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ACUMER™ 5000
Multipolymer for Silica and
Magnesium Silicate Scale Control
Cooling water reuse is frequently limited by a ceiling proven by exacting pilot studies and field trials,
on the amount of tolerable silica in the recirculation allowing for greater water reuse than ever before.
water. Normally, if silica levels exceed about 180 ppm
ACUMER 5000 polymer prevents silica-based scale for-
SiO2, severe scaling can occur on heat transfer sur-
mation by dispersing colloidal silica and by preventing
faces. Moreover, the scale that forms is frequently dif-
magnesium silicate scale formation at the heat trans-
ficult or impossible to remove by conventional
fer surfaces. The unique features of ACUMER 5000
means. ACUMER 5000 silica control polymer has
polymer in the treatment of silica limited cooling
now raised that ceiling to at least 300 ppm SiO 2,
water are presented below.
Superior dispersant Complete fouling control with a Less risk of fouling due to changing
for particulates. single dispersant. Less inventory conditions.
required.
The typical physical properties of ACUMER 5000 poly- Colloidal silica, which forms when the solubility level
mer are listed in Table 1. of silica is exceeded, is difficult to measure under field
conditions, and a total silica mass balance cannot be
TABLE 1 achieved with a simple field test. The most effective
method of determining total silica is described in
TYPICAL PHYSICAL PROPERTIES “Standard Methods for the Examination of Water and
(these do not constitute specifications) Wastewater”, 17th edition (Method 4500-SiC). A sim-
pler method that converts other forms of silica to
Molecular Weight 5000
molybdate-reactive silica is described in Rohm and
Total Solids, % 44.5 to 45.5 sm
Haas Technical Bulletin FC-267, “ACUMER TST ,
Active Solids, % 42 Total Silica Test for High-Silica Waters”.
pH 2.1 to 2.6
Brookfield Viscosity, cp 700 max. As the colloidal silica passes into the Nernst diffusion
layer at the heat transfer surface, it dissolves and
Specific Gravity 1.2
acquires a negative (anionic) charge. Polyvalent
Bulk Density, lb/gal (g/cc) 10 (1.19)
cations, especially magnesium, tend to react with these
Lb (Kg) of 100% NaOH to anionic colloidal particles effectively “gluing” them
neutralize 1 lb (kg) of polymer 0.131
together and ultimately forming a hard, glassy magne-
sium silicate scale.
FORMATION OF SILICA-BASED SCALE
Figure 1 shows how colloidal silica can dissolve to
Silica forms particles with different structures depend- form silicate in the high temperature/high pH envi-
ing upon the pH, presence of other ions and process ronment near a corroding cathodic surface where dis-
by which the particles are formed. The three main solved oxygen is reduced to hydroxide ions. These
forms of silica encountered in cooling water are: freshly formed silicate anions, added to the dissolved
• Molybdate-reactive silica: frequently referred to as silica already present, can then form magnesium sili-
dissolved silica. cate scale (MgSiO3). In addition, colloidal silica
• Colloidal silica: polymerized silica particles of 0.1 alone can coprecipitate with magnesium hydroxide to
micron or less. form a scale of magnesium silicate having non-stoi-
• Silicate scale: primarily magnesium silicate, but chiometric ratios of magnesium to silicate.
may also be iron or calcium silicate.
– 2 –
FIGURE 1. MAGNESIUM SILICATE SCALE FORMATION
HO OH
O O O iO
Si Si O S Si
O O O O
0.1 Micron
O O
Maximum
O
HO SiOSi O Si • • • • • • • • • • • • • Si O SiOSi OH
O O O O O O O
i O Si
Si OS O O
Si
OH
HO O
Ca
OH
Mg Mg
Mg Mg Nernst Diffusion Layer
Mg Mg pH ~ 10
Fe+3
HO HO OH OH
Fe Fe Mg Fe Mg
Mg
Fe
Mg Mg
Fe Mg
Mg Mg
Mg Fe
OH HO
Mg
Fe Fe
HO OH
Composite Particle Fe
Mg/Ca/Fe/Silica
Mg Mg Mg
Ca
Mg -
OH
Mg Mg
Mg Fe
Mg
HO
Fe+3 OH
Fe
Fe+2 Anodic Area HO
Cathodic Area
MgSiO3 Scale
– 3 –
Mechanism for Controlling Silica MAGNESIUM SILICATE SCALE
PREVENTION WITH ACUMER 5000
The remarkable properties of ACUMER 5000 polymer POLYMER
derive in large part from its three distinctive function-
alities. The weak acid (carboxylate) group provides a ACUMER 5000 Polymer Action in
means of attaching the polymer to metal ions in solu- Recirculating Water
tion and to the surfaces of particles or crystals. This Photomicrographs using cross-polarized lenses can
enables the polymer to act as a dispersant to prevent be used to study crystal structures. Figure 3 shows the
agglomeration and deposit formation as well as stabiliz- dispersed silica using ACUMER 5000 polymer in the
ing contaminants. The strong acid (sulfonate) con- recirculating water versus agglomerated silica parti-
tributes to this process by increasing the solubility and cles in Figure 2 without polymer.
