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HeatBalCalc is a
HeatBalCalc
Thermart Software A Heat Balance Calculator for an Aluminum Heating
program. © 2012
by Arthur E. Morris. Heat loss
www.thermart.net Stack gas
Hot combustion gas Heat loss
4 (16.39 kg-mol, 80
Nat Gas 1 (16.07 kg-mol, 1800oC)
(1.31 kg-mol, 25oC) 3
Burner
Burner air 2 Ingot Heating Furnace
(14.74 kg-mol, 25oC)
7
Heated aluminum
(800 kg/min, 550oC)
References
1. Wikipedia contributors, “Enthalpy”, “Thermodynamic Databases for Pure Substances”.
5 Leak air
(0.33 kg-mol, 25oC)
6 Aluminum ingots
(800 kg/min, 25oC) Table 3. Heat Content Tables (from FREED data)
Heat Content Data, kJ/mol = A + BT + CT2. T = °C
N2, 600 - 2200 °C O2, 600 - 2200 °C
A B C A B
nts in kg-mol/min -2077 31.40 1.317E-03 -2265 33.41
orkbook MatBalCalc.xlsx)
Hot Al H2O(g), 600 - 2200 °C CO2, 600 - 2200 °C
7 A B C A B
29,650 -2563 36.04 4.323E-03 -6014 52.48
29,650
0 (note Al heat un
0 Air, 5 - 550 °C Solid aluminum, kJ/kg
0 A B C A B
0 -713 28.43 3.390E-03 -21.1 0.875
0
0
Table 4. Heat Balance Around the Burner (kJ/min) to calculate heat loss
ooks in this 1. Heat content of incoming natural gas (stream #1) 0
ome 2. Heat content of incoming combustion air (stream #2) 0
3. Heat of combustion of natural gas (stream #1) -1,052,963
ed process for 4a. Heat burner gas CO2 to 1800 °C (stream #3) 126,507
gas streams.
4b. Heat combustion gas H2O to 1800 °C (stream #3) 198,638 The sum o
ified natural 4c. Heat combustion gas N2 to 1800 °C (stream #3) 685,150 cells T39:T
l. equal zero
REED as 4d. Heat combustion gas O2 to 1800 °C (stream #3) 29,282
5. Heat loss from burner, kJ/min 13,387
e reference
t the
h stream,
See Table 4. Table 5. Heat Balance Around the Furnace (kJ/min) to calculate heat loss
1. Cool incoming burner gas to 25 °C (stream #3) -1,039,576
nace. Cool 2. Heat content of incoming aluminum (stream #6) 0
See Table 5.
he mass flow
t the
h stream,
See Table 4.
nace. Cool
See Table 5. 3. Heat content of incoming leak air (stream #5) 0
4. Heat product aluminum to 550 °C (stream #7) 429,484
5a. Heat stack gas CO2 to 800 °C (stream #4) 49,426 The sum o
cells T51:T
he mass flow 5b. Heat stack gas H2O to 800 °C (stream #4) 75,576 equal zero
5c. Heat stack gas N2 to 800 °C (stream #4) 284,875
5d. Heat stack gas O2 to 800 °C (stream #4) 13,667
6. Heat loss from furnace, kJ/min 186,549
% of available
Goal Seek dialog
box with correctly-
arranged entries.
840
the Stack
Goal Seek. 820
33.
zero for AI32.
800
800 790 780 770 760 750 740 730 720
m in cell AI34.
lls. stack gas temperature, °C
s desired.
Goal Seek. 820
33.
zero for AI32.
800
800 790 780 770 760 750 740 730 720
m in cell AI34.
lls. stack gas temperature, °C
s desired.
Using the FREED Thermodynamic Database--Aluminum
Please read
GRAPH:
Al, (c,l,g) Tmax(K): 5000
(Aluminum) Atomic mass of Al: 26.982
WordPad
Document
Table 1. Heat content of Aluminum in SI units.
