Professional Documents
Culture Documents
Encoders
With Optical Scanning
09/2017
Information on
This brochure supersedes all previous editions, which thereby become invalid.
• Sealed angle encoders
The basis for ordering from HEIDENHAIN is always the brochure edition valid when the
• Rotary encoders
order is made.
• Encoders for servo drives
• Exposed linear encoders
Standards (ISO, EN, etc.) apply only where explicitly stated in the brochure.
• Linear encoders for numerically
controlled machine tools
• HEIDENHAIN interface electronics
• HEIDENHAIN controls For more information:
is available upon request as well as on the
Comprehensive descriptions of all available interfaces as well as general electrical
Internet at www.heidenhain.de.
information are included in the Interfaces of HEIDENHAIN Encoders brochure.
2
Contents
Overview
Examples:
• Rotary tables on machine tools
• Swivel heads on machine tools
• C axes on lathes
• Measuring machines for gears
• Printing units of printing machines
• Spectrometer
• Telescopes
The ERA 4000 angle encoder mounted onto the rotary table of a machine tool
Other advantages:
• Compact size for limited installation
space
• Hollow shafts up to 100 mm
• Simple installation
• Also available with Functional Safety
Selection guide
• For absolute angle encoders RCN 8580 absolute angle encoder
see page 12/13
• For incremental angle encoders
see page 14/15
4
Overview
Sealed angle encoders for separate
shaft coupling
ROD and ROC angle encoders with solid
shafts are particularly suitable for
applications with higher speeds or for
which larger mounting tolerances are
required. The shaft couplings allow axial
tolerances of up to ± 1 mm.
5
Selection guide
Modular angle encoders with optical scanning
ERO 6000 METALLUR graduation D1: 25/95 mm ±5”/ ±3.5” 1600 rpm/
on glass disk with hub; D2: 71/150 mm 800 rpm
screwed onto front of
shaft
1)
Possibly restricted in operation by electrically permissible speed
2)
Through integrated interpolation
6
Interface Signal Reference Model Page
periods/rev marks
ERP 880
ERP 4080
7
Series Version and mounting Overall dimensions Diameter Accuracy of Mechanically
in mm D1/D2 graduation permissible
speed1)
ERA 4x80 Steel scale drum with D1: 40 mm to 512 ±5” to ±2” 10 000 rpm
three-point centering mm to
D2: 76.5 mm to 1500 rpm
560.46 mm
Steel scale drum with D1: 40 mm to 270 ±4” to ±1.7” 10 000 rpm
centering collar mm to
D2: 76.5 mm to 2500 rpm
331.31 mm
1)
Possibly restricted in operation by electrically permissible speed
2)
Also available with Functional Safety
3)
Also available for vacuum applications
4)
Segment versions on request
8
Interface Signal Reference Model Page
periods/rev marks
ERA 8480
9
Selection guide
Modular angle encoders with magnetic scanning
1)
The position value is formed in the encoder from the incremental signals after crossing two reference marks.
2)
Possibly restricted in operation by electrically permissible speed
10
Mechanically Interface Model Further
permissible speed2) Information
ERM 2280
ERM 2484
ERM 2485
11
Selection guide
Absolute sealed angle encoders
EnDat 2.2
Fanuc i
Mitsubishi
EnDat 2.2
Fanuc i
Mitsubishi
EnDat 2.2
Fanuc i
Mitsubishi
EnDat 2.2
Fanuc i
Mitsubishi
RCN 8000 ± 2” 500 rpm 536 870 912 29 bits EnDat 2.2
EnDat 2.2
Fanuc i
60 Mitsubishi
± 1” EnDat 2.2
EnDat 2.2
Fanuc i
Mitsubishi
ECN 200 ± 10” 3000 rpm 33 554 432 25 bits EnDat 2.2
EnDat 2.2
Mitsubishi
12
Incremental Signal Type Further
signals periods/rev Information
– – RCN 2390 F
– – RCN 2390 M
– – RCN 2510
– – RCN 2590 F
– – RCN 2590 M
– – RCN 5390 F
– – RCN 5390 M
– – RCN 5510
– – RCN 5590 F
– – RCN 5590 M
RCN 8000
1 VPP 32 768 RCN 8380 60 mm
– – RCN 8310
– – RCN 8390 F
– – RCN 8390 M
– – RCN 8510
– – RCN 8590 F
– – ECN 223 F
13
Selection guide
Incremental sealed angle encoders
TTL
1 VPP
± 2.5” 1 VPP
1 VPP
TTL
1 VPP
1)
Possibly restricted in operation by the electrically permissible speed
2)
With integrated interpolation
14
Signal periods/rev Type Further Information
2)
18 000 RON 225 Brochure: Sealed
Angle Encoders RON 285
180 000/90 0002) RON 275
ROD 780
15
Measuring principles
Measuring standard Absolute measuring method
HEIDENHAIN encoders with optical With the absolute measuring method, the
scanning incorporate measuring standards position value is available from the encoder
of periodic structures known as immediately upon switch-on and can be
graduations. called at any time by the subsequent
electronics. There is no need to move the
These graduations are applied to a carrier axes to find the reference position.
substrate of glass or steel. The scale
substrate for large measuring lengths is a The absolute position information is read
steel tape. from the graduated disk which is formed
from a serial absolute code structure. The
HEIDENHAIN manufactures the precision code structure is unique over one
graduations in specially developed, revolution. A separate incremental track is
photolithographic processes. read with the single-field scanning principle
• AURODUR: matte-etched lines on gold- and interpolated for the position value.
plated steel tape with typical graduation
period of 40 µm
• METALLUR: contamination-tolerant
graduation of metal lines on gold, with
typical graduation period of 20 µm
• DIADUR: extremely robust chromium
lines on glass (typical graduation period
of 20 µm) or three-dimensional
chromium structures (typical graduation
period of 8 µm) on glass
• SUPRADUR phase grating: optically
three dimensional, planar structure;
particularly tolerant to contamination;
typical graduation period of 8 µm and
finer
• OPTODUR phase grating: optically three
dimensional, planar structure with
particularly high reflectance, typical
graduation period of 2 µm and less
Along with these very fine grating periods, Graduated disk with serial absolute code track and incremental track
these processes permit a high definition
and homogeneity of the line edges.
