Sample QAP for steam turbine

QUALITY ASSURANCE PLAN

Procedures/
SL.No. Nomenclature Tests Specifications ConduTV Witness Review Hold Points
Acceptance Criteria

Chemical A 216 Gr.WCB As per specification V --- TV/C

Physical A 216 Gr.WCB As per specification V TV C
UT (after proof
ASTM***** Severity Level V2 V TV/C ---
machining)
1 Steam Casing MPI ASTM***** Severity Level S2 V TV C
No Leakage /
Hydraulic Test Relevant Drg. TV TV/C ---
Seepage
Dimensional
As per Tolerance in
Check after Relevant Drg. V TV C
Drg.
machining
Chemical IS 2062/Equiv. As per specification V --- TV/C
Physical IS 2062/Equiv. As per specification V TV C
Heat Treatment V --- TV
Exhaust Casing
2 No Leakage /
Fabrication Hydraulic Test Relevant Drg. TV TV/C ---
Seepage
Dimensional
As per Tolerance in
Check after Relevant Drg. V TV C
Drg.
machining

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 Procedures/
SL.No. Nomenclature Tests Specifications Conduct Witness Review Hold Points
Acceptance Criteria

Chemical EN 29 A (T) As per specification V --- TV/C

Physical EN 29 A (T) As per specification V --- TV/C
3 mm ø FBH or
UT (after proof
ASTM 388 - 95 Equivalent falw size V --- TV/C
machining)
max
3 mm ø FBH or
UT (after final
ASTM 388 - 95 Equivalent falw size V TV C
3 Rotor machining)
max
Run Out Relevant Drg. As per Drg. V TV ---
Dimensional As per tolerances in
Relevant Drg. V TV C
Check Drg.
Assembly of As per tolerances in
Relevant Drg. TV --- ---
Blades Drg.
Dynamic
ISO 1940 G 2.5 V TV/C ---
Balancing
Chemical xxxxxxx As per specification V --- TV/C
Physical xxxxxxx As per specification V --- ---
D.P. after final
4 Blades
machining E - 165-95 No linear indication V TV C
(random)
Dimensional As per tolerances in
Relevant Drg. V TV C
Check Drg.
Chemical IS 2062 As per specification V --- TV/C
Physical IS 2062 As per specification V --- TV/C

Diaphragms Inner Heat Treatment V --- TV

5
& Outer rings Dimensional
As per Tolerance in
Check after final Relevant Drg. V TV ---
Drg.
machining
Assembly Relevant Drg. --- V TV ---
Chemical A 217 Gr. WCB As per specification V --- TV/C
Physical A 217 Gr. WCB As per specification V TV C
Steam Chest &
6 Stop Valve Hydraulic Test Relevant Drg. No Leakage TV TV/C ---
(Casting) Dimensional
As per Tolerance in
Check after final Relevant Drg. V TV ---
Drg.
machining

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 Procedures/
SL.No. Nomenclature Tests Specifications ConduTV Witness Review Hold Points
Acceptance Criteria

Chemical IS 2062/Equiv. As per specification V --- TV/C

Physical IS 2062/Equiv. As per specification V --- TV/C
Base Plate
7
Fabrication Heat Treatment V --- TV
Dimensional
Relevant Drg. TV TV ---
Check
Steam Test for
--- --- ---
Checking
Vibrations As per API - 611 TV C TV
No Load Test Bearing Oil
8 Upto 80 °C TV C TV
(Steam Test) temperatures
Functioning of
As per contract TV C TV
Safety Devices
Over Speed
As per contract TV C TV
Setting
After Dismantling --- --- ---

Clearance between
Nozzles and Relevant Drg. TV C TV
Moving Blades

Bearing Clearance
9 Strip Test Front end & Rear Relevant Drg. TV C TV
end
Oil Seal Bearing
Relevant Drg. TV C TV
Clearance
Axial Float of Rotor Relevant Drg. 0.30 MM TV C TV
No physical damage
Visual Inspection TV C TV
at any part

Legend: V - Vendor
C - Client
TV – TurbIne vendor

Quality Assurance Department

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