
2 -- K-41

ORIFICE PLATES
--------------

Plate Pipe Pressure Drop Diameter

Label Label (kg/cm2 ) (milli.m.)
---------------------------------------------------------------------
1 1 0.60000E+00

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 18 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

DESIGNED DIAMETERS & FLOWRATES

------------------------------

Pipe Input Output Flowrate Pipe Act. Bore Nom. Size Pipe
Label Node Node (lit/min ) Type (milli.m.) (milli.m.) Group
------------------------------------------------------------------------------------------
1 1 2 5641.1992 9 154.3000 150.0000 *
2 2 3 5641.1992 10 207.0000 200.0000 *
3 3 9 5173.8179 9 154.3000 150.0000 *
4 3 4 186.7392 9 26.9000 25.0000 *
5 4 5 91.4939 9 26.9000 25.0000 *
6 3 6 280.6420 9 35.6000 32.0000 *
7 6 7 179.6502 9 26.9000 25.0000 *
8 7 8 88.3922 9 26.9000 25.0000 *
9 9 10 104.5527 9 26.9000 25.0000 *
10 9 11 189.0750 9 26.9000 25.0000 *
11 11 12 92.6418 9 26.9000 25.0000 *
12 13 21 4354.9321 9 154.3000 150.0000 *
13 13 14 179.5620 9 26.9000 25.0000 *
14 14 15 87.9671 9 26.9000 25.0000 *
15 13 16 345.6966 9 35.6000 32.0000 *
16 16 17 253.0324 9 35.6000 32.0000 *
17 17 18 165.3639 9 35.6000 32.0000 *
18 18 19 80.1575 9 26.9000 25.0000 *
19 18 20 85.2064 9 26.9000 25.0000 *
20 21 34 3656.0217 9 154.3000 150.0000 *
21 21 22 431.9441 9 52.5000 50.0000 *
22 22 23 336.8980 9 41.5000 40.0000 *
23 23 24 246.9640 9 41.5000 40.0000 *
24 9 13 4880.1909 9 154.3000 150.0000 *
25 25 37 1352.0490 9 154.3000 150.0000 *
26 24 27 160.0404 9 35.6000 32.0000 *
27 27 28 81.5984 9 26.9000 25.0000 *
28 27 29 78.4420 9 26.9000 25.0000 *
29 29 30 78.4420 9 26.9000 25.0000 *
30 21 31 266.9659 9 35.6000 32.0000 *
31 31 32 175.3549 9 35.6000 32.0000 *
32 32 33 86.2739 9 26.9000 25.0000 *
33 34 25 3235.7314 9 154.3000 150.0000 *
34 34 35 249.0117 9 35.6000 32.0000 *
35 35 36 157.5045 9 26.9000 25.0000 *
36 36 39 77.1307 9 26.9000 25.0000 *
37 25 59 1883.6825 9 154.3000 150.0000 *
38 34 40 171.2787 9 26.9000 25.0000 *
39 40 43 84.2921 9 26.9000 25.0000 *
40 59 41 1349.5808 9 154.3000 150.0000 *
57 37 85 1352.0490 9 154.3000 150.0000 *
58 41 58 1349.5808 9 154.3000 150.0000 *
60 59 60 534.1016 9 104.1000 100.0000 *
61 57 61 810.9798 9 80.0000 80.0000 *
62 61 68 379.9972 9 41.5000 40.0000 *
63 62 63 263.7966 9 35.6000 32.0000 *
64 63 64 208.6909 9 35.6000 32.0000 *
65 64 65 155.9760 9 35.6000 32.0000 *
66 65 66 102.0783 9 35.6000 32.0000 *
67 66 67 52.0870 9 26.9000 25.0000 *
68 68 62 320.6335 9 41.5000 40.0000 *
69 62 69 56.8369 9 26.9000 25.0000 *
70 64 70 52.7149 9 26.9000 25.0000 *
71 66 71 49.9913 9 26.9000 25.0000 *
72 61 72 430.9826 9 68.1000 65.0000 *
73 72 73 59.1460 9 26.9000 25.0000 *
74 72 74 371.8366 9 68.1000 65.0000 *
75 74 75 313.2910 9 52.5000 50.0000 *
76 75 76 54.5211 9 26.9000 25.0000 *
77 75 77 258.7699 9 52.5000 50.0000 *
78 77 78 205.4200 9 52.5000 50.0000 *
79 78 79 51.6182 9 26.9000 25.0000 *
80 78 80 153.8018 9 41.5000 40.0000 *
81 80 81 101.7649 9 41.5000 40.0000 *
82 81 82 50.3901 9 26.9000 25.0000 *
83 81 83 51.3747 9 35.6000 32.0000 *