charge density of the polymer which enhances electro-
static repulsion of particles.
FIGURE 2.
What sets ACUMER 5000 polymer apart, however, is a DRIED FILM OF AGGLOMERATED SILICA
unique third set of functionalities, based on balanced PARTICLES WITHOUT POLYMER AT pH 9
hydrophilicity and lipophilicity (hydrophobicity)1.
Where the other functionalities operate primarily
through charge-transfer, this so-called HLB functional-
ity promotes physical adsorption on the surfaces of
contaminant particles especially at higher tempera-
tures. By promoting adsorption, this third type of
functionality also contributes to the strength of the
energy barrier (or the net repulsive force) created by
the polymer around the silica particle.
– 4 –
ACUMER 5000 Polymer Action at Heat PERFORMANCE OF ACUMER 5000
Transfer Surface POLYMER
ACUMER 5000 silica control polymer also prevents
Accelerated Pilot Cooling Tower Tests
formation of magnesium silicate under the condi-
A series of 3-day pilot cooling tower (PCT) tests were
tions found near a heat transfer surface, as shown in
run to compare the dispersing efficiency of
Figures 4 and 5.
ACUMER 5000 polymer with that of conventional
products. The water chemistry and operating para-
FIGURE 4. meters of the PCT in these studies are shown in
DRIED FILM OF MAGNESIUM SILICATE Tables 2 and 3.
SCALE WITHOUT POLYMER PRESENT
AT pH 10
TABLE 2 - MAKEUP WATER CHEMISTRY
– 5 –
In these accelerated tests, water passed over a series ACUMER 5000 polymer shows only a light dusting of
of four heat transfer rods in succession. Scale scale (Figure 6), considerably better than the other
formed on all four rods, with each developing more polymers tested (Figures 7 and 8). Within the limits of
scale than its immediate predecessor. This progres- experimental error, the scale compositions obtained
sive deposition was caused by the water becoming with all tests were approximately the same, >80% mag-
hotter as it passed over the rods in succession. As the nesium silicate (Table 5).
water temperature rose, the tendency for deposits to
form increased. In repeat tests, the amount of scale TABLE 5 - SCALE COMPOSITION (%)
fluctuated dramatically when the polymer was an ACCELERATED PCT TESTS
ineffective scale inhibitor.
Dispersant Polymaleic ACUMER 5000
TABLE 4 - ACCELERATED PILOT COOLING Acid POLYMER
TOWER TEST RESULTS Scale Component
– 6 –
FIGURE 7. HEAT TRANSFER ROD AFTER 2 DAYS—POLYMALEIC ACID
– 7 –
TABLE 6 – SCALE AND CORROSION ANALYSES LONG-TERM PILOT COOLING TOWER TESTS
The results indicate that under the test conditions, ACUMER 5000 silica control polymer yields 10 times
less silica-based scale than conventional polymaleic acid chemistry and 5 to 6 times less scale than the
commercial silica control polymer. Moreover, the corrosion rate with ACUMER 5000 polymer is much
lower than with the two other polymers. The large difference in corrosion rates may be due to under-
deposit corrosion occurring with the less effective polymers.
FIELD PERFORMANCE
The benefits of ACUMER 5000 polymer have been substantiated by its performance in four field situ-
ations. In each instance, operators of the different facilities faced the problem of processing water
that contained high silica levels and all overcame their difficulties by using ACUMER 5000 polymer
in their cooling water treatment program.
