Final Drawings Jiangsu Eastern SYD For Purifier2009.3.18

Westfalia Separator
Mineraloil Systems GmbH

Mechanical Separation
Division
Final Drawings
Customer: Jiangsu Eastern Shipyard
Hull / Project: JEHI06C-068 / -073
WS-Ordernumber: 402624726 / 402…
Mineral Oil Separator
Prepared : C. Aktas
Checked by : H. Bisping
18.03.2009
Westfalia Separator
Mechanical Separation
Division
Installation Instructions
No.: 2058-9601-010
Edition: 0107
For: Separators
Westfalia Separator
2 Mineraloil Systems GmbH
Subject to modification!
GEA Westfalia Separator Mineraloil Systems GmbH reserves the right to modi-
fications without notice.
The authors will always be grateful for any comments on possible errors and
faults and for suggestions to improve this documentation. They can be sent to
GEA Westfalia Separator Mineraloil Systems GmbH
Werner-Habig-Str. 1
D-59302 Oelde
Copies of this documentation can be obtained from our local agencies.
© GEA Westfalia Separator
2058-9601-010 / 0107
Westfalia Separator
Mineraloil Systems GmbH 3
Preface
These installation guidelines
• are part of the overall documentation compiled for the separator.
• describe the procedures for constructing, manufacturing and design-
ing separators.
• contain fundamental instructions for installing separator installations.
• contain general guidelines for separator installations.
These guidelines specify the minimum specifications for designing and

constructing frames, tanks, piping and the electrical installation.
Putting together and installing the installation components must be car-

ried out in accordance with the order-specific documents:
• Installation diagram and equipment list
• Dimensioned drawing (notes on required space for operating and
servicing, minimum clearance from walls/pillars or other machines)
We reserve the right to carry out technical modifications on the

separator!
Attention must be paid to the operating, maintenance and mounting in-

struction manuals of all units and fittings.
For your safety

• Strictly adhere to instructions marked with this symbol.
This avoids damage to the separator and other equipment.
• Take special care when carrying out operations marked with this
symbol -
otherwise danger to life.
Note: • This symbol is not a safety precaution but rather a reference to infor-
mation which help to better understand the separator or plant com-
ponents and the processes.
• Use only genuine spare parts from Westfalia Separator.

The use of non-genuine parts leads to:
– safety risks,
– less durability and availability,
– increased service requirement.
If a safety risk occurs, this may have legal consequences for the re-
sponsible persons. In such cases, Westfalia Separator accepts no li-
ability or warranty claims.
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1 General 7
1.1 Safety precautions ...................................................................................8

1.2 Material ....................................................................................................8
1.3 Installation................................................................................................8
1.4 Storage ..................................................................................................10
1.4.1 Installation of controls ............................................................................10
1.5 Transport................................................................................................12
1.5.1 Transporting the separator ....................................................................14
1.6 Preservation measures on site ..............................................................19
2 Separator 21
2.1 Space requirement for separators .........................................................22

2.1.1 Separators with gear drive.....................................................................22
2.1.2 Separators with belt drive ......................................................................24
2.2 Bowl weights..........................................................................................25
2.3 Required hoist specifications for separators..........................................26
2.4 Ventilating the separator room ..............................................................26
2.5 Foundations ...........................................................................................28
2.6 Securing the separators......................................................................... 30
2.6.1 Separators OTB 3, OTB 9, OSC 5 ........................................................30
2.6.2 Separators OTB 18, OSC 15, OSC 30, OSC 50 ...................................32
2.6.3 Separators OTC 2, OTC 3, OSD 2 ........................................................34
2.6.4 Separators OSD 6, OSD 18, OSD 35, OSD 60.....................................35
2.6.5 Important mounting instructions ............................................................36
2.6.6 Dimensions of the studs ........................................................................37
2.7 Welding procedure for fastening the foundation frame ......................... 38
2.7.1 Installing the separator ..........................................................................39
2.8 Vibrations ...............................................................................................40
2.9 Pipelines on the separator .....................................................................41
2.9.1 Product line............................................................................................41
2.9.2 Operating, filling and displacement water lines .....................................41
3 Operating, filling and displacement water 43
3.1 Water quality..........................................................................................44

3.2 Supply pressure and temperature .........................................................44
3.3 Water connection for operating, filling and displacement water ............ 45
3.4 Dimensions and number of consumers .................................................45
3.5 Water quantity........................................................................................47
4 Compressed air 49
4.1 Compressed air quality ..........................................................................50

4.2 Supply pressure.....................................................................................50
4.3 Compressed air consumption of the separators OSC, OSD and OTB . 51
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5 Product lines 53
5.1 General ..................................................................................................54

5.2 Pipe cross-sections................................................................................54
5.3 Functional description............................................................................54
5.4 Information on pressure monitoring.......................................................54
5.5 Piping .....................................................................................................56
5.6 Maximum suction head..........................................................................57
5.6.1 Pressure line..........................................................................................57
5.6.2 Pre-filter .................................................................................................58
5.7 Feed pump.............................................................................................58
5.8 Oil pre-heater.........................................................................................58
5.9 Installation examples .............................................................................59
5.9.1 Steam-heated plate heat exchanger with PI controller.......................... 59
5.9.2 Steam-heated tubular heat exchanger with PI controller ...................... 60
5.9.3 Thermal oil-heated plate heat exchanger with PI controller .................. 61
5.9.4 Thermal-oil-heated tubular heat exchanger with PI controller............... 62
5.10 Securing plate heat exchangers ............................................................ 63
5.11 Safety valve ...........................................................................................64
6 Solids tank 65
6.1 Recommended criteria for solids tank ...................................................66

6.1.1 Tank vent ...............................................................................................67
6.1.2 Set-up of the solids tank venting ........................................................... 68
6.2 Solids discharge lines ............................................................................69
6.2.1 Solids discharge lines with shut-off flap.................................................70
6.2.2 Standard installation of shut-off flaps ....................................................70
6.2.3 Installation recommendation for shut-off flaps.......................................72
6.3 Operating and dirty water discharge lines .............................................73
6.3.1 Separators of the C-generation .............................................................73
6.3.2 Separators of the D-generation .............................................................74
7 Electrical installation 75
7.1 Control cabinet.......................................................................................76

7.1.1 Electrical connection.............................................................................. 77
7.1.2 External voltages ...................................................................................77
7.1.3 Shipboard operation ..............................................................................78
7.1.4 Onshore operation .................................................................................78
7.2 Electro-magnetically compatible installation..........................................79
7.3 Valves ....................................................................................................80
7.3.1 Solenoid valve block ..............................................................................80
7.3.2 Terminal box ..........................................................................................81
7.3.3 Separator with UNITROL monitoring function .......................................82
7.4 Temperature guard ................................................................................82
7.5 Dual-purpose thermometer....................................................................83
7.6 Electrical installation of transmitters and electric motors....................... 85
7.7 Electrical execution................................................................................ 85
7.7.1 Earthing the separator ...........................................................................86
7.7.2 Voltage equalisation of the separator ....................................................86
7.7.3 Voltage equalization of the electric heater............................................. 87
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7.7.4 Voltage equalization of the foundation frame ........................................87

7.7.5 Voltage equalisation of the control cabinet............................................88
7.8 Electric motors procured by the customer .............................................89
7.9 Installation and operation of control units .............................................. 90
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1 General
1.1 Safety precautions ...................................................................................8

1.2 Material ....................................................................................................8
1.3 Installation................................................................................................8
1.4 Storage ..................................................................................................10
1.4.1 Installation of controls ............................................................................10
1.5 Transport................................................................................................12
1.5.1 Transporting the separator ....................................................................14
1.6 Preservation measures on site ..............................................................19
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1.1 Safety precautions

• Pay special attention to the safety precautions contained in the
overall documentation compiled for the separator!
1.2 Material
• The specified material must conform to the standards set out in these installa-
tion guidelines as a minimum requirement.
• All materials used must be new and from the same series.
1.3 Installation
Fig. 1 Installation example
1 Separator: 7 Solids tank venting

2 Separator foundation 8 Crane
3 Control unit 9 Cleaning table
4 Control cabinet 10 Aeration
5 Preheater 11 Venting
6 Solids tank
• The applicable regulations and standards of classification societies or other

authorised bodies must be observed.
• All lubricating points and the gear / drive housing of the separator must be
easily accessible without having to remove pipes or gratings.
• All operating elements must be within comfortable reach of the operator and
at a suitable height.
• Operating elements must not be mounted higher than 1800 mm above the
working platform.
• All units must be arranged so that they do not cramp the working area and so
that they can be safely serviced and operated.
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• All fixed piping and fittings must be safely supported to reduce vibrations and
movement to a minimum.
• Contact points or supports must be fitted so that the pipes are able to move
with changing temperatures without creating tension in the pipes.
• Pipes and pipe connections must be accessible for maintenance.
• Pipes must not be used for supporting distributors or appliances.
• These regulations and standards do not apply to small purpose-built parts
whose durability, accessibility and operation are not influenced. They must be
fitted in accordance with the manufacturer's recommendations.
• No galvanized parts may be fitted in product-carrying lines (e.g. heavy oil,
diesel oil, steam lines and thermal oil lines). This does not apply if type-tested
pipe joints are fitted in pipe trace heating systems.
• Y-strainers should preferably be fitted horizontally with the strainer insert
pointing downwards or to the side (turned through 90°).
If this is not possible for space reasons, the dirt pan can be fitted vertically
with a throughflow from top to bottom. In this case, ensure that the strainer
can be dismantled.
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1.4 Storage
• Parts may be stored only in original Westfalia Separator transport packaging.
• A storage time of more than 12 months is only possible after consulting the
manufacturer.
• The storage site should be a closed, dry room.
• The storage temperature must not be below 5°C (41 F) and must not exceed
50 °C (122 °F).
IMPORTANT:
• Outdoor exposure is not admissible!
Pay attention to the following points on storage and transport packaging.
• Handle fragile goods with care!
• Protect the goods against moisture and humidity.
• Protect the goods against heat!
• Pay attention when erecting the goods.
1.4.1 Installation of controls
IMPORTANT:
• Select the installation site so that

– the control unit is not exposed to dust and aggressive atmosphere.
– the control unit is not installed in an excessively humid environment or
damp area.
– the sun cannot shine on the control panel or displays making operation and
observation more difficult.
– heating up of the control unit is avoided.
• Where appropriate, check screw-type and plug-type connectors for secure
contact.
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• Connect thermostatically controlled cabinet heating to external voltage and

switch it on.
• The control cabinet heating must switch on before the temperature drops be-
low the dew point.
• Bedewing can occur during the night which is not good for electronic appara-
tus.
• Check that the line voltage and frequency conform to the connection data of
the control unit (see nameplate).
• Pay attention to admissible installation and operating data:
Voltage fluctuations +/- 10 % of the line voltage

Frequency fluctuations +/- 2 % of the line voltage
Ambient temperatures + 5 to + 45 °C (41 to 113 °F)
Atmospheric humidity max. 50 % at 40 °C (104 °F)
max. 90 % at 20 °C (68 °F)
Installation height above sea level up to 1000 m
Transport temperatures – 25 to + 55 °C (–13 to 131 °F)
IMPORTANT:
Improper installation and operation discharges the supplier from the warranty
obligation.
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1.5 Transport
The adjacent packing illustrates a

seaworthy packaging from Westfalia
Separator.
Fig. 2
• After removing the side boards and

filling material, the bottom board can
be used as a special pallet for fork
lift trucks.
Fig. 3
• If no forklift trucks are available,

transport the case with the aid of a
crane (see diagram).
• Attach the ropes to the points on the
packing case as marked on the
packing case.
Fig. 4
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• Attach ropes round the case and

hang them into the load hook of the
crane.
• CAUTION!
Wind one piece of rope twice
round the hook to prevent the
ropes from slipping.
Fig. 5
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1.5.1 Transporting the separator
• IMPORTANT:
To avoid damage, the bowl must be
removed from the separator before
transport.
• The separator is normally delivered
without installed bowl.
Exception:
• The OTC 2, OTC 3 and OSD 2
separators are delivered and trans-
ported with installed bowl.
Fig. 6
CAUTION!
Prevent accidents by using suitably rated hoists for transport and installa-
tion.
• When transporting rope, make sure

that one piece of rope is wound
twice round the hook to prevent the
• The rope must be properly attached
to the separator.
• Ensure that no pulling or pushing
forces act on machine parts when
using ropes.
Fig. 7
The following examples show how the transport ropes must be attached on the
different frame designs (see Fig. 8).
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Westfalia Separator
Separator with gear drive
• Hang the ropes into the eye bolts

and load hook of the hoist as illus-
trated.
Wind one piece of rope twice round
the hook to prevent the ropes from
slipping.
• Do not use the eye bolt of the mo-

tor to suspend the separator.
• Make sure the machine touches
down gently.
Fig. 8
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For OSD 6 or 18 – separator with belt drive
• Screw double nipple 1 into the hole

in the frame.
Fig. 9
• Attach the transport ropes

– to the machine as illustrated and
– hang them into the load hook of
the hoist as illustrated.
• Make sure that the ropes do not
damage any machine components.

down gently.
Fig. 10
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For OSD 35 – separator with belt drive
• Screw two eye bolts 1 into the upper

section of the frame.
• Screw double nipple 2 into the hole
in the frame.
Fig. 11

– around the double nipple.
– Thread through the eye bolts and

down gently.
Fig. 12
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For OSD 60 – separator with belt drive
• Check that
– two eye bolts 1 are screwed into
the upper section of the frame.
– Screw two eye bolts 2 with wash-
ers 3 into the intermediate flange /
frame holes.
Fig. 13

– Thread through the four eye bolts
and

down gently.
Fig. 14
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1.6 Preservation measures on site
After installation until commissioning

• All parts such as tools, spare parts and bowl must be stored in the original
packaging in a suitable place until commissioning.
• The parts must be stored at 5 to 50 °C (41 - 122 °F) in dry, weatherproof
rooms to prevent the packaging from getting damaged.
• The spindle and gear/drive chamber are lubricated at the factory which pro-
tects them for a period of 12 months.
• In the case of a storage and standstill period of longer than 12 months, the
time-dependent maintenance intervals specified in the instruction manual
must be adhered to before putting the machine back into operation.
• After this time (12 months) has expired, it must be checked at 12 monthly in-
tervals that all bearings and the spindle have sufficient lubrication.
• Oil to be used:
– Shell oil S.7294 (SAE 30/SAE 50) for bearings and spindle,
– roller bearing grease for the spindle cap.
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2 Separator
2.1 Space requirement for separators .........................................................22

2.1.1 Separators with gear drive.....................................................................22
2.1.2 Separators with belt drive ......................................................................24
2.2 Bowl weights..........................................................................................25
2.3 Required hoist specifications for separators..........................................26
2.4 Ventilating the separator room ..............................................................26
2.5 Foundations ...........................................................................................28
2.6 Securing the separators......................................................................... 30
2.6.1 Separators OTB 3, OTB 9, OSC 5 ........................................................30
2.6.2 Separators OTB 18, OSC 15, OSC 30, OSC 50 ...................................32
2.6.3 Separators OTC 2, OTC 3, OSD 2 ........................................................34
2.6.4 Separators OSD 6, OSD 18, OSD 35, OSD 60.....................................35
2.6.5 Important mounting instructions ............................................................36
2.6.6 Dimensions of the studs ........................................................................37
2.7 Welding procedure for fastening the foundation frame ......................... 38
2.7.1 Installing the separator ..........................................................................39
2.8 Vibrations ...............................................................................................40
2.9 Pipelines on the separator .....................................................................41
2.9.1 Product line............................................................................................41
2.9.2 Operating, filling and displacement water lines .....................................41
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2.1 Space requirement for separators

• No piping may be laid in the operating area apart from the feed and discharge
lines for the separator.
2.1.1 Separators with gear drive
• The hatched area represents the operating area.

• See the following table to determine the operating area.
• Before installing the separator, pay special attention to the removal dimension
X for the electric motors!
Front view of separator
Fig. 15
Side view of separator
Fig. 16
Top view of separator
Fig. 17
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Table for determining the operating area for separators with gear drive
Separator Dimensions in mm
model A B D E F G X
OTB 3 1160 400 1220 500 1030 410 120
OTB 9 1150 360 1310 500 980 500 120
OSC 5 1150 360 1350 500 1090 550 120
OSC 30 1890 450 1450 700 1400 790 220
OSC 50 2120 390 1500 700 2030 920 250
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2.1.2 Separators with belt drive
• The hatched area represents the operating area.

• See the following table to determine the operating area.
• Before installing the separator, pay special attention to the removal dimension
X for the electric motors!
Front view of separator
Fig. 18
Side view of separator
Fig. 19
Top view of separator
Fig. 20
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Table for determining the operating area for separators with belt drive
model A B D E F G X Y
OTB 18 1400 600 1600 550 1600 540 180 200
OTC 2 800 300 800 120 - 280 100 150
OTC 3 800 300 800 120 - 280 100 150
OSC 15 1400 600 1600 550 1600 540 180 200
OSD 2 800 300 800 200 - 280 100 150
OSD 6 1400 600 1400 550 1450 540 180 150
OSD 18 1400 600 1400 550 1550 630 180 150
OSD 35 1800 700 1800 650 1950 850 230 200
OSD 60 2000 800 2000 700 2500 1000 300 200
2.2 Bowl weights
Fig. 21
Table with data for rating the lifting device

Bowl weight
Separator model b h
[kg]
OTB 3 210 190 16
OTB 9 258 243 50
OTB 18 350 300 75
OSC 5 275 256 48
OSC 15 300 320 72
OSC 30 425 420 190
OSC 50 536 530 360
OSD 6 255 270 42
OSD 18 300 320 72
OSD 35 425 420 190
OSD 60 536 530 360
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2.3 Required hoist specifications for separators
Gear separators
• The hoist must be travel-type or swivel-type.
• The hoist must be arranged so as to enable the following:
– Vertical fitting and removal of the bowl (see section 2.1.1, table - dimension
F).
– Horizontal removal and fitting of the drive motor (see section 2.1.1, table -
dimension X).
Flat belt separators

• The hoist must be travel-type or swivel-type.
• The hoist must be arranged so as to enable the following:
– Vertical fitting and removal of the bowl (see section 2.1.2, table - dimension
F).
– Horizontal removal and fitting of the drive motor (see section 2.1.2, table -
dimension X).
2.4 Ventilating the separator room

• Pay attention to the correct arrangement of the air feed and discharge lines so
that
– the separator room is efficiently ventilated,
– the admissible room temperature – normally max. 45 °C (113 °F) – is not
exceeded.
The rating of the electrical apparatus is critical in this respect.
IMPORTANT:
If the admissible temperatures are exceeded, additional measures must be
taken. Maintenance intervals and maintenance measures may have to be ad-
justed accordingly.
Installation example of a ventilation

system
1 Aeration
2 Venting
Fig. 22
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Westfalia Separator
Approximate values for air exchange
For small closed separator rooms 30 - 50 h-1

For large separator rooms 15 - 20 h-1
For niches in engine rooms 50 - 70 h-1
Table for air volumes
Separator Air volume

model [m³/h]
OTB 3 10
OTB 9 10
OTB 18 30
OTC 2 10
OTC 3 10
OSC 5 10
OSC 15 30
OSC 30 100
OSC 50 150
OSD 2 10
OSD 6 10
OSD 18 30
OSD 35 100
OSD 60 150
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2.5 Foundations
In order to avoid the influence of external vibrations,

• Foundations and foundation frames for Westfalia separators must not be rig-
idly connected to other foundations.
IMPORTANT:
• If the foundation does not have adequate rigidity and flexural strength, this
may result in loss of warranty.
Installation example for a founda-

tion frame
1 Foundation
Fig. 23
• The foundation frames must be de-

signed so that dimensions a and b
in the table below are adhered to.
• When using other sections, the sec-
tion modulus of the U-sections must
not be lower than the value speci-
fied in DIN 1026.
• The foundation must be rigid with a
maximum admissible deflection of
1:250.
• The separator feet must be fastened
on the neutral axis of the frame.
Fig. 24
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Table for dimensioning foundation frames
model a b
OTB 3 80 60
OTB 9 80 60
OTB 18 140 60
OTC 2 80 60
OTC 3 80 60
OSC 5 140 60
OSC 15 140 60
OSC 30 180 70
OSC 50 180 70
OSD 2 80 60
OSD 6 140 60
OSD 18 140 60
OSD 35 180 70
OSD 60 180 70
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2.6 Securing the separators

The following sections show how to secure the different separators:
2.6.1 Separators OTB 3, OTB 9, OSC 5
• Assembly of separators with the aid

of stud screws (see 2.6.6) on a steel
foundation frame.
1 Stud
2 Bottom disk
3 Rubber cushion
4 Top disk
5 Cup springs
6 Nut
7 Bush
Fig. 25
1 Steel foundation
Fig. 26
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• Mount the nuts as shown on page

36.
• IMPORTANT:
Pay attention to correct fitting of the
cup springs!
Fig. 27
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2.6.2 Separators OTB 18, OSC 15, OSC 30, OSC 50
Assembly of separators with the aid of

stud screws (see 2.6.6) on a steel
foundation frame.
1 Stud
2 Bottom disk
3 Rubber cushion
4 Top disk
5 Cup springs
6 Nut
Fig. 28
1 Steel foundation
Fig. 29
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Westfalia Separator
• Mount the nuts as shown on page

36.
• IMPORTANT:
Pay attention to correct fitting of the
cup springs!
Fig. 30
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2.6.3 Separators OTC 2, OTC 3, OSD 2
Assembly of separators with the aid of

rubber-metal cushions on a steel
foundation frame.
Fig. 31
• Screw rubber-metal cushions 4 into

foundation 5.
• Screw studs 2 into rubber-metal
cushions 4.
• Place plate 3 over the studs.
• Place the separator on plate 3 and
• bolt tight with hexagon nuts 1.
Fig. 32
ATTENTION!
The tightening torque for the stud screw 2 (M10) must be 30 Nm.
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2.6.4 Separators OSD 6, OSD 18, OSD 35, OSD 60
• Align separator 1 with feet 2 and

plates 3 on foundation 4.
• Tack plates 3.
• Unscrew screws 5.
• Lift separator with feet (see section
1.5.1).
• Weld plates 3 to foundation 4.
• Place the separator on plates 3 and
• bolt tight with hexagon nuts 5.
• Screw tight hex head screws 6.
Fig. 33
ATTENTION!
The torques for the hex head screw 6 are specified in the table below.
Separator model Hex head screw Torque:
OSD 6
M 12 52 Nm
OSD 18
OSD 35
M 16 100 Nm
OSD 60
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2.6.5 Important mounting instructions
• Tighten the nut by hand.
Fig. 34
• Tighten the nut through a further

180°.
Fig. 35
• Tighten the second nut by hand.

