Service Training

MALAGA
4 : 03 10
300 "D" SERIE
HYDRAULIC
EXCAVATORS

OK

MONITOR
Francis
Sep 06
 CHAPTER : Monitor

CONTENTS

Monitor Outline 3 SM Calibrations - A 1 Valve Extend 20

Pre-start Monitoring Function 4 SM Device Test - Power Shift 21

Warning Indications 5&6 SM Override - Trv Speed Shift 22

Main Menu Options 7 SM Override - Trv Speed Shift 23

Outline of Display Setup 8 SM Configuration - Speed Dial 24

Monitor Display setup 9 SM Configuration - Machine Application 25

Maintenance Information List 10 SM Configuration - Machine Application List 26

Performance components List 11 SM Configuration - Gain/Response 27

Service Mode (SM) - Password 12 SM Tool Program 28

SM - Diagnostic 13

SM Calibrations - Engine Speed 14

SM Calibrations - PS Pressure 15

SM Calibrations - Flow Limit Pres 16

SM Calibrations - 2P Flow Limit 17

SM Calibrations - Thumb Wheel 18

SM Calibrations - Fan Speed (330D) 19

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 CHAPTER : Monitor

START SWITCH "ON"

MONITOR 0 I
Alert
Indicator Clock

10
Eng. Speed
4 : 03 Dial Ind.
Switch Panel Module
Fuel Level

Hyd Oil
Temp.

Eng Oil
Temp.

Warning Id. Area

Setting Ind. Area Setting Ind. Area Chart

"UP" KEY "HOME" KEY Indicator Name Description

When the setting of gain/response mode is

Cat Logo /
"MENU" KEY normal or the setting of tool name indication
"LEFT" KEY Normal is disable, CAT logo is displayed in this area

OK
When the setting of gain/response mode is
SOFT Soft Mode soft, the soft mode symbol is displayed in this
area. (365C/385C only)

"DOWN" KEY "OK" KEY When the setting of gain/response mode is

QUICK Quick Mode quick, the soft mode symbol is displayed in
this area. (365C/385C only)
"RIGHT" KEY "BACK" KEY
When the setting of tool name indication is
BUCKET/ NO TOOL
Tool Name enable, tool name is displayed in this area.
Indication (300D only)

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 CHAPTER : Monitor

MONITOR

DEFAULT SCREE

4 : 18 +
-
8
START SWITCH "ON"

0 I

Pre-Start Monitoring Function

Turn the engine start switch to the ON position.
After approximately one second, CAT logo appears in the display
and the alert indicator turns on. The coolant temperature, the
hydraulic oil temperature, the fuel level, and the position of the
engine speed dial are now indicated. And the pattern for the
12345 (h) joystick controls is indicated in the bottom of display for 3 sec
(Electronic Joystick System Only). The monitoring system checks
HAMMER 1 the level of the engine coolant, the engine oil, and the hydraulic
oil before the engine starts. If the fluid level check detects a low
fluid level, the appropriate message will be displayed and a
pictograph will be shown to indicate the fluid level that is low.
Note: If more than one fluid level is low, the right key and the left key
"MENU" KEY symbols are indicated in the bottom right area of warning message
indication. Press the right key or the left key, and check other
OK
indicated warning message. The low fluid level indicators will
disappear after five seconds when the engine is started.
The service hours for the filters are checked and the service hours
for the fluids are checked next. If a filter or a fluid is over the
recommended change interval, “CHECK FLTR/FLUID INFO”
appears on the display. Refer to “Main Menu” for further
information.

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 CHAPTER : Monitor

WARNING INDICATION

Service Training Malaga 5

 CHAPTER : Monitor

WARNING INDICATION Cont...

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 CHAPTER : Monitor

MAIN MENU OPTIONS

DEFAULT SCREE MAIN MENU SCREEN TITLE BAR

14:18 8 In this area, the screen title is displayed. Normally,the background color is
blue, but when the warning occurs, the background color is changed to
4 : 18 +
-
8 MAIN MENU
red or yellow or green. This color is same as background color of warning
indicator which is the most important at the time.

SETTING
MAIN DISPLAY
Indication item in this area are various for ea screen.

PRESS OK TO SET OPERATION GUIDANCE

CLOCK, LANGUAGE, In this area, the short message which explain the function of key is displayed.
12345 (h)
TOOL AND CONTROLS
HAMMER 1
: MOVE CURSOR PASSWORD REQUIRED
KEY PANEL MAIN MENU MAIN MENU MAIN MENU

BY PRESSING
OK "CURSOR" KEY MAINTENANCE INFO PERFORMANCE SERVICE

BY PRESSING
"MENU" KEY

PRESS OK TO CHECK PRESS OK TO SEE PRESS OK TO ENTER

FLUID/FILTER/COMPO PERFORMANCE SERVICE MODE
MAINTENANCE HOUR

: MOVE CURSOR : MOVE CURSOR : MOVE CURSOR

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 CHAPTER : Monitor

MAIN MENU SCREEN

OUT LINE OF DISPLAY SETUP

MAIN MENU
SETTING

SETTING DISPLAY SETUP DISPLAY SETUP

MAINTENANCE INFO WORK TOOL SELECT CLOCK ADJUST

CLOCK ADJUST
PERFORMANCE LANGUAGE SELECT LANGUAGE SELECT
HH:MM
SERVICE MAINTENANCE INFO INDICATED ITEM
ENGLISH
CONTRAST
MAINTENANCE ENGINE OIL FILTER
BRIGHTNESS FRANCAIS
You can reset accumulated XXXX/YYYY (HR)
hour of filters and fluids and HYD OIL RET FILTER BRIGHTNESS ( ) DEUTSCH
work hour of components, XXXX/YYYY (HR)
and change recommended
ITALIANO
intervals. You can also A list of system components
ENTER PASSWORD will be displayed
operate Reversing Fan WORK TOOL SELECT
System. ESPANOL
Enter User Password or
Service Password TOOL #1
OTHERS
PASSWORD CHANGE TOOL #2
PERFORMANCE TOOL #3
You can change user
SERVICE password TOOL #4
BATTERY VOLTAGE INDICATED ITEM
_ _ _ _ (HR) OTHERS
MAINTENANCE DIAGNOSTIC
ENGINE SPEED TOOL NAME
PASSWORD CHANGE You can check diagnostic _ _ _ _ (RPM) SERVICE HR METER
DIAGNOSTIC information (real time error,
logged error, logged events) A list of system components ECONO MODE FIX
ECM INFO and measurements will be
displayed
STATUS ECM INFO