System Two 250-ton cooling water units with a recirculation rate of 580 gpm were used
Description: to cool a high school. The units were treated with a chromate program until 1990. In
March of 1990, the chromate treatment was replaced with molybdate/
zinc/phosphonate to comply with regulations against chromate. Deposits were con-
trolled using 7-8 ppm active ACUMER 2000 copolymer. The pH of the system was
maintained at 7.5 - 8.5.
Problem: Total hardness of the makeup water was typically about 140 ppm, with a Ca/Mg ratio
of about 1/1. The makeup water typically had about 45 ppm SiO2, and the system
could only achieve about 2.5 cycles of concentration using the molybdate/phospho-
nate/zinc copolymer treatment. The condenser was opened in 1991 and found to
have light scale containing about 25% silica with most of the balance being iron
oxide.
Solution: In one of the chiller systems, the copolymer was replaced with an equal concentration
of ACUMER 5000 polymer and blowdown was reduced; all other variables remained
the same. The other chiller system was maintained with the program containing
ACUMER 2000 copolymer.
– 8 –
Results: The system treated with ACUMER 5000 polymer achieved more than 4.5 cycles of con-
centration with no silica drop-out. Early in this trial, the chemical feed was stopped
accidentally; a subsequent drop in recirculating water SiO2 levels suggests that some
scaling probably occurred. When the chemical feed was re-established, SiO2 levels
temporarily increased to higher than expected levels, which leads to the conclusion
that the ACUMER 5000 polymer had removed some of the scale. This also suggests
that the dispersing action of the polymer, even when underfed, resulted in the forma-
tion of a powdery scale rather than the expected glassy magnesium silicate. The pow-
dery nature of the scale would explain its apparent on-line removal. Data showed that
over 200 ppm SiO2 had been attained in the recirculating water.
Winery Increases Silica in Cooling Water Past Vintage Levels of 150 ppm SiO2
System A northern California vineyard operates two 560-ton evaporative condensers using
Descripion: makeup water1 with high silica levels of 92 ppm SiO2. The cooling water system has a
capacity of 18 gallons per minute with water temperatures ranging between 75°F
(24°C) and 85°F (29°C).
Problem: Initially, a stabilized phosphate program containing HEDP, phosphoric acid, tolyltriazole
and an acrylate-type polymer was used. Scale formed on the evaporative condensers
when silica levels exceeded 150 ppm SiO2 in the recirculating water. This deposit was
found to contain high levels of silicon and magnesium.
Results: Our customer replaced the existing polymer in his formulation with
ACUMER 5000 polymer. This formulation was dosed into the system to maintain 13
ppm residual orthophosphate and 10-15 ppm active ACUMER 5000 polymer in the
recirculating water. The recirculating water contains 400 ppm M-Alkalinity and had a
pH between 8.5 and 8.7. The customer was able to increase cooling water cycles from
1.6 to 3 COC allowing up to 276 ppm SiO2 in the system.
Thorough visual inspections, after 2 and 5 months, condenser tubes were free of scale.
By switching to ACUMER 5000 polymer, this customer was able to cut his chemical
usage by almost half and save 4 million gallons of water per year.
1 Make-up water analysis: pH 7.8, 138 ppm T-Alkalinity, 92 ppm SiO , 35 ppm Ca as CaCO , 11 ppm Mg,
2 3
7.4 ppm SO4, 18 ppm Cl, <0.1 ppm Fe, <0.3 ppm Mn, 270 ppm TDS.
System Two evaporative condenser towers rated at 500 tons were used to cool a large computer
Description: computer facility. One tower was always kept as a backup to ensure continuous opera-
tion. The evaporative condensers consist of rows of tubes on the inside of the tower.
The tower water cascades downward to directly contact the condenser tubes leaving a
scale deposit if the water significantly exceeds the normal operating levels of about
180 ppm SiO2 and about 480 ppm (maximum) M-alkalinity. The original treatment
used HEDP, benzotriazole and polymaleic acid with a supplemental feed of poly-
acrylic acid.
