Professional Documents
Culture Documents
23
Contents Page
General ............................................................................................................................................................... 1
Description ........................................................................................................................................................ 7
Construction .............................................................................................................................................. 7
Vacuum interrupters ................................................................................................................................. 10
Complement ............................................................................................................................................ 10
Installation ....................................................................................................................................................... 11
Installing in cubicle or on truck ................................................................................................................. 11
Flat bar connection ................................................................................................................................... 11
Control leads ............................................................................................................................................ 12
Earthing .................................................................................................................................................... 12
Circuit documents .................................................................................................................................... 12
Function schematic diagram ................................................................................................................ 13/14
Operation ....................................................................................................................................................... 15
Commissioning ......................................................................................................................................... 15
Charging the closing spring ...................................................................................................................... 16
Closing ..................................................................................................................................................... 16
Tripping ..................................................................................................................................................... 16
Disposal of the product ............................................................................................................................ 16
Maintenance ..................................................................................................................................................... 17
Safety measures ...................................................................................................................................... 17
Servicing ................................................................................................................................................... 17
Checking the contact systems ................................................................................................................. 19
Checking the vacuum ............................................................................................................................... 19
Accessories and spare parts ................................................................................................................... 20
List of spares .......................................................................................................................................... 20
Central legend ......................................................................................................................................... 21
Troubleshooting ....................................................................................................................................... 22
24
Attention
Warning In their basic design and with all standard listed
equipment options, 3AH3 vacuum circuit breakers
are type tested components in accordance with
relevant IEC/IS. If any attachments or installations,
This equipment contains hazardous voltages and
e.g. interlocking components in connection with
mechanical parts which move at high speed and
switchgear, are made to the breakers at a later
may be controlled remotely.
stage, it must be ensured that fast moving parts are
Non-observance of the safety instructions can result not loaded additionally by masses or forces and that
in severe personal injury or property damage. any added parts have an adequate clearance
particularly from moving and live parts.
Only qualified personnel should work on or around
this equipment after becoming thoroughly familiar If you intend to fit the breakers with additional
with all warnings, safety notices and maintenance functions, we recommend that you should first
procedures contained herein. consult us as in most cases proven and tested
solutions are already available.
The successful and safe operation of this
equipment is dependent on proper handling,
installation, operation and maintenance.
General:
Siemens 3AH3 vacuum circuit-breakers (VCBs) are of The mounting position (relative to the vacuum
triple-pole indoor type for rated voltages between interrupters) is vertical. The vacuum circuit-breakers
12 and 36 kV. can be used in practically any system design.
The vacuum circuit-breaker consists of the mechanism Under normal operating conditions, the vacuum circuit-
housing complete with stored-energy mechanism and breaker is maintenance free.
control elements, the three poles with vacuum
interrupters, six cast resin insulators and three
switching bars.
1
Technical data Ambient temperature/humidity and current loading
The 3AH3 VCBs are designed for the normal operating
Type designation
conditions laid down in the standards. Permissible
3AH3 vacuum circuit-breakers are identified by a ambient temperatures:
o
machine-readable product designation made up of a Maximum value = +40 C
series of figures and letters. o
Average over a period of 24 hours = +35 C
o
Basic type Minimum value = –5 C
Rated voltage code, Permissible atmospheric humidity:
design code
Relative humidity, 24 hour mean = max. 95%
Rated short circuit
Relative humidity, 1 month mean = max. 90%
breaking current code
Rated normal current Under these conditions condensation may
code occasionally occur. The rated normal currents listed in
Fig. 1/4 were laid down for 40oC ambient in
accordance with IS/IEC. Use under conditions other
3 A H 3 1 1 5 - 2
than normal is possible with certain measures that can
be implemented on request.
Rating plate
The maximum permissible load current as a function
The rating plate contains the following information:
of the breaker ambient temperature has been plotted
in Fig. 1/2. The load currents indicated apply to open-
1 Manufacturer 8 Weight type switchgear. Metal-enclosed switchgear must be
2 Type designation 9 Rated operating sequence derated as specified by the switchgear manufacturer.
3 Serial number 10 Rated frequency
Determination of the load characteristics number
4 Design code 11 Rated lightning impulse
withstand voltage Rated normal current Load characteristics number
5 Year of manufacture
12 Rated short-circuit
6 Rated normal current 1250 A 1
breaking current
7 Rated short-circuit
13 Rated voltage
1600 A 2
duration
2000 A 3
2500 A 4
3150 A 5
1 s 4600
A
Type 2 Design Code 4 4200
Sr. No. 3 Year of Manuf. 5
3800
Un 13 kV 50 Hz 10 Ir 6 A
Isc 12 kA tk 7 S 3400
5
Up 11 kV m 8 kg
3000
9 Rated operating duty 0-0.3s-CO-3min-CO
Load Cuurent
4
MADE IN INDIA 2600
70 0107746 001 3
2200
1
Note : In the event of any queries, state the type 1400
designation (2), design code (4) and the serial number
(3). 1000
Standard specifications
600
The 3AH3 vacuum circuit-breakers comply with the 20 30 40 50 60 O
C
provisions of IS 13118, IEC 60056, IEC 60694. The Ambient temp
VCBs rated for 15 kV meet the requirements of the
American standards ANSI C37 with respect to their Fig. 1/2 Maximum permissible load current as a
insulating capacity. function of the ambient temperature
2
Site altitude Correction factor a ................................................ 0,73
The rated insulating capacity values (rated impulse (according to Fig. 1/3)
withstand voltage, rated power frequency withstand Rated impulse withstand 95 kV
voltage)1) specified for the equipment are, in accordance voltage to be selected ≥ ≥ 118 kV
1.1 x 0.73
with the provisions of IEC Publication 71, based on
standard atmospheric conditions (1013 h Pa, 20oC and 1 Switchgear with rated voltage of 24 kV, IEC List 2
1 g/m3 water content). i.e. sea level. The insulating (rated lightning impulse withstand voltage of 125 kV)
capacity of an insulation in air decreases with increasing meets this requirement.