CALIBRATION You can see each ECM

information
DEVICE TEST Password Entry CONTRAST
OVERRIDE STATUS PASSWORD
ENTER PASSWORD Brightness Screen
CONFIGURATION You can see inputs of
sensors and switches PASSWORD F
TOOL PROGRAM ENTER PASSWORD Brightness ( ) Screen
outputs of machine ECM
CDEF01234 5
PASSWORD
CALIBRATION
CDEF01234 ENTER PASSWORD
You can calibrate each device PRESS OK TO ENTER
HIGHLIGHTED LETTER F PASSWORD
ENTER PASSWORD
PRESS OK TO ENTER CDEF01234
DEVICE TEST
: DELETE HIGHLIGHTED LETTER F F PASSWORD
You can test each device : MOVE CURSOR CDEF01234 ENTER PASSWORD
: DELETE PRESS OK TO ENTER
HIGHLIGHTED LETTER F F F PASSWORD
OVERRIDE : MOVE CURSOR
CDEF01234 ENTER PASSWORD
PRESS OK TO ENTER
You can test each device OK : DELETE HIGHLIGHTED LETTER F F F
: MOVE CURSOR
PRESS OK TO ENTER CDEF01234
CONFIGURATION : DELETE
OK HIGHLIGHTED LETTER
: MOVE CURSOR
You can configure machine
: DELETE PRESS OK TO ENTER
ECM OK HIGHLIGHTED LETTER
: MOVE CURSOR
TOOL PROGRAM
: DELETE
You can program each tool : MOVE CURSOR
setting
OK
Service Training Malaga 8
 CHAPTER : Monitor

DISPLAY SETUP

14:18 8
MAIN MENU
SETTING
SETTING DISPLAY SETUP
WORK TOOL SELECT
VIDEO MODE SETTING DISPLAY SETUP
CLOCK ADJUST
LANGUAGE SELECT Use the up key or the down key in order
DISPLAY SETUP
INDICATED ITEM to highlight either “TOOL NAME” or “SE-
TOOL NAME RVICE HR METER”. Press the OK key in
CONTRAST
PRESS OK TO SET PRESS OK TO SET BRIGHTNESS
SERVICE HR METER order to enable the item. Also, press the
CLOCK, LANGUAGE, CLOCK, LANGUAGE, ECONO MODE FIX OK key in order to disable the item. By
BRIGHTNESS
TOOL AND CONTROLS AND BRIGHTNESS choosing to enable the item, that item will
PRESS OK TO SET be displayed on the default screen. By
INDICATED ITEM choosing to disable the item, that item
: MOVE CURSOR : MOVE CURSOR PRESS OK TO CHANGE will be removed from the default display.
OK OK
ENABLE/DISABLE
OF HIGHLIGHTED NOTE: On 365C/385C, the item of “TOOL
: MOVE CURSOR
NAME” is not displayed because the
OK : ENABLE information of “GAIN RESPONSE” is dis-
: MOVE CURSOR played instead of the tool name in default
ENTER PASSWORD
display.
Enter User Password or
Service Password

To Default Sceen

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 CHAPTER : Monitor

MAINTENANCE INFORMATION LIST

MAIN MENU

MAINTENANCE INFO MAINTENANCE INFO

ENGINE OIL FILTER
XXXX / YYYY (HR)
HYD OIL RET FILTER
XXXX / YYYY (HR) NOTE: The indication item varies by
PILOT OIL FILTER
the model. And the item which is
PRESS OK TO CHECK XXXX / YYYY (HR)
checked at the next table may not be
FLUID/FILTER/COMPO indicated by the machine
MAINTENANCE HOUR configuration.

DISPLAY 300D DETAIL

: MOVE CURSOR : SCROLL
COOLANT x x Accumulated hour of coolant
OK
HYD OIL x x Accumulated hour of hydraulic oil
ENGINE OIL x x Accumulated hour of engine oil
SWING DRIVE OIL x x Accumulated hour of swing drive oil
FINAL DRIVE OIL x x Accumulated hour of final drive oil
WATER SEPARATOR x x Accumulated hour of water separator
A list of system components will be ENGINE OIL FILTER x x Accumulated hour of engine oil filter
displayed. Press the up key or the FUEL FILTER x x Accumulated hour of fuel filter
down key in order to scroll through PILOT OIL FILTER x x Accumulated hour of pilot oil filter
DRAIN OIL FILTER x x Accumulated hour of drain oil filter
the list. HYD OIL RET FILTER x x Accumulated hour of hydraulic oil return filter
ATT FILTER x x Accumulated hour of attachment hydraulic oil filter
XXXX: The accumulated hours ENGINE x x Accumulated hour of engine
YYYY: The recommended PUMP x x Accumulated hour of pump
intervals TRAVEL MOTOR x x Accumulated hour of travel motor
SWING MOTOR x - Accumulated hour of swing motor
TOOL #01 x x Accumulated hour of tool#1
TOOL #02 x x Accumulated hour of tool#2
TOOL #03 x x Accumulated hour of tool#3
TOOL #04 x x Accumulated hour of tool#4
TOOL #05 - x Accumulated hour of tool#5

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 CHAPTER : Lab Exercises

PERFORMANCE COMPONENTS LIST

MAIN MENU

PERFORMANCE MAINTENANCE INFO

BATTERY VOLTAGE
________ (V)
ENGINE SPEED
_______(RPM)
COOLANT TEMP
PRESS OK TO SEE _________ ( C) A list of system components and measure-
PERFORMANCE ments will be displayed. Press the up key or
the down key in order to scroll through the
list.