• Lock the nuts.
Fig. 36
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2.6.6 Dimensions of the studs
Installation example on steel foun-

dation
• The dimensions for selecting the
studs are given in the table below:
Fig. 37
model L1 M
OTB 3 96 12
OTB 9 96 12
OTB 18 96 16
OSC 5 96 12
OSC 15 96 16
OSC 30 135 20
OSC 50 135 20
• When installing the separator, make sure the surface is absolutely even!
• Uneven surfaces can be levelled using shims which, however, must have a
close fit.
• The separators must not be warped

or twisted when installed on the
foundation.
Fig. 38
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2.7 Welding procedure for fastening the foundation frame

The following sections show the welding procedure for fastening the foundation
frame:
Mounting the separator installations

on board of a ship
• The foundation frame 2 can be di-
rectly welded onto the steel struc-
ture 2 from the shipyard.
Fig. 39
Example 1
• The length of the weld seams must
be 100 mm.
• The distance between the weld
seams must be approx. 350 mm.
This means that that there are 3 weld

seams with a length of 100 mm along
a length of one metre.
Example 2
• The foundation frame can likewise
Fig. 40 be welded all the way round.
Detail view
In this view you can see an example
for welding the foundation frame to the
steel structure.
The letter X indicates a fillet weld.
Fig. 41
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2.7.1 Installing the separator
Mounting the separator installations

on board of a ship
• The frames must be fitted beneath
the separator feet.
• The dimension a for the frame dis-
tance must be observed.
• The position of the separator feet is
given In sections 2.1.1 and 2.1.2.
Fig. 42
• The dimension a for the frame dis-

tance is given in the table below for
the respective separator model.
Fig. 43
Dimension “a”
Separator model
[mm]
OTB 3 320 mm
OTB 9 370 mm
OTB 18 640 mm
OTC 2 452 mm
OTC 3 452 mm
OSC 5 370 mm
OSC 15 640 mm
OSC 30 550 mm
OSC 50 600 mm
OSD 2 452 mm
OSD 6 350 mm
OSD 18 425 mm
OSD 35 555 mm
OSD 60 700 mm
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Westfalia Separator
2.8 Vibrations
Fig. 44
Admissible vibra- Limit values for Vibro 1

Tolerable vibration values at the
Separator tion value at the with installed vibration
separator installation surface c
model reference point d sensor e
max. [mm/s]
[mm/s] [mm/s]
OTB 3 1,8 2,8 2,8
OTB 9 1,8 2,8 2,8
OTB 18 2,8 4,5 4,5
OTC 2 1,8 2,8 2,8
OTC 3 1,8 2,8 2,8
OSC 5 1,8 2,8 2,8
OSC 15 2,8 4,5 4,5
OSC 30 2,8 4,5 4,5
OSC 50 2,8 4,5 4,5
OSD 2 1,8 2,8 2,8
OSD 6 2,8 4,5 4,5
OSD 18 2,8 4,5 4,5
OSD 35 2,8 4,5 4,5
OSD 60 2,8 4,5 4,5
c Measured at separator standstill and normal ship operating conditions
d Measured with separators in operation
e The Vibro sensor is attached in this range
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Westfalia Separator
2.9 Pipelines on the separator

The following sections describe the general set-up of the piping system in the
separator installation:
2.9.1 Product line

• Product lines must be laid
– in accordance with the guidelines of Westfalia Separator or
– in accordance with the requirements of the classification societies.
• Use only genuine parts from Westfalia Separator!
• The lines must be flushed before commissioning to protect the valves and
units.
• The following lines must have no rigid connection with the separator in order
to prevent vibrations:
– Product feed and discharge
– Water connection
– Solids discharge
– Dirty water discharge
– Frame drain
• This can be realised by means of hoses or compensators, whereby there are

special requirements for shockproof separators.
• Hose pipes must be laid so that they cannot be twisted, kinked, clamped or
rubbed.
• Use only hoses from Westfalia Separator!
2.9.2 Operating, filling and displacement water lines

• Water lines must be laid so that they can be completely drained at the lowest
point with no dismantling.
• Y-strainers are fitted horizontally at the factory – with the strainer insert point-
ing downwards. See section 1.3 – Installation.
• The solenoid valves for operating, filling and displacement water to the sepa-
rator are fitted so that the hose between the separator and solenoid valves
cannot empty.
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3 Operating, filling and displacement water
3.1 Water quality..........................................................................................44

3.2 Supply pressure and temperature .........................................................44
3.3 Water connection for operating, filling and displacement water ............ 45
3.4 Dimensions and number of consumers .................................................45
3.5 Water quantity........................................................................................47
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Westfalia Separator
3.1 Water quality

• The water should be as pure as possible and meet the following standards:
Hardness:
– up to 55 °C (131 °F) separating temperature < 12° dH
– above 55 °C (131 °F) separating temperature < 6° dH
Note:
– When using demineralised water or condensate, corrosion must be
reckoned with.
– The use of boiler feed water is not permissible!
– Land water is not recommended because the degrees of hardness are
normally too high.
To convert the hardness values stated, use the following equation:
1° dH = 1,79° fH = 1,25° eH = 17,9 ppm CaCO3
pH 6,5 – 8,5
Chloride ions < 100 mg/l
Suspended matter max. 10 mg/l
Particle size max. 50 μm
3.2 Supply pressure and temperature
Fig. 45
Note:
The pressure after the water pressure reducer must not drop below 0.2 Mpa
with open operating water valve.
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Westfalia Separator
• The supply pressure and the temperature for the operating, filling and dis-
placement water must meet the following specifications:
Temperature min. 10 °C (50 °F)

max. 85 °C (185 °F)
Supply pressure 0.3 – 1.0 MPa
3.3 Water connection for operating, filling and displacement water

• Pay special attention to section 2.9.2!
3.4 Dimensions and number of consumers

• Collective lines must be dimensioned so that the separators are always sup-
plied with an adequate water volume to assure perfect functioning.
• Lines must be laid so that manual override of the valves and filter replace-
ment are possible.
• The maximum length between pressure reducer and solenoid valve must not
exceed 5 m.
• In the case of 1 consumer, the col-

lective line must have the same
nominal diameter as the feed lines
to the separator.
• The nominal diameter R is given in
the table below.
Fig. 46
2058-9601-010 / 0107
Westfalia Separator
Fig. 47
In the case of 2 consumers:

• the collective line must have a nominal diameter S (see table).
• the supply lines to the separator must have a nominal diameter R (see table).
Note:
When two separators request water at different times, the water supply can be
rated as for one separator.
In the case of 3 consumers:

• the collective line must have a nominal diameter of DN 32.
• the supply lines to the separator must have a nominal diameter R (see table).
Table for selecting the nominal diameters “S” and “R”.

Nominal diameter (DN)
Separator model Collective line Supply line
S R
OSC 5 25 20
OSC 15 25 20
OSC 30 32 20
OSC 50 32 20
OSD 2 25 20
OSD 6 25 20
OSD 18 25 20
OSD 35 32 20
OSD 60 32 20
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Westfalia Separator
3.5 Water quantity

For exact program control, with simultaneous actuation of the valves, the follow-
ing water quantities are required:
V2 V2 V3 Total con- Total con-

sumption sumption
Separator Displace- Operating per cycle per cycle
Filling water without fill-
model ment water water * ing water
l/s l/s l/s Approx. 1
OSC 5 0,1 0,1 0,5 3 2
OSC 15 0,1 0,1 0,8 5 3,5
OSC 30 0,1 0,1 0,8 10 6,5
OSC 50 0,1 0,1 0,8 23 13
OSD 2 0,25 0,25 0,25 2 1,5
OSD 6 0,1 0,1 0,5 3 2
OSD 18 0,1 0,1 0,8 5 3,5
OSD 35 0,1 0,1 0,8 10 6,5
OSD 60 0,1 0,1 0,8 23 13
* Ejection cycle = Σ (filling water + displacement water + operating water)
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4 Compressed air
4.1 Compressed air quality ..........................................................................50

4.2 Supply pressure.....................................................................................50
4.3 Compressed air consumption of the separators OSC, OSD and OTB . 51
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4.1 Compressed air quality
• The compressed air must be free from impurities and dry.
4.2 Supply pressure

Recommended set-up of compressed air line per treatment system.
Fig. 48 OSC / OTB separators
Fig. 49 OSD separators
• A supply pressure of 0.3 to max. 1.0 MPa is admissible.

• After the reducer station 0.3 MPa must still be available to the consumers.
• Note:
On OSD separators, a compressed air control unit is no longer included in the
standard scope of supply.
• If other pneumatic components are operated, the corresponding instructions
relating to air quality and air lubrication must be observed.
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Westfalia Separator
4.3 Compressed air consumption of the separators OSC, OSD and OTB
• The maximum compressed air consumption per separator is approx. 0.01
Nm3/h.
2058-9601-010 / 0107
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2058-9601-010 / 0107
Westfalia Separator
5 Product lines
5.1 General ..................................................................................................54

5.2 Pipe cross-sections................................................................................54
5.3 Functional description............................................................................54
5.4 Information on pressure monitoring.......................................................54
5.5 Piping .....................................................................................................56
5.6 Maximum suction head..........................................................................57
5.6.1 Pressure line..........................................................................................57
5.6.2 Pre-filter .................................................................................................58
5.7 Feed pump.............................................................................................58
5.8 Oil pre-heater.........................................................................................58
5.9 Installation examples .............................................................................59
5.9.1 Steam-heated plate heat exchanger with PI controller.......................... 59
5.9.2 Steam-heated tubular heat exchanger with PI controller ...................... 60
5.9.3 Thermal oil-heated plate heat exchanger with PI controller .................. 61
5.9.4 Thermal-oil-heated tubular heat exchanger with PI controller............... 62
5.10 Securing plate heat exchangers ............................................................ 63
5.11 Safety valve ...........................................................................................64
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Westfalia Separator
5.1 General
• Pay special attention to section 1.3!
• The suction lines should be as short as possible to avoid pressure losses.
• The pipes must be installed with adequate clearance from the electronic
parts.
• Water pockets must be avoided! (water must be able to flow off freely).
• When different products are run through the same separator, it must be en-
sured that the corresponding product lines cannot be interchanged.
5.2 Pipe cross-sections

• All pipes, valves, fittings and instruments must be laid so that an insulation of
40 mm is possible.
• Dimensioning of the pipes is specified on the respective P&ID.
• The pipes can be selected with the aid of the following diagram. The specifi-
cations on the P&IDs have priority!
• Pipe resistances must be kept as low as possible.
• Taking into account the total pressure losses, the flow velocities must be
– between 0.5 m/s and < 1 m/s in suction lines,
– between 1 m/s and 3 m/s in pressure lines.
5.3 Functional description

The liquid is discharged from the separator by means of a pumping device, in
the following referred to as centripetal pump. At small capacities, the discharge
can be without pressure; in the case of larger capacities the centripetal pump
generates the required pressure to convey the liquid out of the separator
through the downstream lines by immersing more deeply into the liquid.
The pressure values can differ significantly. The following rule applies: The val-
ues are lower on small separators than on large separators.
Further influencing factors are capacity, system resistances (valve position, tank
position), product properties and process specifications.
5.4 Information on pressure monitoring

When the liquid is discharged from the separator under pressure, the operator
knows that the separator bowl is hydraulically closed.
A discharge pressure adjusts given a constant capacity or it is adjusted to the
desired value by throttling in the discharge.
In the standard application, the pressure sensor responds to falling discharge
pressure, an alarm is triggered via the control system. The control system can
also evaluate rising pressure and trigger an alarm.
Generally, the discharge pressure is set to 0.1 – 0.2 MPa. The pressure level
can deviate from this when separator size, capacity, product properties and
process specifications require. (for further information, see the order-specific
documentation)
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Westfalia Separator
A change in the discharge pressure may be caused by the following factors:

• Change in feed capacity
• Change in product data such as temperature, density, viscosity
• Change in discharge resistance
• Leakage at the separator bowl
This represents important information for the operator.
Selection diagram
Fig. 50
Q Flow
v Velocity in m/s
Example:
A flow rate of 5 m3/h produces a velocity of 1.2 m/s with a nominal diameter of
40.
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Westfalia Separator
5.5 Piping
Fig. 51 Lubrication oil schematic
1 LO tank
• When separating lube oil, the return line of the 3/2-way valve can be led into
the product discharge line of the separator.
Fig. 52 Diesel oil schematic
1 DO tank
2 Service tank
• When separating diesel oil, the return line of the 3/2-way valve must be led
into the DO tank 1.
WS does not permit leading the return line into the suction side of the
pump!
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Westfalia Separator
Fig. 53 Heavy fuel oil schematic
1 Settling tank
2 Service tank
• When separating heavy oil, the return line of the 3/2-way valve must be led
into the settling tank 1.
5.6 Maximum suction head

• The suction head of the feed pump (gear pump) is max. 0.04 Mpa.
• The suction head of the feed pump (screw pump) is max. 0.05 MPa.
• The viscosity of the oil to be conveyed must be kept < 1 000 cSt, if necessary
by adequate pre-heating and trace heating.
• When dimensioning the suction line, it must be ensured that the total pressure
loss in the pipe does not exceed the maximum suction head of the pump.
• The maximum feed pressure in the suction line must not exceed 0.05 MPa.
5.6.1 Pressure line

• The pressure head of the feed pump is set to approx. 0.3 MPa.
• The pressure line from the feed pump via the pre-set valve, the pre-heater
and the 3/2-way valve to the separator must be kept as short as possible.
• When dimensioning the pressure line, it must be ensured that the total pres-
sure loss in the pipes does not exceed the maximum pressure head of the
pump.
2058-9601-010 / 0107
Westfalia Separator
5.6.2 Pre-filter
• The pre-filters are fitted in the suction line of the feed pump to protect it from
coarse impurities.
• During the installation, special attention must be paid to the operability.
• Use only strainers with a mesh

width of the strainer insert of 1 to
1.25 mm.
• Pay special attention to section 1.3!
Fig. 54
• Use only pre-strainers with a mesh

width of the strainer insert of 0.63
mm.
Fig. 55
5.7 Feed pump
To prevent the pre-heater from overheating,

• a pump post-running time must be programmed for pump units and product
pre-heating.
5.8 Oil pre-heater

• It must be installed so that there is no heat dissipation to the control cabinet.
To prevent a risk of accidents when venting due to discharging hot va-

pours and liquids,
• the discharge lines from vent valves must be laid at least to floor plate height.
• Discharge lines of safety valves must be laid so that there is no danger

of accident when the valve responds due to discharging liquid.
• The discharge line must be laid so that it can always be observed. It must not
be concealed by pipes, valves or other units!
2058-9601-010 / 0107
Westfalia Separator
• Steam traps
– must be fitted horizontally between two unions.
– should not be insulated to assure correct functioning.
– must be installed so that no condensate accumulation can occur on the pre-
heaters.
5.9 Installation examples

The following sections show installation examples for
– Tubular heat exchanger
– Steam-heated plate heat exchanger with PI controller
– Steam-heated tubular heat exchanger with PI controller
– Thermal oil-heated plate heat exchanger with PI controller
– Thermal-oil-heated tubular heat exchanger with PI controller
5.9.1 Steam-heated plate heat exchanger with PI controller
Fig. 56
A Oil inlet 0.1 Spring safety valve

B Oil outlet 1.0 Plate heat exchanger
C Steam inlet 1.1 Resistance thermometer (PT 100)
D Condensate outlet 2.1 Strainer
2.2 Motor control valve
2.3 Ball float condensate trap
2058-9601-010 / 0107
Westfalia Separator
5.9.2 Steam-heated tubular heat exchanger with PI controller
Fig. 57

B Oil outlet 1.0 Tubular heat exchanger
C Steam inlet 1.1 Resistance thermometer (PT 100)
D Condensate outlet 2.1 Strainer
2.2 Motor control valve
2.3 Ball float condensate trap
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Westfalia Separator
5.9.3 Thermal oil-heated plate heat exchanger with PI controller
Fig. 58

B Oil outlet 1.0 Plate heat exchanger
C Thermal oil inlet 1.1 Resistance thermometer (PT 100)
D Thermal oil outlet 2.1 Motor control valve
2058-9601-010 / 0107
Westfalia Separator
5.9.4 Thermal-oil-heated tubular heat exchanger with PI controller
Fig. 59

B Oil outlet 1.0 Tubular heat exchanger
C Thermal oil inlet 1.1 Resistance thermometer (PT 100)
D Thermal oil outlet 2.1 Motor control valve
2058-9601-010 / 0107
Westfalia Separator
5.10 Securing plate heat exchangers
Assembly instructions for soldered

plate heat exchanger
• Prepare an assembly plate support
and weld it to the foundation.
• Fasten assembly plate 50 with
screws 70 and nuts 80 to the as-
sembly plate support.
The assembly plate must be in-
stalled vertically relative to the pipe
axis.
IMPORTANT:
Welding the assembly plate to the
support is not permitted.
• Fasten heat exchanger with gaskets
40, 60, counterflanges 30, lock
washers 20 and screws 10 to the
assembly plate.
• Attach the pipes to the counter-
flanges by tack-welding.
• Dismantle the heat exchanger and
gaskets.
• Completely weld the pipes to the
counterflanges.
• Finally, re-assemble the parts as per
instruction.
Fig. 60
A The illustrated channel steel must be provided by the shipyard.

B Westfalia Separator recommendation as example channel steel according
to DIN1026-1-50.
IMPORTANT:
Distortion or warping or other stress of the soldered connection points must be
avoided!
Pipelines must be correspondingly arrested.
10 20 30 40 50 60 70 80
Pos./
type Allen screw Lock Groove- Gasket Plate Gasket Hex head Hexagon
washer faced screw nut
flange
ISO 4762 - DIN127 - 1 in - 32.92 x 3.53 313 x 125 x 59 x 70 x 1.5 ISO 4017 - ISO 3032 -
M10 x 45 B10 SAE3000P (4 x) 12 (4 x) M12 x 40 M12
B 10 (16 x) (16 x) SI (1 x) (2 x) (2 x)
(4 x)
ISO 4762 - DIN127 - 2 in - 56.74 x 3.53 427 x 264 x 97 x 102 x ISO 4017 - ISO 3032 -
M12 x 55 B12 SAE3000P (4 x) 12 1.5 M12 x 40 M12
B 35 (16 x) (16 x) SI (1 x) (4 x) (2 x) (2 x)
(4 x)
ISO 4762 - DIN127 - 2 in - 56.74 x 3.53 559 x 264 x 97 x 102 x ISO 4017 - ISO 3032 -
M12 x 55 B12 SAE3000P (4 x) 12 1.5 M12 x 40 M12
B 45 (16 x) (16 x) SI (1 x) (4 x) (2 x) (2 x)
(4 x)
2058-9601-010 / 0107
Westfalia Separator
5.11 Safety valve
Safety valve in vertical fitting posi-

tion
Fig. 61
• The safety valve outlet should be

led via a funnel (pos. “1”).
A discharge line is welded to the
funnel via which the medium can be
discharged.
IMPORTANT:
• Do not use galvanized compo-
nents and hoses.
Fig. 62
2058-9601-010 / 0107
Westfalia Separator
6 Solids tank
6.1 Recommended criteria for solids tank ...................................................66

6.1.1 Tank vent ...............................................................................................67
6.1.2 Set-up of the solids tank venting ........................................................... 68
6.2 Solids discharge lines ............................................................................69
6.2.1 Solids discharge lines with shut-off flap.................................................70
6.2.2 Standard installation of shut-off flaps ....................................................70
6.2.3 Installation recommendation for shut-off flaps.......................................72
6.3 Operating and dirty water discharge lines .............................................73
6.3.1 Separators of the C-generation .............................................................73
6.3.2 Separators of the D-generation .............................................................74
2058-9601-010 / 0107
Westfalia Separator
6.1 Recommended criteria for solids tank
Note:
This information does not apply to sludge transfer units on compact units.
• There should always be separate solids tanks for the lube oil and fuel sys-
tems.
• Tank heating should be installed in dependence of the viscosity or ambient
temperature.
• The general designs and constructions are subject to the valid regulations.
1 Monitoring
2 Venting
3 Tank heating
4 Utilizable volume
Fig. 63
Minimum solids tank volume

Volume Maximum utilizable volume
Separator model
[l] [%]
OSC 5 200 60
OSC 15 200 60
OSC 30 300 60
OSC 50 300 60
OSD 2 80 60
OSD 6 200 60
OSD 18 200 60
OSD 35 300 60
OSD 60 300 60
2058-9601-010 / 0107
Westfalia Separator
6.1.1 Tank vent

• In the case of one or more separators which are connected to a solids tank,
the nominal widths DN to be used are given in the table below:
Note:
Connect the tank vent to the on-board venting system.
Tank vent
Separators DN in mm
per solids tank
OSC 5 OSC 15 OSC 30 OSC 50
1 100 100 125 125
2 100 125 150 150
≥3 2x125 2x150 2x150 2x150
OSD 2 OSD 6 OSD 18 OSD 35 OSD 60

1 50 80 80 125 125
2 50 100 100 150 150
≥3 80 125 125 150 150
• In the case of a combination of separator models on one solids tank

– the total number of all separators must be taken as a basis
– and the nominal width of the largest model used.
The following criteria must be taken into consideration when venting the tank:
• Installation in accordance with the guidelines of the classification societies
• Controlled discharge of oil vapours
• An uncontrolled discharge of the sludge must be avoided.
• The vent lines must be laid so that a chimney effect develops.
• All possible loops in the vent lines must be stepwise.
2058-9601-010 / 0107
Westfalia Separator
6.1.2 Set-up of the solids tank venting
Solids tank with one separator

• The nominal width DN is given in
the table above (section 6.1.1).
Fig. 64
Solids tank with several separators

• The nominal width DN is given in
the table above (section 6.1.1).
Fig. 65
Solids tank with wash plates

A solids tank with wash plates is re-
quired when movements of the ship
cause faulty functioning of the level
monitoring.
• When using wash plates, each sec-
tion must be vented.
• The vent lines must be brought to-
gether.
Fig. 66
2058-9601-010 / 0107
Westfalia Separator
6.2 Solids discharge lines
• The solids discharge lines should

always be vertical if possible.
• The solids discharge must always
end 50 – 100 mm below the tank
top.
• The maximum level in the solids
tank must be monitored by means of
a float switch.
• The piping for the solids discharge
should be without reduction and with
vibration compensators.
• The length of 2 m may not be ex-
ceeded without trace heating.
Fig. 67
• If there is a deviation from the verti-

cal, an angle of 45° must not be ex-
ceeded.
Fig. 68
IMPORTANT:
• This piping arrangement is not ad-
missible!
Fig. 69
2058-9601-010 / 0107
Westfalia Separator
6.2.1 Solids discharge lines with shut-off flap

• A shut-off flap in the solids discharge line prevents the penetration of vapours
into a stationary separator during the desludging of another separator.
• If more than one separator is used for a sludge tank, a shut-off flap must be
installed in the sludge discharge at the shipyard.
• Shut-off flaps are not included in the standard scope of supply of Westfalia
Separator but can be ordered from Westfalia Separator.
• CIP units or modules supplied by Westfalia Separator and equipped with
more than one separator are always delivered with shut-off flaps.
6.2.2 Standard installation of shut-off flaps
Separators of the C-generation
Fig. 70
I Solids discharge IV Tank vent

II Hood outlet V Shut-off flap
III Frame drain
• Discharges I, II and III must be configured as illustrated in Fig. 74).
• See section 6.1.1, table IV for tank vent connection.
2058-9601-010 / 0107
Westfalia Separator
Separators of the D-generation
Fig. 71
I Solids discharge III Tank vent

II Hood and frame drain IV Shut-off flap
• Discharges I, and III must be configured as illustrated in Fig. 76).