altitude as a result of decrease in the air density.
The actual insulating capacity at the site is then
Standards promulgated by VDE, IEC and other disregard
this decrease in insulating capacity for altitude of up to withstand voltage 3) = a • rated withstand voltage2) of
1000m, i.e. the decrease of approximately 9% at this the selected switchgear unit.
altitude is still permissible.
1.0
The standards provide no guideline for altitudes of more
than 1000 m with respect to insulation ratings; they leave 0.9
3
Operating times
Closing time ...................................................................................................................................... ms < 80
Spring charging time ............................................................................................................................ s < 15
Opening time ......................... with first shunt release 3AY15 10 (Y1) .............................................. ms < 65
— do — ................................ with supplementary (second) shunt release 3AY15 10 (Y3) .............. ms < 65
— do — ................................ with supplementary shunt release 3AX11 (Y2/Y4/Y7) ...................... ms < 45
Arcing time ........................................................................................................................................ ms < 15
Break time .............................. with first shunt release 3AY15 10 (Y1) .............................................. ms < 80
Break time .............................. with second shunt release 3AY15 10 (Y3) ......................................... ms < 80
— do — ................................ with supplementary shunt release 3AX11 (Y2/Y4/Y7) ...................... ms < 60
Dead time .......................................................................................................................................... ms 300
Close-open-time ..................... with shunt release 3AY15 10 (Y1) ..................................................... ms < 90
Close-open-time ..................... with supplementary (second) shunt release 3AY15 10 (Y3) .............. ms < 90
Close-open-time ..................... with supplementary shunt release 3AX11 (Y2/Y4/Y7) ...................... ms < 70
Minimum pulse duration
...... “Close” .......................... with closing release 3AY15 10 (Y9) .................................................... ms < 45
...... “Open” ........................... with first shunt release 3AY15 10 (Y1) ............................................... ms < 40
...... “Open” ........................... with second shunt release 3AY15 10 (Y3) ......................................... ms < 40
...... “Open” ........................... with supplementary shunt release 3AX11 (Y2/Y4/Y7) ...................... ms < 20
Shortest pulse duration of breaker tripping signal for first shunt release .......................................... ms > 15
Shortest pulse duration of breaker tripping signal for second shunt release ..................................... ms > 15
Shortest pulse duration of breaker tripping signal for third shunt release ......................................... ms > 10
Closing time = the interval of time between the Motor operating mechanism (M1)
initiation of the closing operation and the instant when The maximum DC power input is 770 W (approx.). The
the contacts touch in all poles. maximum AC power input is 900 VA (approx.). During
Opening time = the interval of time between the part of the short spring charging time the motors
initiation of the opening operation and the instant operate in the overload range. The recommended
when the contacts separate in all poles. ratings for motor protection devices are shown in
Fig. 1/6 (the protection devices are not supplied with
Arcing time = the interval of time between the instant the vacuum breakers and must be ordered
of the first initiation of an arc and the instant of final separately).
arc extinction in all poles.
DC 220 V/
Break time = the interval of time between the DC/AC 110 V
Rated supply voltage DC 24 V DC 48 V DC 60 V AC 230 V
50/60 Hz
beginning of the opening time of a circuit-breaker and 50/60 Hz
the end of the arcing time. Recommended rating of
16 A 8A 6A 5A1) 2.5 A1)
protection device*)
Dead time = time from the end of the current flow in
all poles up to the beginning of the current flow in the *) MCB with G characteristic.
1) Also lower values are applicable : 3A/1.6A
first pole
Fig. 1/6 Rated currents of motor protection devices
Close-open time = the interval of time (in a make-
break operating cycle) between the instant when the The supply voltage may deviate from the rated value
contacts touch in the first pole in the closing process, by - 15% to + 10%.
and the instant when the arcing contacts separate in
all poles in the subsequent opening process. Auxiliary switch (S1) 3SV92
Two versions of the auxiliary switch can be supplied.
Switching duties The standard version is fitted with 6 NO contacts and
The operating mechanisms of the 3AH3 circuit- 6 NC contacts. The extended version is fitted with 12
breakers are suitable for rapid auto-reclosure. Breakers NO contacts and 12 NC contacts.
for a rated short-circuit breaking current of 40 kA are, Rated voltage : AC/DC 250 V
at rated data levels, suitable for rapid load transfer and Insulation class : C
till 31.5 kA for rapid auto-reclosure.