Problem: The makeup water typically had 90-110 ppm SiO2, allowing only about 2 cycles of con-
centration. Due to severe drought conditions in this area for the previous 5 years,
water was not readily available and had to be reused to the maximum extent possible.
Solution: In 1991, the polymaleic acid and polyacrylic acid scale inhibitors used in the old treat-
ment were replaced with an equal weight of ACUMER 5000 polymer. The treatment
was fed to maintain the same levels as before, but the bleedoff was reduced.
– 9 –
Results: With ACUMER 5000 polymer, the system maintained up to about 4 cycles of concen-
tration without scale or corrosion. Recirculation water has up to 300 ppm total silica
and about 650 ppm M-alkalinity (maximum). Benefits of the reduction in bleedoff
include:
• A calculated 30% reduction in water usage under typical conditions.
• A calculated 30% reduction in chemical usage.
• An increase in holding time which allows the biocide to work more
effectively (since the makeup water has a high organism count).
pH 7.8-8.1 8.9-9.0 —
Conductivity, µmho 330-360 1000-1030 2.9
M-Alkalinity, as CaCO3 154-180 536-540 3.2
Ca, as CaCO3 60-80 236-264 3.6
Mg, as CaCO3 56-80 260-268 3.9
Silica, as SiO2 60-70 265-300 4.2
System An ice-making plant with a refrigeration capacity of 270 tons had a history of
Description: scale problems, especially on the condenser coils. Silica levels in the makeup water
were 46 ppm SiO2. System temperature ranged between 83°F (28°C) and 91°F
(33°C).
Problem: The water was treated with an all-organic program which left heavy deposits of silica. A
thorough cleaning with ammonium bifluoride and hydrochloric acid was performed in
the summer of 1992 to remove the heavy deposits. Between August and November of
1992, the COC were maintained at low levels (less than 2) to prevent silica scale. Under
these conditions, CaCO3 still formed on the condenser coils, with head pressure on the
condenser side measuring approximately 230 psi.
Solution: ACUMER 5000 polymer was added to the system to maintain 15 ppm active polymer in
the recirculationg water, and COC were gradually increased to 6 to 9.
Results: By February of 1993, head pressure had dropped to the lowest level, 215 psi, indicat-
ing no scale. Theoretical silica levels approached 400 ppm SiO2. Ten months after
changing the formulation to one containing ACUMER 5000 polymer, the plant con-
tinued to operate without problems.
OTHER APPLICATIONS
Boilers
The superior hydrothermal stability of ACUMER 5000 polymer enables its use for controlling magnesium
silicate scale in boilers operating up to about 600 psig (42 kg/cm2). Above 600 psig, it is recommended
that the silica be removed from the feedwater by external treatment such as ion exchange.
Reverse Osmosis
The ability of ACUMER 5000 polymer to disperse colloidal silica as well as other particulates makes it suit-
able in formulations for fouling prevention in RO membranes used to treat high-silica water.
– 10 –
TOXICITY
Toxicity data on ACUMER 5000 silica control polymer are presented in Table 7.
TABLE 7
ANIMAL TOXICITY
ENVIRONMENTAL TOXICITY
– 11 –
For additional information, a sample, a Material Safety Data Sheet or to have a technical representative call for
the nearest Rohm and Haas Office.
Philippines
Phone: 63-2-8925091/98
Fax: 63-2-8183908
Singapore/Malaysia
Indonesia
Phone: 65-7350855
Fax:65-7350877
Taiwan
Phone: 886-2-2718-7090
Fax: 886-2-2713-3857
Internet Address:
Thailand
http://www.acumer.com or www.rohmhaas.com
Phone: 66-2-6791030
Fax: 66-2-6791039
ACUMER is a trademark of Rohm and Haas Company, or of its subsidiaries or affiliates. The Company's policy is to
register its trademarks where products designated thereby are marketed by the Company, its subsidiaries or affiliates.
These suggestions and data are based on information we believe to be reliable.They are offered in good faith, but without guarantee, as conditions
and methods of use of our products are beyond our control. We recommend that the prospective user determine the suitability of our materials and
suggestions before adopting them on a commercial scale.
Suggestions for use of our products or the inclusion of descriptive material from patents and the citation of specific patents in this publication should
not be understood as recommending the use of our products in violation of any patent of the Rohm and Haas Company.