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 19 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

DESIGNED DIAMETERS & FLOWRATES

------------------------------

Pipe Input Output Flowrate Pipe Act. Bore Nom. Size Pipe
Label Node Node (lit/min ) Type (milli.m.) (milli.m.) Group
------------------------------------------------------------------------------------------

84 84 57 1231.2831 9 154.3000 150.0000 *

85 85 84 1290.8142 9 154.3000 150.0000 *
86 57 86 420.3035 9 104.1000 100.0000 *
87 86 87 362.5186 9 104.1000 100.0000 *
88 87 88 306.5182 9 104.1000 100.0000 *
89 88 89 252.3487 9 104.1000 100.0000 *
90 89 90 200.0635 9 80.0000 80.0000 *
91 90 91 149.7675 9 52.5000 50.0000 *
92 91 92 99.7462 9 52.5000 50.0000 *
93 92 93 49.8551 9 52.5000 50.0000 *
94 111 98 379.4404 9 41.5000 40.0000 *
95 100 104 263.4249 9 35.6000 32.0000 *
96 106 101 101.9363 9 35.6000 32.0000 *
97 105 111 809.5923 9 80.0000 80.0000 *
98 97 106 155.7620 9 35.6000 32.0000 *
99 104 97 208.4018 9 35.6000 32.0000 *
100 101 102 52.0171 9 26.9000 25.0000 *
101 98 100 320.1730 9 41.5000 40.0000 *
103 101 99 49.9192 9 26.9000 25.0000 *
104 111 107 430.1519 9 68.1000 65.0000 *
105 100 103 56.7481 9 26.9000 25.0000 *
106 97 109 52.6397 9 26.9000 25.0000 *
107 107 108 59.0463 9 26.9000 25.0000 *
108 58 94 1288.4572 9 154.3000 150.0000 *
109 105 95 419.4482 9 104.1000 100.0000 *
110 94 105 1229.0406 9 154.3000 150.0000 *
111 107 96 371.1056 9 68.1000 65.0000 *
112 96 110 312.6638 9 52.5000 50.0000 *
113 110 112 54.4180 9 26.9000 25.0000 *
114 110 113 258.2458 9 52.5000 50.0000 *
115 113 114 205.0036 9 52.5000 50.0000 *
116 114 115 51.5136 9 26.9000 25.0000 *
117 114 116 153.4900 9 41.5000 40.0000 *
118 116 117 101.5583 9 41.5000 40.0000 *
119 117 118 50.2877 9 26.9000 25.0000 *
120 117 119 51.2706 9 35.6000 32.0000 *
121 60 120 473.1152 9 80.0000 80.0000 *
122 120 121 414.0257 9 80.0000 80.0000 *
123 121 122 356.8391 9 80.0000 80.0000 *
124 122 123 301.5703 9 80.0000 80.0000 *
125 123 124 248.2439 9 80.0000 80.0000 *
126 124 125 196.8954 9 80.0000 80.0000 *
127 125 126 147.5722 9 80.0000 80.0000 *
128 126 127 98.2840 9 52.5000 50.0000 *
129 127 128 49.1242 9 52.5000 50.0000 *
131 95 130 361.7809 9 104.1000 100.0000 *
132 130 131 305.9016 9 104.1000 100.0000 *
133 131 132 251.8571 9 104.1000 100.0000 *
134 132 133 199.7013 9 104.1000 100.0000 *
135 133 134 149.4963 9 52.5000 50.0000 *
136 134 135 99.5656 9 52.5000 50.0000 *
137 135 136 49.7648 9 52.5000 50.0000 *

A * indicates that this is a SET diameter

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 20 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