NOTE: The indication item varies by the

: SCROLL model. And the item which is checked at the
: MOVE CURSOR next table may not be indicated by the
machine configuration.

DISPLAY ? 300D DETAIL

BATTERY VOLTAGE x x Battery Voltage

ENGINE SPEED x x Engine Speed
COOLANT TEMP x x Coolant Temperature
HYD OIL TEMP x x Hydraulic Oil Temperature
PUMP #1 PRES - x Pump #1 Pressure
PUMP #2 PRES - x Pump #2 Pressure
MAIN PUMP PRES x - Main Pump Pressure
SWING PUMP PRES x - Swing Pump Pressure
POWER SHIFT PRES x x Power Shift Pressure
FLOW LIMIT PRES - x Flow Limit Pressure
FLOW LIMIT - x Flow Limitation

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 CHAPTER : Monitor

SERVICE MODE
PASSWORD

Enter New Password

MAIN MENU Press the right key or the left key in order to
highlight desired letter. Press the OK key in
order to set a highlighted letter. Press the
SERVICE SERVICE back key in order to delete a selected letter.
MAINTENANCE When you enter 4 letters, then the confirma-
PASSWORD CHANGE tion screen is displayed.
DIAGNOSTIC
PASSWORD
ECM INFO
STATUS ENTER NEW PASSWORD
Confirmation Scree
PRESS OK TO ENTER CALIBRATIONS
PASSWORD
SERVICE MODE PRESS OK TO CHANGE CDEF01234 ENTER NEW PASSWORD
PASSWORD

PRESS OK TO ENTER ARE YOU SURE?

: MOVE CURSOR : MOVE CURSOR HIGHLIGHTED LETTER
OK OK
: DELETE
: MOVE CURSOR
ENTER :
(1) USER PASSWORD OR OK : SET
(2) SERVICE PASSWORD : CANCEL

Press the OK key in order to store new pass-

word. If you press the back key before the
(1) Limited items are available OK key, then the new
password is not stored.
(2) All items are available

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 CHAPTER : Monitor

SERVICE MODE
DIAGNOSTIC

Active Error List

Active error is displayed as the following for-
mat:
MAIN MENU
MID: Control Module ID which detected
error component
SERVICE SERVICE CID: Component ID estimated with error
MAINTENANCE status
PASSWORD CHANGE FMI: Failure Mode ID Refer to the appen
DIAGNOSTIC dix about MID, CID, FMI code.
DIAGNOSTIC
ECM INFO
ACTIVE ERROR
STATUS Active Error Screen
LOGGED ERROR
PRESS OK TO ENTER CALIBRATIONS
LOGGED EVENT LOGGED ERROR
SERVICE MODE PRESS OK TO CHECK MMM : CCCC - FF Details of Logged Error
DIAGNOSTIC INFO MMM : CCCC - FF
LOGGED ERROR
MMM : CCCC - FF
MMM : CCCC - FF MID : MMM
PRESS OK TO CHECK MMM : CCCC - FF CID : CCCC
: MOVE CURSOR : MOVE CURSOR ACTIVE ERROR INFO MMM : CCCC - FF FMI : FF
OCC : 00000
OK OK
HHHHH ERROR FIRST : FFFFF
LAST : LLLLL
: MOVE CURSOR
DIAGNOSTIC CLOCK
OK
OK : DETAIL HHHHH (HR)
: SCROLL
OK
OK : DELETE THIS DATE

OCC: The number of times the

error occurred
FIRST: The first time the error
occurred
LAST: The last time the error
occurred

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 CHAPTER : Monitor

SERVICE MODE
ENGINE SPEED CALIBRATION

MAIN MENU CALIBRATION LIST

CONTROL VALVES
SERVICE RELIEF VALVES
PS PRES VALVE
FLOW LIMIT VALVE Step Operation
SERVICE LEVER/PEDAL/ATCH 01 Press the OK key in order to go the next.
PASSWORD CHANGE ENGINE SPEED 02 Press the OK key
DIAGNOSTIC 03 End of calibration.
CALIBRATIONS
ECM IMFO
CONTROL VALVES Calibration Screen
STATUS
RELIEF VALVES
CALIBRATIONS
PRESS OK TO ENTER DEVICE TEST
PS PRES VALVE ENGINE SPEED
SERVICE MODE FLOW LIMIT VALVE
PRESS OK TO PERFORM LEVER/PEDAL/ATCH 01: STANDBY ENGINE SPEED
CALIBRATIONS ENGINE SPEED
PRESS OK TO PERFORM 11: SUCCEEDED
CALIBRATIONS 0 11
: MOVE CURSOR : MOVE CURSOR
PRESS OK TO START 0 11
OK CALIBRATION
: MOVE CURSOR
PRESS OK TO GO
OK : START/CANCEL BACK TO UPPER LAYER
: SCROLL SCREEN SCREEN

0: Start step number

11: End step number : BACK

Engine Speed Calibration Procedure :

