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An Analysis of Incoming material Quality control

A Project Report submitted in partial fulfillment of the requirements

For the award of the degree of

A.M.I.E. IN MECHANICAL ENGINEERING


AT
THE INSTITUTION OF ENGINEERS (INDIA), KOLKATA

PREPARED BY
Ravindra Chandrakant Erabatti
(ST545153-7)
SYNOPSIS

TITLE OF THE PROJECT:

“ An Analysis of Incoming material Quality control “


Objective of Study :-
In order to understand the incoming quality control, history development
,definition using sampling plan, quality tool and technique and the
standard and standardized quality management system (QMS) as stated in
ISO 9001:20 Research in Siemens company was done in incoming quality
control department .

1 .To understand the concept of incoming quality of raw material for


production line purpose for further process
2. To identify the current problem about the incoming material in industry
company
3. To apply the concept of incoming quality control if material in producing
better quality product
4. To study seven basic tool of quality for trouble shooting issue related
quality.
5. By using Sap application to understand material flow through system.
6. To study different testing equipment & fixture used in incoming quality
RATIONALE OF THE STUDY
In order to understand the incoming quality control, history development
,definition using sampling plan, quality tool and technique and the
standard and standardized quality management system (QMS) as stated in
ISO 9001:20 Research in Siemens company was done in incoming quality
control department .This study about measurement in checking the
incoming raw material parts to identify the parts whether in specification
or out of specification limit for this task of measuring any tools and
equipment we have been use important for determine that which tools are
suitable for measuring there are some method for summarize for result
using many quality tools such as pareto diagram and cause and effect
diagram
Inspection of quality control based on incoming are :
1. Improve the quality of the input material with less variation
2. Greater productivity on the process of checking and transferring to
production Section .
3.The way of improve the better supplier relations so that supplier always
keep quality conformance
Level for the parts incoming time to time

4. Detailed Methodology to be used for carrying out the study:-

1. Interaction with the R&D team to understand test plan &CTC dimension
which help during incoming inspection
2. Collection of data from R &D for preparing control plan,
3. To study vendor test certificate which meet with material specification
4. Queries generation and their solutions finding through cross functional
team

5. Studying ISO /DIN standard, Acceptance sampling plan, and different


type of raw material standard

6. Visited third party lab for NDT test to find out defects.

EXPECTED CONTRIBUTION FROM THE STUDY:

1. To understand seven basic tool of quality for trouble shooting issue


related quality.
2. To Understand Component test plan, control plan, Acceptance sampling
plan, ISO standard, Report preparation
3. To understand SAP (QM) Module which help to maintaining data
&fetching data

4.To understand basic testing equipment ,measuring instrument which are


use to carryout inspection .

LIST OF ACTIVITIES TO BE CARRIED OUT TO COMPLETE THE PROJECT :

A. Guidance from project guide…………………………………………………………………4


days
B. Preparation of synopsis ………………………………………………………………………..2
days
C. Collection of reference texts and data ………………………………………………….10
days
D. Study about the selected topic …………………………………………………………….15
days
E. Preparation of the project ……………………………………………………………………10
days

Fig : Graphical Presentation of activities


7. Places/labs/equipment and tools required and planning of
arrangements:-
1. Visit to R&D center

2. Visit to Quality incoming lab as well as third party lab

3. Software use :-Inspection databse software,micrsoft access,Arco_Cad (for

CMM machine )

PROBLEMS ENVISAGED IN CARRYING OUT THE


PROJECT :

Nil

Prepared by Approved
by

Mr. Ravindra C.Erabatti Mr. Mukesh K Gupta


( ST 545153-7 )
.

CERTIFICATE OF ORIGINALITY

I hereby confirm that the text of this project is original and contains
no material that has been required for any degree or diploma in any
university or any material previously or written unless the reference to
this material is made.

Yours faithfully

Mr. Ravindra C.Erabatti


(ST -545153-7)

Approved by
Mr. Mukesh K Gupta

Signature of Student Signature of Guide


Date: Date:
Name: ------------------ Name:
Membership no: --------------- Membership no:
Address: --------------------------------- Address:
--------------------
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