Together with the photoelectric scanning
method, this high edge definition is a
precondition for the high quality of the
output signals.
Home position
Imaging principle
Condenser lens
Scanning reticle
Measuring standard
Photocell array
18
Interferential scanning principle A relative motion of the scanning reticle to
The interferential scanning principle the scale causes the diffracted wave fronts
exploits the diffraction and interference of to undergo a phase shift: When the grating
light on a fine graduation to produce moves by one period, the wave front of the
signals used to measure displacement. first order is displaced by one wavelength
in the positive direction, and the
A step grating is used as the measuring wavelength of diffraction order –1 is
standard: Reflective lines 0.2 µm high are displaced by one wavelength in the
applied to a flat, reflective surface. In front negative direction. Since the two waves
of that is the scanning reticle—a transparent interfere with each other when exiting the
phase grating with the same grating period grating, the waves are shifted relative to
as the scale. each other by two wavelengths. This
results in two signal periods from the
When a light wave passes through the relative motion of just one grating period.
scanning reticle, it is diffracted into three
partial waves of the orders –1, 0, and +1, Interferential encoders function with
with approximately equal luminous grating periods of, for example, 8 µm, 4 µm
intensity. The waves are diffracted by the and finer. Their scanning signals are largely
scale such that most of the luminous free of harmonics and can be highly
intensity is found in the reflected diffraction interpolated. These encoders are therefore
orders +1 and –1. These partial waves meet especially suited for small measuring steps
again at the phase grating of the scanning and high accuracy.
reticle where they are diffracted again and
interfere. This produces essentially three The ERP angle encoders, for example,
waves that leave the scanning reticle at operate according to the interferential
different angles. Photovoltaic cells convert scanning principle.
this alternating light intensity into electrical
signals.
Photocells
LED light
source
Condenser lens
Scanning reticle
Measuring standard
19
Measuring accuracy
The accuracy of angular measurement is Encoder-specific error Interpolation errors within one signal
mainly determined by The encoder-specific error is given in the period
• the quality of the graduation, Specifications: The interpolation errors within one signal
• the stability of the graduation carrier, • Accuracy of graduation period ±u results from the quality of the
• the quality of the scanning process, • Interpolation errors within one signal scanning and—for encoders with
• the quality of the signal processing period integrated pulse-shaping or counter
electronics, electronics—the quality of the signal-
• the eccentricity of the graduation to the Accuracy of graduation processing electronics. For encoders with
bearing, The accuracy ±a of the graduation results sinusoidal output signals, however, the
• the bearing error, and from its quality. This includes errors are determined by the signal
• the coupling to the measured shaft. • the homogeneity and period definition of processing circuitry of the subsequent
the graduation, electronics.
These factors of influence are comprised • the alignment of the graduation on its
of encoder-specific error and application- carrier, The following individual factors influence
dependent issues. All individual factors of • for encoders with solid graduation the result:
influence must be considered in order to carriers: the stability of the graduation • The length of the signal period
assess the attainable overall accuracy. carrier in order to also ensure accuracy in • The homogeneity and period definition
the mounted state, of the graduation
• for encoders with steel scale tape: the • The quality of scanning filter structures
error due to irregular scale- tape • The characteristics of the detectors
expansion during mounting, as well as • The stability and dynamics of further
the error at the scale-tape butt joints with processing of the analog signals
full circle applications.
These influences are to be considered
The accuracy of the graduation ±a is when specifying interpolation error within
ascertained under ideal conditions by using one signal period.
a series-produced scanning head to
measure interpolation error at positions
that are integral multiples of the signal
period.
Position error within one revolution Interpolation error u within one signal period
Interpolation error
Position error
Interpolation error
within one signal
period
Signal level
20
Interpolation errors within one signal period Application-dependent error Errors due to eccentricity of the
±u is specified in percent of the signal The mounting and adjustment of the graduation to the bearing
period. For modular angle encoders scanning head, in addition to the given Under normal circumstances, the
without integral bearing the value is encoder-specific error, normally have a graduation will have a certain eccentricity
typically better than ±1 % of the signal significant effect on the accuracy that can relative to the bearing once the disk/hub
period (ERP 880: ±1.5 %). You will find the be achieved by encoders without integral assembly, scale drum or steel scale tape is
specified values in the Specifications. bearings. Of particular importance are the mounted. In addition, dimensional and
mounting eccentricity of the graduation form errors of the customer’s shaft can
Interpolation errors within one signal period and the radial runout of the measured result in added eccentricity. The following
already become apparent in very small shaft. The application-dependent error relationship exists between the
rotational motions and in repeated values must be measured and calculated eccentricity e, the graduation diameter D
measurements. They especially lead to individually in order to evaluate the overall and the measuring error (see illustration
speed ripples in the speed control loop. accuracy. below):
Scanning unit
21
Error due to radial runout of the bearing Shape and diameter error of the bearing Compensation possibilities
The equation for the measuring error is surface (for ERA 7000 and ERA 8000) The mounting eccentricity of the
also valid for radial error of the bearing if Shape errors of the bearing surface can graduation and the radial runout of the
the value e is replaced with the eccentricity impair the attainable system accuracy. measured shaft cause a large share of the
value, i.e. half of the radial error (half of the application-dependent errors. A common
displayed value). Bearing compliance to In the segment solutions, the additional and effective method of eliminating these
radial shaft loading causes similar errors. angular error occurs if the nominal errors is to mount two or even more
scale-tape bearing-surface diameter is not scanning heads at equal distances around
Deformation of the graduation resulting exactly maintained: the graduation carrier. The subsequent
from mounting electronics mathematically combine the
= (1 – D‘/D) · · 3600
The profile, reference surfaces, position of individual position values.