• See section 6.1.1, table.
ATTENTION!
It must be ensured that the shut-off flaps are open during separator operation.
2058-9601-010 / 0107
Westfalia Separator
6.2.3 Installation recommendation for shut-off flaps
• The solids discharge must always

end below the tank top.
• For dimension X, see section 6.2,
Fig. 67.
I Shut-off flap
II Flange
III Pipe
IV Hose (supplied with separator)
V Solids tank cover
Fig. 72
Fig. 73
2058-9601-010 / 0107
Westfalia Separator
6.3 Operating and dirty water discharge lines

• The discharges for operating and dirty water can be conveyed into a separate
tank for oily water.
• The piping for the operating and dirty water discharge should be vertical,
without reduction and with vibration compensators. There is no upper length
limit.
IMPORTANT:
Operating and dirty water discharges may not be discharged into public
canals, draining ditches and waters!
6.3.1 Separators of the C-generation
• The water discharges must be sub-

merged under all conditions
(roll/pitch).
• Dimension h is:
– min. 50 mm for shipboard opera-
tion,
– min. 20 mm for stationary plants.
I Solids discharge
II Hood outlet
III Frame drain
IV Tank vent
Fig. 74
• When a siphon is installed, the

frame drain need not be submerged
below the minimum level because a
liquid seal is assured.
• Dimensions h1 and h2 are given in
the table below.
I Solids discharge
II Hood outlet
III Frame drain
IV Tank vent
V Siphon for frame drain
VI Siphon for hood outlet
Fig. 75
Table for defining siphon length, dimension ”h1” and “h2”:
Siphon length [mm]

Separator model
h2 h1
OSC 5 / OSC 15 250 500
OSC 30 / OSC 50 300 800
2058-9601-010 / 0107
Westfalia Separator
6.3.2 Separators of the D-generation
• The water discharges must be sub-

merged under all conditions
(roll/pitch).
• Dimension h is:
– min. 50 mm for shipboard opera-
tion,
– min. 20 mm for stationary plants.
I Hood and frame drain

II Solids discharge
III Tank vent
Fig. 76
• When a siphon is installed, the

frame drain need not be submerged
below the minimum level because a
liquid seal is assured.
• Dimension h1 is given in the table
below.
I Solids discharge
II Hood and frame drain
III Tank vent
IV Siphon for hood and
frame drain
Fig. 77
Table for defining siphon length, dimension “h1”
Siphon length [mm]

Separator model
h1
OSD 6 / OSD 18 500
OSD 35 / OSD 60 800
2058-9601-010 / 0107
Westfalia Separator
7 Electrical installation
7.1 Control cabinet.......................................................................................76

7.1.2 External voltages ...................................................................................77
7.1.3 Shipboard operation ..............................................................................78
7.1.4 Onshore operation .................................................................................78
7.2 Electro-magnetically compatible installation..........................................79
7.3 Valves ....................................................................................................80
7.3.1 Solenoid valve block ..............................................................................80
7.3.2 Terminal box ..........................................................................................81
7.3.3 Separator with UNITROL monitoring function .......................................82
7.4 Temperature guard ................................................................................82
7.5 Dual-purpose thermometer....................................................................83
7.6 Electrical installation of transmitters and electric motors....................... 85
7.7 Electrical execution................................................................................ 85
7.7.1 Earthing the separator ...........................................................................86
7.7.2 Voltage equalisation of the separator ....................................................86
7.7.3 Voltage equalization of the electric heater............................................. 87
7.7.4 Voltage equalization of the foundation frame ........................................87
7.7.5 Voltage equalisation of the control cabinet............................................88
7.8 Electric motors procured by the customer .............................................89
7.9 Installation and operation of control units .............................................. 90
2058-9601-010 / 0107
Westfalia Separator
7.1 Control cabinet
Control cabinet configuration
1A1 Control unit

S1 Main switch
Fig. 78 Front view
SC Screening
PE Earthed conductor
1U1 Power supply unit

1F1 Safety cut-out
1U3 Measuring transducer
1K11 Interface relay
1X... Strip terminals
Fig. 79 Interior view
Mounting example
1 Gasket 10,5x23x5
2 Threaded bolt M 8 (embedded
in the wall)
3 Washer
4 Rear panel of control cabinet
5 Washer
6 Wall
mm
Fig. 80
• The control cabinet

– must be allocated to the corresponding separator by means of its designa-
tion.
– must be mounted on a frame or wall in the vicinity of the separator.
– conforms to enclosure IP 54.
• It must be possible to open the control cabinet door wide so that the door
latch can lock into place.
2058-9601-010 / 0107
Westfalia Separator

– it can be easily operated and observed.
– an ambient temperature of 50 °C (122 °F) is not exceeded. If necessary,
make sure there is an adequate supply of fresh air.
• If the control cabinet is mounted on a wall, a wall clearance of 20 m must be

observed to achieve a vibration-free fastening arrangement.
• Although buttons and switches and the electronic control unit are protected
against moisture by protective foil and door seal, the cabinet must neverthe-
less not be installed in an excessively humid environment or damp area.
• To keep the temperature inside the unit constant after commissioning, the
main switch should be kept turned on even when the separator is at a stand-
still.
7.1.1 Electrical connection

• The control unit is designed for a connected voltage as indicated on the
nameplate inside the control cabinet.
• In the case of a version without motor starter, the rated connection voltage is
115 VAC or 230 VAC which must be protected by a 6 A slow-blow fuse.
7.1.2 External voltages

• The voltage-free contacts of the output modules
– carry external voltage (even when the main switch is off!).
– can be identified by the orange coloured wiring.

– can be used in external control systems up to 250 VAC.
• A cross-section of 1.5 mm2 Cu is adequate for all control and interlocking
lines.
2058-9601-010 / 0107
Westfalia Separator
7.1.3 Shipboard operation

• For shipboard operation
– only armoured lines type "MGCH" according to DIN 89 158 may be used.
– brass unions according to DIN 89 280 must be used.
– load and control lines can be laid jointly without clearance.
• In the case of HFO separators in series operation, the signal exchange be-
tween the control cabinets as per the terminal diagram for the connecting ca-
ble must be taken into account (see section 7.2).
Cable glands for shipboard installation
Female ∅ Cable outer Earthing device +

Cable gland
thread [mm] Inner parts design
M 20 x 1.5 7,0 – 8,5 M 24 x 1.5 for data cable without screen

M 20 x 1.5 8,5 – 10,5 M 24 x 1.5 A4 + Z10
M 20 x 1.5 10,5 – 12,5 M 24 x 1.5 A6 + Z12
M 20 x 1.5 12,5 – 14,5 M 24 x 1.5 A6 + Z14
M 25 x 1.5 14,5 – 16,5 M 24 x 1.5 A7 + Z16
M 25 x 1.5 16,5 – 17,5 M 24 x 1.5 A8 + Z17
M 25 x 1.5 17,5 – 18,5 M 30 x 2 A9 + Z18
M 32 x 1.5 18,5 – 20,5 M 30 x 2 A10 + Z20
M 32 x 1.5 20,5 – 22,5 M 36 x 2 A 11 + Z22
M 40 x 1.5 22,5 – 24,5 M 36 x 2 A12 + Z24
M 40 x 1.5 24,5 – 26,5 M 36 x 2 A13 + Z26
M 40 x 1.5 27 – 28,5 M 45 x 2 A14 + Z28
M 40 x 1.5 30,5 – 32,5 M 45 x 2 A15 + Z32
M 50 x 1.5 39,0 – 41,5 M 56 x 2 A17 + Z41
7.1.4 Onshore operation

• The local rules and regulations of the operator must be observed!
• for onshore operation
– Normally, armoured "ölflex" cables are used and "NSSHÖU" for outside in-
stallation.
– commercially available cable glands can be used.
– separate cable routing must be used for the load and control lines.
• Cable entries with plastic or metal glands are admissible.
2058-9601-010 / 0107
Westfalia Separator
7.2 Electro-magnetically compatible installation

• The control cabinet is designed to be electro-magnetically compatible.
• The following must be taken into account with electro-magnetically compatible
installations:
– Earthing straps
– Voltage equalization
– Screening lines
– Separate line routing
– Use of erase elements in case of inductance.
In the case of HFO series operation, proceed in accordance with the following
wiring diagram:
Fig. 81
A Switch ON D Connecting terminals

B Control cabinet HFO No. 1 F Cable type
C Control cabinet HFO No. 2 E Customer shipboard installation
IMPORTANT:
• Use only data cable UNITRONIC-BUS-FD P L2/F.I.P (1 x 2 x 0.25 mm² +
Screen).
• Do not lay data cables directly next to load cables as this can cause prob-
lems with electromagnetic compatibility.
• Pay attention to the different software status on the C7 units:
– 1. unit has the MPI addresses 1 / 2
• Faulty or broken cable connections are displayed with error code no. 551.
• Check all connections.
2058-9601-010 / 0107
Westfalia Separator
7.3 Valves
Only original valves from Westfalia Separator with integrated suppressor diode
and reverse battery protection in the connection head may be used in filling,
displacement and operating water lines.
7.3.1 Solenoid valve block
This diagram shows an original valve

block from Westfalia Separator which
is used in filling, displacement and op-
erating water lines.
Fig. 82
Connections
A Connecting terminal + 24 V DC
B Connecting terminal + 0 V DC
C Earth
D Status LED
Fig. 83
2058-9601-010 / 0107
Westfalia Separator
7.3.2 Terminal box
All valves and monitoring instruments

are installed ready-to-connect on a lo-
cal terminal box at the separator.
• The connection to the control cabi-
net must be carried out by means of
a joint cable in accordance with the
adjacent connection diagram.
A Control cabinet
B Product discharge pressure
C “Self-Think” system
D Water sensor
E Circuit valve
F Water discharge valve
G Filling, displacement water valve
H Operating water valve
Fig. 84
2058-9601-010 / 0107
Westfalia Separator
7.3.3 Separator with UNITROL monitoring function
Fig. 85
When using separators with UNITROL system for fuel oil treatment (WMS/SMS
monitoring functions), the components on the hood are wired to the distribution
box.
7.4 Temperature guard

The temperature guard (min./max.) serves to monitor the temperature of the
dirty oil after the pre-heater.
Fitting proposal
1 Dirty oil to 3-way

piston control valve
2 Dirty oil to pre-heater
3 Temperature guard
Fig. 86
• The temperature guard must be fitted

– before the 3-way piston control valve.
– in such a way that the immersion sleeve is always flushed with oil.
2058-9601-010 / 0107
Westfalia Separator
7.5 Dual-purpose thermometer

• The dual-purpose thermometer is used
– to monitor the temperature of the dirty oil after the pre-heater and
– for local temperature indication.
ATTENTION!
• The dual-purpose thermometer is used only in conjunction with a C7 control
system.
Fig. 87 Fitting proposals
• The dual-purpose thermometer must always be fitted before the 3-way piston
control valve.
• All sensors must be installed so that they are continuously flushed with oil.
2058-9601-010 / 0107
Westfalia Separator
7.5.1 Electrical connection
Fig. 88
A C7-control unit
B Analogue input A1-3 for product temperature monitoring
C Screened line
D Potentiometer for max. temperature adjustment
E Measuring transducer PT-00 / 4 – 20 mA
F Feelers
G Internal connection
H Potentiometer for max. temperature adjustment
K Bridge
L IMPORTANT: Pay attention to polarity!
• Use only screened cable and pay attention to correct connection of the
measuring transducer in accordance with the connection diagram.
• Follow the wiring instructions in the circuit diagrams and connection diagram
on the terminal box of the thermometer.
• When replacing the thermometer, be sure to turn off the main switch on the
unit.
Otherwise the analogue inputs will be destroyed by bonding with the connect-
ing lines (wiring 24 VDC!)
2058-9601-010 / 0107
Westfalia Separator
7.6 Electrical installation of transmitters and electric motors

• The connection of motors and transmitters by means of cable loop enables
easy replacement and function testing of the components.
Example 1
Fig. 89
Example 2
Fig. 90
7.7 Electrical execution

The electrical execution must be in accordance with the following standards and
recommendations in so far as specifications and standards issued by the classi-
fication societies do not have to be met.
The applicable standards at Westfalia Separator are

– the European standard EN 60 204 – Part 1 or
– VDE 0113 – Part 1
2058-9601-010 / 0107
Westfalia Separator
7.7.1 Earthing the separator
• The separator must always be

earthed.
The earthing connection A is always

located on the motor side beneath the
motor flange.
Fig. 91
7.7.2 Voltage equalisation of the separator
Including the insulated installed sepa-

rator in the voltage equalisation of the
installation is done via the voltage
equalisation connection on the motor
side. This applies always.
If there is no protective conductor in

multi-core cables and leads (e.g. in the
armoured marine cable), the drive mo-
tor must likewise be included in the
voltage equalisation.
The same applies for pump motors
and electric pre-heaters.
Fig. 92
The cross-section of the voltage

equalisation conductor, normally insu-
lated green-yellow, is dimensioned to
the largest external conductor on the
respective consumer.
In practice, table 1 in EN 60204-1 is

used for this.
Westfalia Separator selects:

10 mm2 < S < 25 mm2 Cu
Fig. 93
2058-9601-010 / 0107
Westfalia Separator
7.7.3 Voltage equalization of the electric heater
Fig. 94
7.7.4 Voltage equalization of the foundation frame
• The foundation frame must be fitted

with a marked connecting bolt for
voltage equalisation by the cus-
tomer.
Fig. 95
Fig. 96
2058-9601-010 / 0107
Westfalia Separator
7.7.5 Voltage equalisation of the control cabinet

• The connection is via the PE-bar or terminal inside the cabinet to the frame
connection.
PE connection
Fig. 97
PE connection
Fig. 98
PE connection
Fig. 99
2058-9601-010 / 0107
Westfalia Separator
7.8 Electric motors procured by the customer

• When the motors are procured by the customer, they must have the following
specifications and comply with the following standards:
Design IM B5* according to IEC 34 – Part 7
Rating Classification according to IEC 72 – Part 2
Enclosure IM B5 according to IEC 34 – Part 5

Quality stage N * / S *according to IEC 34 – Part
Vibration severity 14,
Full key balanced * / Half key balanced *
50 Hz 60 Hz
Synchronous speed
3000 * / 1500 * 3600 * / 1800 *
Type of cooling 1C411 according to IEC 34 – Part 6
Flange dimensions according to IEC 72
Shaft dimensions according to IEC 72
Direction of rotation according to IEC 34 – Part 8
Insulation material class F according to IEC 34 – Part 1
PTC thermistors as full motor protection

• The PTC resistors mist be fitted in the end
Motor protection windings – one per strand.
• PTC resistors – temperature feelers which are
mounted on the winding package from the
outside are not acceptable!
Operating mode SI according to IEC 34 – Part 1
* dependent on separator model
ATTENTION!
Consequential damage on the separator caused by motors procured by
the customer cannot be accepted as a warranty claim by Westfalia Sepa-
rator.
2058-9601-010 / 0107
Westfalia Separator
7.9 Installation and operation of control units
IMPORTANT:

– the control unit is not exposed to dust and aggressive atmosphere.
– the control unit is not installed in an excessively humid environment or
damp area.
– the sun cannot shine on the control panel or displays making operation and
observation more difficult.
– heating up of the control unit is avoided.
• Where appropriate, check screw-type and plug-type connectors for secure

contact.
• Connect thermostatically controlled cabinet heating to external voltage and
switch it on.
• The control cabinet heating must switch on before the temperature drops be-
low the dew point.
• Bedewing can occur during the night which is not good for electronic appara-
tus.
• Check that the line voltage and frequency conform to the connection data of
the control unit (see nameplate).
• Pay attention to admissible installation and operating data:
Voltage fluctuations +/- 10 % of the line voltage

Frequency fluctuations +/- 2 % of the line voltage
Ambient temperatures + 5 to + 45 °C (41 to 113 °F)
Atmospheric humidity max. 50 % at 40 °C (104 °F)
max. 90 % at 20 °C (68 °F)
Installation height above sea level up to 1000 m
Transport temperatures – 25 to + 55 °C (–13 to 131 °F)
ATTENTION!
Improper installation and operation discharges the supplier from the war-
ranty obligation.
2058-9601-010 / 0107
Westfalia Separator
2058-9601-010 / 0107
Westfalia Separator
Take the Best – Separate the Rest
A company of GEA Group
Westfalia Separator Mineraloil Systems GmbH ● Werner-Habig-Straße 1 ● D-59302 Oelde (F.R. Germany)
Tel.: +49 (0) 25 22/77-0 ● Fax: +49 (0) 25 22/77-23 94 ●
http://www.westfalia-separator.com/ ● mailto:info@gea-westfalia.de
0 1 2 3 4 5 6 7 8 9
NO.1 HFO PURIFIER CONTROL PANEL
630 360
600 350
54
25x80
Filter
1A1 1= 3K2
2= 1K11
230Q1
230F3
1F01
3Q1
1-5
1K5
1U3
1U5
10 3= 1K13
SIMATIC 4= 1K18
D10 5= 1K19
40x80
1X2
40x80
1K1
1Z1
3K1
3Z1
PE
742
760
1S1 1S2 3S1 3S2

40x80
0 I 0 I
40x80
SC
1T1
1U1
40x80
Q1 230T1
Q1
40x80
M3
1X1 1X2
PE
Control cubicle
Steel plate thickness: 1,5mm
Cable glands Yard cable size WS Part. No.
Door
6 x M 20 for 10,0-12,5mm 0005-4515-600
Protection class: "IP 55"
4 x M 20 for 12,0-14,5mm 0005-4516-600
Munsell 7.5 BG 7/2
2 x M 32 for 20,0-22,5mm 0005-4521-600
3 x M 20 for Spare
1A1 Bediengeraet
operating panel
M3 Schrankluefter
cabinet fan
Q1 Hauptschalter
main switch
1S1 Separator 0
separator 0
1S2 Separator I
separator I
3S1 Zulaufpumpe 0
feed pump 0
3S2 Zulaufpumpe I
feed pump I JES05C-061/-063
JEHI06C-068/-073
JEHI06C-013/-014
Gewicht: ca. 60kg HFO 1 JEHI07C-007/-008
weight: approx. 60kg
c Prog.No.707 13.10.08 NO Date 21.11.2006 =
b 230Q1/230T1 28.02.08 NO Editor GRO D 10 Schaltschrankaufbau deutsch/englisch +

Westfalia Separator GmbH E P L A N 5 . x x
OSD 35-0136-067/20
a JES05C-063 19.04.07 SC Tested 21.11.2006/KA 59302 Oelde cabinet arrangement Rev.2 / As built
Sheet
Changes Date/Name Norm C

C COPYRIGHTED by GEA Westfalia Separator Mineraloil Systems GmbH, all rights reserved. 8105-2012-0 31/1 1/4
0 1 2 3 4 5 6 7 8 9
SIMATIC D10
Bestell-Nr.
0005-4050-410
order no.
Westfalia Separator AG
Programm-Nr.
8105-0D10-707
program-no.
F1 F2 F3 F4
M
1 2 3 4 5
SF
DC5V Process Process SERIES
STOP START LAMPTEST 1 2

HELP ESC
FRCE
RUN
6 7 8 9 0
STOP
PID
FEED SLUDGE
HOME EDIT ENTER
Date 21.11.2006 =
Editor GRO D 10 D10 deutsch/englisch +

OSD 35-0136-067/20 Sheet
Tested 21.11.2006/KA 59302 Oelde Rev.2 / As built
0 1 2 3 4 5 6 7 8 9
NotAus Gehaeuse mit Schutzkragen

emergency stop cabinet with protective collar
85
60 46
í 4,5
85
54
M20
71
1 x M 20 for 10,0-12,5mm 0005-4515-600
protection class: "IP 65"
note: installation should be carry out by customer! M 1:2
Date 21.11.2006 =
Editor GRO D 10 Reserve deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde spare Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
Klemmenkasten
terminal box
Innensicht Draufsicht Seitenansicht

inner view top view side view
zum Separator
to separator
5 x M 20
120 140 90
í 7mm
zum Separator
zum Separator
to separator
to separator
2 x M 20
2 x M 20
140
* *
93
1X10
2 x M 25
von Steuerschrank
from control cabinet
Klemmenkasten 1X10 ist am Separator angebaut

terminal box 1X10 is mounted on the centrifuge
* Verkabelung "zum Separator" ist Lieferumfang von W.S.

wiring "to Separator" is scope of supply of W.S.
Date 21.11.2006 =
Editor GRO D 10 Klemmenkasten 1X10 deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde terminal box 1X10 Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
NO.2 HFO PURIFIER CONTROL PANEL
630 360
600 350
54
25x80
Filter
1A1 1= 3K2
2= 1K11
230Q1
230F3
1F01
3Q1
1-5
1K5
1U3
1U5
10 3= 1K13
SIMATIC 4= 1K18
D10 5= 1K19
40x80
1X2
40x80
1K1
1Z1
3K1
3Z1
PE
742
760
1S1 1S2 3S1 3S2

40x80
0 I 0 I
40x80
SC
1T1
1U1
40x80
Q1 230T1
Q1
40x80
M3
1X1 1X2
PE
Control cubicle
Door
6 x M 20 for 10,0-12,5mm 0005-4515-600
4 x M 20 for 12,0-14,5mm 0005-4516-600
Munsell 7.5 BG 7/2
2 x M 32 for 20,0-22,5mm 0005-4521-600
3 x M 20 for Spare
1A1 Bediengeraet
operating panel
M3 Schrankluefter
cabinet fan
Q1 Hauptschalter
main switch
1S1 Separator 0
separator 0
1S2 Separator I
separator I
3S1 Zulaufpumpe 0
feed pump 0
JES05C-061/-063
3S2 Zulaufpumpe I
feed pump I
JEHI06C-068/-073
JEHI06C-013/-014
Gewicht: ca. 60kg HFO 2 JEHI07C-007/-008
c Prog.No.707 13.10.08 NO Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
SIMATIC D10
Bestell-Nr.
0005-4050-410
order no.
Programm-Nr.
8105-0D10-707
program-no.
F1 F2 F3 F4
M
1 2 3 4 5
SF

HELP ESC
FRCE
RUN
6 7 8 9 0
STOP
PID
FEED SLUDGE
HOME EDIT ENTER
Date 21.11.2006 =

OSD 35-0136-067/20 Sheet
0 1 2 3 4 5 6 7 8 9

85
60 46
í 4,5
85
54
M20
71
1 x M 20 for 10,0-12,5mm 0005-4515-600
Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
Klemmenkasten
terminal box

zum Separator
to separator
5 x M 20
120 140 90
í 7mm
zum Separator
zum Separator
to separator
to separator
2 x M 20
2 x M 20
140
* *
93
1X10
2 x M 25
von Steuerschrank


Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
3x16mmý
Leistungskabel getrennt
vom Steuerkabeln verlegen!
Power cables to be installed
separate from control cable! Klemmenleistenbezeichnung
cable type
cable type
Schutzmaánahmen nach Bestimmungen des VDE terminal strip designation
Kabeltyp
Kabeltyp
bzw. zust„ndigen EVU ausf hren!
All protective measures are to be taken in
-Q1
....
accordance with electric codes, rules and
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1E0
Ziel
Ziel
Funktionstext Z-Nr./Seite.Pfad
function text d-no./page.path
Einspeisung X -KD L1 2 -Q1 5/1.1

incoming

incoming

incoming
Armierung SC -1E0 SC GLAND -PE 5/1.1

armouring
Date 21.11.2006 =
Editor GRO D 10 -Q1 Hauptschalter deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde -Q1 main switch Rev.2 / As built
Sheet

C COPYRIGHTED by GEA Westfalia Separator Mineraloil Systems GmbH, all rights reserved. 8105-2012-1 31 1/10
0 1 2 3 4 5 6 7 8 9
3x1.5mmý
3x2.5mmý
3x16mmý
2x1.5mmý
0.75mmý RD
0.75mmý RD/WH
6mmý BK
4mmý BK
2.5mmý BK
cable type
cable type
Kabeltyp
Kabeltyp
-1X1
....
....
....
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M3
-1E2
-1E1
-1M1
Ziel
Ziel
Steuerspannung 230VAC 1 -230F3 2 5/2.1

control voltage 230VAC
Steuerspannung 230VAC 2 -1X1 5 X 5/2.2

Steuerspannung 230VAC 3 -230T1 vb 5/2.2


PE-Schiene PE-Bus -PE 5/2.2

PE-rail

Separator NotAus X -S01 21 6 5/4.8

separator emergency stop
Separator NotAus X -S01 22 7 -1F01 95 X 5/4.8

Armierung SC -1M1 SC GLAND -PE 5/4.8

armouring
Separator X -*0-1-001 U1 8 -1T1 P2 X 5/4.2

separator
Separator X -*0-1-001 V1 9 -1K1 4 X 5/4.2

separator
Separator X -*0-1-001 W1 10 -1K1 2 X 5/4.2

separator

armouring
Zulaufpumpe X -*0-3-001 U1 11 -3K1 2 X 5/5.1

feed pump
Zulaufpumpe X -*0-3-001 V1 12 -3K1 4 X 5/5.1

feed pump
Zulaufpumpe X -*0-3-001 W1 13 -3K1 6 X 5/5.1

feed pump

armouring
14
15
16
17 -1X1 4 X 5/6.1
Stellventil - Heizmedium X -*6-7-002 1 18 5/6.2

control valve - heating medium

armouring
Date 21.11.2006 =
Editor GRO D 10 -1X1 deutsch/englisch +

OSD 35-0136-067/20 Sheet
0 1 2 3 4 5 6 7 8 9
3x1.5mmý
0.75mmý RD
cable type
cable type
Kabeltyp
Kabeltyp
-1X1
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M3
Ziel
Ziel
Stellventil - Heizmedium X -*6-7-002 14 19 -1K18 14 X 5/6.2