01. Follow the instruction on the screen to complete the calibration.

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 CHAPTER : Monitor

SERVICE MODE
PS PRES. CALIBRATION

MAIN MENU CALIBRATION LIST

CONTROL VALVES
RELIEF VALVES
SERVICE PS PRES VALVE
FLOW LIMIT VALVE
SERVICE LEVER/PEDAL/ATCH
PASSWORD CHANGE ENGINE SPEED
DIAGNOSTIC
ECM IMFO CALIBRATIONS
STATUS CONTROL VALVES Calibration Screen
CALIBRATIONS RELIEF VALVES
PRESS TO PERFORM
OK
DEVICE TEST PS PRES VALVE PS PRES VALVE
CALIBRATION FLOW LIMIT VALVE
PRESS OK TO PERFORM LEVER/PEDAL/ATCH PS PRES VALVE
01: STANDBY
CALIBRATIONS ENGINE SPEED
PRESS OK TO PERFORM 02 : TUNE TO PS PRES VALVE
-30 30 500(Kpa)
CALIBRATIONS 0
: MOVE CURSOR : MOVE CURSOR
PRESS OK TO START -30 30 03 : TUNE TO PS PRES VALVE
OK CALIBRATION -10 2500(Kpa)
: MOVE CURSOR PRESS OK TO SET 04: SUCCEEDED
-30 30
OK : START/CANCEL THE TUNING VALUE 14
: SCROLL SCREEN PRESS OK TO SET
OK : SET/CANCEL
: DOWN/UP THE TUNING VALUE
: SCROLL SCREEN PRESS OK TO GO
PS Pressure Calibration Procedure : OK : SET/CANCEL BACK TO UPPER LAYER
: DOWN/UP
: SCROLL SCREEN SCREEN
1. Install a pressure gauge of 4900 kPa to the PS pressure tap
2. Turn the back up switch to the AUTO position
3. Increase engine speed to high idle : BACK
4. Maintain the hydraulic oil temperature at 50 C approx.
5. Activate the Service Menu - Calibration and select "PS PRES VALVE".
6. Unlock the hydraulic activation control lever
7. Follow the instruction on the screen to complete the calibration.

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 CHAPTER : Monitor

SERVICE MODE
FLOW LIMIT PRESSURE CALIBRATION
MAIN MENU
(With pressure gauge)
SERVICE
SERVICE CALIBRATION LIST
PASSWORD CHANGE
DIAGNOSTIC CALIBRATIONS
ECM IMFO CONTROL VALVES
RELIEF VALVES FLOW LIMIT VALVE Calibration Screen
STATUS
CALIBRATIONS PS PRES VALVE FLOW LIMIT PRES
PRESS OK TO PERFORM 2PUMP FLOW LIMIT FLOW LIMIT PRES
DEVICE TEST FLOW LIMIT VALVE
CALIBRATION LEVER/PEDAL/ATCH 1PUMP FLOW LIMIT FLOW LIMIT PRES
PRESS OK TO PERFORM ENGINE SPEED 1PIMP FLOW LIMIT 2 01: STANDBY
CALIBRATIONS FLOW LIMIT PRES
PRESS OK TO PERFORM 02: POSITION
CALIBRATIONS -30 30 FLOW LIMIT PRES
PRESS OK TO PERFORM 0 03: OPERATION
: MOVE CURSOR : MOVE CURSOR CALIBRATIONS -30 30 FLOW LIMIT PRES
PRESS OK TO START 0 04: TUNE TO
OK OK : MOVE CURSOR CALIBRATION -30 30 1500(Kpa)
MOVE STICK TO FULL 0 05: OPERATION
IN POSITION
OK : MOVE CURSOR KEEP THE LEVER -30 30
OK : START/CANCEL PRESS OK TO GO NEXT 0
OF STICK OPERATED
OK : SCROLL SCREEN -30 30
OK : NEXT/CANCEL PRESS OK TO GO NEXT PRESS OK TO SET 0
: SCROLL SCREEN THE TUNING VALUE
OK : NEXT/CANCEL KEEP THE LEVER
: SCROLL SCREEN OF STICK OPERATED
OK : SET/CANCEL
: DOWN/UP PRESS OK TO GO NEXT
: SCROLL SCREEN
OK : NEXT/CANCEL
: SCROLL SCREEN

FLOW LIMIT PRES

06: TUNE TO FLOW LIMIT PRES

3000(Kpa)
07: SUCCEEDED
-30 30
0
PRESS OK TO SET This calibration must be performed every time the Flow Limit Solenoid Valve,
THE TUNING VALUE Controller and/or the Software is replaced.
PRESS OK TO GO
OK : SET/CANCEL BACK TO UPPER LAYER
: DOWN/UP SCREEN
: SCROLL SCREEN
Flow Limit Pressure calibration procedure:
: BACK
1. Attach a 6000 kPa pressure gauge to the pressure tap for the proportional valve for NFC
2. Be sure that the valves and fittings at the end of the stick are closed
3. Increase engine rpm to dial position 10
4. Maintain the hydraulic oil temperature at 50C approx.
5. Activate the Service Menu - Calibration and select FLOW LIMIT PRES
6. Unlock the hydraulic activation control lever
7. Follow the instruction on the screen to complete the calibration.