the graduation relative to the mounting where
surface, mounting holes, etc. of the scale = Segment deviation in angular The EIB 1500 from HEIDENHAIN is an
drums and disk/hub assemblies are all seconds electronics unit suitable for mathematically
designed so that the mounting and = Segment angle in degrees combining the position values from two
operation only marginally influence the D = Nominal scale-tape carrier diameter scanning heads in real time and without
accuracy of the encoders. D’ = Actual scale-tape carrier diameter negative influences on the control loop
(see Evaluation and display units).
This error can be eliminated if the signal
period per 360° z’ valid for the actual scale- The accuracy improvement actually
tape carrier diameter D’ can be entered in attained by this in practice strongly
the control. The following relationship is depends on the installation situation and
valid: the application. In principle, all eccentricity
errors (reproducible errors due to mounting
z‘ = z · D‘/D
errors, non-reproducible errors due to radial
where z = Nominal signal period per 360° eccentricity of the bearing) as well as all
z‘ = Actual signal period per 360° uneven harmonics of the graduation error
are eliminated.
The angle actually traversed in segment
versions should be measured with a
comparative encoder, such as an angle
encoder with integral bearing.
Segment version
Segment
Center of graduation
22
Calibration chart
Temperature range
The angle encoders are inspected at a
reference temperature of 22 °C. The
system accuracy given in the calibration
chart applies at this temperature. 2
23
Reliability
2.5
2
Signal period
24
Durable measuring standards
By the nature of their exposed design, the Semitransparent
measuring standards of modular angle layer
encoders with optical scanning are less
protected from their environment. Transparent
layer
HEIDENHAIN therefore always uses tough
gratings manufactured in special
processes.
Application-oriented mounting
tolerances Nominal scanning gap (established with a spacer shim)
The mounting tolerances of modular angle
Signal amplitude in %
Scanning gap in mm
Influence of the scanning gap on the signal amplitude for ERA 4000
25
Mechanical design types and mounting
General information
Mounting
the ERP 880
(in principle)
IP 40 housing
With sealing ring for IP 40 protection
Cable, 1 m, with male coupling, 12-pin
ID 369774-01
IP 64 housing
With shaft sealing ring for IP 64 protection
Cable, 1 m, with male coupling, 12-pin
ID 369774-02
27
ERP 4080/ERP 8080
Spacer shims
For axial position adjustment
10 µm ID 619943-01
20 µm ID 619943-02
30 µm ID 619943-03
40 µm ID 619943-04
50 µm ID 619943-05
60 µm ID 619943-06
70 µm ID 619943-07
80 µm ID 619943-08
90 µm ID 619943-09
100 µm ID 619943-10
29
ERA 4000/ECA 4000 series
The ERA 4000 and ECA 4000 modular Design of the scale Centering methods Model of scale Appropriate
angle encoders are supplied as two drum drum scanning head
components: the scale drum and the
scanning head. With centering collar • Slid or heat-shrunk TTR ERA 4200 AK ERA 4280
onto shaft
The scale drums are available in the • Centering on the TTR ERA 4400 ERA 4480 scanning
versions with centering collar and with inside diameter head
three-point centering.
TTR ERA 4800 ERA 4880 scanning
The ERA 4x80 versions are available with head
various grating periods depending on the
accuracy requirements. The appropriate TTR ECA 4400 scale AK ECA 4410
scanning heads for specific scale drums drum AK ECA 4490
are shown in the table at right. Furthermore,
the correspondence between the diameters With three-point • Centering on the TTR ERA 4202 AK ERA 4280
or the number of signal peaks of the centering outside diameter
graduation drum and the scanning head TTR ERA 4402 AK ECA 4410
must be taken into account. Special design AK ECA 4490
measures are required to protect the
ERA and ECA from contamination. The
ERA 4480 angle encoders are also available
for various drum diameters with a
protective cover. A special scanning head
(with compressed-air inlet) is needed for
versions with protective cover. The
protective cover suited to the scale drum
diameter must be ordered separately.
30
Mounting the scanning head
To mount the scanning head, a spacer Eccentric nut
shim or a mounting aid is placed between Spacer shim for fine adjustment
the surface of the scale drum and the
scanning head. The scanning head is Mounting aid
pressed against them, fastened, and the
shim or mounting aid is removed. ERA
4000 encoders with 20 µm grating period
also feature an eccentric bushing for fine
adjustment of the scanning field.
31
ERA 7000 and ERA 8000 series
The ERA 7000 and ERA 8000 series of Mounting the scale tape for full-circle
angle encoders consist of a scanning unit applications
and a one-piece steel scale tape. The steel
scale tape is available up to a length of ERA 74x0 C: An internal slot with a
30 m. specified diameter is required as scale tape
The tape is mounted on carrier. The tape is inserted starting at the
• the inside diameter (ERA 7000 series) butt joint and is clicked into the slot. The
• the outside diameter (ERA 8000 series) length is cut so that the tape is held in
of a machine element. place by its own force.
The ERA 74x0C and ERA 84x0C angle ERA 84x0 C: The scale tape is supplied
encoders are designed for full-circle with the halves of the tensioning cleat
applications. They are therefore already mounted on the tape ends. An
particularly suited to hollow shafts with external slot is necessary for mounting. A
large inside diameters (from approx. recess must also be provided for the
400 mm) and to applications requiring an tensioning cleat. After the scale tape has
accurate measurement over a large been inserted, it is fastened aligned along
circumference, e.g. large rotary tables, the slot edge and tensioned using the
telescopes, etc. tensioning cleat.