Current : 10 A
Making capacity : 50 A
4
Breaking capacity
AC 40 upto 60 Hz DC
Supply Voltage Operational current Supply Voltage Operational current
U (V) I (A) U (V) I (A)
Resistive load Inductive load (T=20 ms)
24 10 10
48 10 9
up to 230 10 60 9 7
110 5 4
220 2.5 2
Fig. 1/7 Breaking capacity of 3SV92 aux. switch
Socket for low-voltage plug connector (X0) release. This release is dimensionally & functionally
same as first shunt release.
The control elements of the 3AH3 vacuum circuit-
breaker provided in the mechanism housing are wired Power consumption 200W/VA
for external connection to the socket (X0). The breaker
is provided with either 32-pins or 64-pins. Supplementary 2nd Shunt release (Y2) 3AX1101*)
Closing release (Y9) 3AY1510 The 3AX1101 shunt release is fitted if more than one
shunt release is required. With its design, the electrical
The closing solenoid unlatches the charged closing opening command is transfered in boosted form to
spring and thus closes the circuit-breaker electrically. It the “Open” latching mechanism via a solenoid
is available for both AC and DC operation. After armature through unlatching of a energy store and
completion of a closing operation, the closing solenoid thus, the circuit-breaker is opened. The stored energy
is de-energized internally. In operation with AC voltage, mechanism is automatically recharged by the circuit-
a rectifier module 3AX1525 is installed in the circuit- breaker.
breaker.
Power consumption ≤ 60 W or ≤ 55 VA
Power consumption 200 W/VA
Supplementary Under voltage release (Y7)
Shunt releases (shunt opening releases) 3AX1103*)
The shunt releases are used for automatic tripping of Undervoltage release consist of a stored-energy
circuit-breakers by means of appropriate protective mechanism, an unlatching mechanism and an
relays and for deliberate tripping by other electrical electromagnet system which is connected
means. They are designed for connection to external continuously to the supply when the circuit-breaker is
voltage (DC or AC voltage). In special cases, for in the close state. If this voltage drops to below
deliberate tripping, they can also be connected to a certain value, the unlatching mechanism is released
voltage transformer. and opening of the circuit-breaker is thus initiated via
the stored-energy mechanism. The stored energy
Shunt releases based on two different operating
mechanism is automatically recharged by the circuit-
principles are used.
breaker.
Basic 1st Shunt release (Y1) 3AY1510
The deliberate tripping of the undervoltage release
The 3AY1510 shunt release is used as standard in the generally takes place via an NC contact in the tripping
basic circuit-breaker version. With this design, the circuit. But it can also be carried out via an NO contact
electrically supplied tripping pulse is passed to the by short-circuiting of the magnet coil. With this type of
“Open” latching mechanism by means of a direct- tripping, the short-circuit current is limited by the built-
action solenoid armature and the circuit-breaker is thus in resistors.
opened. It is available for both AC and DC operation.
After completion of a opening operation, the 3AY1510 Undervoltage release can also be connected to
shunt release is de-energized internally. In operation voltage transformers. When the operating voltage
with AC voltage, a rectifier module 3AX1525 is drops to impermissible low levels, the circuit-breaker
installed in the circuit-breaker. is tripped automatically. Power consumption ≤ 6.5 W
or ≤ 7.5 VA
Power consumption 200 W/VA
CT-Operated release (Y4,Y5) 3AX1102*)
Supplementary 2nd Shunt release (Y3) 3AY15 10*)
CT-operated releases consist of a stored-energy
This release is used if more than one shunt release is mechanism, an unlatching mechanism and an
required to ensure opening of the breaker in case of electromagnet system. When the tripping current is
failure of first shunt release. The voltage of this release exceeded (90% of the CT-operated release rated
hence can be same or different than first shunt current) the unlatching device of the stored-energy
5
Release combinations
Basic Equipment Supplementary release (at additional cost)
Closing 1st Opening 2nd 2nd under- C.T. MLFB No.
release release Opening Opening voltage operated at 9th
3AY15 10 3AY15 10 release release release release position
3AY15 10 3AX1101 3AX1103 3AX1102
Y9 Y1 Y3 Y2 Y7 Y4
1 1 A
1 1 1 E
1 1 1 B
1 1 1 1 H
1 1 1 1 D
1 1 1 F
1 1 1 1 G
1 1 1 C
mechanism is released and thus opening of the DC operation). For rated operating voltages of 60 V to
circuit-breaker is initiated. The stored energy 250 V DC the varistor module 3AX 1526 is available as
mechanism is automatically recharged by the circuit- an accessory; it limits the overvoltages to about 500 V.
breaker. In addition to the primary current The module contains 2 separate varistor circuits.
transformers, matching transformers are required for
application of the CT-operated releases. Electrical local closing/electrical Interlocking
In the basic version, the closing spring must be
Power consumption for 0.5 A and 1 A ≤ 6 VA at 90%
released mechanically if the breaker is to be closed
of the rated current and with open armature.
locally. A version with electrical local closing can also
CT-operated release (Y6) 3AX 1104*) be supplied. In this version, the making circuit of the
circuit-breaker is activated electrically via a push-
(Low-energy release 0.1 Ws) button. In this way, allowance can also be made for
In connection with a solid-state release (7SJ41 station-specific interlocks, and undesired making
overcurrent time protection or similar) and low-power operations prevented. For example, interlocking of the
primary current transformers (window-type circuit-breaker is possible via the auxiliary contact of a
transformers), it is possible with the 3AX1104 to disconnector.
create a CT-operated release without additional supply Circuit-breakers with electrical local closing cannot be
voltage. closed mechanically.