T (K) T, °C HT-H25 (Cal/g-mol)
300.0 26.9 11
H T-H 2 5 (C a l/g -m o l)
363.4 90.2 387 Figure 1. Heat content of Aluminum in SI units
426.7 153.6 774
490.1 216.9 1170
553.4 280.3 1577
616.8 343.7 1996
680.2 407.0 2428 Molar Heat Content of Al vs. T
9000
743.5 470.4 2874 8000 f(x) = 7.5885240161x + 1878.155779322
7000
806.9 533.7 3336 6000
870.2 597.1 3815 5000
4000
933.6 660.5 4310 f(x) = 0.0016361622x^2 + 5.640959509x - 135.7364960861
3000
Melting point of Al 2000
933.6 660.5 6890 1000
983.5 710.4 7269 0
0 100 200 300 400 500 600 700 800 900
1016.8 743.7 7521
T, °C
1100.0 826.9 8153
1150.0 876.9 8532
H T-H 7 7 (B tu /lb -m o l)
minum in SI units 194.4 696 Figure 2. Heat content of Aluminum in AES units
308.4 1393
422.5 2106
536.5 2839
650.6 3593
vs. T 764.6 4371 Molar Heat Content of Al vs. T
16000
+ 1878.155779322 878.7 5174 f(x) = 7.5885182826x + 3137.8452634454
992.7 6005 12000
1106.8 6866
8000
- 135.7364960861 1220.8 7758 f(x) = 0.0009089783x^2 + 5.5827806363x - 423.9052824849
1310.7 13084
00 700 800 900 0
1370.6 13539 0 200 400 600 800 1000 1200 1400 1600
T, °F
1520.3 14675
1610.3 15358
Datafiles and Charts from FREE
Air
T (C) HT-H298 (J) Plot: HT-H298 vs. T for N1.58O.42
25 0
1.80E+04
77.5 1528
130 3059 1.60E+04
f(x) = 0.0033931649x^2 + 28.4302435235x - 701.8757788345
182.5 4603 1.40E+04 R² = 0.9999991645
235 6166 1.20E+04
HT-H298 (J)
287.5 7749 1.00E+04
340 9353 8.00E+03
392.5 10977
6.00E+03
445 12621
4.00E+03
497.5 14283
550 15963 2.00E+03
0.00E+00
25 125 225 325 425 525
T (C)
H2O, (g)
(Hydrogen Oxide)
Plot: HT-H298 vs. T for H2O
T (C) HT-H298 (J) 1.20E+05
700 24894
850 31175 1.00E+05
f(x) = 0.0043231892x^2 + 36.0408667187x - 2563.2512059086
1000 37719 8.00E+04 R² = 0.9999877433
1150 44514
HT-H298 (J)
N2, (g)
(Nitrogen dimer)
Plot: HT-H298 vs. T for N2
HT-H298 (J)
1300 40944 4.00E+04
1450 46224
3.00E+04
1600 51563
1750 56950 2.00E+04
1900 62379 1.00E+04
425 525 2200 73328 0.00E+00
700 900 1100 1300 1500 1700 1900 21
T (C)
O2, (g)
(Oxygen dimer)
Plot: HT-H298 vs. T for O2
T (C) HT-H298 (J) 9.00E+04
700 21770 8.00E+04
3.2512059086
850 27025 7.00E+04 f(x) = 0.0012548905x^2 + 33.4077258369x - 2264.872354569
1000 32371 R² = 0.9999985801
6.00E+04
1150 37792
HT-H298 (J)
5.00E+04
1300 43278
4.00E+04
1450 48821
1600 54416 3.00E+04
1750 60062 2.00E+04
1900 65755 1.00E+04
1900 2100 2200 77284 0.00E+00
700 900 1100 1300 1500 1700 1900 2
T (C)
CO2, (g)
N2 (Carbon Dioxide) Plot: HT-H298 vs. T for CO2
HT-H298 (J)
1.40E+05
T (C) HT-H298 (J)
347476x - 2077.4166152719 1.20E+05
700 31,961
f(x) = 0.002256501x^2 + 52.480728274x - 6013.5337710728
850 40,184 R² = 0.9999908567
1000 48,624 1.00E+05
1150 57,234
1300 65,982 8.00E+04
1450 74,842
1600 83,795 6.00E+04
1750 92,825
1900 101,921 4.00E+04
r O2
7258369x - 2264.8723545694
2.480728274x - 6013.5337710728
Please read Heat content, heat capacity, and entropy equations for reference state CO 2
Data compilation copyright by the U.S. Secretary of Commerce on behalf of the U.S.A.