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 CHAPTER : Monitor

SERVICE MODE
2P FLOW CALIBRATION
TARGET FLOW/PRESSURE OF CALIBRATION POINTS
Target Flow
Model Pump/s
This calibration must be performed every time the Flow Limit Solenoid valve, Max (l/m) Press Min (l/m) Press
Controller and/or the Software is replaced. 2Pump 160 +/- 2 16000 80 +/- 2 16000
1Pump 110 +/- 2 16000 50 +/- 2 16000
2Pump 200 +/- 2 16000 120 +/- 2 16000
320/323
1Pump 170 +/- 2 16000 120 +/- 2 16000
MAIN MENU
2Pump 200 +/- 2 16000 120 +/- 2 16000
324D
1Pump 180 +/- 2 16000 120 +/- 2 16000
SERVICE
2Pump 220 +/- 2 16000 140 +/- 2 16000
SERVICE CALIBRATION LIST 325
PASSWORD CHANGE 1Pump 200 +/- 2 16000 140 +/- 2 16000
DIAGNOSTIC CALIBRATIONS
2Pump 300 +/- 2 16000 200 +/- 2 16000
ECM IMFO CONTROL VALVES 330
RELIEF VALVES FLOW LIMIT VALVE Calibration Screen 1Pump 240 +/- 2 16000 140 +/- 2 16000
STATUS
CALIBRATIONS PS PRES VALVE FLOW LIMIT PRES
PRESS OK TO PERFORM 2PUMP FLOW LIMIT 2PUMP FLOW LIMIT
DEVICE TEST FLOW LIMIT VALVE
CALIBRATION LEVER/PEDAL/ATCH 1PUMP FLOW LIMIT 2PUMP FLOW LIMIT
PRESS OK TO PERFORM ENGINE SPEED 1PIMP FLOW LIMIT 2 01: STANDBY
CALIBRATIONS 2PUMP FLOW LIMIT
PRESS OK TO PERFORM 02: POSITION
CALIBRATIONS -60 60 2PUMP FLOW LIMIT
PRESS OK TO PERFORM 0 03: OPERATION
: MOVE CURSOR : MOVE CURSOR CALIBRATIONS -60 60 2PUMP FLOW LIMIT
PRESS OK TO START 0 04: TUNE TO
OK : MOVE CURSOR CALIBRATION -60 60 120(L/min)
MOVE TOOL TO 0 05: OPERATION
SAFE IN POSITION
: MOVE CURSOR KEEP THE LEVER/PEDAL -60 60
OK : START/CANCEL PRESS OK TO GO NEXT 11
OF A TOOL OPERATED
: SCROLL SCREEN -60 60
OK : NEXT/CANCEL PRESS OK TO GO NEXT PRESS OK TO SET 11
: SCROLL SCREEN THE TUNING VALUE
OK : NEXT/CANCEL KEEP THE LEVER/PEDAL
: SCROLL SCREEN OF A TOOL OPERATED
OK : SET/CANCEL
: DOWN/UP PRESS OK TO GO NEXT
: SCROLL SCREEN
OK : NEXT/CANCEL
: SCROLL SCREEN

2PUMP FLOW LIMIT

2PUMP FLOW LIMIT calibration procedure:
06: TUNE TO 2PUMP FLOW LIMIT
200(L/min)
07: SUCCEEDED
1. Install a Flow Meter on the auxiliary line located at the end of the stick.
-60
23
60 2. Increase engine rpm to dial position 10
PRESS OK TO SET 3. Maintain the hydraulic oil temperature at 50C approx.
THE TUNING VALUE 4. Ensure that the tool selected is for 2P FLOW.
PRESS OK TO GO
OK : SET/CANCEL BACK TO UPPER LAYER 5. Activate the Service Menu - Calibration and select 2PUMP FLOW LIMIT
: DOWN/UP
: SCROLL SCREEN
SCREEN 6. Unlock the hydraulic activation control lever
7. Activate the selected tool and hold it during calibration
: BACK 8. Follow the instruction on the screen to complete the calibration.
9. Record the flow and pressure reading at the flow meter and pressure gauge , must be according to Target values

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 CHAPTER : Monitor

SERVICE MODE
THUMBWHEE CALIBRATION

This calibration must be performed every time the Thumbwhee sensor,

Controller and/or the Software is replaced.

MAIN MENU

SERVICE
SERVICE CALIBRATION LIST
PASSWORD CHANGE
DIAGNOSTIC CALIBRATIONS
ECM IMFO CONTROL VALVES
RELIEF VALVES LEVER/PEDAL/ATCH Calibration Screen
STATUS
CALIBRATIONS PS PRES VALVE MOD L THUMBWHEEL
PRESS TO PERFORM
OK 1PUMP FLOW LIMIT LEFT THUMBWHEEL
DEVICE TEST FLOW LIMIT VALVE
CALIBRATION LEVER/PEDAL/ATCH LEFT ATCH PEDAL LEFT THUMBWHEEL
PRESS OK TO PERFORM ENGINE SPEED RIGHT ATCH PEDAL 01: STANDBY
CALIBRATIONS OPERATION DISABLED LEFT THUMBWHEEL
PRESS OK TO PERFORM 02: RELEASE
CALIBRATIONS 0 5 LEFT THUMBWHEEL
PRESS OK TO PERFORM 03: MOVE MOD
: MOVE CURSOR : MOVE CURSOR CALIBRATIONS 0 5
PRESS OK TO START 05: SUCCEEDED
OK : MOVE CURSOR CALIBRATION RELEASE THUMBWHEEL 0 5
TO DETECT NEUTRAL
: MOVE CURSOR MOVE THUMBWHEEL 0 5
OK : START/CANCEL PRESS OK TO GO NEXT
TO BOTH STOPS
: SCROLL SCREEN PRESS OK TO GO NEXT PRESS TO GO
OK : OK/CANCEL
: SCROLL SCREEN BACK TO UPPER LAYER
OK : OK/CANCEL SCREEN
: SCROLL SCREEN

: BACK

MESSAGE CENTER DISPLAY PROCESSING CONTENT

STANDBY 01 BEFORE CALIBRATION OK

CALIBRATION START
2 OK
NEUTRAL POSITION CALIBRATION
NEUTRAL POSITION CALIBRATED
3
FULL MOD. SWITCH POSITIONS CALIBRATION OK
(Move all mod. sw's full forward/backward positions)

SUCCESS 05 CALIBRATION COMPLETED

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 CHAPTER : Monitor

SERVICE MODE
CALIBRATIONS
(Fan Speed)

MAIN MENU

SERVICE
SERVICE
PASSWORD CHANGE
DIAGNOSTIC
ECM IMFO CALIBRATIONS
STATUS RELIEF VALVES Calibration Screen
CALIBRATIONS PS PRES VALVE
PRESS OK TO PERFORM DEVICE TEST FLOW LIMIT VALVE FAN SPEED
CALIBRATION LEVER/PEDAL/ATCH
PRESS OK TO PERFORM ENGINE SPEED 01: STANDBY
CALIBRATIONS FAN SPEED
PRESS OK TO PERFORM
-30 30
CALIBRATIONS 0
: MOVE CURSOR : MOVE CURSOR
PRESS OK TO START
OK OK CALIBRATION
: MOVE CURSOR
OK : SET/CANCEL
OK : DOWN/UP
: SCROLL SCREEN

Fan Speed Calibration Procedure :

1. Install a speed sensor to the fan

2. Increase engine speed to high idle
3. Maintain the hydraulic oil temperature at 50 C approx.
4. Activate the Service Menu - Calibration and select "FAN SPEED".
5. Unlock the hydraulic activation control lever
6. Follow the instruction on the screen to complete the calibration.