Date 21.11.2006 =

OSD 35-0136-067/20 Sheet
0 1 2 3 4 5 6 7 8 9
7x1.5mmý
0.75mmý BU
0.75mmý BU
0.75mmý BU/WH
cable type
cable type
Kabeltyp
Kabeltyp
-1X2
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M4
Ziel
Ziel
Separator Betrieb X -1K1 64 1 -1A1 X11_1 X 5/9.1

separator operation
Separator Betrieb X -1K1 63 2 -1U1 L+ X 5/9.1

separator operation
Separator Stoerung X -1F01 97 3 -1X2 6 X 5/9.2

separator failure
Separator Stoerung X -1F01 98 4 -1A1 X11_2 X 5/9.2

separator failure
PSL Reinoel Ablaufdruck X -1X10 1 5 -1A1 X11_3 X 5/9.3

PSL clean oil discharge pressure
PSL Reinoel Ablaufdruck X -1X10 2 6 -1X2 3 X 5/9.3

Reserve 7 -1X2 10 X 5/9.4

spare
Reserve X -1X10 4 8 -1A1 X11_4 X 5/9.4

spare
Reserve X -1X10 5 9 -1A1 X11_5 X 5/9.5

spare
Reserve 10 -1X2 7 X 5/9.5

spare
Wasserabfuhr X -1K5 18 11 -1X2 14 X 5/9.6

water monitoring system
Wasserabfuhr X -1K5 15 12 -1A1 X11_6 X 5/9.6

Schlammraum Ueberwachung X -1X10 8 13 -1A1 X11_7 X 5/9.7

sludge space monitoring
Schlammraum Ueberwachung 14 -1X2 11 X 5/9.7

Reserve X -1X2 15A 15 -1X2 20 X 5/9.8

spare
Reserve X -1X2 15 15A 5/9.8

spare
Reserve X -1X2 16 15B 5/9.8

spare
Reserve X -1X2 15B 16 -1A1 X11_8 X 5/9.8

spare
Reserve 17 -1U1 M X 5/9.8

spare
Reserve 18 -1X2 30 X 5/9.8

spare
Zulaufpumpe Betrieb X -3K2 21 19 -1A1 X11_9 X 5/10.1

feed pump operation
Zulaufpumpe Betrieb X -3K2 24 20 -1X2 15 X 5/10.1

feed pump operation
Zulaufpumpe Stoerung X -3Q1 21 21 -1X2 24 X 5/10.2

feed pump failure
Date 21.11.2006 =
Editor GRO D 10 -1X2 24VDC deutsch/englisch +

OSD 35-0136-067/20 Sheet
0 1 2 3 4 5 6 7 8 9
2x1.5mmý
0.75mmý BU
0.75mmý BU
0.75mmý BU/WH
cable type
cable type
Kabeltyp
Kabeltyp
-1X2
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M10
Ziel
Ziel
Zulaufpumpe Stoerung X -3Q1 22 22 -1A1 X11_10 X 5/10.2

feed pump failure
Reserve 23 -1A1 X11_11 X 5/10.3

spare
Reserve 24 -1X2 21 X 5/10.3

spare
Reserve 25 -1X2 28 X 5/10.4

spare
Reserve 26 -1A1 X11_12 X 5/10.4

spare
Reserve 27 -1A1 X11_13 X 5/11.1

spare
Reserve 28 -1X2 25 X 5/11.1

spare
Reserve 29 -1X2 34 X 5/11.2

spare
Reserve 30 -1X2 18 X 5/11.2

spare
Reserve 31 -1X2 37 X 5/11.3

spare
Reserve 32 -1A1 X11_14 X 5/11.2

spare
Reserve X -1X2 34 33 -1A1 X11_15 X 5/11.3

spare
Reserve X -1X2 33 34 -1X2 29 X 5/11.3

spare
Reserve X -1X2 36 35 -1X2 39 X 5/11.4

spare
Reserve X -1X2 35 36 -1A1 X11_16 X 5/11.4

spare
Reserve 37 -1X2 31 X 5/11.5

spare
Reserve 38 -1X2 42 X 5/11.6

spare
Reserve 39 -1X2 35 X 5/11.5

spare
Reserve 40 -1X2 62 X 5/11.5

spare

armouring
Separator Zulaufventil X -*0-7-006 + 41 -1A1 X12_1 X 5/13.1

separator feed valve
Separator Zulaufventil X -*0-7-006 - 42 -1X2 38 X 5/13.1

Verdraengungs-u. Fuellwasser 43 -1X2 46 X 5/13.2

displacem. a. filling water
Date 21.11.2006 =

OSD 35-0136-067/20 Sheet
0 1 2 3 4 5 6 7 8 9
7x1.5mmý
2x1.5mmý
7x1.5mmý
0.75mmý BU
0.75mmý BU/WH
0.75mmý BL
cable type
cable type
Kabeltyp
Kabeltyp
-1X2
....
....
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M13
-1M11
-1M4
Ziel
Ziel
Verdraengungs-u. Fuellwasser X -1X10 15 44 -1A1 X12_2 X 5/13.2

Armierung SC -1X10 GLAND GLAND -PE 5/13.3

armouring
Steuerwasser X -1X10 18 45 -1A1 X12_3 X 5/13.3

operating water
Steuerwasser 46 -1X2 43 X 5/13.3

operating water
Reserve 47 -1X2 50 X 5/13.3

spare
Reserve 48 -1A1 X12_4 X 5/13.4

spare
Kreislaufventil X -1X10 11 49 -1A1 X12_5 X 5/13.5

circulation valve
Kreislaufventil X -1X10 12 50 -1X2 47 X 5/13.5

circulation valve
Wasserabfuhrventil 51 -1A1 X1_3 X 5/13.6

water discharge valve
Wasserabfuhrventil X -1X10 14 52 -1A1 X12_6 X 5/13.6

Reserve 53 -1A1 X12_11 X 5/15.3

spare
Reserve 54 -1X2 51 5/15.3

spare
TAH Separator Motortemperatur X -*0-9-010 55 -1F01 T2 X 5/4.5

TAH separator motor temperature


armouring
Wasserabfuhr X -1X10 9 57 -1K5 B2 X 5/6.4

Wasserabfuhr X -1X10 10 58 -1K5 B1 X 5/6.4


armouring
59
60
Reserve 61 -1A1 X10_1 X 5/12.1

spare
Reserve 62 -1X2 40 X 5/12.1

spare
Reserve 63 -1X2 66 X 5/12.2

spare
Date 21.11.2006 =

OSD 35-0136-067/20 Sheet
0 1 2 3 4 5 6 7 8 9
4x1.5mmý
2x1.5mmý
2x1.5mmý
0.75mmý BU
0.75mmý SC-Kabel
0.75mmý OR
cable type
cable type
Kabeltyp
Kabeltyp
-1X2
....
....
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M17
-1M16
-1M15
Ziel
Ziel
Reserve 64 -1A1 X10_2 X 5/12.2

spare
Reserve 65 -1A1 X10_3 X 5/12.3

spare
Reserve 66 -1X2 63 X 5/12.3

spare
Reserve 67 -1X2 70 X 5/12.4

spare
Reserve 68 -1A1 X10_4 X 5/12.4

spare
Reserve 69 -1A1 X10_5 X 5/12.5

spare
Reserve 70 -1X2 67 X 5/12.5

spare
Reserve 71 -1X2 74 X 5/12.6

spare
Reserve 72 -1A1 X10_6 X 5/12.6

spare
Reserve 73 -1A1 X10_7 X 5/12.7

spare
Reserve 74 -1X2 71 X 5/12.7

spare
Reserve 75 5/12.7
spare
76
PI-Regelung X -*0-9-006/*0-9-007 77 -1U5 3 X 5/7.6

PI-control
PI-Regelung X -*0-9-006/*0-9-007 78 -1U5 4 X 5/7.6

PI-control
PI-Regelung SC -1M15 SC SC SC 5/7.6

PI-control
min/max-Temperaturueberwachung X -*0-9-008 79 -1A1 X13_15 X 5/7.7

min/max-temperature monitoring

min/max-Temperaturueberwachung SC -1M16 SC SC SC 5/7.8

Sammelalarm X -KD 81 -1K11 21 X 5/14.4

common alarm

common alarm
Separator Betrieb X -KD 83 -1K1 33 X 5/4.9

separator operation

armouring
Date 21.11.2006 =

OSD 35-0136-067/20 Sheet
0 1 2 3 4 5 6 7 8 9
4x1.5mmý
0.75mmý OR
cable type
cable type
Kabeltyp
Kabeltyp
-1X2
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M17
Ziel
Ziel

separator operation
85
86
Date 21.11.2006 =

OSD 35-0136-067/20 Sheet
0 1 2 3 4 5 6 7 8 9
2x1.5mmý
2x1.5mmý
2x1.5mmý
2x1.5mmý
2x1.5mmý
2x1.5mmý
2x1.5mmý
7x1.5mmý
7x1.5mmý
cable type
cable type
Kabeltyp
Kabeltyp
-1X10
....
....
....
....
....
....
....
....
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M38
-1M37
-1M36
-1M35
-1M34
-1M33
-1M30
-1M11
-1M4
Ziel
Ziel
PSL Reinoel Ablaufdruck X -*1-9-002 1 -1X2 5 X 5/9.3


armouring

Reserve -1X10 4 3 -1X10 6 5/9.4

spare
Reserve -1X10 3 4 -1X2 8 X 5/9.4

spare
Reserve -1X10 6 5 -1X2 9 X 5/9.5

spare
Reserve -1X10 5 6 -1X10 3 5/9.5

spare
Schlammraum Ueberwachung X -*0-9-014 7 5/9.7

Schlammraum Ueberwachung X -*0-9-014 8 -1X2 13 X 5/9.7


armouring
Wasserabfuhr X -*0-9-013 9 -1X2 57 X 5/6.4

Wasserabfuhr X -*0-9-013 10 -1X2 58 X 5/6.4

Armierung SC -1M34 SC GLAND -1X2 GLAND SC 5/6.4

armouring
Kreislaufventil X -*9-7-010 + 11 -1X2 49 X 5/13.5

circulation valve

armouring
Kreislaufventil X -*9-7-010 - 12 -1X2 50 X 5/13.5

circulation valve
Wasserabfuhrventil X -*9-7-011 - 13 -1X10 16 5/13.6

Wasserabfuhrventil X -*9-7-011 + 14 -1X2 52 X 5/13.6


armouring
Verdraengungs-u. Fuellwasser X -*9-7-005 + 15 -1X2 44 X 5/13.2


armouring
Verdraengungs-u. Fuellwasser X -*9-7-005 - 16 -1X10 13 5/13.2

Steuerwasser X -*9-7-004 - 17 5/13.3

operating water
Date 21.11.2006 =
Editor GRO D 10 -1X10 Klemmenkasten deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde -1X10 terminal box Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
2x1.5mmý
7x1.5mmý
cable type
cable type
Kabeltyp
Kabeltyp
-1X10
....
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M38
-1M11
Ziel
Ziel
Steuerwasser X -*9-7-004 + 18 -1X2 45 X 5/13.3

operating water

armouring
Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
Kabelliste
list of cables
WSM_S_13 29.11.04
(3/PE=3 incl.PE)
Kabelname Quelle Ziel gesamt verwendet Querschnitt Laenge * =

cable name source target total used cross-section length On site installation
Kabelbezeichnung von bis Kabeltyp Adern Adern mmý m Bemerkung ** =

Skid mounted cables
cable designation from up to cable type wires wires mmý remark
-1E0 -Q1 -KD .... 3+SC 3+SC 16 - Customer
-1E1 -1X1 -*0-1-001 .... 3+SC 3+SC 16 - W.S.
-1E2 -1X1 -*0-3-001 .... 3+SC 3+SC 2.5 - W.S.
-1M1 -1X1 -S01 .... 2+SC 2+SC 1.5 - customer
-1M3 -1X1 -*6-7-002 .... 3+SC 3+SC 1.5 - W.S.
-1M4 -1X2 -1X10 .... 7+SC 7+SC 1.5 - W.S.
-1M10 -1X2 -*0-7-006 .... 2+SC 2+SC 1.5 - W.S.
-1M11 -1X2 -1X10 .... 7+SC 5+SC 1.5 - W.S.
-1M13 -1X2 -*0-9-010 .... 2+SC 2+SC 1.5 - W.S.
-1M15 -1X2 -*0-9-006/*0-9-007 .... 2+SC 2+SC 1.5 - W.S.
-1M16 -1X2 -*0-9-008 .... 2+SC 2+SC 1.5 - W.S.
-1M17 -1X2 -KD .... 4+SC 4+SC 1.5 - Customer
-1M30 -1X10 -*1-9-002 .... 2+SC 2+SC 1.5 - W.S.
-1M33 -1X10 -*0-9-014 .... 2+SC 2+SC 1.5 - W.S.
-1M34 -1X10 -*0-9-013 .... 2+SC 2+SC 1.5 - W.S.
-1M35 -1X10 -*9-7-010 .... 2+SC 2+SC 1.5 - W.S.
-1M36 -1X10 -*9-7-011 .... 2+SC 2+SC 1.5 - W.S.
-1M37 -1X10 -*9-7-005 .... 2+SC 2+SC 1.5 - W.S.
-1M38 -1X10 -*9-7-004 .... 2+SC 2+SC 1.5 - W.S.
Date 21.11.2006 =
Editor GRO D 10 Kabelliste deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde list of cables Rev.2 / As built
Sheet

1E0 - 3x16mmý
Changes
Einspeisung
Q1
incoming M32 (20,0-22,5mm) 0
Kunde
HFO 1
customer
Date/Name
*0-1-001 1E1 - 3x16mmý
M
3~
Steuerschrank
Separator M32 (20,0-22,5mm)
1X1
*
separator
control cabinet
Norm
Date
*0-3-001 1E2 - 3x2,5mmý
1
M
3~
Zulaufpumpe M20 (12,0-14,5mm)
*
feed pump
Editor GRO
-1S01
1M1 - 2x1,5mmý
21.11.2006
NotAus extern
(Option) M20 (10,0-12,5mm)
Tested 21.11.2006/KA
emergency stop external
(optional)
C
C
D 10
2
*6-7-002 1M3 - 3x1,5mmý
M
1~
Stellventil - Heizmedium M20 (10,0-12,5mm)
*
OSD 35-0136-067/20
*1-9-002 1M30 - 2x1,5mmý
PSL Reinoel Ablaufdruck M20
1X2
#
3
*0-9-014 1M33 - 2x1,5mmý

PSL Schlammraum Ueberwachung M20
#
PSL sludge space monitoring

1M4 - 7x1,5mmý
*0-9-013 M20 (12,0-14,5mm)
*
1M34 - 2x1,5mmý
Wassersensor M20
#
water probe
*0-7-010 1M35 - 2x1,5mmý

4
Kreislaufventil M20
#
circulation valve
59302 Oelde
*0-7-011 1M36 - 2x1,5mmý
Wasserabfuhrventil
terminal box -1X10
M20
Klemmenkasten -1X10
COPYRIGHTED by GEA Westfalia Separator Mineraloil Systems GmbH, all rights reserved.
1M11 - 7x1,5mmý
Westfalia Separator GmbH

M20 (12,0-14,5mm)
*
*9-7-005 1M37 - 2x1,5mmý

Fuell- und Verdraengungswasser M20
#
5
fill- and displacement water
*9-7-004 1M38 - 2x1,5mmý

M20
#
cable layout
Steuerwasser
operating water
Kabeluebersicht
*0-7-006 1M10 - 2x1,5mmý
Zulaufventil M20 (10,0-12,5mm)
*
6
feed valve
*0-9-010 1M13 - 2x1,5mmý

TAH Separator
PTC
M20 (10,0-12,5mm)
*
Motortemperatur
TAH separator
motor temperature
*0-9-006/*0-9-007 1M15 - 2x1,5mmý
PI-Regelung M20 (10,0-12,5mm)
E P L A N
*
PT100
7
PI-control
Rev.2 / As
*0-9-008
5 . x x
1M16 - 2x1,5mmý
min/max-Temperaturueberwachung M20 (10,0-12,5mm)
built
*
PT100
Sammelalarm
common alarm 1M17 - 7x1,5mmý
M20 (12,0-14,5mm)
Separator Betrieb
Kunde
8
separator operation
(voltage free)
(Potentialfrei)
customer
deutsch/englisch
8105-2012-4 31/1
+
=
9
Sheet
1/1
# = Wiring is scopy of supply of W.S.
1E0 - 3x16mmý
Changes
Einspeisung
Q1
incoming M32 (20,0-22,5mm) 0
Kunde
HFO 2
customer
Date/Name
*0-1-001 1E1 - 3x16mmý
M
3~
Steuerschrank
1X1
*
separator
control cabinet
Norm
Date
*0-3-001 1E2 - 3x2,5mmý
1
M
3~
*
feed pump
Editor GRO
-1S01
1M1 - 2x1,5mmý
21.11.2006
NotAus extern
(Option) M20 (10,0-12,5mm)
(optional)
C
C
D 10
2
*6-7-002 1M3 - 3x1,5mmý
M
1~
*
OSD 35-0136-067/20
*1-9-002 1M30 - 2x1,5mmý
PSL Reinoel Ablaufdruck M20
1X2
#
3
*0-9-014 1M33 - 2x1,5mmý

PSL Schlammraum Ueberwachung M20
#
PSL sludge space monitoring

1M4 - 7x1,5mmý
*0-9-013 M20 (12,0-14,5mm)
*
1M34 - 2x1,5mmý
Wassersensor M20
#
water probe
*0-7-010 1M35 - 2x1,5mmý

4
Kreislaufventil M20
#
circulation valve
59302 Oelde
*0-7-011 1M36 - 2x1,5mmý
Wasserabfuhrventil
terminal box -1X10
M20
Klemmenkasten -1X10
1M11 - 7x1,5mmý

M20 (12,0-14,5mm)
*
*9-7-005 1M37 - 2x1,5mmý

#
5
*9-7-004 1M38 - 2x1,5mmý

M20
#
cable layout
Steuerwasser
operating water
Kabeluebersicht
*0-7-006 1M10 - 2x1,5mmý
*
6
feed valve
*0-9-010 1M13 - 2x1,5mmý

TAH Separator
PTC
M20 (10,0-12,5mm)
*
Motortemperatur
TAH separator
motor temperature
*0-9-006/*0-9-007 1M15 - 2x1,5mmý
E P L A N
*
PT100
7
PI-control
Rev.2 / As
*0-9-008
5 . x x
1M16 - 2x1,5mmý
built
*
PT100
Sammelalarm
M20 (12,0-14,5mm)
Separator Betrieb
Kunde
8
separator operation
(voltage free)
(Potentialfrei)
customer
deutsch/englisch
8105-2012-4 31/2
+
=
9
Sheet
1/1
0 1 2 3 4 5 6 7 8 9
L1 /2.0
L2 /2.0
L3 /2.0
L1.1 /4.0
L2.1 /4.0
L3.1 /4.0
-Q1 1 3 5
12 14
50-63A
In:53A
Irm.:500A 11
14.4
2 4 6
GLAND
PE
L1 L2 L3 PE
KD
Kunde
customer
3Ph/PE/450V/60Hz U / f / P 450V/60Hz/ca. 20kW

450V/60Hz/approx. 20kW
Icn 35kA
Einspeisung
incoming Vollaststrom ca. 53A
full load current approx. 53A
Date 21.11.2006 =
Editor GRO D 10 Einspeisung deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde incoming Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
1.9/ L1 L1 /5.0
1.9/ L2 L2 /5.0
1.9/ L3 L3 /5.0
1 3 5
-230Q1
0,9-1,25A
In:1,0A
2 4 6
PE
-230T1 A D E J
400VA
450/230V
PE
ua ub va vb
-230F3
C 6A 2
230W3 /3.0
230W3K /4.4
230W2 /3.0
230W2K /6.0
PE
-1X1 1 2 3 4 PE-Bus
Steuerspannung 230VAC
Date 21.11.2006 =
Editor GRO D 10 Steuerspannung 230VAC deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde control voltage 230VAC Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
2.9/ 230W3 230W3 /4.4

2.9/ 230W2 230W2 /4.4
L1 N
-1U1
170-264VAC + GND -
24VDC
5A L+ PE M
PE PE
SC
24W11S /7.0
24W10S /7.0
SC
24W11 /10.0
24W11K /9.0
24W10 /7.0
24W10K /9.0
Steuerspannung 24VDC
control voltage 24VDC
Date 21.11.2006 =
Editor GRO D 10 Steuerspannung 24VDC deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde control voltage 24VDC Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
1.9/ L1.1 3.9/ 230W3 230W3 /6.0

1.9/ L2.1 2.9/ 230W3K
1.9/ L3.1
-1X1 5 6
-S01
21
NotAus PE
extern 22
(Option)
emergency stop
external
(optional)
1 3 5 -1X1 7 GLAND
-1K1
.8
2 4 6
*0-9-010 PE
PTC
230W3.1 /5.3
1 /7.0 PE 95
-1F01
P1 S1
-1T1 .6
96
50/1A
P2 S2
2 /7.0
21
-1X2 55 56 GLAND
-1S1
22
PE
13 13
-1K1
-1S2
.8
14 14
A1
PE
T1
T2 A1
A2 -1K1 -1Z1
A2
-1X1 GLAND
-1F01
-1X1 10 W1 PE
3.9/ 230W2 230W2 /5.3
-1X1 9 V1
M *0-1-001
95 96 1 2
3 .8 .1
-1X1 8 U1 ~ 17,5kW
In:27,5A 9.2
97 98
.1
3 4
5 6
.1
13 14
.8 33
21 22 -1K1
33 34
PE
.9 .8
Motordrehrichtung links 34
43 44
9.1
motor rotation left
-1X2 84 83 GLAND
KD
Separator TAH Separator Separator
Kunde PE
separator Motortemperatur Betrieb customer
TAH separator separator
motor temperature operation
Separator Betrieb
separator operation
Date 21.11.2006 =
Editor GRO D 10 Separator deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde separator Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
2.9/ L1 4.9/ 230W3.1

2.9/ L2
2.9/ L3
13
1 3 5 -3Q1
13 21
.2
14
-3Q1 14 22
.6
10.2
3,5-5A
In:3,9A
2 4 6
21 12 14
-1K13
-3S1 15.2
1 3 5 22 11
-3K1
.8
2 4 6
12 14 13 12 14
-3K2 -1K11
.6
-3S2 14.2
11 14 11
PE
-1X1 11 12 13 GLAND
U1 V1 W1
A1 A1
M -3K2 -3K1 -3Z1

*0-3-001 A2 A2
3
1,8kW ~
In:3,9A
PE
4.9/ 230W2 230W2 /6.0
14 1 2
.6 .1
12 11 3 4
.6 .1
24 5 6
10.1 .1
22 21 13 14
10.1
21 22
12.8
31 32
43 44
Zulaufpumpe Zulaufpumpe
feed pump feed pump
Date 21.11.2006 =
Editor GRO D 10 Zulaufpumpe deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde feed pump Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
4.9/ 230W3
5.9/ 230W2
13 /13 13 /13 Wassersensor