The scale tape ends are manufactured so
For applications where there is no full
exactly that only minor signal-form
circle, or measurement is not required over
deviations can occur in the area of the butt
360°, circle segment versions are
joint. To make sure that the scale tape does
available.
not move within the slot, it is fixed with
adhesive at multiple points in the area of
the butt joint.
32
Determining the mating diameter Mating diameter in mm Measuring range in degrees for
In order to guarantee the correct segment versions
functioning of the distance-coded
reference marks, the circumference must ERA 7000 C n · 0.01273112 +0.3 n1 · 4.583204 : (D–0.3)
be a multiple of 1000 grating periods. The
association between the mating diameter ERA 8000 C n · 0.0127337 -0.3 n1 · 4.584121 : (D+0.3)
and the signal period can be seen in the
table. n = signal period of full circle; n1 = signal period of measuring range
D = mating diameter [mm]
Specification of segment angle
For segment versions, the angle available
as measuring range must be a multiple of
1000 grating periods. Also, the circum-
ference of the theoretical full circle must
be a multiple of 1000 grating periods, since Measuring range
this often simplifies integration with the
numerical control.
Mating diameter
Mounting the scanning head
In order to mount the scanning head, the
spacer shim is held against the circum-
ference of the scale drum. The scanning
head is pressed against the foil, fastened,
Theoretical full circle
and the foil is removed. In addition, the
scanning field can be finely adjusted via an
eccentric bushing.
33
General information
34
Temperature range Shaft speeds System tests
The operating temperature range The maximum permissible shaft speeds for Encoders from HEIDENHAIN are usually
indicates the ambient temperature limits the ERA 4000/ECA 4000 angle encoders integrated as components in larger
between which the angle encoders will series were determined according to the systems. Such applications require
function properly. FKM guideline. This guideline serves as comprehensive tests of the entire
mathematical attestation of component system regardless of the specifications
The storage temperature range of –20 °C strength with regard to all relevant of the encoder.
to 70 °C applies to the device in the influences and it reflects the latest state
packaging (ERP 4080 / ERP 8080: 0 °C to of the art. The requirements for fatigue The specifications shown in this
60 °C). strength (107 million reversals of load) were brochure apply to the specific encoder,
considered in the calculation of the permis- not to the complete system. Any
Protection against contact sible shaft speeds. Because installation has operation of the encoder outside of the
After encoder installation, all rotating parts a significant influence, all requirements specified range or for any applications
must be protected against accidental and directions in the specifications and other than the intended applications is at
contact during operation. mounting instructions must be followed for the user’s own risk.
the shaft-speed data to be valid.
Acceleration
Angle encoders are subject to various RoHS Mounting
types of acceleration during operation and HEIDENHAIN has tested the products for Work steps to be performed and
mounting. safety of the materials as per European dimensions to be maintained during
• The indicated maximum values for Directives 2002/95/EC (RoHS) and mounting are specified solely in the
vibration resistance are valid according 2002/96/EC (WEEE). For a Manufacturer’s mounting instructions supplied with the
to EN 60 068-2-6. Declaration on RoHS, please refer to your unit. All data in this brochure regarding
• The maximum permissible acceleration sales agency. mounting are therefore provisional and
values (semi-sinusoidal shock) for shock not binding; they do not become terms
and impact are valid for 6 ms (EN Expendable parts of a contract.
60 068-2-27). Encoders from HEIDENHAIN are designed
for a long service life. Preventive
Under no circumstances should a maintenance is not required. However,
hammer or similar implement be used to they contain components that are subject
adjust or position the encoder. to wear, depending on the application and
manipulation. These include in particular
cables with frequent flexing.
35
Functional safety
With the absolute angle encoder of the The ECA 4410 angle encoder provides a D16 of the standard for electrical drives,
ECA 4410 series, HEIDENHAIN offers an safe absolute position value at all times— EN 61 800-5-2, defines the loosening of the
ideal solution for position acquisition for including immediately after switch-on. mechanical connection between the
rotational axes in safety-related applications. Purely serial data transfer takes place via encoder and drive as a fault that requires
In conjunction with a safe control, the the bidirectional EnDat 2.2 interface. consideration. Since it cannot be guaranteed
encoders can be used as single-encoder that the control will detect such errors, in
systems for applications with control In addition to the data interface, the many cases a fault exclusion for the
category SIL 2 (as per EN 61 508) and per- mechanical connection of the encoder to loosening of the mechanical connection is
formance level “d” (as per EN ISO 13 849). the motor is also relevant to safety. Table required.
Fault exclusion against loosening of the The qualification of the mechanical fault Mounting with mechanical fault exclusion
mechanical connection exclusion was performed for a broad is to be seen as an option. If no mechanical
The machine manufacturer is responsible application range of the encoders. This fault exclusion is required for the safety
for the dimensioning of mechanical means that fault exclusion is ensured strategy, the drum can also be fastened
connections in a drive system. The OEM under the operating conditions listed without interference fitting (see W1 under
should ideally consider the application below. The great range of temperatures in Dimensions).
conditions for the mechanical design. combination with the multitude of material
Providing objective evidence of a safe characteristics, as well as the maximum Both mounting options and the
connection is time-consuming, however. permissible shaft speeds and accelerations prerequisites are described in the
require an interference fit of the drum. The documentation.
For this reason, HEIDENHAIN has dimensioning of the interference fit, taking
developed a mechanical fault exclusion for into account all safety factors, makes it
the ECA 4410 series and confirmed it by necessary to shrink-fit the scale drum and
way of a type examination. directly influences the required assembly
temperatures.