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 CHAPTER : Monitor

CALIBRATION LIST
SERVICE MODE A1 VALVE EXTEND
A1 VALVE RETRACT
A1 VALVE EXTEND CALIBRATION A2 VALVE EXTEND
A2 VALVERETRACT
A3 VALVE EXTEND
A3 VALVE RETRACT

This calibration must be performed every time the A1 Valve Extend Solenoid,
Controller and/or the Software is replaced.

MAIN MENU

SERVICE
SERVICE CALIBRATION LIST
PASSWORD CHANGE
DIAGNOSTIC CALIBRATIONS
ECM IMFO CONTROL VALVES
RELIEF VALVES CONTROL VALVES Calibration Screen
STATUS
CALIBRATIONS PS PRES VALVE A1 VALVE EXTEND
PRESS TO PERFORM
OK A1 VALVE RETRACT A1 VALVE EXTEND
DEVICE TEST FLOW LIMIT VALVE
CALIBRATION LEVER/PEDAL/ATCH A2 VALVE EXTEND A1 VALVE EXTEND
PRESS OK TO PERFORM ENGINE SPEED A2 VALVERETRACT 01: STANDBY
CALIBRATIONS A3 VALVE EXTEND A1 VALVE EXTEND
PRESS OK TO PERFORM A3 VALVE RETRACT 03: CAUTION
CALIBRATIONS A1 VALVE EXTEND
PRESS OK TO PERFORM -30 30 04: TUNE TO
: MOVE CURSOR CALIBRATIONS 500(Kpa) A1 VALVE EXTEND
: MOVE CURSOR -30 30 05: CAUTION
PRESS OK TO START 0
OK : MOVE CURSOR CALIBRATION HOLD ANY ATCH INPUT -30 30 06: TUNE TO
-12
WHILE CALIBRATING -30 30 2500(Kpa)
: MOVE CURSOR PRESS OK TO GO NEXT PRESS OK TO SET -12
OK : START/CANCEL
THE TUNING VALUE HOLD ANY ATCH INPUT -30 30
: SCROLL SCREEN -5
OK : NEXT/CANCEL WHILE CALIBRATING
: SCROLL SCREEN OK : SET/CANCEL PRESS OK TO GO NEXT PRESS OK TO SET
: DOWN/UP THE TUNING VALUE
: SCROLL SCREEN OK : NEXT/CANCEL
: SCROLL SCREEN OK : SET/CANCEL
: DOWN/UP
: SCROLL SCREEN

A1 VALVE EXTEND
A 1 Valve Extend Calibration procedure:
A1 VALVE EXTEND
07: RELEASE
08: SUCCEEDED 1. Attach a 6000 kPa pressure gauge at aux. solenoid Val. 1A pilot line (B4)
-30
-5
30 2. Be sure that the valves and fittings at the end of the stick are closed
RELEASE ALL 3. Set the Tool Mode for TWO WAY Tool
ATTACHMENT INPUT
PRESS TO GO
4. Increase engine rpm to dial position 10
PRESS OK TO GO NEXT
BACK TO UPPER LAYER 5. Maintain the hydraulic oil temperature at 50C approx.
SCREEN
: BACK 6. Activate the Service Menu - Calibration and select "A1 VALVE EXTEND"
: SCROLL SCREEN
7. Move the hydraulic activation control lever forward
: BACK
8. Follow the instruction on the screen to complete the calibration.
9. Increase/decrease the pressure value at the gauge to specs.

Service Training Malaga 20

 CHAPTER : Monitor

SERVICE MODE
DEVICE TEST DEVICE TEST LIST
(Power Shift) Desired Engine Speed
Power Shift Pressure
Flow Limit Valve Press
Attacment Valve 1 Extend
Attacment Valve 1 Retract
Attacment Valve 3 Extend
MAIN MENU
Attacment Valve 1 Retract
A1 Relief Valve
SERVICE A2 Relief Valve
SERVICE 2 Pump Flow Limit
PASSWORD CHANGE 1 Pump Flow Limit
DIAGNOSTIC
ECM IMFO DEVICE TEST
STATUS DESIRE ENG SPEED
CALIBRATIONS POWER SHIFT PRES
PRESS OK TO PERFORM DEVICE TEST FLOW LIMIT PRES
POWER SHIFT PRES
CALIBRATION A1 VALVE EXTEND
01 : STANDBY
PRESS OK TO PERFORM A1 VALVE RETRACT
DEVICE TEST ENGINE SPEED POWER SHIFT PRES
A3 VALVE EXTEND
0.0 (RPM)
PRESS OK TO CHANGE POWER SHIFT PRES 02 : ACTIVATING
ENGINE SPEED POWER SHIFT PRES
DATA 3550 (PKa)
: MOVE CURSOR : MOVE CURSOR 0.0 (RPM)
PRESS OK TO START POWER SHIFT PRES 02 : ACTIVATING
OK OK DEVICE TEST 1450 (PKa) ENGINE SPEED
: MOVE CURSOR 0.0 (RPM)
POWER SHIFT PRES
OK 450 (PKa)
OK : START/CANCEL : BACK
OK : SWEEP TEST THE SWEEP IS
OK :-/+ STARTING
: MOVE CURSOR
Device Test Procedure :
PS PRESSURE TEST : BACK
1. Increase engine speed to high idle OK : SWEEP STOP
2. Maintain the hydraulic oil temperature at 50 C approx. PS SWEEP TEST
4. Activate the Service Menu - Device Test and select "POWER SHIFT PRES".
5. Unlock the hydraulic activation control lever
6. Follow the instruction on the screen to complete the calibration.