-1K18 -1K19 water probe
15.7 15.8
14 /14 14 /14
*0-9-013
WMS
PE
-1X1 19 20
-1X10 9 10 GLAND
*6-7-002 -1X2 57 58 GLAND

close
open
40
14 11 PE
Motor valve
PE
M
A1
1~
1 PE L N PE
B1
B2 M3
M
1
19VA
~
A2
-1X1 17 18 GLAND
-1K5
PE
2.9/ 230W2K
18
9.6
16 15
9.6
28
26 25
1s 40%
Time delay Adjustment
50
Range
Stellventil - Heizmedium Schrankluefter
control valve - heating medium cabinet fan
Wasserabfuhr
Date 21.11.2006 =
Editor GRO D 10 Stellventil - Heizmedium deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde control valve - heating medium Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
3.9/ 24W10 24W10 /12.0

3.9/ 24W10S
*0-9-006/
*0-9-007
PT100
*0-9-008
PT 100
-1X2 77 78 SC
SC
3 5 4
0-1A
2 7+ -1U5
4.2/ 1
4-20mA PT100
3 9-
4.2/ 2 -1X2 79 80 SC
4-20mA 4-20mA
-1U3
2 1
*0-9-011
SC SC SC SC
-1A1 -1A1 -1A1 -1A1 -1A1
X13_2 X13_3 X13_5 X13_6 X13_8 X13_9 X13_11 X13_12 X13_15 X13_16
AI0-I AI0-C AI1-I AI1-C AI2-I AI2-C AI3-I AI3-C AIR-P AIR-N
9/1.1 9/1.1 9/1.1 9/1.1 9/1.1 9/1.1 9/1.1 9/1.1 9/1.1 9/1.1
3.9/ 24W11S
4-20mA = 0-50A 4-20mA = 0-120øC 0-120øC
IAL Separator Reserve Reserve PI-Regelung min/max-Temperaturueberwachung

Entleerungsueberwachung spare spare PI-control min/max-temperature monitoring
IAL separator
ejection monitoring
Date 21.11.2006 =
Editor GRO D 10 Analog Eingaenge deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde analog inputs Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1
9/2.1 9/2.1 9/2.1 9/2.1
AO0-I MANA AO1-I MANA.
X14_2 X14_3 X14_5 X14_6
Reserve Reserve
spare spare
Date 21.11.2006 =
Editor GRO D 10 Analog Ausgaenge deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde analog outputs Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
3.9/ 24W10K 24W10K /10.0
-1X2 2 3 6 7 10 11 14 15
-1X10 2 3 6 7
*1-9-002
*0-9-014
16 18
- + -1K5 - +
43 97
-1K1 -1F01 6.5
15
4.6 PE
4.8
44 98
PE
-1X2 15A
-1X2 15B
-1X10 1 GLAND 4 5 8 GLAND
PE PE
-1X2 1 4 5 8 9 12 13 16 17 18
X11_1 X11_2 X11_3 X11_4 X11_5 X11_6 X11_7 X11_8

E 0.0 E 0.1 E 0.2 E 0.3 E 0.4 E 0.5 E 0.6 E 0.7
9/3.1 9/3.1 9/3.1 9/3.1 9/3.1 9/3.1 9/3.1 9/3.1
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1

Separator Separator PSL Reinoel Reserve Reserve Wasserabfuhr Schlammraum Reserve
Betrieb Stoerung Ablaufdruck spare spare water monitoring system Ueberwachung spare
separator separator PSL clean oil sludge space
operation failure discharge pressure monitoring
3.9/ 24W11K 24W11K /11.0
Date 21.11.2006 =
Editor GRO D 10 Digitaleingaenge deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde digital inputs Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
9.9/ 24W10K 24W10K /11.0
-1X2 20 21 24 25
22 24 21
-3K2 -3Q1
5.6 5.2
21 22
-1X2 19 22 23 26
X11_9 X11_10 X11_11 X11_12

E 1.0 E 1.1 E 1.2 E 1.3
9/3.1 9/3.1 9/3.1 9/3.1
-1A1 -1A1 -1A1 -1A1

Zulaufpumpe Betrieb Zulaufpumpe Stoerung Reserve Reserve
feed pump operation feed pump failure spare spare
3.9/ 24W11 24W11 /13.0
Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
10.9/ 24W10K 24W10K /12.0
-1X2 28 29 34 35 39 40
-1X2 27 30 32 31 33 36 37 38
X11_13 X11_14 X11_15 X11_16

E 1.4 E 1.5 E 1.6 E 1.7
9/3.1 9/3.1 9/3.1 9/3.1
-1A1 -1A1 -1A1 -1A1

Reserve Reserve Reserve Reserve
spare spare spare spare
9.9/ 24W11K 24W11K /13.0
Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
7.9/ 24W10
11.9/ 24W10K 24W10K /16.0
-1X2 62 63 66 67 70 71 74 75
21
-3K1
5.8
22
-1X2 61 64 65 68 69 72 73
X10_1 X10_2 X10_3 X10_4 X10_5 X10_6 X10_7 X10_8

E 2.0 E 2.1 E 2.2 E 2.3 E 2.4 E 2.5 E 2.6 E 2.7
9/3.1 9/3.1 9/3.1 9/3.1 9/3.1 9/3.1 9/3.1 9/3.1
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1

Reserve Reserve Reserve Reserve Reserve Reserve Reserve Zulaufpumpe Aus
spare spare spare spare spare spare spare feed pump off
Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1

9/4.1 9/4.1 9/4.1 9/4.1 9/4.1 9/4.1
A 0.0 A 0.1 A 0.2 A 0.3 A 0.4 A 0.5
X12_1 X12_2 X12_3 X12_4 X12_5 X12_6
PE PE
-1X2 41 GLAND 44 45 GLAND 48 49 52
PE PE PE
-1X10 15 GLAND 18 GLAND -1X10 11 GLAND 14 GLAND
+ + + + +
*0-7 *9-7 *9-7 *9-7 *9-7
-006 -
-005 -
-004 -
-010 -
-011 -
-1X10 16 17 -1X10 12 13
-1X2 42 43 46 47 -1X2 50 51
11.9/ 24W11K 24W11K /15.0

10.9/ 24W11 24W11 /14.0
24W11.1 /16.0
Separator Verdraengungs-u. Steuerwasser Reserve Kreislaufventil Wasserabfuhrventil

Zulaufventil Fuellwasser operating water spare circulation valve water discharge valve
separator displacem. a.
feed valve filling water
Date 21.11.2006 =
Editor GRO D 10 Digitalausgaenge deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde digital outputs Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1
9/4.1 9/4.1
A 0.6 A 0.7
X12_7 X12_8
A1
-1K11
A2
13.9/ 24W11 24W11 /15.0
12 14
5.7
14
-Q1
12 11
5.7 1.2
24 11
.3
22 21
.3
22 24
-1K11
.2
21 -1X2 81 82
KD
Kunde
Reserve Sammelalarm customer
spare common alarm
Sammelalarm
common alarm
Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1

9/4.1 9/4.1 9/4.1 9/4.1 9/4.1 9/4.1 9/4.1 9/4.1
A 1.0 A 1.1 A 1.2 A 1.3 A 1.4 A 1.5 A 1.6 A 1.7
X12_9 X12_10 X12_11 X12_12 X12_13 X12_14 X12_15 X12_16
-1X2 53
A1 A1 A1
-1K13 -1X2 54 -1K18 -1K19

A2 A2 A2
13.9/ 24W11K
14.9/ 24W11
14 13 14 13 14
5.8 6.1 6.2
12 11
5.8
Reserve Zulaufpumpe Ein/Aus Reserve Reserve Reserve Reserve Stellventil Auf Stellventil Zu
spare feed pump on/off spare spare spare spare control valve open control valve close
Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
12.9/ 24W10K
13.9/ 24W11.1
PE
X10_10
X10_11
X10_12
X10_13
X10_14
X10_15
X10_16
X10_9
X1_1
X1_2
X1_3
X1_4
PE
AT2
AT1
L+
2L+
2L+.
2M
3L+
3L+.
3M
1L+
1M
C7-D10
-1A1
Date 21.11.2006 =
Editor GRO D 10 SPS-Uebersicht deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde PLC-overview Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste
parts list WSM_O_12.sko 18.10.05
Funktionszeichen Seite Pfad Bestell-Nr. Benennung Typ Technische Daten Fabrikat

function sign page path order no. designation type technical data make
-. Gehaeuse, lackiert AE1376.500 600x760x350mm Rittal

5/1.0 cabinet, varnished
1 RIT.AE1376500
-. 0005-1412-000 Tuerarretierung SZ2519.000 for cabinet AE Rittal

5/1.0 door locking device
1 RIT.SZ2519000
-. Wandbefestigungshalter SZ2508.000 10mm distance Rittal

5/1.0 wall bracket
4 RIT.SZ2508000
-Q1 0005-1436-000 Leistungsschalter NS100N/29003 Iu.:100A Groupe Schneider

5/1.1 circuit breaker
1 GSD.NS100N
-Q1 0005-1438-020 Ausloesesystem TM63D/29032 Ir: 50-63A Groupe Schneider

5/1.1 tripping system
1 GSD.TM63D
-Q1 0005-1436-220 Drehantrieb mit Tuerkupplung 29338 Standard Groupe Schneider

5/1.1 rotation drive with door coupl. Handle colour: BK
1 GSD.29338 for NS100/160/250
-Q1 0005-1436-240 Klemmenabdeckung 29321 3P / Short (2 pcs) Groupe Schneider
5/1.1 cover of terminals for NS100/160/250
2 GSD.29321
-Q1 0005-1438-200 Hilfsschalter 29450 1 c/o contact Groupe Schneider

5/1.1 auxiliary switch for NS
1 GSD.29450
-230T1 0005-0551-490 Steuerspannungstransformator ISTU-400 Prim.: 200-560V Ismet

5/2.1 control voltage transformer Sec. : 115/230V 400VA
1 ISM.ISTU-400
-230Q1 0005-4390-480 Leistungsschalter 3RV1421-0KA10 0,9-1,25A Siemens

5/2.1 circuit breaker Ue/Ui=690V 50/60Hz
1 SIE.3RV1421-0KA10 Size: S0
-230F3 0005-1551-060 Sicherungsautomat EP61 C06 6A AEG
5/2.1 miniature circuit breaker 1pole
1 AEG.566516
-1X1 0005-3503-890 Reihenklemmen WDU2,5/102000 2,5mmý Weidmueller

5/2.1 terminals
11 WEI.WDU2,5
-1X1 0005-3504-890 Reihenklemmen WDU4/102010 4mmý Weidmueller

5/2.1 terminals
6 WEI.WDU4

5/2.1 terminals
3 WEI.WDU16
Date 21.11.2006 =
Editor GRO D 10 Geraeteliste deutsch/englisch +

OSD 35-0136-067/20
Tested 21.11.2006/KA 59302 Oelde parts list Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

-1U1 0005-1407-020 Einphasennetzgeraet 6EP1333-2AA01 Prim.:120/230VAC Siemens

5/3.1 single phase power supply Sec.:24VDC 5A
1 SIE.6EP1333-2AA01
-1T1 0005-0924-220 Stromwandler TAID/TAI233 50/1A IME

5/4.0 current transformer
1 IME.TAID/50/1
-1F01 0005-1100-070 Motorvollschutzrelais 3RN1010-1CM00 196-253V Siemens

5/4.6 motor protection relay 50/60Hz
1 SIE.3RN1010-1CM00 1NO/1NC
-1S1 0005-1414-110 Drucktaster 3SB3000-0AA21 Colour: RD Siemens
5/4.8 push button 1NC
1 SIE.3SB3000-0AA21-C
-1S2 0005-1414-100 Drucktaster 3SB3000-0AA11 Colour: BK Siemens

5/4.8 push button 1NO
1 SIE.3SB3000-0AA11-B
-1K1 0005-4382-250 Leistungsschuetz 3RT1035-1AL20 196-253V 50/60Hz Siemens

5/4.8 contactor Size: S2
1 SIE.3RT1035-1AL20
-1K1 0005-4399-050 Hilfsschalterblock 3RH1921-1HA31 3NO/1NC Siemens

5/4.8 auxiliary switch block
1 SIE.3RH1921-1HA31
-1Z1 0005-0915-170 RC-Glied 3RT19 36-1CD00 127-240VAC Siemens

5/4.8 RC-element
1 SIE.3RT1936-1CD00
-3Q1 0005-4390-390 Leistungsschalter 3RV1021-1FA10 3,5-5A Siemens

5/5.1 circuit breaker 1NO/1NC
1 SIE.3RV1021-1FA10-E Size: S0
1 SIE.3SB3000-0AA21-C

1 SIE.3SB3000-0AA11-B
-3K2 0005-4033-120 Koppelrelais PLC-RSC-230UC/21-21 230VAC/DC Phoenix

5/5.6 interface relay 2 c/o contacts
1 PHO.PLC-RSC-230UC/21-21
-3K1 0005-4382-010 Leistungsschuetz 3RT1016-1AP01+3RH1911-1HA12 196-253V 50/60Hz Siemens

5/5.8 contactor 2NO+2NC
1 SIE.3RT1016-1AP01/2NO2NC Size: S00 (up to 4kW)
5/5.8 RC-element
1 SIE.3RT1916-1CD00
Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

-1K5 0005-3929-030 Niveaurelais RM4-LA32-MW 24-240VAC 50/60Hz Groupe Schneider

5/6.5 level relay 250Ohm-500kOhm
1 GSD.RM4-LA32-MW
-M3 0005-1409-060 Filterluefter PF2000 190-253V 50/60Hz Pfannenberg

5/6.8 filter fan 19VA / 43mü/h
1 PFA.PF2000 IP54
-M3 0005-1409-200 Austrittsfilter PFA 2000 150x150x24mm Pfannenberg
5/6.8 discharge filter
1 PFA.PFA2000
-1U3 0005-3482-050 Messumformer WAS1CMALP/852865 24VDC Weidmueller

5/7.1 measuring transducer 0-1A = 4-20mA
1 WEI.WAS1LPCMA/0-1A/4-20MA
-1U5 0005-3482-060 Messumformer MCZ PT100/3CLP/8483680000 24VDC Weidmueller

5/7.5 measuring transducer 0-120øC = 4-20mA
1 WEI.MCZ PT100/3CLP

5/7.7 terminals
90 WEI.WDU2,5
-1K11 0005-4033-080 Koppelrelais PLC-RSC-24DC/21-21 24VDC Phoenix

1 PHO.PLC-RSC-24DC/21-21
-1K13 0005-4033-040 Koppelrelais PLC-RSC-24DC/21 24VDC Phoenix

5/15.2 interface relay 1 c/o contact
1 PHO.PLC-RSC-24DC/21
-1K18 0005-4033-140 Koppelrelais PLC-RSC-24DC/1IC/ACT 24VDC Phoenix

5/15.7 interface relay 1 NO contact
1 PHO.PLC-RSC-24DC/1IC/ACT

-1A1 0005-4050-410 Steuergeraet C7-613/D10 24VDC text display Siemens

5/16.2 timing unit 24xDI,16xDO,4+1AI,2AO
1 SIE.6ES7613-1SB01-0AC0
Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

=Additions 8555-9001-000 Betriebsanleitung D10 WS Mineraloil Systems Gmb

5/16.9 instruction manual english
1 WSM.BETRANLEITUNG_D10E
=Additions 0005-0081-030 NotAus Gehaeuse 3SB3801-0DF3 with protect.collar Siemens

5/16.9 emergency stop cabinet 1NC
1 SIE.3SB3801-0DF3 2 x M20
Date 21.11.2006 =Additions

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
X13_2
AI0-I 5/7.1 IAL Separator Entleerungsueberwachung IAL separator ejection monitoring
X13_3
AI0-C 5/7.2 IAL Separator Entleerungsueberwachung IAL separator ejection monitoring
X13_5
AI1-I 5/7.3 Reserve spare
X13_6
AI1-C 5/7.4 Reserve spare
X13_8
X13_9
X13_11
AI3-I 5/7.6 PI-Regelung PI-control
X13_12
AI3-C 5/7.6 PI-Regelung PI-control
X13_15
AIR-P 5/7.7 min/max-Temperaturueberwachung min/max-temperature monitoring
X13_16
AIR-N 5/7.8 min/max-Temperaturueberwachung min/max-temperature monitoring
C7-D10
AI
-1A1
Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
X14_2
AO0-I 5/8.1 Reserve spare
X14_3
MANA 5/8.2 Reserve spare
X14_5
X14_6
MANA. 5/8.3 Reserve spare
C7-D10
AO
-1A1
Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
X11_1
E 0.0 5/9.1 Separator Betrieb separator operation
X11_2
.1 5/9.2 Separator Stoerung separator failure
X11_3
.2 5/9.3 PSL Reinoel Ablaufdruck PSL clean oil discharge pressure
X11_4
.3 5/9.4 Reserve spare
X11_5
X11_6
.5 5/9.6 Wasserabfuhr water monitoring system
X11_7
.6 5/9.7 Schlammraum Ueberwachung sludge space monitoring
X11_8
X11_9
E 1.0 5/10.1 Zulaufpumpe Betrieb feed pump operation
X11_10
.1 5/10.2 Zulaufpumpe Stoerung feed pump failure
X11_11
X11_12
X11_13
X11_14
X11_15
X11_16
X10_1
E 2.0 5/12.1 Reserve spare
X10_2
X10_3
X10_4
X10_5
X10_6
X10_7
X10_8
.7 5/12.8 Zulaufpumpe Aus feed pump off
C7-D10
DI
-1A1
Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
X12_1
A 0.0 5/13.1 Separator Zulaufventil separator feed valve
X12_2
.1 5/13.2 Verdraengungs-u. Fuellwasser displacem. a. filling water
X12_3
.2 5/13.3 Steuerwasser operating water
X12_4
X12_5
.4 5/13.5 Kreislaufventil circulation valve
X12_6
.5 5/13.6 Wasserabfuhrventil water discharge valve
X12_7
X12_8
.7 5/14.2 Sammelalarm common alarm
X12_9
A 1.0 5/15.1 Reserve spare
X12_10
.1 5/15.2 Zulaufpumpe Ein/Aus feed pump on/off
X12_11
X12_12
X12_13
X12_14
X12_15
.6 5/15.7 Stellventil Auf control valve open
X12_16
.7 5/15.8 Stellventil Zu control valve close
C7-D10
DO
-1A1
Date 21.11.2006 =

OSD 35-0136-067/20
Sheet

0 1 2 3 4 5 6 7 8 9
DO PURIFIER CONTROL PANEL
530 310
500 300
25x80
SC
230F11
230Q1
1K1
2K1
2Q1
230T1
24U1
Leuchtschaltbild
mimic panel
40x80
1F1
25x80
500
442
1P1 1P2
1A1
1A2
1A3
K1
Q1
Q1
1S1 1S2 2S1 SH2
2
I 40x80
1X1/1X2/1X3/1X5/24W2
PE
PE
Control cubicle Cable glands Yard cable size WS Part. No.

Door 10x M16x1,5 for 5,0-9,0mm 0005-4486-630
3x M20x1,5 for 8,0-13,0mm 0005-4487-630
Munsell 7.5 BG 7/2
1P1 Amperemeter
ammeter
1P2 Stundenzaehler
hours counter
Q1 Hauptschalter
main switch Software-Nr.: CD1-707
SH2 Entriegeln/Signal Quittieren
2 reset/signal receipt
1S1 Separator 0-I
separator 0-I
1S2 Separieren 0-I
separation 0-I
2S1 Zulaufpumpe 0-I
feed pump 0-I
JES05C-061/-063
JEHI06C-068/-073
JEHI06C-013/-014
Gewicht: ca. 35kg DO JEHI07C-007/-008
Date 21.11.2006 =
b 230Q1/230T1 28.02.08 NO Editor GRO OSD 2-02-137 Schaltschrankaufbau deutsch/englisch +

Westfalia Separator AG E P L A N 5 . x x
a JES 05C-063 19.04.07 SC Tested 21.11.2006/KA D-59302 Oelde cabinet arrangement Rev.3 / As built
Sheet
Changes Date/Name Norm 5.50.3.42100 C

C COPYRIGHTED by GEA Westfalia Separator Mineraloil Systems GmbH, all rights reserved. 8400-0003-083 1/3
0 1 2 3 4 5 6 7 8 9
Westfalia Separator
Mechanical Separation Mineraloil Systems GmbH

Division
PRODUCT
TAL/H INLET
BYPASS
FAL
140
PRODUCT
P
OUTLET OPERATING
FAH
WATER
OSD-2
LAHH
SLUDGE
270
Date 21.11.2006 =
Editor GRO OSD 2-02-137 Leuchtschaltbild deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde mimic panel Rev.3 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
Notaus Gehaeuse mit Schutzkragen


53
54 68
2xí4,3mm
68
34
Note: Installation should be carry out by customer!
Date 21.11.2006 =
Editor GRO OSD 2-02-137 Reserve deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde spare Rev.3 / As built
Sheet

C COPYRIGHTED by GEA Westfalia Separator Mineraloil Systems GmbH, all rights reserved. 8400-0003-083/1 3/3
0 1 2 3 4 5 6 7 8 9
4x2.5mmý
cable type
cable type
Kabeltyp
Kabeltyp
accordance with electric codes, rules and -Q1
.
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1E1
Ziel
Ziel

incoming

incoming

incoming
Armierung X -KD PE PE-Bus -PE 5/1.2

armouring
Date 21.11.2006 =
Editor GRO OSD 2-02-137 -Q1 Hauptschalter deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde -Q1 main switch Rev.3 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
2.5mmý BK
4x2.5mmý
4x2.5mmý
cable type
cable type
Kabeltyp
Kabeltyp
accordance with electric codes, rules and -1X1
.
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1E3
-1E2
Ziel
Ziel
Separator X -10-1-001/M1 U1 1 -1F1 6 X 5/5.2

separator
Separator X -10-1-001/M1 V1 2 -1F1 4 X 5/5.2

separator
Separator X -10-1-001/M1 W1 3 -1F1 2 X 5/5.2

separator
Armierung X -10-1-001/M1 PE PE-Bus -PE 5/5.2

armouring
Zulaufpumpe X -10-3-001 U1 4 -2K1 2 X 5/9.1

feed pump
Zulaufpumpe X -10-3-001 V1 5 -2K1 4 X 5/9.1

feed pump
Zulaufpumpe X -10-3-001 W1 6 -2K1 6 X 5/9.1

feed pump
Armierung X -10-3-001 PE PE-Bus -PE 5/9.1

armouring
Date 21.11.2006 =
Editor GRO OSD 2-02-137 -1X1 450V/60Hz deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde Sheet
Rev.3 / As built
0 1 2 3 4 5 6 7 8 9
0.75mmý RD/WH
0.75mmý RD
3x1.5mmý
cable type
cable type
Kabeltyp
Kabeltyp
.
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-2M1
Ziel
Ziel
Steuerspannung 230VAC 1 -230T1 v2 X 5/2.2

Steuerspannung 230VAC 2 -24U1 N X 5/2.2


PE-rail
Armierung X -1S01 PE PE-Bus -PE 5/5.7

armouring
NotAus extern (Option) X -1S01 22 3 -1F1 95 X 5/5.6

emergency stop external (optional)
NotAus extern (Option) X -1S01 21 4 -230F11 2 X 5/5.6

emergency stop external (optional)
Date 21.11.2006 =
Editor GRO OSD 2-02-137 -1X2 230VAC deutsch/englisch +

Rev.3 / As built
0 1 2 3 4 5 6 7 8 9
0.75mmý BU
0.75mmý BU/WH
0.75mmý BU
3x1.5mmý
3x1.5mmý
3x1.5mmý
3x1.5mmý
3x1.5mmý
3x1.5mmý
cable type
cable type
Kabeltyp
Kabeltyp
.
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-3M7
-3M6
-3M5
-3M4
-3M3
-3M2
Ziel
Ziel
Steuerspannung 24VDC 1 -24U1 M X 5/4.2

Steuerspannung 24VDC 2 -1X3 12 X 5/4.2


PE-rail
Reserve X -1X3 4 3 -1A1 I5 X 5/7.1

spare
Reserve X -1X3 3 4 -24U1 L+ X 5/7.1

spare
FSL Separator Durchfluss Dieseloel X -11-9-004 5 -1X3 8 X 5/7.2

FSL separator flow diesel oil
FSL Separator Durchfluss Dieseloel X -11-9-004 6 -1A1 I6 X 5/7.2

FSL separator flow diesel oil
PE-Schiene X -11-9-004 PE PE-Bus -PE 5/7.2

PE-rail
TSL Separator Temperatur min. X -10-9-008 7 -1A1 I7 X 5/7.3

TSL separator temperature min.

