Professional Documents
Culture Documents
IDBC-TS-WPZZZ-XXXX
TABLE OF CONTENT
1. PURPOSE………………………………………………………………………..................
3. SCOPE…………………..……………………….…………………………………………..
4. EQUIPMENTS REQUIRED………………………………………………………………………..
5. ACCEPTANCE CRITERIA………………………………………………………………….
6. FLUSHING FLOWRATE
7. FLUSHING EXECUTION……………….…………………………………………………..
8. POST FLUSH
9. ATTACHMENTS………………………………………….…………………………………
1. PURPOSE
The main objective of the hot oil pipe flushing for mechanical package is to ensure site
fabrication piping and cooler for mechanical package is clean for the lube oil system.
High velocity of oil flow will remove scale and dirt’s from the internal piping and through
close loop circulation. The scale and dirt will be trapped at flushing strainer.
The ISO 4406 Cleanliness code range numbers for 4, 6 and 14 micron levels are
16/14/12 or lower (particle counter calibration per ISO 11171).
3. SCOPE
The procedure covers the internal cleanliness of the pipeline and lube oil cooler by
flushing loop. The designated pipeline number and lube oil cooler to be flushed is as
below:
1. Gas Turbine Generator A/B/C/D/E/F with cooler
2. HP Fuel Compressor A/B with cooler
3. Gas Lift Compressors 1st Stage Packages A/B and 2nd Stage Packages A/B
with cooler
4. Atmospheric Vapor Recovery Compressors A/B with cooler
5. Vapor Recovery Compressors 1st Stage Packages A/B and 2nd Stage
Packages A/B with cooler
Flushing loop must be done by interconnection external piping first. After flushing result
is acceptable than continue flushing loop with interconnection piping with cooler
package.
3. Gas Lift Compressors 1st Stage Packages A/B and 2nd Stage Packages A/B
5. Vapor Recovery Compressors 1st Stage Packages A/B and 2nd Stage Packages A/B
V656540
3-OL-656-5895-A11A 10S SS A312 GR. TP316L
3-OL-656-5896-A11A 10S ISO VG32 SS A312 GR. TP316L
(Turbine Oil)
HFF656547
V656640
3-OL-656-5752-A11A 10S SS A312 GR. TP316L
3-OL-656-5753-A11A 10S ISO VG32 SS A312 GR. TP316L
(Turbine Oil)
HFF656647
3-OL-656-5917-A11A 10S SS A312 GR. TP316L
V656570 ISO VG32
3-OL-656-5918-A11A 10S SS A312 GR. TP316L
(Turbine Oil)
HFF656577
3-OL-656-5901-A11A 10S SS A312 GR. TP316L
V656670 ISO VG32
3-OL-656-5902-A11A 10S SS A312 GR. TP316L
(Turbine Oil)
HFF656677
The limitation of the flushing for each above pipe line refers to P&ID marked up
drawings in attachment 1.
4. EQUIPMENT REQUIRED
Flushing activity requires below material, not limited to. All metal piping material shall be
316SS and all internal shall be cleaned after manufacturing. And all of fastening device
(bolts/nuts and gasket) shall be provided together.
5. ACCEPTANCE CRITERIA
1. The ISO 4406 Cleanliness code range numbers for 4, 6 and 14 micron levels are
16/14/12 or lower (particle counter calibration per ISO 11171).
2. There are no visible particles on the 100 mesh screen or no more than 5 non-metallic
particles no larger than 0.010 inch (0.254mm) in the 25 micron bag(s).
6. FLUSHING FLOWRATE
Nr = 3160.GPM
CS.D
7. FLUSHING EXECUTION
7.1 SAFETY REQUIREMENT
a) Ensure Job Safety Analysis (JSA) has been prepared, reviewed and approved by
the authorize persons.
b) Conduct safety toolbox meeting within the working crew in accordance with
approved JSA.
c) Prepare necessary work permits as required
d) Ensure the use of the minimum Personal Protective Equipment (rain gear, rubber
boots, rubber gloves, safety glasses and visor) for all personnel involved.
e) Running water shall be made available at working area near the pump
f) Only personnel with adequate training shall execute hot oil flushing operations.
g) Personnel working within Pre/Commissioning Team must be fully aware of their
duties, responsibilities and potential hazards associated with the system to be
commissioned or tested.
h) Material data sheet for the oil type is to be displayed in the secured area
of the hot oil flushing unit. Personnel carrying out the work should be
familiar with the information contained in the document.
i) Walkie-talkies for use by the Pre/Commissioning Team to be made available.
Public announcement must be made when necessary.
8. POST FLUSH
After completion of the hot oil flushing, secure temporary equipment for flushing and pipe
ends are to be sealed or reinstall to the system to prevent contamination from entering
the piping system.
9. ATTACHMENTS
INSPECTION REPORT
HOT OIL FLUSHING
CUSTOMER : CERTIFICATE NO :
OWNER : DATE :
PROJECT : JOB NO :
SYSTEM : SUPERVISOR :
TEST PACK NO : PAGE : 1 OF 1
REMARKS:
THE ABOVE WORK HAS BEEN CARRIED OUT AND COMPLETED TO THE SATISFACTION OF
THE FOLLOWING REPRESENTATIVES.
ACCEPTANCE
CESCO’S TRIPATRA-SAMSUNG MCL VENDOR
: HOF PUMP
JUMPER LOOPING
: FILTER
: VALVE
: INLET
: OUTLET
: HOSE
NOTES :
: HOF PUMP
: FILTER
: VALVE
: INLET
: OUTLET
: HOSE
: HOF PUMP
: FILTER
: VALVE
: INLET
: OUTLET
JUMPER LOOPING
: HOSE
JUMPER LOOPING
NOTES :
: HOF PUMP
: MANIFOLD
JUMPER LOOPING
: VALVE
: INLET
: OUTLET
JUMPER LOOPING
: HOSE
NOTES:
: HOF PUMP
: FILTER
: HOSE
: INLET
: OUTLET
JUMPER LOOPING
: VALVE
NOTES :
: HOF PUMP
: FILTER
: HOSE
: INLET
JUMPER LOOPING
: OUTLET
: VALVE
NOTES:
: HOF PUMP
: FILTER
: VALVE
JUMPER LOOPING
: INLET
: OUTLET
: HOSE