The 3AX1104 is of similar design as the 3AX1101/1102 Mechanical interlocking 3AX1520-2C
releases. With its coil data and its low energy
requirement of ≤ 0.1 Ws, it is designed to be directly The sensing parts of the substation check the switch
actuated by a release impulse provided by a capacitor position of the circuit-breaker and prevent it from
of the above-mentioned electronic release systems. closing mechanically and electrically if the associated
disconnector is not in a position to allow safe
Breaker tripping signal, cut-out switches (S6 and operation. On the other hand, the disconnector is
S7) prevented from being operated when the circuit-
breaker is closed.
When the vacuum circuit breaker is tripped by means
of a release, the position switch S6 briefly makes The mechanical interlocking facility can also be used to
contact. This contact making can be used for signalling. interlock breaker trucks of draw-out breaker parts.
In the event of intentional mechanical tripping, the cut-
out switch S7 breaks this contact. Dimensions and weights
The dimensions and weights of the vacuum circuit-
Varistor module 3AX1526
breaker are shown in the relevant drawings.
The disconnection of inductive loads in DC circuits
For planning purposes, the drawings showing detailed
may cause switching overvoltages which pose a risk
overall dimensions, can be ordered through the
to electronic control units. In order to prevent this, the
appropriate Siemens agency.
inductances of the circuit-breaker mechanism and
control (motor, closing solenoid, shunt release and The weight is also stated on the breaker rating plate.
auxiliary contactor) can be connected to Varistor (with
6
Description
Construction
The vacuum circuit-breaker consists of the This cover (60.1) has cutouts for the actuating and
mechanism housing (60.), the 3-pole assemblies with indicating devices.
vacuum interrupters (30.), cast-resin post insulators
(16.1 and 16.2) FRP bars (28.) and the switching bars The vacuum circuit-breaker can be closed by means of
(48.) with contact pressure springs (49.). the press knob (53.). The motor (50.4) immediately
recharges the closing spring (62.). In the event of
Each of the three pole assemblies is supported by motor power supply failure, the closing spring can be
two cast-resin post insulators (16.1 and 16.2), which charged by means of a hand crank (50.). The cover
are bolted to the rails / mounting plate (15). includes an opening (50.1) for the hand crank, behind
which the hand crank coupling (50.5) of the gear box
The main features of the 3AH3 vacuum circuit-breaker (50.2) is located. The stored-energy mechanism state
are shown in Fig. 2/1. is shown by the indicator (55.). The indicator (59.)
shows the breaker state (ON - OFF). The operating
The mechanism housing (60.) accommodates all
cycle counter (58.) indicates the number of ON-OFF
electrical and mechanical elements required for
charging operations. The rating plate (51.) is attached to
opening and closing the vacuum circuit-breaker.
the gear box but is visible through an opening (51.1) in
Fig. 2/2 shows the arrangement of the individual
the cover.
modules in the mechanism housing.
The mechanism housing has a detachable cover 60.1 The movement of the switching shaft is transmitted to
(Fig. 2/3). the pole assemblies via switching bars (48.).
30.
15.
28.
40.
68.7.1
60. 69.
68. or 68.0.1
62.
50.2
53.1
54.1
50.4.1
54.2, 54.3, 54.4
55.
68.1
59.
63.
58.
51.1
Tightening
Torque 10 Nm
50.1 60.1
53.
55.1
54.
59.1
58.1
8
The pole assembly consists of the top flange (20.) and the angled lever (48.6.). The central part (28.1.)
with the upper terminal (27.), the vacuum interrupter and the FRP bars (28.) relieve the vacuum interrupters
(30.), the bottom flange (40.) with the lower terminal of external forces, see (Fig. 2/4).
(29.) the terminal (29.2.) with the current link (29.1.)
20.
27.
28.
30.
28.1
29.2
29.1
29.
40. 48.6
9
Vacuum interrupters the vacuum-proof connection to the interrupter
The basic construction of the vacuum interrupters for housing.
the 3AH3 vacuum circuit-breaker is shown in the The vacuum interrupters fitted in the 3AH3 vacuum
sectional view in Fig. 2/5. circuit-breakers are type-approved in accordance with
The vacuum interrupter (30.) is fixed to the top flange the X-ray regulations of the Federal Republic of
(20. Fig. 2/4). The fixed contact stem (31.1) is Germany. They conform to the requirements of the
connected directly with the interrupter housing. The X-ray regulations of January 8, 1987 (Federal Law
moving contact (36.) is fixed to the moving contact Gazette Page 144) 8 and Annex III Section 5 up to
stem (36.1) and is located centrally in the moving rated short-time AC voltage stipulated in accordance
contact guide (35.). The metallic bellows (34.) forms with DIN VDE/IEC.
31.1
32.
31.
36.
34.
32.
35.