WordPad
ΔH°gas -393.51 ± 0.13 kJ/mol. Review Cox, Wagman, et al., 1984 CODATA Review value
Document
ΔH°gas -393.52 kJ/mol. Review Chase, 1998. Data last reviewed in September, 1965
S°gas,1 bar 213.785 ± 0.010 J/mol*K. Review Cox, Wagman, et al., 1984 CODATA Review value
S°gas,1 bar 213.79 J/mol*K. Review Chase, 1998. Data last reviewed in September, 1965
nce state CO 2 Table 2. Values for the thermodynamic properties of CO2 in SI units
-(G° -
of the U.S.A. Temp, Temp, Cp S° H° - H°298.15 H° - H°298.15
H°298.15)/T
ATA Review value (K) (°C) (J/mol*K) (J/mol*K) (J/mol*K) (kJ/mol) (J/mol)
eptember, 1965 298 37.12 213.8 213.8 -0.01
300 37.22 214 213.8 0.07
84 CODATA Review value 400 41.34 225.3 215.3 4.00
in September, 1965 500 44.61 234.9 218.3 8.31
600 47.32 243.3 221.8 12.91
700 49.57 250.8 225.4 17.75
800 51.44 257.5 229 22.81
900 53 263.6 232.5 28.03
1000 54.3 269.3 235.9 33.40
1100 826.85 55.4 274.5 239.2 38.89 38,890
1200 926.85 56.31 279.4 242.3 44.47 44,470
1300 1026.85 57.14 283.9 245.4 50.15 50,150
1400 1126.85 57.83 288.2 248.3 55.89 55,890
1500 1226.85 58.4 292.2 251.1 61.71 61,710
1600 1326.85 58.9 296 253.8 67.57 67,570
1700 1426.85 59.33 299.6 256.3 73.48 73,480
1800 1526.85 59.7 303 258.8 79.44 79,440
1900 1626.85 60.04 306.2 261.2 85.42 85,420
2000 1726.85 60.34 309.3 263.6 91.44 91,440
2100 1826.85 60.61 312.2 265.8 97.49 97,490
2200 1926.85 60.85 315.1 268 103.6 103,600
2300 61.07 317.8 270.1 109.7
2400 61.28 320.4 272.1 115.8
2500 61.47 322.9 274.1 121.9
2600 61.64 325.3 276 128.1
2700 61.8 327.6 277.9 134.2
2800 61.95 329.9 279.7 140.4
2900 62.1 332.1 281.5 146.6
3000 62.23 334.2 283.2 152.8
Figure 2. Heat content of CO2 in AES units
HT-H77, Btu/lb-mol
20,000
35,000
30,000
4200
25,000 63.42 355.3 301 228.3
4300 63.5 356.8 302.2 234.6
4400
20,000 63.58 358.3 303.5 241
4500 63.66 359.7 304.7 247.4
1800 2000 4600
15,000 63.74 361.1 305.9 253.7
4700 1500 1700 63.82 2100 362.5
1900 2300 307.12700
2500 260.1 3100
2900 3300 3500
4800 63.9 T, °F
363.8 308.3 266.5
4900 63.98 365.1 309.4 272.9
5000 64.06 366.4 310.6 279.3
5100 64.14 367.7 311.7 285.7
5200 64.22 368.9 312.8 292.1
5300 64.31 370.2 313.8 298.5
5400 64.39 371.4 314.9 305
5500 64.48 372.5 315.9 311.4
5600 64.58 373.7 316.9 317.9
5700 64.67 374.9 318 324.3
5800 64.77 376 318.9 330.8
5900 64.87 377.1 319.9 337.3
6000 64.98 378.2 320.9 343.8
CO2 in AES units
Temp, H° - H°77
(°F) (Btu/lb-mol)
1520.3 16,731
1700.3 19,131
1880.3 21,575
2060.3 24,044
2240.3 26,548
2420.3 29,069
2600.3 31,612
2780.3 34,176
2960.3 36,749
3140.3 39,338
3320.3 41,941
3500.3 44,570
Please read
Using the NIST JANAF On-line Thermochemical Database--Wat
WordPad
Document
Water (H2O, gas) Water
Molecular wt: 18.0153
HT-H25, J/g-mol
Heat Content of H2O above 800 °C
90,000