FLOW IN PIPES
-------------

Pipe Input Output Nom.Bore Inlet Pr. Outlet Pr. Drop in Pr. Frict. Loss Flowrate Velocity
Label Node Node (milli.m.) (kg/cm2 G) (kg/cm2 G) (kg/cm2 ) (kg/cm2 ) (lit/min ) (m/sec )
---------------------------------------------------------------------------------------------------------------------
1 1 2 150.00 9.750 8.622 1.128 0.8783 5641. 5.028 P
2 2 3 200.00 8.622 3.018 5.605 0.5735 5641. 2.794
3 3 9 150.00 3.018 2.858 0.1598 0.1897 5174. 4.611
4 3 4 25.00 3.018 2.215 0.8028 0.8327 186.7 5.476
5 4 5 25.00 2.215 2.044 0.1710 0.1710 91.49 2.683
6 3 6 32.00 3.018 2.490 0.5275 0.5275 280.6 4.699
7 6 7 25.00 2.490 2.033 0.4569 0.4569 179.6 5.268
8 7 8 25.00 2.033 1.908 0.1257 0.1257 88.39 2.592
9 9 10 25.00 2.858 2.669 0.1890 0.1890 104.6 3.066
10 9 11 25.00 2.858 2.270 0.5874 0.5874 189.1 5.545
11 11 12 25.00 2.270 2.095 0.1750 0.1750 92.64 2.717
12 13 21 150.00 2.582 2.350 0.2320 0.2320 4355. 3.882
13 13 14 25.00 2.582 2.048 0.5339 0.5339 179.6 5.266
14 14 15 25.00 2.048 1.889 0.1590 0.1590 87.97 2.580
15 13 16 32.00 2.582 2.096 0.4858 0.4858 345.7 5.788
16 16 17 32.00 2.096 1.876 0.2199 0.2199 253.0 4.237
17 17 18 32.00 1.876 1.785 9.1423E-02 9.1423E-02 165.4 2.769
18 18 19 25.00 1.785 1.569 0.2163 0.2163 80.16 2.351
19 18 20 25.00 1.785 1.772 1.2492E-02 1.2492E-02 85.21 2.499
20 21 34 150.00 2.350 2.318 3.1739E-02 3.1739E-02 3656. 3.259
21 21 22 50.00 2.350 2.205 0.1446 0.1446 431.9 3.326
22 22 23 40.00 2.205 1.975 0.2309 0.2309 336.9 4.151
23 23 24 40.00 1.975 1.845 0.1300 0.1300 247.0 3.043
24 9 13 150.00 2.858 2.582 0.2756 0.2756 4880. 4.350
25 25 37 150.00 2.310 2.305 4.7059E-03 4.7059E-03 1352. 1.205
26 24 27 32.00 1.845 1.701 0.1434 0.1434 160.0 2.680
27 27 28 25.00 1.701 1.626 7.5673E-02 7.5673E-02 81.60 2.393
28 27 29 25.00 1.701 1.573 0.1287 0.1287 78.44 2.300
29 29 30 25.00 1.573 1.502 7.0345E-02 7.0345E-02 78.44 2.300
30 21 31 32.00 2.350 2.049 0.3012 0.3012 267.0 4.470
31 31 32 32.00 2.049 1.937 0.1116 0.1116 175.4 2.936
32 32 33 25.00 1.937 1.817 0.1202 0.1202 86.27 2.530