36.1
Complement
The basic version of the vacuum circuit-breaker – 2nd shunt release 3AY15 10 ............................. (Y3)
comprises: – 2nd Shunt release 3AX 1101 ............................. (Y2)
– Electrical operating mechanism (charging motor) – Current transformer-operated release
with electrical anti-pumping feature ................. (M1) 3AX 1102 ..................................................... (Y4,Y5)
– Closing release ................................................. (Y9) – Current transformer-operated release
– 1st Shunt release ............................................. (Y1) 3AX1104 (0.1 Ws) .............................................. (Y6)
– Socket for low-voltage plug connector, 32-pins (X0) – Undervoltage release 3AX 1103 ........................ (Y7)
– Auxiliary switch, 6NO + 6NC ............................ (S1) – Breaker tripping signal, cut-out switches .... (S6, S7)
– Position switch for signalling – Mechanical interlock with truck
“Closing spring charged” ............................... (S41)
In addition to the standard shunt release (Y1), the
– Operating cycle counter 3AH3 vacuum circuit-breaker can be fitted with
Each 3AH3 vacuum circuit-breaker can be also maximum of two releases of type 3AX 11.
optionally equipped with the following devices: The permissible combinations of supplementary
– Low voltage-64 terminal socket ........................ (X0) equipment and special versions are stated on page 7.
– Extended auxiliary switch 12NO + 12NC .......... (S1)
10
Installation Flat bar connection
Installing in a cubicle or on a truck Prior to fitting the connections, ensure smooth contact
with their connecting parts and the holes in full
The 3AH3 vacuum circuit-breakers are supplied in the alignment. When the busbar or the contact arms
open state with the “Closing spring discharged” (isolating contacts) are fitted, the voltage strength
indication (55.). Before installing the 3AH3 VCB, between the top and bottom flanges must not be
remove the transport devices (skids and spacers). reduced (e.g. by reduction in the air clearance).
Mount loose supplied phase barriers in accordance
with the instructions. Rub the contact faces of busbars to be bolted
together with criss-crossing strokes using a wire brush
Before installing the 3AH3 vacuum circuit-breaker in a until bright metal shows and wipe them with a clean
cubicle or on a truck, check its rating plate data and rag.
compare the rated supply voltage indicated in the
delivery papers with the control supply available at the Note! Copper-sprayed or silver-plated surfaces should
site. be cleaned with a cloth and not rubbed.
On the vacuum circuit-breaker with undervoltage Different contact materials (AI/Cu) must not be worked
release (Y7) 3AX1103, the arresting screw of the with the same cleaning tool. Thinly grease the bright
hammer must be moved from position A to B (see contact faces with acid-free Vaseline (e.g. Shell
note card in mechanism housing [60.] of vacuum Vaseline 8420) or equivalent anti-corrosion agent and
circuit-breaker). bolt them together immediately.
On the mounting plate or the rails (15.) and on the Note: Silver-plated parts must not be bolted together
mechanism housing (60.), there are a total of 14 fixing with aluminum busbars.
holes - to suit the various types of installation (Fig. 3/1).
Use M12 fixing bolts - strength class 8 - making Use appropriate M12 nuts and bolts of strength class
reference to the mandatory dimension drawings. 8 and corresponding spring elements and plain
washers.
The rack or frame must be adapted to the operating
conditions and have adequate load bearing capacity Note! When tightening the terminal screws,
and stability. counteract the torque (70 Nm ~ 7 mkp) by resisting it
with a suitable spanner or socket wrench.
View Y
15. Y
60
11
Control leads If the VCB with the mechanism housing is installed in
Vacuum circuit-breakers of standard design are an earth metal rack so that firm electrical contact is
provided with a 32/64-pole low-voltage socket established, the mechanism housing need not be
connector (X0) (68.7.1). The corresponding plug for earthed separately. When installing the breaker
external connection is designed for crimp connection externally, teethed serrated washers (DIN 6798) must
of control leads with a nominal sectional area of 1.5 then be placed under the bolt heads.
mm2. Use a suitable crimping tool.
Circuit documents
Earthing The wiring of circuit-breakers is shown in the circuit
Connect the vacuum circuit-breaker to the appropriate diagram supplied, depending on the equipment.
high voltage protective earth by means of the suitable
marked M12 (70.) (see Fig. 3/2) terminal on the side of Typical circuit diagrams for circuit-breakers are shown
the mechanism housing (60.) using flat copper, copper in Fig. 3/3 and 3/5.
cable or hot galvanized steel strip.