28,000
24,000
20,000
16,000
12,000
2000 1500 1700 1900 2100 2300 2500 2700 2900 3100 3300 3500
T, °F
Oxygen
Molecular wt: 31.9988
O2
Table 1A. Thermodynamic properties of O2 in SI units
Please read T(K) H(J) G(J) Vol(litre) S(J/K) Cp(J/K) A, (J)
------O2(g)------
298.15 0 -61,132 24.47 205.04 29.38 -63,611
WordPad 300 54 -61,511 24.62 205.22 29.39 -64,006
Document
400 3,025 -82,479 32.82 213.76 30.11 -85,805
500 6,084 -104,207 41.03 220.58 31.10 -108,364
600 9,244 -126,560 49.24 226.34 32.08 -131,549
700 12,497 -149,450 57.44 231.35 32.97 -155,270
800 15,834 -172,812 65.65 235.81 33.74 -179,464
900 19,240 -196,597 73.85 239.82 34.37 -204,080
1000 22,703 -220,764 82.06 243.47 34.86 -229,079
1100 26,213 -245,280 90.26 246.81 35.32 -254,426
1200 29,764 -270,118 98.47 249.90 35.68 -280,095
1300 33,348 -295,253 106.68 252.77 35.99 -306,062
1400 36,961 -320,666 114.88 255.45 36.27 -332,306
1500 40,601 -346,337 123.09 257.96 36.53 -358,809
1600 44,267 -372,253 131.29 260.33 36.78 -385,556
1700 47,957 -398,398 139.50 262.56 37.03 -412,533
1800 51,672 -424,761 147.70 264.69 37.27 -439,728
1900 55,411 -451,332 155.91 266.71 37.51 -467,129
2000 59,174 -478,100 164.12 268.64 37.75 -494,729
2100 62,960 -505,056 172.32 270.48 37.98 -522,517
2200 66,770 -532,194 180.53 272.26 38.21 -550,486
50,000 22000
HT-H25, J/mol
45,000 20000
40,000 18000
35,000 16000
30,000 O2 Linear (O2) 14000
25,000 N2 Linear (N2)
12000
20,000 10000
800 1000 1200 1400 1600 1800 2000 1500 1700
T, °C
30,000 14000
25,000 N2 Linear (N2)
12000
20,000 10000
800 1000 1200 1400 1600 1800 2000 1500 1700
T, °C
--Oxygen and Nitrogen
Nitrogen
Molecular wt: 28.0134
N2
Table 1B. Thermodynamic properties of N2 in SI units
T (°C) T(K) H(J) G(J) Vol(litre) S(J/K)
------N2(g)------
298.15 0 -57,096 24.47 191.50
300 54 -57,450 24.62 191.68
400 2,969 -77,057 32.82 200.07
500 5,909 -97,403 41.03 206.62
600 8,895 -118,345 49.24 212.07
Table 2. AES units 700 11,941 -139,792 57.44 216.76
T (°F) H(Btu) H(Btu) 800 15,050 -161,679 65.65 220.91
O2 N2 900 18,224 -183,960 73.85 224.65
1000 21,460 -206,598 82.06 228.06
826.85 1520.3 11277 10650 1100 24,755 -229,563 90.26 231.20
926.85 1700.3 12805 12090 1200 28,104 -252,830 98.47 234.11
1026.85 1880.3 14347 13551 1300 31,500 -276,379 106.68 236.83
1126.85 2060.3 15901 15030 1400 34,937 -300,190 114.88 239.38
1226.85 2240.3 17467 16524 1500 38,408 -324,249 123.09 241.77
1326.85 2420.3 19044 18028 1600 41,906 -348,540 131.29 244.03
1426.85 2600.3 20632 19544 1700 45,429 -373,051 139.50 246.17
1526.85 2780.3 22230 21071 1800 48,979 -397,770 147.70 248.19
1626.85 2960.3 23839 22607 1900 52,550 -422,686 155.91 250.12
1726.85 3140.3 25457 24152 2000 56,140 -447,791 164.12 251.97
1826.85 3320.3 27086 25704 2100 59,747 -473,077 172.32 253.73
