ARANI POWER SYSTEMS LTD

(OEM of Steam Turbines 2.5 to 60 MW )

An ISO 9001:2008 Certified Company

Commissioned 27MW
Steam Turbo Generator
set Double controlled extraction at
M/s. Shri Prabhulingeshwar
Sugars and Chemicals Ltd.,
Karnataka

Years of hard work and excellent R & D inputs have helped design and SIGNIFICANT SPECIFICS
manufacture turbines with best efficiency factors, robustness,
Rankine cycle to Kalina cycle
compactness etc. to suit Indian & International operating conditions. No load run test facility (Mechanical
Run Test) upto 80MW
PRODUCTS AND VALUE ADDED SERVICES Higher efficiency and Customized
Steam Turbines from top notch
OEM of Steam and Vapour Turbines ranging from 2.5 to 60 MW rating suitable
experts with decades of demonstrated
up to inlet steam conditions 125 ata/540 º Celsius, Concept to commissioning to
International standards like ISO/DIN/API/ANSI etc. experience.
We have 3 export orders which are
Steam Turbines of various types – Back Pressure, Extraction Back Pressure, under execution
Condensing, Single / Double Extraction Condensing, Bleed Back Pressure, Bleed
Condensing and Injection steam turbines.

We also design and supply “KALINA CYCLE” based VTG (Vapour Turbo-Generator
packages).

Refurbishing & Modernization of any make of Industrial Steam

Turbines up to 150MW

Supply of spares, troubleshooting & servicing of all types of

existing turbines up to 150MW

Relocation, erection and commissioning services

Long term service, operations and maintenance contract

SECTORS CATERING GLOBALLY TO

Co-generation Plants using extraction condensing steam turbines in sugar, paper,
textile, fertilizer and similar industries Certification Awarded to
Captive Power Plants using regenerative type condensing steam turbines in
Arani Power Systems Ltd
cement, mini-steel plants etc.

Independent Power Plants using straight condensing steam turbines with/without

uncontrolled extraction based on renewable energy sources/biomass

www.aranipower.com
ARANI POWER SYSTEMS LTD
(OEM of Steam Turbines 2.5 to 60 MW )
An ISO 9001:2008 Certified Company

Combined Cycle Power Plants using condensing steam turbines with/without MANUFACTURING POLICY
low pressure injections steam, utilizing waste heat recovery from open cycle gas
turbine Steam Turbine manufacturing is quite
sophisticated and needs commitment
Waste heat recovery using low pressure condensing steam turbines and control over manufacturing
processes and enhancement of the same
High Technology Turbines for Kalina Cycle in-house. Accordingly Arani’s philosophy
is to manufacture Rotor, Blades, Casings,
STEAM AND VAPOUR TURBINES Diaphragms and other Critical
components in its manufacturing
We design, manufacture and supply the Steam Turbines as well as Vapour turbines in
compliance with international quality standards like API, IEC with the following
shop itself.
objectives

Develop efficient & reliable customized designs in line with customer needs

Adopt latest designs tools for Optimized & Cost effective solutions

Modular designs to meet short delivery periods and customization

Customize the existing platforms per customer needs

Optimize steam path design for new designs and refurbished models

Reliable designs through high-end analyses like Rotor Dynamics, FEA, CFD, HCF,
LCF & Creep

BALANCE OF PLANT EQUIPMENT FOR TG ISLAND

CNC Centre lathe
Arani Power Systems Limited supplies Turbo-Generator packages consisting of Steam
Turbines, Generators, Gear-boxes, Condensers, Heat exchangers, Ejectors, Lube Oil
System etc., which comply with various national/international standards, procured
from reputed business partners. Seamless integration of the auxiliaries is done by
Arani Power Systems Ltd.

MANUFACTURING FACILITIES
Manufacturing plant with state of the facilities strategically located in Hyderabad.

The machinery and equipment procured is a result of continuous research and

investment strategy and adopts latest manufacturing technology

Multi-axis CNS machining centers for precise machining of blades and nozzles

Dynamic balancing facilities to balance the turbine rotor for highest level of
accuracy meeting the international standards like API/VDI/ISO Certification Awarded to
A fully fledged turbine mechanical run test facility Arani Power Systems Ltd
In-built quality procedures in all the machining/testing processes

www.aranipower.com
ARANI POWER SYSTEMS LTD
(OEM of Steam Turbines 2.5 to 60 MW )
An ISO 9001:2008 Certified Company

MECHANICAL RUN TEST FACILITIES QUALITY MANAGEMENT

Latest Test control Equipments have been installed to carry out ‘No Load Shop Run
Test (Mechanical Run Test)’ up to 80MW according to customer’s specification. The
SYSTEM
facilities are Arani Power Systems Limited is an ISO
Steam Boilers Capacity 23TPH 9001:2008 certified company having
quality management systems and guide-
Condensing System lines in order to give full value addition to
Lube Oil System the customers with respect to customer
relationship management and informa-
Emergency Oil Tank tion security management systems.
Vibration Monitoring System

Temperature, Pressure and Quantity Monitoring System

DC Operated Emergency Oil Pumps.

Data Acquisition System

Woodward Governing System

EOT Cranes

PROCUREMENT QUALITY
Critical components/materials are procured inline with purchase specification of
APSL, which meet international quality requirements
MRT facility
Critical components/materials are checked at suppliers work by third party/APSL - Boiler house
representatives

Our vendors are constantly evaluated and the list is updated dynamically based on
quality and delivery parameters

Our vendor development department constantly endeavors to improve the perfor-

mance of the existing vendors and locate new alternate vendors

QUALITY ASSURANCE IN MANUFACTURING SHOP

NDT tests on critical components are repeated in shop before releasing for
manufacturing.

All alloying materials are attested before issuing for manufacturing

Pressure components like Casings, Valve chests, and exhaust casings are tested
hydraulically to international and standards like API 612, IEC 45, NEEMA etc for
Certification Awarded to
ensuring integrity and sealing tightness. Arani Power Systems Ltd
All blades after manufacturing undergo crack detection test using MPI.

All the high temperature components like blades, valve cones, valve spindle, part-
ing plane bolts etc undergo material composition test using portable machines to
avoid mix up of raw material before releasing for assembly.

www.aranipower.com
ARANI POWER SYSTEMS LTD
(OEM of Steam Turbines 2.5 to 60 MW )
An ISO 9001:2008 Certified Company

Governing system undergoes functional test.

Designed,
Developed,
The Steam Turbine itself undergoes Mechanical Run Test with fully established
facility that includes Boilers, Condensing System, Lube and Control system to prove
dynamic behavior with respect to shaft vibrations, bearing temperature etc., It
ensures avoidance of last minute surprises and danger with respect to clearances,
vibrations, bearing temperatures etc. at site.
Manufactured
and successfully completed
CUSTOMER’S DELIGHT the MRT of Kalina Cycle
Turbine and exported to a
Client in Dubai, who is in
Cement Industry.

Back Pressure Turbine

- After MRT

Certification Awarded to
Arani Power Systems Ltd
Corporate Office: 3rd Floor, Icon Block, Satyanarayana Enclave, Madinaguda, Hyderabad – 500 050,
Factory address: Survey No.119, Cheryal, Sangareddy Mandal, Medak District, Andhra Pradesh.
Phone. No: (040)23040851/54/55, Fax No: (040)23040856, 08886009001/2/3/4
Email: sales@aranipower.com, services@aranipower.com, info@aranipower.com
Website: www.aranipower.com