PE-rail
TSL Separator Temperatur min. X -10-9-008 8 -1X3 5 X 5/7.3

TSL separator temperature min.
TSH Separator Temperatur max. X -10-9-009 9 -1X3 18 X 5/7.4

TSH separator temperature max.
TSH Separator Temperatur max. X -10-9-009 10 -1A1 I8 X 5/7.4

TSH separator temperature max.

PE-rail
Separator Zulaufventil X -10-7-006 + 11 -1A1 Q1.2 5/8.1

Armierung X -10-7-006 PE-Bus -PE 5/8.1

armouring
Separator Zulaufventil X -10-7-006 - 12 -1X3 2 X 5/8.1

Separator Steuerwasser X -19-7-004 - 13 -1X3 16 5/8.4

separator operating water
Separator Steuerwasser X -19-7-004 + 14 -1A1 Q3.2 5/8.4

separator operating water

armouring
Separator Fuell- und Verdraengungswasser X -19-7-005 + 15 -1A1 Q4.2 5/8.6

separator fill- and displacement water

armouring
Separator Fuell- und Verdraengungswasser X -19-7-005 - 16 -1X3 13 X 5/8.6

separator fill- and displacement water
Date 21.11.2006 =
Editor GRO OSD 2-02-137 -1X3 24VDC deutsch/englisch +

Rev.3 / As built
0 1 2 3 4 5 6 7 8 9
0.75mmý BU
3x1.5mmý
cable type
cable type
Kabeltyp
Kabeltyp
.
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-3M8
Ziel
Ziel
FSH Wasserablauf X -13-9-001 17 -1A2 I3 X 5/7.5

FSH water discharge

PE-rail
FSH Wasserablauf X -13-9-001 18 -1X3 9 X 5/7.5

FSH water discharge
FSH Wasserablauf 19 5/7.5

FSH water discharge
Date 21.11.2006 =
Editor GRO OSD 2-02-137 -1X3 24VDC deutsch/englisch +

Rev.3 / As built
0 1 2 3 4 5 6 7 8 9
0.75mmý OR
3x1.5mmý
3x1.5mmý
cable type
cable type
Kabeltyp
Kabeltyp
.
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-5M2
-5M1
Ziel
Ziel

separator operation

separator operation

armouring
Sammelalarm X -KD 3 -K1 11 X 5/11.3

common alarm
Sammelalarm X -KD 4 -K1 14 X 5/11.3

common alarm

armouring
Date 21.11.2006 =
Editor GRO OSD 2-02-137 -1X5 Potentialfrei deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde -1X5 voltage free Rev.3 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
Kabelliste
list of cables
WSM_S_13 29.11.04
(3/PE=3 incl.PE)


Skid mounted cables
-1E1 -Q1 -KD . 4/PE 4/PE 2.5 - Customer
-1E2 -1X1 -10-1-001/M1 . 4/PE 4/PE 2.5 - W.S.
-1E3 -1X1 -10-3-001 . 4/PE 4/PE 2.5 - W.S.
-2M1 -1X2 -1S01 . 3/PE 3/PE 1.5 - Customer
-3M2 -1X3 -11-9-004 . 3/PE 3/PE 1.5 - W.S.
-3M3 -1X3 -10-9-008 . 3/PE 3/PE 1.5 - W.S.
-3M4 -1X3 -10-9-009 . 3/PE 3/PE 1.5 - W.S.
-3M5 -1X3 -10-7-006 . 3/PE 3/PE 1.5 - W.S.
-3M6 -1X3 -19-7-004 . 3/PE 3/PE 1.5 - W.S.
-3M7 -1X3 -19-7-005 . 3/PE 3/PE 1.5 - W.S.
-3M8 -1X3 -13-9-001 . 3/PE 3/PE 1.5 - W.S.
-5M1 -1X5 -KD . 3/PE 3/PE 1.5 - Customer
-5M2 -1X5 -KD . 3/PE 3/PE 1.5 - Customer
Date 21.11.2006 =
Editor GRO OSD 2-02-137 Kabelliste deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde list of cables Rev.3 / As built
Sheet

Changes
DO
0
Einspeisung 1E1 - 4x2,5mmý
Q1
incoming M20x1,5 (8,0-13,0mm)
Kunde
Date/Name
customer
Steuerschrank
control cabinet
10-1-001/M1
Norm
Date
Separator 1E2 - 4x2,5mmý
1
M
3~
separator M20x1,5 (8,0-13,0mm)
Editor GRO
1X1
10-3-001
Zulaufpumpe 1E3 - 4x2,5mmý
21.11.2006
M
3~
feed pump M20x1,5 (8,0-13,0mm)
5.50.3.42100
C
C
2
-1S01
OSD 2-02-137
NotAus extern 2M1 - 3x1,5mmý
(Option) M16x1,5 (5,0-9,0mm)
(optional)
1X2
3
11-9-004
FSL Separator 3M2 - 3x1,5mmý
Durchfluss Dieseloel M16x1,5 (5,0-9,0mm)
FSL separator
flow diesel oil
4
10-9-008
TSL Separator 3M3 - 3x1,5mmý
Temperatur min. M16x1,5 (5,0-9,0mm)
TSL separator
temperature min.
D-59302 Oelde
10-9-009
TSH Separator 3M4 - 3x1,5mmý
Temperatur max. M16x1,5 (5,0-9,0mm)
TSH separator
temperature max.
5
10-7-006
Zulaufventil 3M5 - 3x1,5mmý
feed valve M16x1,5 (5,0-9,0mm)
1X3
cable layout
10-7-004
Steuerwasserventil 3M6 - 3x1,5mmý
Kabeluebersicht
operating water valve M16x1,5 (5,0-9,0mm)
6
10-7-005
Fuell- und Verdraengungswasser 3M7 - 3x1,5mmý
fill- and displacement water M16x1,5 (5,0-9,0mm)
13-9-001
FSH Wasserablauf 3M8 - 3x1,5mmý
FSH water discharge M16x1,5 (5,0-9,0mm)
E P L A N
7
5 . x x
Rev.3 / As built
8
Separator Betrieb 5M1 - 3x1,5mmý

separator operation M16x1,5 (5,0-9,0mm)
8400-0003-483
deutsch/englisch
+
=
Kunde
1X5
Sammelalarm 5M2 - 3x1,5mmý

customer
common alarm M16x1,5 (5,0-9,0mm)

9
Sheet
1/1
0 1 2 3 4 5 6 7 8 9
L1 /2.0
L2 /2.0
L3 /2.0
L1.1 /5.0
L2.1 /5.0
L3.1 /5.0
-Q1 1 3 5
13 21
13-18A
In:16A
14 22
11.3
2 4 6
PE-Bus
PE
L1 L2 L3 PE
KD
Kunde
customer

3pH/PE/450V/60Hz 450V/60Hz/approx. 2kW
Icn 15kA
Einspeisung
incoming
Vollaststrom ca. 16A

Date 21.11.2006 =
Editor GRO OSD 2-02-137 Einspeisung deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde incoming Rev.3 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
1.9/ L1 L1 /9.0
1.9/ L2 L2 /9.0
1.9/ L3 L3 /9.0
1 3 5
-230Q1
0,9-1,25A
In:1,0A
2 4 6
PE
-230T1 A D E J
400VA
450/230V
PE
ua ub va vb
230W2 /5.5
230W2T /4.0
PE
-1X2 1 2 PE-Bus
230W1 /3.0
Date 21.11.2006 =
Editor GRO OSD 2-02-137 Steuerspannung 230VAC deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde control voltage 230VAC Rev.3 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
2.9/ 230W1
1
-230F11
6A 2
230W11T /4.0
230W11K /5.5
Allgemein
general
Date 21.11.2006 =
Editor GRO OSD 2-02-137 Sicherungsautomaten deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde 230VAC Rev.3 / As built
Sheet

C COPYRIGHTED by GEA Westfalia Separator Mineraloil Systems GmbH, all rights reserved.
miniature circuit breakers 8400-0003-583 3/12
0 1 2 3 4 5 6 7 8 9
3.9/ 230W11T
2.9/ 230W2T 230W2T /5.5
L1 N
-24U1
170-284VAC + GND -
24VDC
5A L+ PE M
PE
24W2 /7.0
24W2K /8.0
PE
-1X3 1 2 PE-Bus
24W1T /6.0
24W1K /7.0
Date 21.11.2006 =
Editor GRO OSD 2-02-137 Steuerspannung 24VDC deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde control voltage 24VDC Rev.3 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
1.9/ L1.1 3.9/ 230W11K

1.9/ L2.1
1.9/ L3.1 -1X2 4
-1S01
21
-1P1 NotAus PE
0-4/8A extern (Option) 22
emergency stop
external (optional)
-1X2 3 PE-Bus
1 3 5
-1K1 PE
.8
2 4 6
230W11.1 /9.5
95
-1F1
1 3 5 95 97
.1
-1F1 96
2,5-4A 2 4 6 96 98
.6
6.2
In.:2,5A
10-9-011
0 I
21
-1S1
.6
22
-1S1 13 13
-1K1
.6
.8
14 14
PE
A1
-1P2 h -1K1 -1Z1

A2
-1X1 PE-Bus
4.9/ 230W2T
2.9/ 230W2 230W2 /9.5
-1X1 3 W1 PE
-1X1 2 V1
M 10-1-001/M1
1 2
3 .1
-1X1 1 U1 ~ 1,3kW
In:2,5A .1
3 4
-1K1
53 PE
5 6
.1
13 14 .8
.8 54
21 22
53 54
.9 -1X5 1 2 PE-Bus
63 64
6.1
KD
Kunde PE
customer
Separator Separator Separator Betrieb

separator Betrieb separator operation
separator
operation
Date 21.11.2006 =
Editor GRO OSD 2-02-137 Separator deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde separator Rev.3 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
4.9/ 24W1T 24W1T /11.0

24W1 /10.0
0 I
63 97 21 -1S2 13
-1K1 -1F1 -1S2
.3
5.8 5.1 .4
64 98 22 14
I1 I2 I3 I4
I1 I2 I3 I4
9/1.1 9/1.1 9/1.1 9/1.1
-1A1 -1A1 -1A1 -1A1

Separator Separator Separieren stop Separieren start
Betrieb Stoerung separation stop separation start
separator separator
operation failure
-1H1 +GN +RD
-24W2 1
24W2T /7.0
Separator
Betrieb/Stoerung
separator
operation/failure
Date 21.11.2006 =

Sheet

0 1 2 3 4 5 6 7 8 9
4.9/ 24W1K
-1X3 4 5 8 9 18 19
11-9 10-9 + - 10-9 + - 13-9

-004 -008 -009 -001
PE PE PE PE
-1X3 3 6 PE-Bus 7 PE-Bus 10 PE-Bus 17 PE-Bus
PE
PE PE PE
I5 I6 I7 I8 I3
I5 I6 I7 I8 I11
9/1.1 9/1.1 9/1.1 9/1.1 9/2.1
-1A1 -1A1 -1A1 -1A1 -1A2

Reserve FSL TSL TSH FSH
spare Separator Separator Separator Wasserablauf
Durchfluss Temperatur min. Temperatur max. FSH
Dieseloel TSL TSH water discharge
FSL separator separator
separator temperature min. temperature max.
flow
diesel oil
-1A2 -1A2 -1A2 -1A3
9/2.1 9/2.1 9/2.1 9/3.1

Q5 Q6 Q7 Q11
Q1.2 Q2.2 Q3.2 Q3.2
+ + +
-1H5 -1H6 -1H7

- - -
-24W2 2 -24W2 3
24W2
4.9/ 24W2 /11.0
6.9/ 24W2T 24W2T /8.0
3 /8.0
Reserve FSL TSL/TSH FSH

spare Separator Durchfluss Separator Wasserablauf
Dieseloel Temperatur min./max. FSH
FSL TSL/TSH water discharge
separator flow separator
diesel oil temperature min./max.
Date 21.11.2006 =

Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1 -1A1 -1A1
9/1.1 9/1.1 9/1.1 9/1.1

Q1 Q2 Q3 Q4
Q1.2 Q2.2 Q3.2 Q4.2
3,15A 0,5A 0,5A

mT PE mT PE mT PE
-1X3 11 PE-Bus 14 PE-Bus 15 PE-Bus
+ + +
10-7 19-7 19-7
+ + + +
-006 -004 -005
- -1H2 -1H3 - -1H8 - -1H9
- - - -
-1X3 12 13 16
-24W2 4 -24W2 5
7.9/ 24W2T 24W2T /11.0

4.9/ 24W2K 5 /10.0
7.9/ 3
Separator Separator Separator Separator Separator Separator Separator

Zulaufventil Zulaufventil Entleerung Steuerwasser Steuerwasser Fuell- und Fuell- und
separator separator separator separator separator Verdraengungswasser Verdraengungswasser
feed valve feed valve ejection operating water operating water separator separator
fill- and fill- and
displacement water displacement water
Date 21.11.2006 =

Sheet

0 1 2 3 4 5 6 7 8 9
2.9/ L1 5.9/ 230W11.1

2.9/ L2
2.9/ L3
1 3 5
13 21 13
-2Q1
.2
-2Q1 14 22 14
.6
10.2
1-1,6A
In.:1,5A
2 4 6
1 3 5
-2K1
.6
2 4 6
0 I
21
-2S1
.6
22
PE
-2S1 13 13
-2K1
.6
.6
-1X1 4 5 6 PE-Bus 14 14
A1
-2K1 -2Z1
U1 V1 W1 A2
10-3-001
M
3
0,66kW ~ 5.9/ 230W2
In:1,5A
PE
1 2
.1
3 4
.1
5 6
.1
13 14
.7
21 22
31 32
43 44
10.1
feed pump Betrieb
feed pump
operation
Date 21.11.2006 =
Editor GRO OSD 2-02-137 Zulaufpumpe deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde feed pump Rev.3 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
6.9/ 24W1 24W1 /11.0
43 21
-2K1 -2Q1
9.6 9.2
44 22
I1 I2
I9 I10
9/2.1 9/2.1
-1A2 -1A2
Betrieb Stoerung
feed pump feed pump
operation failure
-2H1 +GN +RD
8.9/ 5
Zulaufpumpe
Stoerung/Betrieb
feed pump
failure/operation
Date 21.11.2006 =
Editor GRO OSD 2-02-137 Zulaufpumpe deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde feed pump Rev.3 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
6.9/ 24W1T 24W1T /12.0

10.9/ 24W1 24W1 /12.0
13 22 24
-SH2 -K1
.2 .1
14 21
I4
I12
9/2.1
-1A2
Entriegeln/
Signal Quittieren
reset/
signal receipt
-1A2 -1A3
9/2.1 9/3.1
Q8 Q10
Q4.2 Q2.2
A1 X1
-SH2
-K1
.1
A2 X2
LED
7.9/ 24W2 24W2 /12.0

8.9/ 24W2T 24W2T /12.0
12 14 21
.2
14
-K1 -Q1
.2
12 11
.1 1.2 PE
24 11 22
.2
22 21
.2
-1X5 3 4 PE-Bus
KD
Kunde PE
customer
Sammelalarm Sammelalarm Sammelalarm Reserve

common alarm common alarm common alarm spare
Date 21.11.2006 =
Editor GRO OSD 2-02-137 Allgemein deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde general Rev.3 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
11.9/ 24W1T
24W1
11.9/
11.9/ 24W2T
11.9/ 24W2
L+
Q1.1
Q2.1
Q3.1
Q4.1
L+
Q1.1
Q2.1
Q3.1
Q4.1
L+
Q1.1
Q2.1
Q3.1
Q4.1
M
Digital-Eingaenge I13 - I16

Digital-Ausgaenge Q9 - Q12
digital-inputs I13 - I16
digital-outputs Q9 - Q12
LOGO 24RC Extension
LOGO 24RC Extension

LOGO 24RC Basic
Programm-Nr.: CD1 - 707

program-no.:
-1A1 -1A2 -1A3
Date 21.11.2006 =
Editor GRO OSD 2-02-137 SPS-Uebersicht deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde PLC-overview Rev.3 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

-. 0005-0058-510 Gehaeuse, lackiert AE1350.500 500x500x300mm Rittal

1 RIT.AE1350500 RAL 7035
1 RIT.SZ2519000

5/1.0 wall bracket
4 RIT.SZ2508000
-. Leuchtschaltbild LEUCHTSCHALTBILD 270x140mm Kaiser

5/1.0 mimic panel Alu
1 KAI.LEU14
-Q1 0005-1437-000 Motorschutzschalter GV2-P20 13-18A Groupe Schneider

5/1.1 manual motor starter
1 GSD.GV2-P20
-Q1 0005-1517-000 Hilfsschalterblock GV-AE11 1NO + 1NC Groupe Schneider

1 GSD.GV-AE11
-Q1 0005-1437-200 Handgriff GV2-AP02 with axial extension Groupe Schneider

5/1.1 handle 150-290mm
1 GSD.GV2-AP02 red/yellow
1 ISM.ISTU-400

5/2.1 terminals
6 WEI.WDU2,5

1 AEG.566516

1 SIE.6EP1333-2AA01

5/4.1 terminals
16 WEI.WDU2,5
-1X3 0005-1442-890 Sicherungsklemmen WSI6/LD / 101130 6mmý , LED Weidmueller

5/4.1 fuse terminals 10-36V AC/DC
3 WEI.WSI6/LD/101130
Date 21.11.2006 =
Editor GRO OSD 2-02-137 Geraeteliste deutsch/englisch +

Tested 21.11.2006/KA D-59302 Oelde parts list Rev.3 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

-1X3 0005-0541-020 Sicherungseinsatz 0,5A 0,5A mT ***

5/4.1 fuse-link 250V
2 ***.FEINSICHERUNG0,5 5x20mm
-1X3 0005-0539-000 Sicherungseinsatz 3,15A 3,15A mT ***
5/4.1 fuse-link 250V
1 ***.FEINSICHERUNG3,15 5x20mm
-1F1 0005-1437-100 Ueberlastrelais LR-D1508 2,5-4A Groupe Schneider
5/5.1 overload relay 1N0/1NC
1 GSD.LR-D1508 Class 20,6-20sec.
-1P1 0005-0326-190 Amperemeter DE48 0-4/8A Gossen
5/5.1 ammeter
1 GOS.DE48/4
-1P1 Schutzabdeckung SCHUTZABDECKUNG 48x48mm Celsa

5/5.1 barrier IP 65
1 CEL.48X48

5/5.1 terminals
6 WEI.WDU4
-1S1 Schwenksteller ZB5-AD5 3 pos. spring return Groupe Schneider

5/5.6 selector switch
1 GSD.ZB5-AD5 black
-1S1 Hilfsschalterblock ZB5-AZ105 1NO+1NC Groupe Schneider
1 GSD.ZB5-AZ105
-1S1 0005-1676-000 Schildtraeger ZBZ-33 Groupe Schneider

5/5.6 signplate holder
1 GSD.ZBZ-33
-1S1 0005-1677-000 Einlegeschild ZBY-5101 Groupe Schneider

5/5.6 label
1 GSD.ZBY-5101
-1P2 Stundenzaehler 632.2 230V 50Hz Bauser

5/5.6 hours counter
1 BAU.632.2/230/50
-1P2 Dichtung STANZGUMMITEIL 48X48 48x48mm Bauser

5/5.6 sealing for hours counter
1 BAU.GUMMI48X48
-1K1 0005-1671-010 Leistungsschuetz LC1-D09F7 110V 50/60Hz Groupe Schneider

5/5.8 contactor 4kW 1NO/1NC
1 GSD.LC1-D09F7
-1K1 0005-4598-000 Hilfsschalterblock LAD-N20 2NO Groupe Schneider

1 GSD.LAD-N20
Date 21.11.2006 =

Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

-1Z1 0005-1672-000 RC-Glied LAD-4RCU 110-240VAC Groupe Schneider

5/5.8 RC-element
1 GSD.LAD-4RCU

5/5.8 terminals
4 WEI.WDU2,5
-1H1 0005-1729-000 Leuchtdiode 403445138167 24VDC Scharnberger+Hasenbein

5/6.1 LED Colour: RD/GN
1 SCB.403445138167 IP67
-24W2 0005-1173-000 Reihenklemmen AKZ2,5/069716 2,5mmý Weidmueller
5/6.1 terminals
5 WEI.AKZ2,5

1 GSD.ZB5-AD5 black
1 GSD.ZB5-AZ105

1 GSD.ZBZ-33

5/6.3 label
1 GSD.ZBY-5101

5/7.2 LED Colour: RD
1 SCB.403445138470 IP67
1 SCB.403445138470 IP67
1 SCB.403445138470 IP67
5/8.2 LED Colour: GN
1 SCB.403445138472 IP67
1 SCB.403445138472 IP67
1 SCB.403445138472 IP67
Date 21.11.2006 =

Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste


1 SCB.403445138472 IP67
-2Q1 0005-1418-020 Motorschutzschalter GV2-ME06 1-1,6A Groupe Schneider
5/9.1 manual motor starter 400/415V
1 GSD.GV2-ME06
-2Q1 0005-1517-000 Hilfsschalterblock GV-AE11 1NO + 1NC Groupe Schneider

1 GSD.GV-AE11

1 GSD.ZB5-AD5 black
1 GSD.ZB5-AZ105

1 GSD.ZBZ-33

5/9.6 label
1 GSD.ZBY-5101
-2K1 0005-1671-010 Leistungsschuetz LC1-D09F7 110V 50/60Hz Groupe Schneider

5/9.6 contactor 4kW 1NO/1NC
1 GSD.LC1-D09F7
-2K1 Hilfsschalterblock LAD-N11G 1NO + 1NC Groupe Schneider

1 GSD.LAD-N11G
-2Z1 0005-1672-000 RC-Glied LAD-4RCU 110-240VAC Groupe Schneider

5/9.7 RC-element
1 GSD.LAD-4RCU

5/10.1 LED Colour: RD/GN
1 SCB.403445138167 IP67
-SH2 0005-1619-010 Leuchtdrucktaster XB5-AW31B5 Colour: WH / LED 24VUC Groupe Schneider
5/11.1 illuminated push button 1NO/1NC
1 GSD.XB5-AW31B5
-SH2 0005-1677-000 Einlegeschild ZBY-5101 Groupe Schneider

5/11.1 label
1 GSD.ZBY-5101
-SH2 0005-1676-000 Schildtraeger ZBZ-33 Groupe Schneider

1 GSD.ZBZ-33
Date 21.11.2006 =

Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

-K1 0005-4033-080 Koppelrelais PLC-RSC-24DC/21-21 24VDC Phoenix

-1A1 0005-4050-620 Logikmodul 6ED1052-1MD00-0BA5 24VDC Siemens

5/12.1 logical module 8xIn 4XOut
1 SIE.6ED1052-1MD00-0BA5
-1A1 0005-4050-750 Programmodul 6ED1056-5CA00-0BA0 Siemens