70
12
Function schematic diagram
Fig. 3/3 3AH3 VCB with manual closing with 64-pin HA Manual tripping
socket. HE Manual closing
K1 Anti-pumping contactor
M1 Motor operating mechanism
P Energy store
S1 Auxiliary switch
S21, S22 Position switches (cut-out motor after charging of
closing spring)
S3 Position switch (opens when closing spring charged)
S4 Position switch (signals charged state of closing
spring)
X0 Socket of low-voltage plug connector
Y1 1st Shunt release
Y2/Y3 2nd Shunt release
Y4 CT operated release
Y7 Undervoltage release
Y9 Closing release
S16 Aux. switch (operates in test & service positions) is
mounted on VCB truck
V1 - V3 Rectifiers for motor, tripping / closing releases
13
Function schematic diagram
Fig. 3/5 3AH3 VCB with electrical manual closing HA Manual tripping
with 64-pin socket. HE Manual Closing
K1 Anti-pumping contactor
M1 Motor operating mechanism
P Energy store
S1 Auxiliary switch
S21, S22 Position switches (cut-out motor after charging of
closing spring)
S3 Position switch (opens when closing spring charged)
S4 Position switches (signals charged state of closing
spring)
X0 Socket for low-voltage plug connector
Y1 1st Shunt release
Y2/Y3 2nd Shunt release
Y4 CT operated release
Y7 Undervoltage release
Y9 Closing release
S16 Aux. switch (operates in test & service positions) is
mounted on VCB truck
V1 - V3 Rectifiers for motor, tripping / closing releases
14
Operation mechanical and electrical indication of the charging
state of the closing spring. Actuate the mechanism
as indicated under 4. and check the mechanical and
electrical state indication.
Danger
6. Check the auxiliary switch S1 (68.) and snap
switches (50.4.1) electrically in both end positions
High voltage!
by actuating the vacuum breaker.
Touching of live parts will result in death or severe
personal injury. 7. Also check-by electrical actuation-the function of
the closing solenoid (Y9) (53.1) and all fitted shunt
This equipment shall be operated only by qualified
releases.
personnel after becoming thoroughly familiar with
the operating instruction manual and in particular all When correct functioning of the VCB has been
safety instructions. ascertained to, it can be put into service.
Warning
This equipment contains hazardous voltages and
mechanical parts which move at high speed and
may be controlled remotely.
Non-observance of the safety instructions can result
in severe personal injury or property damage.
In particular:
Do not remove the cover (60.1). Do not reach inside
any openings in the operating mechanism. Do not
touch pole assemblies (19.) and switching bars
(48.).
Commissioning
Prior to commissioning, check the VCB in accordance
with the following points:
1. Clean them as applicable (for details refer to
“Cleaning” fig. 5/1).
2. Check all fixing and terminal screws for tightness.
3. Examine the circuit-breaker for any external
damage, especially to the control leads, post
insulators and interrupters.
Caution
The VCB may be operated only with the original
hand crank (50.), in order to avoid injuries as a result
of the motor suddenly starting up.
15
Charging the closing spring press the “Close” press knob (53.) or the
When the supply voltage is applied, the motor (50.4) corresponding control switch until the 3AH3 vacuum
automatically charges the closing spring (62.) Should circuit-breaker closes and signals this state.
the power supply fail, the closing spring can also be After closing (and, if applicable, releasing of the
charged by hand crank (50.). In the latter case, as “Close” press knob (53.), the closing spring (62.) is
shown in Fig. 4/1, the hand crank (50.) is inserted with immediately and automatically recharged by the motor
the forwards pushed adapter (50.6) through the operating mechanism and the “closing spring
opening (50.1) onto hand crank coupling (50.5) and charged” (55.) indication becomes visible.
turned clockwise, until the symbol “Closing spring
discharged” shown in the indicator opening (55.1) is Tripping
changed to “Closing spring charged” (Fig. 4/2).
The opening spring (64., Fig. 2/2) is charged during
The adapter (50.6) is designed so that the hand crank closing.
(50.) is decoupled on the recovery of the motor supply.
To trip the breaker press the “Open” press knob (54.)
Closing or corresponding control switch until the VCB trips and
If operation is not blocked by the mechanical interlock, signals this state.
50.5 50.
50.1
53.
Fig. 4/1 Charging the closing spring with the hand crank.
Disposal of the product During disposal of the product, care must be taken to
dismantle as far as possible in more environmentally
The product is environmentally compatible.
accepted way as recyclable & non-cyclable scraps i.e.
The following materials have been used to make up steel, copper, aluminium, rubber, PVC, cast-resin &
the device: steel, copper, aluminium, cast-resin, glass- glass-fibre-reinforced materials segregated properly.
fibre-reinforced thermoplastics, rubber, porcelain,
The cyclable materials like steel, copper, aluminium
greases etc. PVC is used as an insulation material for
can be reused. Non cyclable materials like cast-resins,
control wires.
glass-fibre-reinforced etc can be broken in to pieces &
In as-supplied condition, the product does not then used as land filling materials.
incorporate any hazardous substances.
Local customer support-Siemens office will be able to
In operation, the product does not emit any hazardous answer any questions concerning disposal.
materials or gases.
16
Maintenance Servicing
operating cycles
10,000 mech.
30,000 mech.
If required
1. Circuit-Breaker
1.1 Visual inspection and
cleaning if necessary – X –
1.1 Clean insulating components – Warm water,
and breaker external parts – Household detergent X See note 1)
1.2 Grease bearings and sliding
surfaces as shown in Fig. 5/2. See Fig. 5/2
Perform 3 to 5 test – Isoflex Topas L32 X Note 2
operations of ON/OFF. grease Note 3
– Ritzol Rostschutz 7-2 oil
2. Breaker pole
2.1 Replace vacuum interrupters X While ordering
replacement interrupters,
state CB type, design code
and serial number
(see rating plate)
3. Breaker operating mechanism Note 4
3.1 Replace motor M1 X
3.2 Replace closing spring X
4. Examine and replace if necessary Note 5/Note 6
4.1 All electrical devices in the drive X
4.2 Check all cable X
4.3 Leaking of shock-absorber X
Fig. 5/1
Notes:
1) If the 3AH3 vacuum circuit-breaker is used in recommend that the insulating parts and, if
unfavourable indoor conditions (strong, frequent necessary, the external breaker parts be regularly
moisture condensation, dust-laden air etc.), we cleaned at frequent intervals.