33 34 25 150.00 2.318 2.310 8.4381E-03 8.4381E-03 3236. 2.884
34 34 35 32.00 2.318 2.044 0.2741 0.2741 249.0 4.169
35 35 36 25.00 2.044 1.577 0.4672 0.4672 157.5 4.619
36 36 39 25.00 1.577 1.452 0.1247 0.1247 77.13 2.262
37 25 59 150.00 2.310 2.307 2.9521E-03 2.9521E-03 1884. 1.679
38 34 40 25.00 2.318 1.847 0.4711 0.4711 171.3 5.023
39 40 43 25.00 1.847 1.735 0.1127 0.1127 84.29 2.472
40 59 41 150.00 2.307 2.302 4.7672E-03 4.7672E-03 1350. 1.203
57 37 85 150.00 2.305 2.231 7.4613E-02 1.4719E-02 1352. 1.205
58 41 58 150.00 2.302 2.223 7.9701E-02 1.9807E-02 1350. 1.203
60 59 60 100.00 2.307 2.213 9.4436E-02 3.4542E-02 534.1 1.046
61 57 61 80.00 2.061 2.280 -0.2186 0.2106 811.0 2.689
62 61 68 40.00 2.280 2.096 0.1834 0.2288 380.0 4.682
63 62 63 32.00 2.014 1.806 0.2076 0.3254 263.8 4.417
64 63 64 32.00 1.806 1.733 7.3042E-02 0.1908 208.7 3.494
65 64 65 32.00 1.733 1.728 5.2924E-03 0.1231 156.0 2.612
66 65 66 32.00 1.728 1.559 0.1686 5.0829E-02 102.1 1.709
67 66 67 25.00 1.559 1.614 -5.4458E-02 6.3334E-02 52.09 1.528
68 68 62 40.00 2.096 2.014 8.2357E-02 0.2001 320.6 3.951
69 62 69 25.00 2.014 1.922 9.2305E-02 9.2305E-02 56.84 1.667
70 64 70 25.00 1.733 1.653 8.0308E-02 8.0308E-02 52.71 1.546
71 66 71 25.00 1.559 1.487 7.2803E-02 7.2803E-02 49.99 1.466
72 61 72 65.00 2.280 2.180 9.9351E-02 2.6979E-02 431.0 1.972
73 72 73 25.00 2.180 2.081 9.9361E-02 9.9361E-02 59.15 1.735
74 72 74 65.00 2.180 2.039 0.1414 2.3597E-02 371.8 1.701
75 74 75 50.00 2.039 1.854 0.1852 6.7440E-02 313.3 2.412
76 75 76 25.00 1.854 1.768 8.5467E-02 8.5467E-02 54.52 1.599
77 75 77 50.00 1.854 1.693 0.1606 4.2839E-02 258.8 1.992
78 77 78 50.00 1.693 1.662 3.0887E-02 3.0887E-02 205.4 1.582
79 78 79 25.00 1.662 1.585 7.7244E-02 7.7244E-02 51.62 1.514
80 78 80 40.00 1.662 1.611 5.1419E-02 5.1419E-02 153.8 1.895
81 80 81 40.00 1.611 1.584 2.6467E-02 2.6467E-02 101.8 1.254
82 81 82 25.00 1.584 1.511 7.3878E-02 7.3878E-02 50.39 1.478
83 81 83 32.00 1.584 1.570 1.4271E-02 1.4271E-02 51.37 0.8602
84 84 57 150.00 2.108 2.061 4.7060E-02 1.6403E-03 1231. 1.097