1926.85 3500.3 28725 27262 2200 63,368 -498,534 180.53 255.41
22000
Table 4. Heat content for air from
20000
T(K) H(J)
18000 O2
16000 300 54
14000 N2 Linear (N2) 400 3,025
O2 Linear (O2) 500 6,084
12000 600 9,244
10000 700 12,497
1500 1700 1900 2100 2300 2500 2700 2900 3100 3300 3500 800 15,834
T, °F
14000
O2 Linear (O2)
12000
10000
1500 1700 1900 2100 2300 2500 2700 2900 3100 3300 3500
T, °F
Using the Fact-Web On-line The
WordPad
Document
ties of N2 in SI units Table 5. Thermodynamic
Cp(J/K) A_(J) T (°C) T(K) H(J) G(J)
------ CO2(g) ------
29.14 -59,575 298.15 393,522 457,265
29.13 -59,944 300 393,453 457,661
29.23 -80,383 400 389,522 479,645
29.61 -101,560 500 385,219 502,666
30.15 -123,334 600 380,615 526,584
30.77 -145,612 700 375,765 551,292
31.42 -168,331 800 370,711 576,710
32.06 -191,443 900 365,488 602,772
32.66 -214,913 1000 360,123 629,423
33.23 -238,709 826.85 1100 354,639 656,618
33.73 -262,808 926.85 1200 349,052 684,317
34.18 -287,188 1026.85 1300 343,378 712,485
34.55 -311,831 1126.85 1400 337,629 741,093
34.86 -336,721 1226.85 1500 331,817 770,114
35.09 -361,843 1326.85 1600 325,950 799,525
35.37 -387,185 1426.85 1700 320,037 829,304
35.61 -412,736 1526.85 1800 314,085 859,433
35.81 -438,484 1626.85 1900 308,099 889,893
35.99 -464,420 1726.85 2000 302,082 920,669
36.14 -490,537 1826.85
36.28 -516,826 1926.85
10,000
16,000
heat cont
f(x) = 0.00294545x^2 + 28.6715917636x - 712.5265
14,000 R² = 0.9999989144
12,000
10,000
8,000
6,000
4,000
2,000
0
0 50 100 150 200 250 30
T, °C
Fact-Web On-line Thermochemical Database--Carbon Dioxide
Carbon Dioxide
Molecular wt: 44.0096
CO2
Table 5. Thermodynamic properties of CO2 in SI units
Vol(litre) S(J/K) Cp(J/K) A_(J) HT-H298 T (°C)
Heat Con
HT-H25, J/g-mol
------ CO2(g) ------
100,000
24.47 213.80 37.14 459,744 0 25.0
24.62 214.03 37.22 460,155 69 26.9 90,000
f(x) = - 3.14038126536014E-06x^3 + 0.013
32.82 225.31 41.29 482,970 4,001 126.9 R² = 0.9999936623
80,000
41.03 234.89 44.64 506,824 8,303 226.9
49.24 243.28 47.36 531,572 12,907 326.9 70,000
57.44 250.75 49.59 557,112 17,758 426.9 60,000
65.65 257.50 51.43 583,362 22,811 526.9 50,000
73.85 263.65 52.98 610,255 28,034 626.9
40,000
82.06 269.30 54.28 637,738 33,399 726.9
90.26 274.53 55.39 665,764 38,884 826.9 30,000
98.47 279.39 56.33 694,294 44,470 926.9 20,000
106.68 283.93 57.13 723,294 50,144 1026.9
114.88 288.19 57.82 752,733 55,893 1126.9 10,000
123.09 292.20 58.41 782,586 61,705 1226.9 0
131.29 295.98 58.91 812,828 67,572 1326.9 0 300 600
139.50 299.57 59.34 843,439 73,485 1426.9
147.70 302.97 59.70 874,399 79,438 1526.9
155.91 306.21 60.01 905,691 85,423 1626.9
164.12 309.29 60.32 937,298 91,440 1726.9
0
038126536014E-06x^3 + 0.0138970276x^2 + 38.8758292774x - 1071.7017477454
0936623
0
0
0
0
0
0
0