17
2) Joints and bearings which cannot be dismantled 4) The securing fastners used on all replaced parts
must not be treated with a cleaning agent prior to must also be renewed (spring washers, lock
reapplication of anticorrosives. washers, splints, etc.).
Key to parts
c a Lever for snap switch operation
a b d
b Bearing for lever
c Cam disc
d Lever for switch-on block
e Lever for operating the auxiliary
switch
f Auxiliary switch
g Guide for opening spring
e h Operating rod of auxiliary switch
j Bearing for switching shaft
f k Lever for switch-off block
I Lever on the switching shaft
m Damping plate
p Pin for opening spring
h
i
j
p m l k
Fig. 5/2
Isoflex Topas L32 grease
Ritzol Rostschutz Oil
18
Checking the contact system
The contact system is subject to wear by contact
erosion as well as compression of the fixed & moving
contacts and the stems. To check the contact wear,
the moving contact stem (36.1) of the vacuum
interrupter (30). is provided with the check mark
(13.9) Fig. 5/3. As long as the check mark is wholly or
partially visible when the 3AH3 vacuum circuit-breaker
is closed, the shortening of the contacts is within the
permissible range. If in exceptional cases the check
mark is no longer visible, but the interrupter has not
yet reached the end of its electrical life, a new mark 48.
can be made, after resetting the stroke of the 48.6
interrupter to nominal. Please contact your nearest
Siemens office. Fig. 5/4 Lower pole support with switching bar
30.
13.9
48.6
Fig. 5/5
36.1
The atmospheric pressure will force the moving
contact of a hermetically sealed interrupter into the
“On” position, causing lever 48.6 to move into the
position shown in Fig. 5/5
19
Accessories and recommended spare parts When ordering spare parts state the following:
A hand crank 3AX 1530-2B for charging the closing 1 Type designation, design code and serial number
spring can be supplied as an accessory. of the 3AH3 vacuum circuit-breaker (see rating
plate).
Owing to the fact that all parts of this breaker type
2 The designation and part number, making
have been optimized to last the normal service life, it
reference to illustrations in these operating
is not possible to recommend particular spare parts
instructions or to a photograph or sketch as
for keeping in stock. Nonetheless, a list of standard
applicable. Alternatively, a sample may be
spare parts is shown on page no. 23.
submitted.
List of spares for 3AH3 VCBs
SR. DESCRIPTION MLFB MATERIAL CODE -SAP
NO
30 Vacuum Interrupter
Vacuum Interrupter VS 17005, E1 3AY1715-1B 4109764026
Vacuum Interrupter VS 15102, E31 3AY1715-1D 4109764032
Vacuum Interrupter VS 30029, D21 3AY1715-1L 4109764033
Vacuum Interrupter VS 25007, G2 3AY1715-1G 4109764035
53.1/ Closing / Tripping Release (Y1/Y9/Y3)
54.1 Closing/Tripping Release 24V DC 3AY1510-3BY 4398095020
Closing/Tripping Release 30V DC 3AY1510-3MY 4398095021
Closing/Tripping Release 48V DC 3AY1510-3CY 4398095022
Closing/Tripping Release 60V DC 3AY1510-3DY 4398095023
Closing/Tripping Release 110VDC 3AY1510-3EY 4398095024
Closing/Tripping Release 125VDC 3AY1510-3NY 4398095025
Closing/Tripping Release 220VDC 3AY1510-3FY 4398095026
53.2 Rectifier for closing / tripping release 3AX1525-1F 4109764015
54.2 Second Shunt Release (Y2)
Second Shunt Release H86F-24V – 32V DC 3AX1101-2B 4110660052
Second Shunt Release H86F-48V – 60 V DC 3AX1101-2C 4110660063
Second Shunt Release H86F110V – 127V DC 3AX1101-2E 4110660054
Second Shunt Release H86F-220V DC 3AX1101-2F 4110660055
Second Shunt Release H86F-110V AC, 50Hz 3AX1101-2G 4110660058
Second Shunt Release H86F-230V AC, 50Hz 3AX1101-2J 4110660059
54.3 C T Operated Release H86W-0.5A (Y4) 3AX1102-2A 4110660062
50.4 Motor 110 V DC (M1) 3AY1511-1E 4109764016
50.4 Motor 220 V DC (M1) 3AY1511-1F 4109764017
50.4.2 Rectifier for Motor (V1) 3AX1525-1F 4109764015
50.4.1 Snap Switch (S21, S22, S3, S4) 3SE4206 4109764020
69 Aux. Contactor for electrical antipumping (K1)
Aux. Contactor 2 NO+2 NC 24V DC 3TH30 22 0BB4 3TH30 22 0BB4
Aux. Contactor 2 NO+2 NC 30V DC 3TH30 22 0BC4 3TH30 22 0BC4
Aux. Contactor 2 NO+2 NC 48V DC 3TH30 22 0BW4 3TH30 22 0BW4
Aux. Contactor 2 NO+2 NC 60V DC 3TH30 22 0BE4 3TH30 22 0BE4
Aux. Contactor 2 NO+2 NC 110V DC 3TH30 22 0BF4 3TH30 22 0BF4