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 21 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

FLOW IN PIPES
-------------

Pipe Input Output Nom.Bore Inlet Pr. Outlet Pr. Drop in Pr. Frict. Loss Flowrate Velocity
Label Node Node (milli.m.) (kg/cm2 G) (kg/cm2 G) (kg/cm2 ) (kg/cm2 ) (lit/min ) (m/sec )
---------------------------------------------------------------------------------------------------------------------

85 85 84 150.00 2.231 2.108 0.1224 4.6251E-03 1291. 1.151

86 57 86 100.00 2.061 1.986 7.4791E-02 2.4191E-03 420.3 0.8230
87 86 87 100.00 1.986 1.866 0.1208 3.0040E-03 362.5 0.7099
88 87 88 100.00 1.866 1.746 0.1200 2.1983E-03 306.5 0.6002
89 88 89 100.00 1.746 1.626 0.1193 1.5355E-03 252.3 0.4941
90 89 90 80.00 1.626 1.505 0.1214 3.6005E-03 200.1 0.6634
91 90 91 50.00 1.505 1.488 1.6397E-02 1.6397E-02 149.8 1.153
92 91 92 50.00 1.488 1.481 7.7294E-03 7.7294E-03 99.75 0.7680
93 92 93 50.00 1.481 1.479 2.1415E-03 2.1415E-03 49.85 0.3838
94 111 98 40.00 2.272 2.090 0.1827 0.2282 379.4 4.675
95 100 104 32.00 2.008 1.801 0.2067 0.3245 263.4 4.411
96 106 101 32.00 1.723 1.555 0.1685 5.0701E-02 101.9 1.707
97 105 111 80.00 2.053 2.272 -0.2193 0.2100 809.6 2.684
98 97 106 32.00 1.728 1.723 4.9763E-03 0.1228 155.8 2.608
99 104 97 32.00 1.801 1.728 7.2553E-02 0.1903 208.4 3.489
100 101 102 25.00 1.555 1.610 -5.4611E-02 6.3181E-02 52.02 1.525
101 98 100 40.00 2.090 2.008 8.1827E-02 0.1996 320.2 3.945
103 101 99 25.00 1.555 1.482 7.2609E-02 7.2609E-02 49.92 1.464
104 111 107 65.00 2.272 2.173 9.9254E-02 2.6882E-02 430.2 1.968
105 100 103 25.00 2.008 1.916 9.2039E-02 9.2039E-02 56.75 1.664
106 97 109 25.00 1.728 1.648 8.0094E-02 8.0094E-02 52.64 1.544
107 107 108 25.00 2.173 2.074 9.9055E-02 9.9055E-02 59.05 1.732
108 58 94 150.00 2.223 2.100 0.1224 4.6101E-03 1288. 1.148
109 105 95 100.00 2.053 1.978 7.4781E-02 2.4090E-03 419.4 0.8214
110 94 105 150.00 2.100 2.053 4.7055E-02 1.6351E-03 1229. 1.095
111 107 96 65.00 2.173 2.032 0.1413 2.3510E-02 371.1 1.698
112 96 110 50.00 2.032 1.847 0.1850 6.7190E-02 312.7 2.407
113 110 112 25.00 1.847 1.762 8.5172E-02 8.5172E-02 54.42 1.596
114 110 113 50.00 1.847 1.686 0.1605 4.2681E-02 258.2 1.988
115 113 114 50.00 1.686 1.656 3.0770E-02 3.0770E-02 205.0 1.578
116 114 115 25.00 1.656 1.579 7.6953E-02 7.6953E-02 51.51 1.511
117 114 116 40.00 1.656 1.604 5.1225E-02 5.1225E-02 153.5 1.891
118 116 117 40.00 1.604 1.578 2.6370E-02 2.6370E-02 101.6 1.251
119 117 118 25.00 1.578 1.504 7.3598E-02 7.3598E-02 50.29 1.475
120 117 119 32.00 1.578 1.564 1.4215E-02 1.4215E-02 51.27 0.8585
121 60 120 80.00 2.213 2.077 0.1355 1.7703E-02 473.1 1.569
122 120 121 80.00 2.077 1.945 0.1316 1.3833E-02 414.0 1.373
123 121 122 80.00 1.945 1.817 0.1283 1.0504E-02 356.8 1.183
124 122 123 80.00 1.817 1.692 0.1255 7.6947E-03 301.6 0.9999
125 123 124 80.00 1.692 1.569 0.1232 5.3697E-03 248.2 0.8231
126 124 125 80.00 1.569 1.447 0.1213 3.4933E-03 196.9 0.6529
127 125 126 80.00 1.447 1.445 2.0548E-03 2.0548E-03 147.6 0.4893
128 126 127 50.00 1.445 1.438 7.5203E-03 7.5203E-03 98.28 0.7567
129 127 128 50.00 1.438 1.436 2.0853E-03 2.0853E-03 49.12 0.3782
131 95 130 100.00 1.978 1.858 0.1208 2.9886E-03 361.8 0.7084
132 130 131 100.00 1.858 1.738 0.1200 2.1933E-03 305.9 0.5990
133 131 132 100.00 1.738 1.618 0.1193 1.5253E-03 251.9 0.4932
134 132 133 100.00 1.618 1.499 0.1188 9.9517E-04 199.7 0.3911
135 133 134 50.00 1.499 1.483 1.6341E-02 1.6341E-02 149.5 1.151
136 134 135 50.00 1.483 1.475 7.7040E-03 7.7040E-03 99.57 0.7666
137 135 136 50.00 1.475 1.473 2.1363E-03 2.1363E-03 49.76 0.3831

NOTE: A P indicates a Pipe containing an Orifice Plate

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 22 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