5/12.1 program module
1 SIE.6ED1056-5CA00-0BA0
-1A2 0005-4050-850 Erweiterungsmodul 6ED1055-1MB00-0BA1 24VDC Siemens

5/12.3 extension module 4xIn 4XOut
1 SIE.6ED1055-1MB00-0BA1
-1A3 0005-4050-850 Erweiterungsmodul 6ED1055-1MB00-0BA1 24VDC Siemens

5/12.5 extension module 4xIn 4XOut
1 SIE.6ED1055-1MB00-0BA1
Date 21.11.2006 =

Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

=Additions 8300-9001-400 Betriebsanleitung CD-1 WS Mineraloil Systems Gmb

1 WSM.BETRANLEITUNG_CD1E
=Additions NotAus-Kunststoffgehaeuse XAL-K174 1NC Groupe Schneider

5/12.9 emergency stop-plastic enclosures IP65
1 GSD.XAL-K174
=Additions Schutzkragen ZBZ-1605 Groupe Schneider

5/12.9 protective collar
1 GSD.ZBZ-1605
=Additions 0005-1554-000 Kabelbezeichnung PVC-Kabelschilder ***

5/12.9 cable designation WKS 11/54
32 ***.KABELBEZEICHNUNG

Sheet

0 1 2 3 4 5 6 7 8 9
LOGO 24R
I1
I1 5/6.1 Separator Betrieb separator operation
I2
I2 5/6.2 Separator Stoerung separator failure
I3
I3 5/6.3 Separieren stop separation stop
I4
I4 5/6.4 Separieren start separation start
I5
I5 5/7.1 Reserve spare
I6
I6 5/7.2 FSL Separator Durchfluss Dieseloel FSL separator flow diesel oil
I7
I7 5/7.3 TSL Separator Temperatur min. TSL separator temperature min.
I8
I8 5/7.4 TSH Separator Temperatur max. TSH separator temperature max.
1 Q1.2
Q1 5/8.1 Separator Zulaufventil separator feed valve
1 Q2.2
Q2 5/8.3 Separator Entleerung separator ejection
1 Q3.2
Q3 5/8.4 Separator Steuerwasser separator operating water
1 Q4.2
Q4 5/8.6 Separator Fuell- und Verdraengungswasser separator fill- and displacement water
Steuergeraet
timing unit
DI/DO
-1A1
Date 21.11.2006 =

Sheet

0 1 2 3 4 5 6 7 8 9
LOGO 24R
I1
I9 5/10.1 Zulaufpumpe Betrieb feed pump operation
I2
I10 5/10.2 Zulaufpumpe Stoerung feed pump failure
I3
I11 5/7.5 FSH Wasserablauf FSH water discharge
I4
I12 5/11.1 Entriegeln/ Signal Quittieren reset/ signal receipt
1 Q1.2
Q5 5/7.1 Reserve spare
1 Q2.2
Q6 5/7.2 FSL Separator Durchfluss Dieseloel FSL separator flow diesel oil
1 Q3.2
Q7 5/7.3 TSL/TSH Separator Temperatur min./max. TSL/TSH separator temperature min./max.
1 Q4.2
Q8 5/11.1 Sammelalarm common alarm
Erweiterungsbaustein
extension module
DI/DO
-1A2
Date 21.11.2006 =

Sheet

0 1 2 3 4 5 6 7 8 9
LOGO 24R
I1
I13
I2
I14
I3
I15
I4
I16
1 Q1.2
Q9
1 Q2.2
Q10 5/11.5 Reserve spare
1 Q3.2
Q11 5/7.5 FSH Wasserablauf FSH water discharge
1 Q4.2
Q12
Erweiterungsbaustein
extension module
DI/DO
-1A3
Date 21.11.2006 =

Sheet

0 1 2 3 4 5 6 7 8 9
NO.1 LO-ME PURIFIER CONTROL PANEL
630 360
600 350
54
25x80
Filter
1A1 1= 3K2
2= 1K11
230Q1
230F3
1F01
3Q1
1-5
1U3
1U5
10 3= 1K13
SIMATIC 4= 1K18
D10 5= 1K19
40x80
1X2
40x80
1K1
1Z1
3K1
3Z1
PE
742
760
1S1 1S2 3S1 3S2

40x80
0 I 0 I
40x80
SC
1T1
1U1
40x80
Q1 230T1
Q1
40x80
M3
1X1 1X2
PE
Control cubicle
Door
6 x M 20 for 10,0-12,5mm 0005-4515-600
6 x M 20 for 12,0-14,5mm 0005-4516-600
Munsell 7.5 BG 7/2
3 x M 20 for Spare
1A1 Bediengeraet
operating panel
M3 Schrankluefter
cabinet fan
Q1 Hauptschalter
main switch
1S1 Separator 0
separator 0
1S2 Separator I
separator I
3S1 Zulaufpumpe 0
feed pump 0
3S2 Zulaufpumpe I
feed pump I
JES05C-061/-063
JEHI06C-068/-073
JEHI06C-013/-014
Gewicht: ca. 60kg LO-ME 1 JEHI07C-007/-008
c Prog.No.707 13.10.08 NO Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
SIMATIC D10
Bestell-Nr.
0005-4050-410
order no.
Programm-Nr.
8105-0D10-707
program-no.
F1 F2 F3 F4
M
1 2 3 4 5
SF

HELP ESC
FRCE
RUN
6 7 8 9 0
STOP
PID
FEED SLUDGE
HOME EDIT ENTER
Date 21.11.2006 =

OSD 6-91-067/26 Sheet
0 1 2 3 4 5 6 7 8 9

85
60 46
í 4,5
85
54
M20
71
1 x M 20 for 10,0-12,5mm 0005-4515-600
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
Klemmenkasten
terminal box

zum Separator
to separator
5 x M 20
120 140 90
í 7mm
zum Separator
zum Separator
to separator
to separator
2 x M 20
2 x M 20
140
* *
93
1X10
2 x M 25
von Steuerschrank


Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
NO.2 LO-ME PURIFIER CONTROL PANEL
630 360
600 350
54
25x80
Filter
1A1 1= 3K2
2= 1K11
230Q1
230F3
1F01
3Q1
1-5
1U3
1U5
10 3= 1K13
SIMATIC 4= 1K18
D10 5= 1K19
40x80
1X2
40x80
1K1
1Z1
3K1
3Z1
PE
742
760
1S1 1S2 3S1 3S2

40x80
0 I 0 I
40x80
SC
1T1
1U1
40x80
Q1 230T1
Q1
40x80
M3
1X1 1X2
PE
Control cubicle
Door
6 x M 20 for 10,0-12,5mm 0005-4515-600
6 x M 20 for 12,0-14,5mm 0005-4516-600
Munsell 7.5 BG 7/2
3 x M 20 for Spare
1A1 Bediengeraet
operating panel
M3 Schrankluefter
cabinet fan
Q1 Hauptschalter
main switch
1S1 Separator 0
separator 0
1S2 Separator I
separator I
3S1 Zulaufpumpe 0
feed pump 0
3S2 Zulaufpumpe I
feed pump I
JES05C-061/-063
JEHI06C-068/-073
JEHI06C-013/-014
Gewicht: ca. 60kg LO-ME 2 JEHI07C-007/-008
c Prog.No.707 13.10.08 NO Date 21.11.2006 =
b 230Q1/230T1 28.02.08 NO Editor GRO

D 10 Schaltschrankaufbau deutsch/englisch +
OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
SIMATIC D10
Bestell-Nr.
0005-4050-410
order no.
Programm-Nr.
8105-0D10-707
program-no.
F1 F2 F3 F4
M
1 2 3 4 5
SF

HELP ESC
FRCE
RUN
6 7 8 9 0
STOP
PID
FEED SLUDGE
HOME EDIT ENTER
Date 21.11.2006 =

OSD 6-91-067/26 Sheet
0 1 2 3 4 5 6 7 8 9

85
60 46
í 4,5
85
54
M20
71
1 x M 20 for 10,0-12,5mm 0005-4515-600
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
Klemmenkasten
terminal box

zum Separator
to separator
5 x M 20
120 140 90
í 7mm
zum Separator
zum Separator
to separator
to separator
2 x M 20
2 x M 20
140
* *
93
1X10
2 x M 25
von Steuerschrank


Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
3x4mmý
cable type
cable type
Kabeltyp
Kabeltyp
-Q1
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1E0
Ziel
Ziel

incoming

incoming

incoming

armouring
Date 21.11.2006 =
Editor GRO D 10 -Q1 Hauptschalter deutsch/englisch +

OSD 6-91-067/26
Tested 21.11.2006/KA 59302 Oelde -Q1 main switch Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
3x1.5mmý
3x2.5mmý
3x4mmý
2x1.5mmý
0.75mmý RD
0.75mmý RD/WH
4mmý BK
2.5mmý BK
cable type
cable type
Kabeltyp
Kabeltyp
-1X1
....
....
....
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M3
-1E2
-1E1
-1M1
Ziel
Ziel
Steuerspannung 230VAC 1 -230F3 2 5/2.1


Steuerspannung 230VAC 3 -230T1 vb 5/2.2



PE-rail

Separator NotAus X -S01 21 6 5/4.8

Separator NotAus X -S01 22 7 -1F01 95 X 5/4.8


armouring
Separator X -*0-1-001 U1 8 -1T1 P2 X 5/4.2

separator
Separator X -*0-1-001 V1 9 -1K1 4 X 5/4.2

separator
Separator X -*0-1-001 W1 10 -1K1 2 X 5/4.2

separator

armouring
Zulaufpumpe X -*0-3-001 U1 11 -3K1 2 X 5/5.1

feed pump
Zulaufpumpe X -*0-3-001 V1 12 -3K1 4 X 5/5.1

feed pump
Zulaufpumpe X -*0-3-001 W1 13 -3K1 6 X 5/5.1

feed pump

armouring
14
15
16
17 -1X1 4 X 5/6.1
Stellventil - Heizmedium X -*6-7-002 1 18 5/6.2


armouring
Date 21.11.2006 =

OSD 6-91-067/26 Sheet
0 1 2 3 4 5 6 7 8 9
3x1.5mmý
0.75mmý RD
cable type
cable type
Kabeltyp
Kabeltyp
-1X1
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M3
Ziel
Ziel


Date 21.11.2006 =

OSD 6-91-067/26 Sheet
0 1 2 3 4 5 6 7 8 9
7x1.5mmý
0.75mmý BU
0.75mmý BU
0.75mmý BU/WH
cable type
cable type
Kabeltyp
Kabeltyp
-1X2
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M4
Ziel
Ziel
Separator Betrieb X -1K1 64 1 -1A1 X11_1 X 5/9.1

separator operation
Separator Betrieb X -1K1 63 2 -1U1 L+ X 5/9.1

separator operation
Separator Stoerung X -1F01 97 3 -1X2 6 X 5/9.2

separator failure
Separator Stoerung X -1F01 98 4 -1A1 X11_2 X 5/9.2

separator failure
PSL Reinoel Ablaufdruck X -1X10 1 5 -1A1 X11_3 X 5/9.3

PSL Reinoel Ablaufdruck X -1X10 2 6 -1X2 3 X 5/9.3

Reserve 7 -1X2 10 X 5/9.4

spare
Reserve X -1X10 4 8 -1A1 X11_4 X 5/9.4

spare
PSH Wasserablauf X -1X10 5 9 -1A1 X11_5 X 5/9.5

PSH water discharge
PSH Wasserablauf 10 -1X2 7 X 5/9.5

PSH water discharge
Reserve 11 -1X2 14 X 5/9.6

spare
Reserve 12 -1A1 X11_6 X 5/9.6

spare
Reserve X -1X10 8 13 -1A1 X11_7 X 5/9.7

spare
Reserve 14 -1X2 11 X 5/9.7

spare
Reserve X -1X2 15A 15 -1X2 20 X 5/9.8

spare
Reserve X -1X2 15 15A 5/9.8

spare
Reserve X -1X2 16 15B 5/9.8

spare
Reserve X -1X2 15B 16 -1A1 X11_8 X 5/9.8

spare
Reserve 17 -1U1 M X 5/9.8

spare
Reserve 18 -1X2 30 X 5/9.8

spare
Zulaufpumpe Betrieb X -3K2 21 19 -1A1 X11_9 X 5/10.1

feed pump operation
Zulaufpumpe Betrieb X -3K2 24 20 -1X2 15 X 5/10.1

feed pump operation
Zulaufpumpe Stoerung X -3Q1 21 21 -1X2 24 X 5/10.2

feed pump failure
Date 21.11.2006 =

OSD 6-91-067/26 Sheet
0 1 2 3 4 5 6 7 8 9
2x1.5mmý
0.75mmý BU
0.75mmý BU
0.75mmý BU/WH
cable type
cable type
Kabeltyp
Kabeltyp
-1X2
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M10
Ziel
Ziel
Zulaufpumpe Stoerung X -3Q1 22 22 -1A1 X11_10 X 5/10.2

feed pump failure
Reserve 23 -1A1 X11_11 X 5/10.3

spare
Reserve 24 -1X2 21 X 5/10.3

spare
Reserve 25 -1X2 28 X 5/10.4

spare
Reserve 26 -1A1 X11_12 X 5/10.4

spare
Reserve 27 -1A1 X11_13 X 5/11.1

spare
Reserve 28 -1X2 25 X 5/11.1

spare
Reserve 29 -1X2 34 X 5/11.2

spare
Reserve 30 -1X2 18 X 5/11.2

spare
Reserve 31 -1X2 37 X 5/11.3

spare
Reserve 32 -1A1 X11_14 X 5/11.2

spare
Reserve X -1X2 34 33 -1A1 X11_15 X 5/11.3

spare
Reserve X -1X2 33 34 -1X2 29 X 5/11.3

spare
Reserve X -1X2 36 35 -1X2 39 X 5/11.4

spare
Reserve X -1X2 35 36 -1A1 X11_16 X 5/11.4

spare
Reserve 37 -1X2 31 X 5/11.5

spare
Reserve 38 -1X2 42 X 5/11.6

spare
Reserve 39 -1X2 35 X 5/11.5

spare
Reserve 40 -1X2 62 X 5/11.5

spare

armouring
Separator Zulaufventil X -*0-7-006 + 41 -1A1 X12_1 X 5/13.1

Separator Zulaufventil X -*0-7-006 - 42 -1X2 38 X 5/13.1

Verdraengungs-u. Fuellwasser 43 -1X2 46 X 5/13.2

Date 21.11.2006 =

OSD 6-91-067/26 Sheet
0 1 2 3 4 5 6 7 8 9
7x1.5mmý
2x1.5mmý
7x1.5mmý
0.75mmý BU
0.75mmý BU/WH
cable type
cable type
Kabeltyp
Kabeltyp
-1X2
....
....
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M13
-1M11
-1M4
Ziel
Ziel
Verdraengungs-u. Fuellwasser X -1X10 15 44 -1A1 X12_2 X 5/13.2


armouring
Steuerwasser X -1X10 18 45 -1A1 X12_3 X 5/13.3

operating water
Steuerwasser 46 -1X2 43 X 5/13.3

operating water
Reserve 47 -1X2 50 X 5/13.3

spare
Reserve 48 -1A1 X12_4 X 5/13.4

spare
Reserve X -1X10 11 49 -1A1 X12_5 X 5/13.5

spare
Reserve X -1X10 12 50 -1X2 47 X 5/13.5

spare
Reserve 51 -1A1 X1_3 X 5/13.6

spare
Reserve X -1X10 14 52 -1A1 X12_6 X 5/13.6

spare
Reserve 53 -1A1 X12_11 X 5/15.3

spare
Reserve 54 -1X2 51 5/15.3

spare



armouring
Reserve X -1X10 9 57 5/6.4

spare
Reserve X -1X10 10 58 5/6.4

spare

armouring
59
60
Reserve 61 -1A1 X10_1 X 5/12.1

spare
Reserve 62 -1X2 40 X 5/12.1

spare
Reserve 63 -1X2 66 X 5/12.2

spare
Date 21.11.2006 =

OSD 6-91-067/26 Sheet
0 1 2 3 4 5 6 7 8 9
4x1.5mmý
2x1.5mmý
2x1.5mmý
0.75mmý BU
0.75mmý SC-Kabel
0.75mmý OR
cable type
cable type
Kabeltyp
Kabeltyp
-1X2
....
....
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M17
-1M16
-1M15
Ziel
Ziel
Reserve 64 -1A1 X10_2 X 5/12.2

spare
Reserve 65 -1A1 X10_3 X 5/12.3

spare
Reserve 66 -1X2 63 X 5/12.3

spare
Reserve 67 -1X2 70 X 5/12.4

spare
Reserve 68 -1A1 X10_4 X 5/12.4

spare
Reserve 69 -1A1 X10_5 X 5/12.5

spare
Reserve 70 -1X2 67 X 5/12.5

spare
Reserve 71 -1X2 74 X 5/12.6

spare
Reserve 72 -1A1 X10_6 X 5/12.6

spare
Reserve 73 -1A1 X10_7 X 5/12.7

spare
Reserve 74 -1X2 71 X 5/12.7

spare
Reserve 75 -1A1 X1_4 X 5/12.7

spare
76
PI-Regelung X -*0-9-006/*0-9-007 77 -1U5 3 X 5/7.6

PI-control
PI-Regelung X -*0-9-006/*0-9-007 78 -1U5 4 X 5/7.6

PI-control
PI-Regelung SC -1M15 SC SC SC 5/7.6

PI-control


min/max-Temperaturueberwachung SC -1M16 SC SC SC 5/7.8


common alarm

common alarm

separator operation

armouring
Date 21.11.2006 =

OSD 6-91-067/26 Sheet
0 1 2 3 4 5 6 7 8 9
4x1.5mmý
0.75mmý OR
cable type
cable type
Kabeltyp
Kabeltyp
-1X2
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M17
Ziel
Ziel

separator operation
85
86
Date 21.11.2006 =

OSD 6-91-067/26 Sheet
0 1 2 3 4 5 6 7 8 9
2x1.5mmý
2x1.5mmý
2x1.5mmý
2x1.5mmý
7x1.5mmý
7x1.5mmý
cable type
cable type
Kabeltyp
Kabeltyp
-1X10
....
....
....
....
....
....
regulations!
terminal number
Klemmennummer
cable name
connection
connection
cable name
Kabelname
Anschluss
Anschluss
Kabelname
Querverweise
Bruecken
bridges
cross references
target
target
-1M38
-1M37
-1M32
-1M30
-1M11
-1M4
Ziel
Ziel


armouring

Reserve -1X10 4 3 -1X10 6 5/9.4

spare
Reserve -1X10 3 4 -1X2 8 X 5/9.4

spare
PSH Wasserablauf X -*0-9-014 5 -1X2 9 X 5/9.5

PSH water discharge

armouring
PSH Wasserablauf X -*0-9-014 6 -1X10 3 5/9.5

PSH water discharge
Reserve 7 5/9.7
spare
Reserve 8 -1X2 13 X 5/9.7

spare
Reserve 9 -1X2 57 X 5/6.4

spare
Reserve 10 -1X2 58 X 5/6.4

spare
Armierung GLAND -1X2 GLAND SC 5/6.4

armouring
Reserve 11 -1X2 49 X 5/13.5

spare
Reserve 12 -1X2 50 X 5/13.5

spare
Reserve 13 -1X10 16 5/13.6

spare
Reserve 14 -1X2 52 X 5/13.6

spare
Verdraengungs-u. Fuellwasser X -*9-7-005 + 15 -1X2 44 X 5/13.2


armouring
Verdraengungs-u. Fuellwasser X -*9-7-005 - 16 -1X10 13 5/13.2

Steuerwasser X -*9-7-004 - 17 5/13.3

operating water
Steuerwasser X -*9-7-004 + 18 -1X2 45 X 5/13.3

operating water

armouring
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
Kabelliste
list of cables
WSM_S_13 29.11.04
(3/PE=3 incl.PE)


Skid mounted cables
-1E0 -Q1 -KD .... 3+SC 3+SC 4 - Customer
-1E1 -1X1 -*0-1-001 .... 3+SC 3+SC 4 - W.S.
-1E2 -1X1 -*0-3-001 .... 3+SC 3+SC 2.5 - W.S.
-1M1 -1X1 -S01 .... 2+SC 2+SC 1.5 - customer
-1M3 -1X1 -*6-7-002 .... 3+SC 3+SC 1.5 - W.S.
-1M4 -1X2 -1X10 .... 7+SC 7+SC 1.5 - W.S.
-1M10 -1X2 -*0-7-006 .... 2+SC 2+SC 1.5 - W.S.
-1M11 -1X2 -1X10 .... 7+SC 5+SC 1.5 - W.S.
-1M13 -1X2 -*0-9-010 .... 2+SC 2+SC 1.5 - W.S.
-1M15 -1X2 -*0-9-006/*0-9-007 .... 2+SC 2+SC 1.5 - W.S.
-1M16 -1X2 -*0-9-008 .... 2+SC 2+SC 1.5 - W.S.
-1M17 -1X2 -KD .... 4+SC 4+SC 1.5 - Customer
-1M30 -1X10 -*1-9-002 .... 2+SC 2+SC 1.5 - W.S.
-1M32 -1X10 -*0-9-014 .... 2+SC 2+SC 1.5 - W.S.
-1M37 -1X10 -*9-7-005 .... 2+SC 2+SC 1.5 - W.S.
-1M38 -1X10 -*9-7-004 .... 2+SC 2+SC 1.5 - W.S.
Date 21.11.2006 =
Editor GRO D 10 Kabelliste deutsch/englisch +

OSD 6-91-067/26
Tested 21.11.2006/KA 59302 Oelde list of cables Rev.2 / As built
Sheet

1E0 - 3x4mmý
Changes
Einspeisung
Q1
incoming M20 (12,0-14,5mm) 0
Kunde
customer
LO-ME 1
Date/Name
*0-1-001 1E1 - 3x4mmý
M
3~
Steuerschrank
1X1
*
separator
control cabinet
Norm
Date
*0-3-001 1E2 - 3x2,5mmý
1
M
3~
*
feed pump
Editor GRO
-1S01
1M1 - 2x1,5mmý
21.11.2006
NotAus extern
(Option) M20 (10,0-12,5mm)
(optional)
C
C
D 10
2
*6-7-002 1M3 - 3x1,5mmý
M
1~
*
OSD 6-91-067/26
*1-9-002 1M30 - 2x1,5mmý
1X2
PSL Reinoel Ablaufdruck

3
M20 *
*0-9-014 1M33 - 2x1,5mmý

PSH Wasserablauf M20 1M4 - 7x1,5mmý
*
PSH water discharge M20 (12,0-14,5mm)

*
4
59302 Oelde
terminal box -1X10
Klemmenkasten -1X10
1M11 - 7x1,5mmý

*9-7-005 M20 (12,0-14,5mm)
*
1M37 - 2x1,5mmý
*

5
*9-7-004 1M38 - 2x1,5mmý

Steuerwasser M20
*
operating water
cable layout
Kabeluebersicht
*0-7-006 1M10 - 2x1,5mmý
*
6
feed valve
*0-9-010 1M13 - 2x1,5mmý

TAH Separator
PTC
M20 (10,0-12,5mm)
*
Motortemperatur
TAH separator
motor temperature
*0-9-006/*0-9-007 1M15 - 2x1,5mmý
E P L A N
*
PT100
7
PI-control
*0-9-008
5 . x x
1M16 - 2x1,5mmý
Rev.2 / As built