Service Training Malaga 21

 CHAPTER : Monitor

SERVICE MODE
OVERRIDE
(Trv Speed Shift)

MAIN MENU

SERVICE
SERVICE
PASSWORD CHANGE
DIAGNOSTIC
ECM IMFO OVERRIDE
STATUS TRAVEL SPEED SHIFT
CALIBRATIONS OFF
PRESS OK TO PERFORM DEVICE TEST SWING BEAK SOL
OVERRIDE
CALIBRATION OFF TRAVEL SPEED SHIFT
PRESS OK TO PERFORM OFF
OVERRIDE
DEVICE TEST SWING BEAK SOL
OFF TRAVEL SPEED SHIFT
PRESS OK TO CHANGE ON
DATA SWING BEAK SOL
: MOVE CURSOR : MOVE CURSOR OFF
PRESS OK TO START
OK OK : OVERRIDE OFF TO OVERRIDE
: MOVE CURSOR PRESS OK TO CHANGE
DATA
OK
: CHANGE VALUE
: OVERRIDE OFF
: MOVE CURSOR
Device Test Procedure :

1. Increase engine speed to high idle

2. Maintain the hydraulic oil temperature at 50 C approx.
4. Activate the Service Menu - Device Test and select "TRAVEL SPEED SHIFT".
5. Unlock the hydraulic activation control lever
6. Follow the instruction on the screen to complete the calibration.

Service Training Malaga 22

 CHAPTER : Monitor

SERVICE MODE
CONFIGURATION
DEVICE TEST LIST
(Power Shift) Desired Engine Speed
Power Shift Pressure
Flow Limit Valve Press
Attacment Valve 1 Extend
Attacment Valve 1 Retract
Attacment Valve 3 Extend
MAIN MENU

ERROR
Attacment Valve 1 Retract
A1 Relief Valve
SERVICE A2 Relief Valve
SERVICE 2 Pump Flow Limit
ECM IMFO 1 Pump Flow Limit
STATUS
CALIBRATIONS CONFIGURATIONS
DEVICE TEST DESIRE ENG SPEED
OVERRIDE POWER SHIFT PRES
PRESS OK TO PERFORM CONFIGURATIONS FLOW LIMIT PRES
POWER SHIFT PRES
CALIBRATION A1 VALVE EXTEND
01 : STANDBY
PRESS OK TO PERFORM A1 VALVE RETRACT
DEVICE TEST ENGINE SPEED POWER SHIFT PRES
A3 VALVE EXTEND
0.0 (RPM)
PRESS OK TO CHANGE POWER SHIFT PRES 02 : ACTIVATING
ENGINE SPEED POWER SHIFT PRES
DATA 3550 (PKa)
: MOVE CURSOR : MOVE CURSOR 0.0 (RPM)
PRESS OK TO START POWER SHIFT PRES 02 : ACTIVATING
OK OK DEVICE TEST 1450 (PKa) ENGINE SPEED
: MOVE CURSOR 0.0 (RPM)
POWER SHIFT PRES
OK 450 (PKa)
OK : START/CANCEL : BACK
OK : SWEEP TEST THE SWEEP IS
OK :-/+ STARTING
: MOVE CURSOR
Device Test Procedure :
PS PRESSURE TEST : BACK
1. Increase engine speed to high idle OK : SWEEP STOP
2. Maintain the hydraulic oil temperature at 50 C approx. PS SWEEP TEST
3. Activate the Service Menu - Device Test and select "POWER SHIFT PRES".
4. Unlock the hydraulic activation control lever
5. Follow the instruction on the screen to complete the calibration.

Service Training Malaga 23

 CHAPTER : Monitor

SERVICE MODE
CONFIGURATION
(Engine Speed)

PARAMETERS SETTING LIST

ENGINE SPEED
MAIN MENU DIAL TORQUE
AEC
TRV SPEED SHIFT
SERVICE OVERLOAD WARNING
ONE TOUCH LOW IDLE
SERVICE REVERSE FAN
ECM IMFO LOAD LIMIT TORQUE
STATUS E-FENCE
CALIBRATIONS CONFIGURATIONS
E-SNUBBER
DEVICE TEST WORK MODE CONFIG
CRANE
OVERRIDE ATCH PARTS INST
PRESS OK TO PERFORM CONFIGURATIONS TOO INSTALLATION PARAMETER SETTING
CALIBRATION CONTROL INST ENGINE SPEED
PRESS OK TO PERFORM PRODUCT ID DIAL TORQUE
DEVICE TEST ENGINE SPEED
PARAMETER SETTING AEC
DIAL 1 SPEED
TRV SPEED SHIFT
PRESS OK TO SET 950.0 (RPM)
OVERLOAD WARNING
PARAMETERS DIAL 2 SPEED
: MOVE CURSOR ONE TOUCH LOW IDLE
: MOVE CURSOR 1020.0 (RPM)
PRESS OK TO SET DIAL 3 SPEED
OK OK ENGINE SPEED 1160.0 (RPM)
: MOVE CURSOR
PRESS OK TO SET
DATA
OK
: MOVE CURSOR

OK
: CHANGE VALUE
Configuration :

1. Increase engine speed to high idle

2. Maintain the hydraulic oil temperature at 50 C approx.
3. Activate the Service Menu - Configuration - Parameter Setting and select "ENGINE SPEED".
4. Follow the instruction on the screen to complete the calibration.