FLOW THROUGH NOZZLES

--------------------

Nozzle Input Inlet Press Req. Flow Flowrate % Deviation Req. FlowDens FlowDens
Label Label (kg/cm2 G) (lit/min ) (lit/min ) ( lit/min /metres **2 )
--------------------------------------------------------------------------------------------------------------
1 93 0.14786E+01 48.5120 49.8549 2.77
2 92 0.14807E+01 48.5120 49.8911 2.84
3 91 0.14885E+01 48.5120 50.0211 3.11
4 90 0.15049E+01 48.5120 50.2959 3.68
5 89 0.16263E+01 48.5120 52.2851 7.78
6 88 0.17456E+01 48.5120 54.1694 11.66
7 87 0.18656E+01 48.5120 56.0003 15.44
8 86 0.19864E+01 48.5120 57.7848 19.11
9 84 0.21082E+01 48.5120 59.5307 22.71
10 85 0.22306E+01 48.5120 61.2347 26.23
11 60 0.22126E+01 48.5120 60.9862 25.71
12 120 0.20771E+01 48.5120 59.0894 21.80
13 121 0.19454E+01 48.5120 57.1865 17.88
14 122 0.18171E+01 48.5120 55.2687 13.93
15 123 0.16917E+01 48.5120 53.3262 9.92
16 124 0.15685E+01 48.5120 51.3484 5.85
17 125 0.14472E+01 48.5120 49.3231 1.67
18 126 0.14452E+01 48.5120 49.2881 1.60
19 127 0.14376E+01 48.5120 49.1597 1.34
20 128 0.14356E+01 48.5120 49.1240 1.26
21 39 0.14524E+01 75.7260 77.1305 1.85
22 136 0.14732E+01 48.5120 49.7647 2.58
23 135 0.14754E+01 48.5120 49.8007 2.66
24 134 0.14831E+01 48.5120 49.9306 2.92
25 133 0.14994E+01 48.5120 50.2049 3.49
26 132 0.16182E+01 48.5120 52.1557 7.51
27 131 0.17375E+01 48.5120 54.0443 11.40
28 130 0.18575E+01 48.5120 55.8792 15.19
29 95 0.19783E+01 48.5120 57.6673 18.87
30 94 0.21001E+01 48.5120 59.4165 22.48
31 58 0.22225E+01 48.5120 61.1235 26.00
32 83 0.15701E+01 48.5120 51.3746 5.90
33 82 0.15105E+01 48.5120 50.3900 3.87
34 80 0.16108E+01 48.5120 52.0369 7.27
35 79 0.15850E+01 48.5120 51.6181 6.40
36 77 0.16932E+01 48.5120 53.3497 9.97
37 76 0.17683E+01 48.5120 54.5210 12.39
38 74 0.20390E+01 48.5120 58.5456 20.68
39 73 0.20810E+01 48.5120 59.1458 21.92
40 68 0.20964E+01 48.5120 59.3635 22.37
41 69 0.19217E+01 48.5120 56.8367 17.16
42 63 0.18064E+01 48.5120 55.1056 13.59
43 119 0.15638E+01 48.5120 51.2705 5.69
44 118 0.15044E+01 48.5120 50.2876 3.66
45 116 0.16043E+01 48.5120 51.9316 7.05
46 115 0.15786E+01 48.5120 51.5135 6.19
47 113 0.16863E+01 48.5120 53.2421 9.75
48 112 0.17616E+01 48.5120 54.4179 12.17
49 96 0.20318E+01 48.5120 58.4417 20.47
50 108 0.20740E+01 48.5120 59.0462 21.71
51 98 0.20896E+01 48.5120 59.2672 22.17
52 103 0.19157E+01 48.5120 56.7480 16.98
53 104 0.18010E+01 48.5120 55.0230 13.42
54 70 0.16531E+01 48.5120 52.7148 8.66
55 65 0.17281E+01 48.5120 53.8976 11.10
56 71 0.14867E+01 48.5120 49.9912 3.05
57 67 0.16139E+01 48.5120 52.0868 7.37
58 109 0.16484E+01 48.5120 52.6396 8.51
59 106 0.17235E+01 48.5120 53.8256 10.95
60 99 0.14824E+01 48.5120 49.9191 2.90
61 102 0.16096E+01 48.5120 52.0170 7.23
62 36 0.15771E+01 75.7260 80.3736 6.14
63 35 0.20443E+01 75.7260 91.5071 20.84
64 40 0.18473E+01 75.7260 86.9864 14.87
65 43 0.17346E+01 75.7260 84.2919 11.31
66 33 0.18172E+01 75.7260 86.2737 13.93
67 32 0.19374E+01 75.7260 89.0808 17.64