Aux. Contactor 2 NO+2 NC 220V DC 3TH30 22 0BM4 3TH30 22 0BM4
Aux. Contactor 2 NO+2 NC 110V AC 3TH30 22 0BG1 3TH30 22 0BG1
Aux. Contactor 2 NO+2 NC 220V AC 3TH30 22 0BN1 3TH30 22 0BN1
68.7.1 64 Pin Socket (X0) 3AY0142-0Y 4109764023
68.7.1 32 Pin Socket (X0) — 4112833001
68 Auxilliary Switch 6 NO + 6 NC (S1) 3SV9273Y 4392133073
68.0.1 Auxilliary Switch 12 NO + 12 NC (S1) 3SV9274Y 4392133074
50 Hand crank for spring charging 3AX1530-2B 4112871001/003
21 Manual Handle 3AX1130-2A 4110490001
17 Installation parts for Second Shunt / CT operated release
for one release (Y3) 3AX17 11-3E 4398163001
for one release (Y2, Y4, Y7) 3AX17 11-3A 4107753006
for two releases (Y2, Y4, Y7) 3AX17 11-3B 4107753008
18 Kit of lock washers 3AY1550-0A 4109764024
19 Lubricants and grease 3AX1133-3A 4110522005
20
Central legend
21
Troubleshooting of 3AH3 VCBs
Problem Symptoms / Effect Possible Causes / Reasons Remedial Measures
Breaker 1. Closing spring charges, 1. Electrical power to 1. Check electrical power to auxiliary
fails to but breaker does not auxiliary circuit is off, or circuit and/or replace blown fuses.
close. close. control fuses have blown.
2. Loose connection, 2. Check & repair as necessary.
damage to wiring.
3. No closing command to 3. Check for continuity & correct
terminal 19 or A2 of socket logic circuit.
4. Plug & Socket are not 4. Check & repair.
engaging.
5. Unoperational closing 5. Test closing release separately
release. & then replace, if not operating.
6. Aux. switch (S1) contacts 6. Check & adjust mechanical
21-22 are open when the linkage with aux. switch.
breaker is closed.
7. Unoperational anti-pumping 7. Check & replace, if necessary.
contactor (K1) & its contacts
2. Closing spring does not 1. Electrical power to 1. Check electrical power to auxiliary
charge automatically. auxiliary circuit is off, or circuit and/or replace blown fuses.
control fuses have blown.
2. Loose connection, 2. Check & repair as necessary.
damage to wiring.
3. Plug & Socket are not 3. Check & repair.
engaging.
4. Unoperational charging motor. 4. Check & replace.
5. Limit switches S21 & S22 5. Check & contact authorised service
fail to operate limit switch & correct.
6. Mechanical failure of 6. Check & contact authorised
operating mechanism. service centres.
3. Closing release operates, Mechanical failure of operating Check & contact authorised service
sound of breaker closing mechanism. centres.
is heard, but breaker
contacts do not close.
Nuisance 1. Electrical problem 1. Closing command continues 1. Check & correct logic circuits.
or false on terminal 19 or A2.
closing of 2. Terminal A2 of closing 2. Check to find out if problem in
breaker release is shorted to earth. wiring or release. Correct as per
requirement.
2. Mechanical problem Mechanical failure of operating Check & contact authorised service
mechanism centres.
Breaker 1. Tripping Release (Y1) 1. Electrical power to 1. Check electrical power to auxiliary
does does not trip. auxiliary circuit if off, or circuit and/or replace blown fuses.
not trip. control fuses have blown.
2. There is no tripping 2. Loose connection, 2. Check & repair as necessary.
sound. damage to wiring.
3. No tripping command to 3. Check for continuity & correct logic
terminal 4 or C2 of socket. circuit.
4. Plug & Socket are not engaging. 4. Check & repair.
5. Unoperational tripping 5. Test tripping release separately
release. & replace, if not operating.
6. Aux. switch (S1) contacts 6. Check & adjust mechanical linkage
23-24 are open when the with aux. switch.
breaker is closed.
Nuisance 1. Electrical problem 1. Tripping command continues 1. Check & correct logic circuits.
or false on terminal 4 or C2.
tripping of 2. Mechanical problem 2. Mechanical failure of 2. Check & contact authorised service
breaker operating mechanism. centres.
Siemens Ltd.
Power Transmission & Distribution Division
Medium Voltage Switchgear
Thane Belapur Road,
Thane 400 601.
Tel. : +91 22 760 0135
Fax : +91 22 760 0134 Order No. 4P-0502-03-98120-001AC
Siemens Ltd. 'Product development is a continuous process. Consequently, the Print Shop
22 data indicated in this Booklet is subject to change without prior 030201
PTD-03-118-019
notice. For the latest information please contact our Sales Offices.'
(This replaces PTD-03-118-018)