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 CHAPTER : Monitor

SERVICE MODE
CONFIGURATION
(Machine Application)

TOOL INSTALLATION LIST

MACHINE APPICATION
FLOW LIMIT VALVE
ATCH VALVE #1
ATCH VALVE #2
ATCH VALVE #3
MAIN MENU ATCH VALVE #4
ATCH VALVE #1 TYPE
SERVICE ATCH VALVE #2 TYPE
ATCH VALVE #3 TYPE MACHINE APPLICATION LIST
SERVICE COMBINER VALVE
ECM IMFO VARIABLE RELIEF #1 NOT CONFIGURED
STATUS VARIABLE RELIEF #2 NACD HAMMER (Conf. 3)
CALIBRATIONS CONFIGURATIONS HAMMER RETURN NACD THUMB (Conf. 5)
DEVICE TEST WORK MODE CONFIG TOOL LOAD PRES SENSOR NACD MULI-PROC (Conf. 14)
OVERRIDE ATCH PARTS INST EAME HAMER (Conf. 16)
PRESS OK TO PERFORM CONFIGURATIONS TOOL INSTALLATION TOOL INSTALLATION EAME MULTI-PROC (Conf. 17)
CALIBRATION CONTROL INST MACHINE APLICATION BUCKET
PRESS OK TO CONFIGURE PRODUCT ID EAME MULTI-PROC
FLOW LIMIT VALVE TOOL INSTALLATION
PARAMETER SETTING
INSTALLED MACHINE APLICATION
PRESS OK TO CONFIGURE ATCH VALVE # 1 EAME MULTI-PROC
TOOL INSTALLATION F2-ONE or TWO WAY FLOW LIMIT VALVE
: MOVE CURSOR : MOVE CURSOR INSTALLED
PRESS OK TO CHANGE ATCH VALVE # 1
OK OK DATA F2-ONE or TWO WAY
: MOVE CURSOR
PRESS OK TO SET

OK DATA
: MOVE CURSOR

OK
: CHANGE VALUE
Configuration :

1. Increase engine speed to high idle

2. Maintain the hydraulic oil temperature at 50 C approx.
3. Activate the Service Menu - Configuration - Tool Installation and select "MACHINE APLICATION".
4. Follow the instruction on the screen to complete the Configuration

Service Training Malaga 25

 CHAPTER : Monitor

SERVICE MODE
MACHINE APPLICATION LIST

IDENTIFICATION FOR THE TOOL CONTROL SYSTEM A3

Medium Pressure Circuit

Tool Number of Control Number of Possible Oil Medium
Control Control Device Pumps which Flow Direct. Pressure
System Valves Supply Oil Circuit
(Conf.) to the Tool

1 1 Hydraulic Pedal 1 1 No

Str Trvl
2 2 Two Hydraulic Pedal 1 or 2 1 or 2 No

Travel (L)

Travel (R)
Boom 2

Stick1

Swing

Boom1
Bucket

Stick2
3 Foot Switch 2 1 No

A2
2

A1
3' 2 Hydraulic Pedal 2 1 No

5 Joystick Thumbwheel 2 No
1 1
or Electrical Pedal

11 2 Two Hydraulic Pedal 1 or 2 1 or 2 No

14 2 Joystick Thumbwheel 1 or 2 1 or 2 Optional (1)

Hydraulic Pedal, Electrical Aux Control Atch Control

16 2 Pedal, Foot Switch, or 1 or 2 1 No Valve Valve
Joystick with three Buttons

Joystick Thumbwhee,
17 Hydraulic Pedal, Electrical
2 1 or 2 1 or 2 Optional (1)
Pedal, Foot Swich or
Joystick with three Buttons

Service Training Malaga 26

 CHAPTER : Monitor

SERVICE MODE
TOOL PROGRAM
SERVICE LIST
(H120CS)
MAINTENANCE
PASSWORD CHANGE
DIAGNOSTIC
ECM IMFO TOOL PROGRAM LIST PARAMETERS LIST
STATUS
CALIBRATIONS H120CS NAME
MAIN MENU DEVICE TEST H130S MAX DIAL
OVERRIDE H140DS MINI DIAL
CONFIGURATIONS MP20 UNDERSPEED ENABLE
SERVICE TOOL PROGRAM S320 COMBINER ENABLE
S340 WARNING TEMP
SERVICE G320B ONE OR TWO WAY
STATUS DCT BUCKET VAR RELIEF #1 PRES
CALIBRATIONS VAL RELIEF #2 PRES
DEVICE TEST TOOL PROGRAM F2 DERATE MAX PRES
OVERRIDE H120CS F2 SQEZ START
CONFIGURATIONS H130S H120CS F2 SQEZ END PRES
PRESS OK TO PERFORM TOOL PROGRAM H140DS F2 MULTI OPE EXTND
NAME
CALIBRATION MP20
H120CS MOD L JOYSTK SW #1
PRESS OK TO PROGRAM S320 H120CS
TOOL MAX DIAL MOD L JOYSTK SW #2
S340 NAME MOD R JOYSTK SW #1
10
PRESS OKTO PROGRAM MINI DIAL H120CS MOD R JOYSTK SW #2
H120CS 1 MAX DIAL MOD L THUMWHEEL
: MOVE CURSOR : MOVE CURSOR 10 MOD R THUMBWHEEL
PRESS OKCHANGE MINI DIAL ATCH LEFT PEDAL
OK DATA 1 ATCH RIGHT PEDAL
OK
: MOVE CURSOR PRESS OKTO SET ATCH #1 TOOL SW
DATA ATCH #2 TOOL SW
OK ATCH #3 TOOL SW
: MOVE CURSER ATCH #4 TOOL SW
: MOVE CURSOR INIT PUMP POWER RED
: CHANGE VALUE TOTAL PUMP POW RED
Tool program : A1 FLOW
A1 MULTI ADD FLOW
A1 NOMINAL PRE
1. Increase engine speed to high idle A1 OPEN TIME
2. Maintain the hydraulic oil temperature at 50 C approx. A1 CLOSE TIME
3. Activate the Service Menu - Tool Program select "H120CS". A1 EXTND MAX PRES
4. Follow the instruction on the screen to complete the Programing process A1 RETCT MAX PRES
A3 FLOW
A3 MULTI ADD FLOW
A3 NOMINAL PRE
A3 OPEN TIME
A3 CLOSE TIME
A3 EXTND MAX PRES
A3 RETCT MAX PRES

Service Training Malaga 27