*
PT100
Sammelalarm
M20 (12,0-14,5mm)
Separator Betrieb
Kunde
8
separator operation
(voltage free)
(Potentialfrei)
customer
deutsch/englisch
8105-2012-4 32 /1
+
=
9
Sheet
1/1
1E0 - 3x4mmý
Changes
Einspeisung
Q1
incoming M20 (12,0-14,5mm) 0
Kunde
customer
LO-ME 2
Date/Name
*0-1-001 1E1 - 3x4mmý
M
3~
Steuerschrank
1X1
*
separator
control cabinet
Norm
Date
*0-3-001 1E2 - 3x2,5mmý
1
M
3~
*
feed pump
Editor GRO
-1S01
1M1 - 2x1,5mmý
21.11.2006
NotAus extern
(Option) M20 (10,0-12,5mm)
(optional)
C
C
D 10
2
*6-7-002 1M3 - 3x1,5mmý
M
1~
*
OSD 6-91-067/26
*1-9-002 1M30 - 2x1,5mmý
1X2
PSL Reinoel Ablaufdruck

3
M20 *
*0-9-014 1M33 - 2x1,5mmý

PSH Wasserablauf M20 1M4 - 7x1,5mmý
*
PSH water discharge M20 (12,0-14,5mm)

*
4
59302 Oelde
terminal box -1X10
Klemmenkasten -1X10
1M11 - 7x1,5mmý

*9-7-005 M20 (12,0-14,5mm)
*
1M37 - 2x1,5mmý
*

5
*9-7-004 1M38 - 2x1,5mmý

Steuerwasser M20
*
operating water
cable layout
Kabeluebersicht
*0-7-006 1M10 - 2x1,5mmý
*
6
feed valve
*0-9-010 1M13 - 2x1,5mmý

TAH Separator
PTC
M20 (10,0-12,5mm)
*
Motortemperatur
TAH separator
motor temperature
*0-9-006/*0-9-007 1M15 - 2x1,5mmý
E P L A N
*
PT100
7
PI-control
*0-9-008
5 . x x
1M16 - 2x1,5mmý
Rev.2 / As built

*
PT100
Sammelalarm
M20 (12,0-14,5mm)
Separator Betrieb
Kunde
8
separator operation
(voltage free)
(Potentialfrei)
customer
deutsch/englisch
8105-2012-4 32 /2
+
=
9
Sheet
1/1
0 1 2 3 4 5 6 7 8 9
L1 /2.0
L2 /2.0
L3 /2.0
L1.1 /4.0
L2.1 /4.0
L3.1 /4.0
-Q1 1 3 5
13 21
17-23A
In:18A
14 22
14.4
2 4 6
GLAND
PE
L1 L2 L3 PE
KD
Kunde
customer

450V/60Hz/approx. 6kW
Icn 20kA
Einspeisung
incoming Vollaststrom ca. 18A
Date 21.11.2006 =
Editor GRO D 10 Einspeisung deutsch/englisch +

OSD 6-91-067/26
Tested 21.11.2006/KA 59302 Oelde incoming Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
1.9/ L1 L1 /5.0
1.9/ L2 L2 /5.0
1.9/ L3 L3 /5.0
1 3 5
-230Q1
0,9-1,25A
In:1,0A
2 4 6
PE
-230T1 A D E J
400VA
450/230V
PE
ua ub va vb
-230F3
C 6A 2
230W3 /3.0
230W3K /4.4
230W2 /3.0
230W2K /6.0
PE
-1X1 1 2 3 4 PE-Bus
Date 21.11.2006 =
Editor GRO D 10 Steuerspannung 230VAC deutsch/englisch +

OSD 6-91-067/26
Tested 21.11.2006/KA 59302 Oelde control voltage 230VAC Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
2.9/ 230W3 230W3 /4.4

2.9/ 230W2 230W2 /4.4
L1 N
-1U1
170-264VAC + GND -
24VDC
5A L+ PE M
PE PE
SC
24W11S /7.0
24W10S /7.0
SC
24W11 /10.0
24W11K /9.0
24W10 /7.0
24W10K /9.0
Date 21.11.2006 =
Editor GRO D 10 Steuerspannung 24VDC deutsch/englisch +

OSD 6-91-067/26
Tested 21.11.2006/KA 59302 Oelde control voltage 24VDC Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
1.9/ L1.1 3.9/ 230W3 230W3 /6.0

1.9/ L2.1 2.9/ 230W3K
1.9/ L3.1
-1X1 5 6
-S01
21
NotAus PE
extern 22
(Option)
emergency stop
external
(optional)
1 3 5 -1X1 7 GLAND
-1K1
.8
2 4 6
*0-9-010 PE
PTC
230W3.1 /5.3
1 /7.0 PE 95
-1F01
P1 S1
-1T1 .6
96
50/1A
P2 S2
2 /7.0
21
-1X2 55 56 GLAND
-1S1
22
PE
13 13
-1K1
-1S2
.8
14 14
A1
PE
T1
T2 A1
A2 -1K1 -1Z1
A2
-1X1 GLAND
-1F01
-1X1 10 W1 PE
3.9/ 230W2 230W2 /5.3
-1X1 9 V1
M *0-1-001
95 96 1 2
3 .8 .1
-1X1 8 U1 ~ 4,6kW
In:8,1A 9.2
97 98
.1
3 4
5 6
.1
13 14
.8 33
21 22 -1K1
33 34
PE
.9 .8
Motordrehrichtung links 34
43 44
motor rotation left 63 64
9.1
-1X2 84 83 GLAND
KD
Separator TAH Separator Separator
Kunde PE
separator Motortemperatur Betrieb customer
TAH separator separator
motor temperature operation
Separator Betrieb
separator operation
Date 21.11.2006 =
Editor GRO D 10 Separator deutsch/englisch +

OSD 6-91-067/26
Tested 21.11.2006/KA 59302 Oelde separator Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
2.9/ L1 4.9/ 230W3.1

2.9/ L2
2.9/ L3
13
1 3 5 -3Q1
13 21
.2
14
-3Q1 14 22
.6
10.2
2,8-4A
In:3A
2 4 6
21 12 14
-1K13
-3S1 15.2
1 3 5 22 11
-3K1
.8
2 4 6
12 14 13 12 14
-3K2 -1K11
.6
-3S2 14.2
11 14 11
PE
-1X1 11 12 13 GLAND
U1 V1 W1
A1 A1
M -3K2 -3K1 -3Z1

*0-3-001 A2 A2
3
1,3kW ~
In:3A
PE
4.9/ 230W2 230W2 /6.0
14 1 2
.6 .1
12 11 3 4
.6 .1
24 5 6
10.1 .1
22 21 13 14
10.1
21 22
12.8
31 32
43 44
feed pump feed pump
Date 21.11.2006 =
Editor GRO D 10 Zulaufpumpe deutsch/englisch +

OSD 6-91-067/26
Tested 21.11.2006/KA 59302 Oelde feed pump Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
4.9/ 230W3
5.9/ 230W2
13 /13 13 /13
-1K18 -1K19
15.7 15.8
14 /14 14 /14
-1X1 19 20
-1X10 9 10 GLAND
*6-7-002 -1X2 57 58 GLAND

close
open
40
14 11 PE
Motor valve
PE
M
1~
1 PE L N PE
M3
M
1
19VA
~
-1X1 17 18 GLAND
PE
2.9/ 230W2K
Reserve
Stellventil - Heizmedium spare Schrankluefter
control valve - heating medium cabinet fan
Date 21.11.2006 =
Editor GRO D 10 Stellventil - Heizmedium deutsch/englisch +

OSD 6-91-067/26
Tested 21.11.2006/KA 59302 Oelde control valve - heating medium Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
3.9/ 24W10 24W10 /12.0

3.9/ 24W10S
*0-9-006/
*0-9-007
PT100
*0-9-008
PT 100
-1X2 77 78 SC
SC
3 5 4
0-1A
2 7+ -1U5
4.2/ 1
4-20mA PT100
3 9-
4.2/ 2 -1X2 79 80 SC
4-20mA 4-20mA
-1U3
2 1
*0-9-011
SC SC SC SC
-1A1 -1A1 -1A1 -1A1 -1A1
X13_2 X13_3 X13_5 X13_6 X13_8 X13_9 X13_11 X13_12 X13_15 X13_16
AI0-I AI0-C AI1-I AI1-C AI2-I AI2-C AI3-I AI3-C AIR-P AIR-N
9/1.1 9/1.1 9/1.1 9/1.1 9/1.1 9/1.1 9/1.1 9/1.1 9/1.1 9/1.1
3.9/ 24W11S
4-20mA = 0-50A 4-20mA = 0-120øC 0-120øC
IAL Separator Reserve Reserve PI-Regelung min/max-Temperaturueberwachung

Entleerungsueberwachung spare spare PI-control min/max-temperature monitoring
IAL separator
ejection monitoring
Date 21.11.2006 =
Editor GRO D 10 Analog Eingaenge deutsch/englisch +

OSD 6-91-067/26
Tested 21.11.2006/KA 59302 Oelde analog inputs Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1
9/2.1 9/2.1 9/2.1 9/2.1
AO0-I MANA AO1-I MANA.
X14_2 X14_3 X14_5 X14_6
Reserve Reserve
spare spare
Date 21.11.2006 =
Editor GRO D 10 Analog Ausgaenge deutsch/englisch +

OSD 6-91-067/26
Tested 21.11.2006/KA 59302 Oelde analog outputs Rev.2 / As built
Sheet

0 1 2 3 4 5 6 7 8 9
3.9/ 24W10K 24W10K /10.0
-1X2 2 3 6 7 10 11 14 15
-1X10 2 3 6 7
*1-9-002
*0-9-014
- + - +
63 97
-1K1 -1F01
4.8 4.6
64 98
PE PE
-1X2 15A
-1X2 15B
-1X10 1 GLAND 4 5 GLAND 8
PE PE
-1X2 1 4 5 8 9 12 13 16 17 18
X11_1 X11_2 X11_3 X11_4 X11_5 X11_6 X11_7 X11_8

E 0.0 E 0.1 E 0.2 E 0.3 E 0.4 E 0.5 E 0.6 E 0.7
9/3.1 9/3.1 9/3.1 9/3.1 9/3.1 9/3.1 9/3.1 9/3.1
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1

Separator Separator PSL Reinoel Reserve PSH Wasserablauf Reserve Reserve Reserve
Betrieb Stoerung Ablaufdruck spare PSH water discharge spare spare spare
separator separator PSL clean oil
operation failure discharge pressure
3.9/ 24W11K 24W11K /11.0
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
9.9/ 24W10K 24W10K /11.0
-1X2 20 21 24 25
22 24 21
-3K2 -3Q1
5.6 5.2
21 22
-1X2 19 22 23 26
X11_9 X11_10 X11_11 X11_12

E 1.0 E 1.1 E 1.2 E 1.3
9/3.1 9/3.1 9/3.1 9/3.1
-1A1 -1A1 -1A1 -1A1

Zulaufpumpe Betrieb Zulaufpumpe Stoerung Reserve Reserve
feed pump operation feed pump failure spare spare
3.9/ 24W11 24W11 /13.0
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
10.9/ 24W10K 24W10K /12.0
-1X2 28 29 34 35 39 40
-1X2 27 30 32 31 33 36 37 38
X11_13 X11_14 X11_15 X11_16

E 1.4 E 1.5 E 1.6 E 1.7
9/3.1 9/3.1 9/3.1 9/3.1
-1A1 -1A1 -1A1 -1A1

Reserve Reserve Reserve Reserve
spare spare spare spare
9.9/ 24W11K 24W11K /13.0
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
7.9/ 24W10
11.9/ 24W10K 24W10K /16.0
-1X2 62 63 66 67 70 71 74 75
21
-3K1
5.8
22
-1X2 61 64 65 68 69 72 73
X10_1 X10_2 X10_3 X10_4 X10_5 X10_6 X10_7 X10_8

E 2.0 E 2.1 E 2.2 E 2.3 E 2.4 E 2.5 E 2.6 E 2.7
9/3.1 9/3.1 9/3.1 9/3.1 9/3.1 9/3.1 9/3.1 9/3.1
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1

Reserve Reserve Reserve Reserve Reserve Reserve Reserve Zulaufpumpe Aus
spare spare spare spare spare spare spare feed pump off
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1

9/4.1 9/4.1 9/4.1 9/4.1 9/4.1 9/4.1
A 0.0 A 0.1 A 0.2 A 0.3 A 0.4 A 0.5
X12_1 X12_2 X12_3 X12_4 X12_5 X12_6
PE PE
-1X2 41 GLAND 44 45 GLAND 48 49 52
PE
-1X10 15 GLAND 18 GLAND -1X10 11 14
+ + +
*0-7 *9-7 *9-7
-006 -
-005 -
-004 -
-1X10 16 17 -1X10 12 13
-1X2 42 43 46 47 -1X2 50 51
11.9/ 24W11K 24W11K /15.0

10.9/ 24W11 24W11 /14.0
24W11.1 /16.0
Separator Verdraengungs-u. Steuerwasser Reserve Reserve Reserve

Zulaufventil Fuellwasser operating water spare spare spare
separator displacem. a.
feed valve filling water
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1
9/4.1 9/4.1
A 0.6 A 0.7
X12_7 X12_8
A1
-1K11
A2
13.9/ 24W11 24W11 /15.0
21
5.7
14
-Q1
12 11
5.7 1.2
24 22
.3
22 21
.3
22 24
-1K11
.2
21 -1X2 81 82
KD
Kunde
Reserve Sammelalarm customer
spare common alarm
Sammelalarm
common alarm
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
-1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1 -1A1

9/4.1 9/4.1 9/4.1 9/4.1 9/4.1 9/4.1 9/4.1 9/4.1
A 1.0 A 1.1 A 1.2 A 1.3 A 1.4 A 1.5 A 1.6 A 1.7
X12_9 X12_10 X12_11 X12_12 X12_13 X12_14 X12_15 X12_16
-1X2 53
A1 A1 A1
-1K13 -1X2 54 -1K18 -1K19

A2 A2 A2
13.9/ 24W11K
14.9/ 24W11
14 13 14 13 14
5.8 6.1 6.2
12 11
5.8
Reserve Zulaufpumpe Ein/Aus Reserve Reserve Reserve Reserve Stellventil Auf Stellventil Zu
spare feed pump on/off spare spare spare spare control valve open control valve close
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
12.9/ 24W10K
13.9/ 24W11.1
PE
X10_10
X10_11
X10_12
X10_13
X10_14
X10_15
X10_16
X10_9
X1_1
X1_2
X1_3
X1_4
PE
AT2
AT1
L+
2L+
2L+.
2M
3L+
3L+.
3M
1L+
1M
C7-D10
-1A1
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

-. Gehaeuse, lackiert AE1376.500 600x760x350mm Rittal

1 RIT.AE1376500

1 RIT.SZ2519000

5/1.0 wall bracket
4 RIT.SZ2508000
-Q1 0005-1437-010 Motorschutzschalter GV2-P21 17-23A Groupe Schneider

5/1.1 manual motor starter
1 GSD.GV2-P21
-Q1 0005-1517-000 Hilfsschalterblock GV-AE11 1NO + 1NC Groupe Schneider

1 GSD.GV-AE11
-Q1 0005-1437-200 Handgriff GV2-AP02 with axial extension Groupe Schneider

5/1.1 handle 150-290mm
1 GSD.GV2-AP02 red/yellow
1 ISM.ISTU-400

1 AEG.566516

5/2.1 terminals
11 WEI.WDU2,5

5/2.1 terminals
9 WEI.WDU4

1 SIE.6EP1333-2AA01
-1T1 0005-0924-220 Stromwandler TAID/TAI233 50/1A IME

5/4.0 current transformer
1 IME.TAID/50/1
-1F01 0005-1100-070 Motorvollschutzrelais 3RN1010-1CM00 196-253V Siemens

5/4.6 motor protection relay 50/60Hz
1 SIE.3RN1010-1CM00 1NO/1NC
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste


1 SIE.3SB3000-0AA21-C

1 SIE.3SB3000-0AA11-B
-1K1 0005-4382-210 Leistungsschuetz 3RT1024-1AL20 196-253V 50/60Hz Siemens

5/4.8 contactor Size: S0
1 SIE.3RT1024-1AL20
-1K1 0005-4399-050 Hilfsschalterblock 3RH1921-1HA31 3NO/1NC Siemens

1 SIE.3RH1921-1HA31

5/4.8 RC-element
1 SIE.3RT1926-1CD00
-3Q1 0005-4390-380 Leistungsschalter 3RV1021-1EA10 2,8-4A Siemens

5/5.1 circuit breaker 1NO/1NC
1 SIE.3RV1021-1EA10-E Size: S0
1 SIE.3SB3000-0AA21-C

1 SIE.3SB3000-0AA11-B
-3K2 0005-4033-120 Koppelrelais PLC-RSC-230UC/21-21 230VAC/DC Phoenix

1 PHO.PLC-RSC-230UC/21-21
-3K1 0005-4382-010 Leistungsschuetz 3RT1016-1AP01+3RH1911-1HA12 196-253V 50/60Hz Siemens

5/5.8 contactor 2NO+2NC
1 SIE.3RT1016-1AP01/2NO2NC Size: S00 (up to 4kW)
5/5.8 RC-element
1 SIE.3RT1916-1CD00
-M3 0005-1409-060 Filterluefter PF2000 190-253V 50/60Hz Pfannenberg

5/6.8 filter fan 19VA / 43mü/h
1 PFA.PF2000 IP54
-M3 0005-1409-200 Austrittsfilter PFA 2000 150x150x24mm Pfannenberg
5/6.8 discharge filter
1 PFA.PFA2000
-1U3 0005-3482-050 Messumformer WAS1CMALP/852865 24VDC Weidmueller

5/7.1 measuring transducer 0-1A = 4-20mA
1 WEI.WAS1LPCMA/0-1A/4-20MA
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

-1U5 0005-3482-060 Messumformer MCZ PT100/3CLP/8483680000 24VDC Weidmueller

5/7.5 measuring transducer 0-120øC = 4-20mA
1 WEI.MCZ PT100/3CLP

5/7.7 terminals
90 WEI.WDU2,5
-1K11 0005-4033-080 Koppelrelais PLC-RSC-24DC/21-21 24VDC Phoenix

-1K13 0005-4033-040 Koppelrelais PLC-RSC-24DC/21 24VDC Phoenix

5/15.2 interface relay 1 c/o contact
1 PHO.PLC-RSC-24DC/21


-1A1 0005-4050-410 Steuergeraet C7-613/D10 24VDC text display Siemens

5/16.2 timing unit 24xDI,16xDO,4+1AI,2AO
1 SIE.6ES7613-1SB01-0AC0
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
Geraeteliste

=Additions 8555-9001-000 Betriebsanleitung D10 WS Mineraloil Systems Gmb

1 WSM.BETRANLEITUNG_D10E
=Additions 0005-0081-030 NotAus Gehaeuse 3SB3801-0DF3 with protect.collar Siemens

5/16.9 emergency stop cabinet 1NC
1 SIE.3SB3801-0DF3 2 x M20

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
X13_2
AI0-I 5/7.1 IAL Separator Entleerungsueberwachung IAL separator ejection monitoring
X13_3
AI0-C 5/7.2 IAL Separator Entleerungsueberwachung IAL separator ejection monitoring
X13_5
X13_6
X13_8
X13_9
X13_11
AI3-I 5/7.6 PI-Regelung PI-control
X13_12
AI3-C 5/7.6 PI-Regelung PI-control
X13_15
AIR-P 5/7.7 min/max-Temperaturueberwachung min/max-temperature monitoring
X13_16
AIR-N 5/7.8 min/max-Temperaturueberwachung min/max-temperature monitoring
C7-D10
AI
-1A1
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
X14_2
X14_3
MANA 5/8.2 Reserve spare
X14_5
X14_6
MANA. 5/8.3 Reserve spare
C7-D10
AO
-1A1
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
X11_1
E 0.0 5/9.1 Separator Betrieb separator operation
X11_2
.1 5/9.2 Separator Stoerung separator failure
X11_3
.2 5/9.3 PSL Reinoel Ablaufdruck PSL clean oil discharge pressure
X11_4
X11_5
.4 5/9.5 PSH Wasserablauf PSH water discharge
X11_6
X11_7
X11_8
X11_9
E 1.0 5/10.1 Zulaufpumpe Betrieb feed pump operation
X11_10
.1 5/10.2 Zulaufpumpe Stoerung feed pump failure
X11_11
X11_12
X11_13
X11_14
X11_15
X11_16
X10_1
E 2.0 5/12.1 Reserve spare
X10_2
X10_3
X10_4
X10_5
X10_6
X10_7
X10_8
.7 5/12.8 Zulaufpumpe Aus feed pump off
C7-D10
DI
-1A1
Date 21.11.2006 =

OSD 6-91-067/26
Sheet

0 1 2 3 4 5 6 7 8 9
X12_1
A 0.0 5/13.1 Separator Zulaufventil separator feed valve
X12_2
.1 5/13.2 Verdraengungs-u. Fuellwasser displacem. a. filling water
X12_3
.2 5/13.3 Steuerwasser operating water
X12_4
X12_5
X12_6
X12_7
X12_8
.7 5/14.2 Sammelalarm common alarm
X12_9
A 1.0 5/15.1 Reserve spare
X12_10
.1 5/15.2 Zulaufpumpe Ein/Aus feed pump on/off
X12_11
X12_12
X12_13
X12_14
X12_15
.6 5/15.7 Stellventil Auf control valve open
X12_16
.7 5/15.8 Stellventil Zu control valve close
C7-D10
DO
-1A1
Date 21.11.2006 =

OSD 6-91-067/26
Sheet


Final Drawings Jiangsu Eastern SYD For Purifier2009.3.18

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Final Drawings Jiangsu Eastern SYD For Purifier2009.3.18

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Westfalia Separator

Mineraloil Systems GmbH

Hull / Project: JEHI06C-068 / -073

WS-Ordernumber: 402624726 / 402…

Mineral Oil Separator

Copies of this documentation can be obtained from our local agencies.

© GEA Westfalia Separator

These guidelines specify the minimum specifications for designing and

Putting together and installing the installation components must be car-

We reserve the right to carry out technical modifications on the

Attention must be paid to the operating, maintenance and mounting in-

For your safety

• Use only genuine spare parts from Westfalia Separator.

1.1 Safety precautions ...................................................................................8

2.1 Space requirement for separators .........................................................22

3 Operating, filling and displacement water 43

3.1 Water quality..........................................................................................44

4.1 Compressed air quality ..........................................................................50

5.1 General ..................................................................................................54

6.1 Recommended criteria for solids tank ...................................................66

7.1 Control cabinet.......................................................................................76

7.7.4 Voltage equalization of the foundation frame ........................................87

1.1 Safety precautions ...................................................................................8

1.1 Safety precautions

Fig. 1 Installation example

1 Separator: 7 Solids tank venting

• The applicable regulations and standards of classification societies or other

Pay attention to the following points on storage and transport packaging.

• Handle fragile goods with care!

• Protect the goods against moisture and humidity.

• Protect the goods against heat!

• Pay attention when erecting the goods.

1.4.1 Installation of controls

• Select the installation site so that

• Connect thermostatically controlled cabinet heating to external voltage and

Voltage fluctuations +/- 10 % of the line voltage

The adjacent packing illustrates a

• After removing the side boards and

• If no forklift trucks are available,

• Attach ropes round the case and

1.5.1 Transporting the separator

• When transporting rope, make sure

Separator with gear drive

• Hang the ropes into the eye bolts

• Do not use the eye bolt of the mo-

For OSD 6 or 18 – separator with belt drive

• Screw double nipple 1 into the hole

• Attach the transport ropes

• Do not use the eye bolt of the mo-

For OSD 35 – separator with belt drive

• Screw two eye bolts 1 into the upper

• Attach the transport ropes

• Do not use the eye bolt of the mo-

For OSD 60 – separator with belt drive

• Attach the transport ropes

• Do not use the eye bolt of the mo-

1.6 Preservation measures on site

After installation until commissioning

2.1 Space requirement for separators .........................................................22

2.1 Space requirement for separators

2.1.1 Separators with gear drive

• The hatched area represents the operating area.

Front view of separator