Scale drum Interference fit according to dimension Drum outside diameter See Specifications:
drawing: 104.63 mm to 127.64 mm: • Vibration
Screw connection:1) 2) ±0.015° • Shock
M5x20 ISO 4762 8.8 screws • Maximum angular acceleration
M6x25 ISO 4762 8.8 screws Drum outside diameter • Operating temperature
148.2 mm or more:
Scanning head Mounting option I: ±0.0° See Dimensions:
Screw connection:2) • Mounting tolerances
M3x25 ISO 4762 8.8 screws
See Mounting:
Mounting option II: • Usable materials
Screw connection:2) • Mounting conditions
M3x20 ISO 4762 8.8 screws
1)
A material bonding anti-rotation lock is to be used for the screw connections of the scale drums (mounting or service)
2)
Friction class B according to VDI 2230
3)
Fault exclusions are given only for the mounting conditions explicitly stated
4)
Compared with ECA 44x2
36
Material Mating shaft/mating stator
For the material of the mating shaft and
stator, the data given in the table is to be Material Steel
observed.
2
Tensile strength Rm 600 N/mm
Mounting temperature
All information on screw connections is Shear strength m 390 N/mm2
given with respect to a mounting
temperature of 15 °C to 35 °C. Elastic modulus E
2
200 000 N/mm to 215 000 N/mm
2
Accessory:
• Mounting aid (corresponding to drum
diameter)
• Mounting wizard in ATS software
37
ERP 880
Incremental angle encoder for very high accuracy
• High resolution
• Protective cover as accessory
38
ERP 880
Interface 1 VPP
Specifications
Voltage supply DC 5 V ±0.5 V
Operating temperature 0 °C to 50 °C
Protection* EN 60 529 Without housing: IP 00 With housing: IP 40 With housing and shaft seal: IP 64
39
ERP 4080/ERP 8080
Incremental angle encoder for high accuracy
• Very high resolution
• Consists of scanning head and disk/hub assembly
= Bearing
Ⓚ = Required mating dimensions
1 = Mounting clearance set with spacer shim
2 = Cylinder head screw, ISO 4762–A2–M2.5
3 = Cylinder head screw, ISO 4762–A2–M2.5, and washer, ISO 7089–2.5–140HV–A2
4 = Cylinder head screw ISO 4762–A2–M4 and washer ISO 7089–4–140HV–A2
5 = Bearing surface not convex
6 = Direction of shaft rotation for output signals according to interface description
40
Scanning head AK ERP 4080 AK ERP 8080
Interface 1 VPP
Operating temperature 15 °C to 40 °C
Circular scale TKN ERP 4000 (scale) TKN ERP 8000 (scale)
Protection EN 60 529 Complete encoder in mounted condition: IP00 (for clean room applications)
Mass 36 g 180 g
1)
Interpolation error within one signal period and the accuracy of the graduation together result in the encoder-specific error; for
additional error from mounting and bearing of the measured shaft, see Measuring accuracy
41
ERO 6000 series
Incremental angle encoder for high accuracy
• Compact design
• Low mass, low moment of inertia
• Consists of scanning head and disk/hub assembly
= Bearing
Ⓚ = Required mating dimensions
1 = Positive direction of rotation
2 = Centering collar
3 = Mounting tolerance between mounting surface of scanning head and
disk/hub assembly
4 = Marks for circular scale centering (3x 120°)
42
Scanning head AK ERO 6080 AK ERO 6070
Electrical connection 3 m cable with 15-pin D-sub connector (male); on ERO 6070 interface electronics in the connector
Cable length 30 m
Current consumption < 100 mA (without load) < 200 mA (without load)
Mass 84 g 323 g
43
ERO 6180
incremental angle encoder
• Compact design
• Low mass, low moment of inertia
• Consists of scanning head and disk/hub assembly
= Bearing
Ⓚ= Required mating dimensions
1 = Customer's centering of the TKN (disk/hub assembly) through the graduation
2 = Use shim to adjust the scanning gap
3 = Direction of scanning unit motion for output signals in accordance with interface description
44
Scanning head AK ERO 6180
Interface 1 VPP
Cable length 30 m
Mass 71 g
1)
Interpolation error within one signal period and the accuracy of the graduation together result in the encoder-specific error; for
additional error from mounting and bearing of the measured shaft, see Measuring accuracy
45
ECA 4400 series
Absolute angle encoder with high accuracy
• Steel scale drum with three-point centering or centering collar
• Consists of scanning head and scale drum
• Also for safety-related applications
Scanning head
Interface
Ordering designation
Clock frequency
Functional safety
For applications up to
PFH
ECA 4000
Electrical connection
1)
Cable length
Voltage supply
Vibration 55 to 2000 Hz
Shock 6 ms
Operating temperature
Protection EN 60 5293)
46
AK ECA 4410 AK ECA 4410 AK ECA 4490 F AK ECA 4490 M AK ECA 4490 P
EnDat 2.2 Fanuc Serial Interface; Mitsubishi high speed Panasonic Serial
i Interface interface Interface
16 MHz –
5 µs –
100 m 50 m 30 m 50 m
DC 3.6 V to 14 V
At 5 V: 90 mA At 5 V: 100 mA
(without load) (without load)
IP67
18 g (without cable)
20 g/m
15 g
1)
With HEIDENHAIN cable; clock frequency 8 MHz
2)
With drum outside diameter of 104.63 mm: 10 °C to 70 °C
3)