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 23 of 25
 Design Calculation (Pressure Drop Calculation) of MVW Spray System
for TP (JT-10) & Associated Conveyor-TBC-1A/1B
DP16004-FF05-90SGC-111058

FLOW THROUGH NOZZLES

--------------------

Nozzle Input Inlet Press Req. Flow Flowrate % Deviation Req. FlowDens FlowDens
Label Label (kg/cm2 G) (lit/min ) (lit/min ) ( lit/min /metres **2 )
--------------------------------------------------------------------------------------------------------------

68 31 0.20490E+01 75.7260 91.6107 20.98

69 22 0.22055E+01 75.7260 95.0459 25.51
70 23 0.19746E+01 75.7260 89.9337 18.76
71 24 0.18446E+01 75.7260 86.9234 14.79
72 28 0.16256E+01 75.7260 81.5983 7.75
73 30 0.15022E+01 75.7260 78.4418 3.59
74 15 0.18892E+01 75.7260 87.9669 16.16
75 14 0.20482E+01 75.7260 91.5946 20.96
76 16 0.20963E+01 75.7260 92.6640 22.37
77 17 0.18764E+01 75.7260 87.6683 15.77
78 20 0.17725E+01 75.7260 85.2062 12.52
79 19 0.15686E+01 75.7260 80.1573 5.85
80 10 0.26688E+01 75.7260 104.5524 38.07
81 11 0.22703E+01 75.7260 96.4330 27.34
82 12 0.20953E+01 75.7260 92.6416 22.34
83 5 0.20437E+01 75.7260 91.4937 20.82
84 4 0.22148E+01 75.7260 95.2451 25.78
85 6 0.24901E+01 75.7260 100.9916 33.36
86 7 0.20332E+01 75.7260 91.2578 20.51
87 8 0.19075E+01 75.7260 88.3920 16.73

Note: A * after a value indicates that this is a specification

ORIFICE PLATES
--------------

Plate Pipe Pressure Drop Diameter

Label Label (kg/cm2 ) (milli.m.)
-------------------------------------------------------------------
1 1 0.60000E+00 106.8732

FLOW AT INLETS
--------------

Inlet Node Pressure Flowrate Equivalent K-factor

(kg/cm2 G) (lit/min ) (lit/min , kg/cm2 G)
------------------------------------------------------------
1 9.750 * 5641. 1806.6

Note: A * after a value indicates that this is a specification

Rev. 0
OBRA “C” (2x660 MW) THERMAL POWER EXTENSION PROJECT Page 24 of 25
 1.5

93
50

1
1.5 93

92
50

2
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91
50 1.6 1.5

3
32 128

20
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83 9 136

22
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90 7
80 82 1.6 83 1.5 13

4
82
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19
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81 8 135

23
40 1.4 12 50
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5
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18
1.7 89 80
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24
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17
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26
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15
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42 65 107
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55 65 5 10
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32 37
18 33 60
1.6 25 17
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15 2.0 2.3
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1918 17 32 30
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77

2.4 20
16 0 35 25 41
2.1 15 63
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15 21
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12

1.9 12 21
2.2 1.6
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20 16 32
76

12

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2 8 25 15 2.6150 22 40 36 25
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6 3 3 10 32
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71

0
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2 20 3 4 11 25 15
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25 2.2 1.6
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4 25 2827
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72

5 27
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5 3029
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73

29

0 20
20 0
2 2
DELUGE VALVE 8.6
0
20
2 2
150

Y-STRAINER
0
15
1
150

9.8
TAPPING POINT
1

PRESSURE DROP CALCULATION OF MVWS SYSTEM FOR JT-10 & TBC-1AB

Lloyds Insulation (India) Limite
PIPENET Schematic Saturday, October 20, 2018 Page 1 of 1