In the application the device must be protected from contamination by solids and liquids. If necessary, use a suitable enclosure with
seal and sealing air
47
Scale drum
TTR ECA 4400 scale drum
Drum inside diameter* 70 mm 80 mm 120 mm 120 mm 150 mm 180 mm 270 mm 425 mm 512 mm
Drum outside diameter* 104.63 127.64 148.2 178.55 208.89 254.93 331.31 484.07 560.46
mm mm mm mm mm mm mm mm mm
1) 2)
Safe position ±0.88° ±0.44° ±0.22° ±0.11°
Mech. permissible speed 8500 6250 5250 4500 4250 3250 2500 1800 1500
rpm rpm rpm rpm rpm rpm rpm rpm rpm
Max. angular acceleration 14 000 6600 7900 2700 1800 1000 1300 900 1200
rad/s2 rad/s2 rad/s2 rad/s2 rad/s2 rad/s2 rad/s2 rad/s2 rad/s2
Elec. permissible speed 7000 5750 4400 3000 2550 2100 900 rpm 600 rpm 550 rpm
rpm rpm rpm rpm rpm rpm
-3
Moment of inertia 0.81 · 10 1.9 · 10-3 2.3 · 10-3 7.1 · 10-3 12 · 10-3 28 · 10-3 59 · 10-3 195 · 10-3 258 · 10-3
kgm2 kgm2 kgm2 kgm2 kgm2 kgm2 kgm2 kgm2 kgm2
Permissible axial movement ±0.4 mm (scale drum relative to the scanning head)
Positions per revolution 134 217 728 (27 bits) 268 435 456 (28 bits) 536 870 912 (29 bits)
Signal periods 8195 10 010 11 616 14 003 16 379 19 998 25 993 37 994 44 000
Accuracy of graduation ±3.7” ±3.0” ±2.8” ±2.5” ±2.5” ±2.5” ±2.5” ±2.0” ±2.0”
Interpolation error per ±0.20“ ±0.16“ ±0.14“ ±0.12“ ±0.10“ ±0.08“ ±0.06“ ±0.04“ ±0.04“
signal period 0.040“ 0.032“ 0.028“ 0.023“ 0.020“ 0.016“ 0.012“ 0.009“ 0.007“
RMS(1)
Mass 0.40 kg 0.68 kg 0.51 kg 1.2 kg 1.5 kg 2.3 kg 2.6 kg 3.8 kg 3.6 kg
48
Scale drum TTR ECA 4402 (ECA 4402 scale drum)
Drum inside diameter* 70 mm 80 mm 120 mm/ 130 mm 150 mm/ 180 mm/ 270 mm 425 mm 512 mm
150 mm 185 mm 210 mm
Drum outside diameter* 104.63 127.64 178.55 148.20 208.89 254.93 331.31 484.07 560.46
mm mm mm mm mm mm mm mm mm
Mech. permissible speed 8500 6250 4500 5250 4250 3250 2500 1800 1500
rpm rpm rpm rpm rpm rpm rpm rpm rpm
Electrically permissible 7000 5750 3000 4400 2550 2100 900 rpm 600 rpm 550 rpm
speed rpm rpm rpm rpm rpm rpm
-3
Moment of inertia 0.83 · 10 2.0 · 10-3 7.1/ 1.7 · 10–3 12/ 28/ 59 · 10–3 199 · 10-3 263 · 10-3
kgm2 kgm2 4.5 · 10–3 kgm2 6.5 · 10–3 20 · 10–3 kgm2 kgm2 kgm2
kgm2 kgm2 kgm2
Permissible axial movement ±0.4 mm (scale drum relative to the scanning head)
Positions per revolution 134 217 728 (27 bits) 268 435 456 (28 bits) 536 870 912 (29 bits)
Signal periods 8195 10 010 14 003 11 616 16 379 19 998 25 993 37 994 44 000
Accuracy of graduation ±3” ±2.5” ±2” ±2.3” ±1.9” ±1.8” ±1.7” ±1.5” ±1.5”
Interpolation error per ±0.20“ ±0.16“ ±0.12“ ±0.14“ ±0.10“ ±0.08“ ±0.06“ ±0.04“ ±0.04“
signal period 0.040“ 0.032“ 0.023“ 0.028“ 0.020“ 0.016“ 0.012“ 0.009“ 0.007“
RMS (1)
Mass 0.42 kg 0.69 kg 1.2 kg/ 0.35 kg 1.5 kg/ 2.3 kg/ 2.6 kg 3.8 kg 3.7 kg
Scale drum 0.66 kg 0.66 kg 1.5 kg
49
ECA 4412, ECA 4492
Dimensions
50
Accessory: Mounting aid
>16
>60
51
ECA 4410
Dimensions
> 11
>8
52
Accessory: Mounting aid
> 16
> 60
53
ERA 4280 C, ERA 4480 C, ERA 4880 C
Incremental angle encoder for high accuracy
• Steel scale drum with centering collar
• Protective cover optional for ERA 4480 C
• Consists of scanning head and scale drum
Scanning head
Interface
Cutoff frequency –3 dB
Electrical connection
Cable length
Voltage supply
Current consumption
Vibration 55 to 2000 Hz
Shock 6 ms
Operating temperature
Measuring standard
Coefficient of expansion
ERA 4800
Accuracy of graduation
Reference marks
Moment of inertia
Protection* EN 60 529
Protective cover
54
AK ERA 4280 graduation period 20 µm
AK ERA 4480 graduation period 40 µm
AK ERA 4880 graduation period 80 µm
1 VPP
350 kHz
DC 5 V ±0.5 V
–10 °C to 80 °C
Steel drum
therm 10.4 · 10–6 K–1
Distance-coded or one
10 000 rpm 8500 rpm 6250 rpm 4500 rpm 4250 rpm 3250 rpm 2500 rpm 1800 rpm 1500 rpm
0.27 · 10-3 0.81 · 10-3 1.9 · 10-3 7.1 · 10-3 12 · 10-3 kgm2 28 · 10-3 kgm2 59 · 10-3 kgm2 195 · 10-3 258 · 10-3
kgm2 kgm2 kgm2 kgm2 kgm2 kgm2
IP00
57
ERA 4282 C
Incremental angle encoder for high accuracy
• Steel scale drum with three-point centering
• Consists of scanning head and scale drum
= Mounting options
= Bearing
Ⓦ = mating shaft
1 = Mounting clearance (spacer shim)
2 = Mark for reference mark
3 = Positive direction of rotation for output
signals as per interface description
4 = Reference mark
5 = Marks for drum centering (3 x 120°)
6 = Ensure adjustability of mounting surface
for scanning head
7 = Eccentric bushing
8 = Required holes for fine adjustment (only for
ERA 4280 scanning head)
Fine adjustment of the
ERA 4280 scanning head
58
Scanning head AK ERA 4280
Interpolation error per ±1.1” ±0.8” ±0.7” ±0.5” ±0.4” ±0.4” ±0.3”
1)
signal period
Drum inside diameter* 40 mm 70 mm 80 mm 120 mm/ 150 mm/ 180 mm/ 270 mm
150 mm 185 mm 210 mm
Drum outside diameter* 76.75 mm 104.63 mm 127.64 mm 178.55 mm 208.89 mm 254.93 mm 331.31 mm
Mech. permissible speed 10 000 rpm 8500 rpm 6250 rpm 4500 rpm 4250 rpm 3250 rpm 2500 rpm
-3
Moment of inertia 0.28 · 10 0.83 · 10-3 2.0 · 10-3 7.1/4.5 · 10–3 12/6.5 · 10–3 28/20 · 10–3 59 · 10-3 kgm2
kgm2 kgm2 kgm2 kgm2 kgm2 kgm2
Permissible axial movement ±0.5 mm (scale drum relative to the scanning head)
Mass 0.30 kg 0.42 kg 0.69 kg 1.2 kg/ 1.5 kg/ 2.3 kg/ 2.6 kg
0.66 kg 0.66 kg 1.5 kg
59
ERA 7000 series
Incremental angle encoder for high accuracy
• Steel scale tape for internal mounting
• Full-circle and segment versions, also for very large diameters
• Consists of scanning head and scale tape
ERA 7480
ERA 7481
60
Scanning head AK ERA 7480
Interface 1 VPP
Mass 30 g/m
61
ERA 7000 series
62
ERA 74x1 scale tape (segment)
n = Signal period
D = Slot-floor diameter
= Measuring range in degrees (segment angle)
= 3.14159...
63
ERA 8000 series
Incremental angle encoder for high accuracy
• Steel scale tape for external mounting
• Full-circle and segment versions, also for very large diameters
• Consists of scanning head and scale tape
64
Scanning head AK ERA 8480
Interface 1 VPP
Mass 30 g/m
65
ERA 8000 series
= Length of the arc in the stress-free zone, pay attention to the scale-tape thickness
L = Position of the two end-piece openings or threaded mounting holes
L1 = Traverse path
L2 = Measuring range in the arc
n = Signal period
D = Slot-floor diameter
= Measuring range in degrees (segment angle)
= 3.14159...
67
Interfaces
Incremental signals 1 VPP
Pin layout
12-pin coupling M23 12-pin connector M23
12 2 10 11 5 6 8 1 3 4 9 7 /
2a 2b 1a 1b 6b 6a 5b 5a 4b 4a 3b 3a /
4 12 2 10 1 9 3 11 14 7 5/6/8 13 15
1)
UP Sensor 0V Sensor A+ A– B+ B– R+ R–1) Vacant Vacant Vacant
UP 0V
Brown/ Blue White/ White Brown Green Gray Pink Red Black / Violet Yellow
Green Green
1)
Cable shield connected to housing; UP = Power supply voltage ERP 4080/ERP 8080: Vacant
Sensor: The sensor cable is connected to the respective voltage supply
in the encoder (ERO 6xxx and ERA in the encoder connector)
Vacant pins or wires must not be used.
68
Incremental signals TTL
Pin layout
15-pin D-sub connector 15-pin D-sub connector with integrated interface electronics
4 12 2 10 1 9 3 11 14 7 13 5/6/8 15
1)
UP Sensor 0V Sensor Ua1 Ua2 Ua0 Vacant Vacant
UP 0V
Brown/ Blue White/ White Brown Green Gray Pink Red Black Violet / Yellow
Electrical connection
Green Green
1)
Cable shield connected to housing; UP = Power supply voltage ERO 6x70: Switchover TTL/11 µAPP for PWT,
Sensor: The sensor cable is connected to the respective voltage supply in otherwise vacant
the encoder (ERO 6xxx and ERA in the encoder connector)
Vacant pins or wires must not be used.
69
Interfaces
Position values
The EnDat interface is a digital, bidirectional Ordering designation Command set Incremental signals
interface for encoders. It is capable both of
transmitting position values as well as EnDat01 EnDat 2.1 or EnDat 2.2 With
transmitting or updating information stored
in the encoder, or saving new information. EnDat21 Without
Thanks to the serial transmission method,
only four signal lines are required. The EnDat02 EnDat 2.2 With
DATA is transmitted in synchronism with
the CLOCK signal from the subsequent EnDat22 EnDat 2.2 Without
electronics. The type of transmission
(position values, parameters, diagnostics
Versions of the EnDat interface
etc.) is selected by mode commands that
the subsequent electronics send to the
Absolute encoder Subsequent electronics
encoder. Some functions are available only
with EnDat 2.2 mode commands. Incremental 1 VPP A*)
signals *)
1 VPP B*)
EnDat interface
Absolute
position value
For more information:
Comprehensive descriptions of all
available interfaces as well as general Parameters of the encoder
electrical information are included in the Operating Operating Parameters manufacturer for *) Depending on
Interfaces of HEIDENHAIN Encoders parameters status of the OEM encoder
brochure. EnDat 2.1 EnDat 2.2
8 2 5 1 3 4 7 6
4 12 2 10 5 13 8 15
70
Fanuc, Mitsubishi and Panasonic pin layout
Fanuc pin layout • Fanuc Serial Interface – Interface • Fanuc Serial Interface – i interface
HEIDENHAIN encoders with the code Ordering designation: Fanuc02 Ordering designation: Fanuc05 high
letter F after the model designation are normal and high speed, two-pair speed, one-pair transmission contains
suited for connection to Fanuc controls and transmission interface (normal and high speed, two-
drive systems. pair transmission)
8 2 5 1 3 4 7 6
4 12 2 10 5 13 8 15
Mitsubishi pin layout Mitsubishi high speed interface • Ordering designation: Mit02-2
HEIDENHAIN encoders with the code • Ordering designation: Mitsu01 Generation 1, one-pair transmission
letter M after the model designation are Two-pair transmission • Ordering designation: Mit03-4
suited for connection to Mitsubishi controls • Ordering designation: Mit02-4 Generation 2, two-pair transmission
and drive systems. Generation 1, two-pair transmission
8 2 5 1 3 4 7 6
4 12 2 10 5 13 8 15
71
Panasonic pin layout
HEIDENHAIN encoders with the code
letter P after the model designation are
suited for connection to Panasonic controls
and drive systems.
8 2 5 1 3 4 7 6
4 12 2 10 5 13 8 15
1)
UP Sensor 0V Sensor Vacant Vacant1) Request Request
UP 0V Data Data
72
Connecting elements and cables
General information
Symbols
Symbols
M12
M12
M23
male contacts or
female contacts.
73
1 VPP connecting cables
12-pin M23
2 2
PUR connecting cable [6(2 x 0.19 mm )]; AP = 0.19 mm
2 2 2 1)
PUR connecting cable [4(2 × 0.14 mm ) + (4 × 0.5 mm )]; AP = 0.5 mm 8 mm 6 mm
Complete 298401-xx –
With connector (female) and coupling (male)
Complete 298399-xx –
With connector (female), and connector (male)
Complete 310199-xx –
With connector (female) and
D-sub connector (female) for IK 220/ND 780
Complete 310196-xx –
With connector (female) and
D-sub connector (male), 15-pin,
for IK 115/IK 215/ND 280/ND 287/EIB 741
2 2
Encoder cable for ERP 880 PUR [4(2 x 0.05) + (4 x 0.14)] mm ; AP = 0.14 mm 4.5 mm
74
EnDat connecting cables
1)
Max. total cable length 6 m
AP: Cross section of power supply lines
75
Connecting cables Fanuc
Mitsubishi
Fanuc
2 2
PUR connecting cable [4 × (2 × 0.09 mm )]; AP = 0.09 mm
2 2 2 1)
PUR connecting cable [(4 × 0.14 mm ) + (4 × 0.34 mm )]; AP = 0.34 mm 6 mm 3.7 mm
Complete 1130952-xx –
With M12 connector (female), 8-pin, and
Fanuc connector (female)
1)
Max. total cable length 6 m
AP: Cross section of power supply lines
Mitsubishi
PUR connecting cable [(4 × 0.14 mm2) + (4 × 0.34 mm2)]; AP = 0.34 mm2 6 mm 3.7 mm1)
Complete 1132594-xx –
With M12 connector (female), 8-pin, and
Mitsubishi connector, 20-pin
Mitsubishi
20-pin
Complete 1132621-xx –
With M12 connector (female), 8-pin, and
Mitsubishi connector, 10-pin
Mitsubishi
10-pin
1)
Max. total cable length 6 m
AP: Cross section of power supply lines
76
Panasonic connecting cable
Panasonic
2 2
PUR connecting cable [4 × (2 × 0.09 mm )]; AP = 0.09 mm
2 2 2 1)
PUR connecting cable [(4 × 0.14 mm ) + (4 × 0.34 mm )]; AP = 0.34 mm 6 mm 3.7 mm
Complete 1160268-xx –
With M12 connector (female), 8-pin, and
Fanuc connector (female)
1)
Max. total cable length 6 m
AP: Cross section of power supply lines
77
Connecting elements
12-pin M23
78
Diagnostic and testing equipment
ATS
Voltage supply 24 V DC
Power consumption: max. 15 W
Operating temperature 0 °C to 40 °C
Dimensions 145 mm x 85 mm x 35 mm
80
The APE 381 interface electronics unit is APE 381
necessary in order to connect PWM/PWT
units to encoders with signal-error Encoder input 1 VPP (signals are connected through)
compensation. The APE 381 deactivates
the signal-error compensation integrated in Design Cable with D-sub connector
the scanning head, permitting evaluation of
the uncompensated 1 VPP output signals Function Switch-off of the signal-error compensation integrated in
of the encoder. the scanning head
81
Interface electronics
Interface electronics from HEIDENHAIN Input signals of the interface electronics Box design
adapt the encoder signals to the interface Interface electronics from HEIDENHAIN
of the subsequent electronics. They are can be connected to encoders with
used when the subsequent electronics sinusoidal signals of 1 VPP (voltage signals)
cannot directly process the output signals or 11 µAPP (current signals). Encoders with
from HEIDENHAIN encoders, or if the serial interfaces EnDat or SSI can also
additional interpolation of the signals is be connected to various interface
necessary. electronics.
82
1)
Outputs Inputs Design – degree of Interpolation or Type
protection subdivision
Interface Qty. Interface Qty.
EnDat 2.2 1 1 VPP 1 Box design – IP65 16 384-fold subdivision EIB 192
Fanuc Serial 1 1 VPP 1 Box design – IP65 16 384-fold subdivision EIB 192 F
Interface
Plug design – IP40 16 384-fold subdivision EIB 392 F
83
Evaluation electronics
For measuring and testing tasks
IK 220
Evaluation electronics for installation in
computer systems with PCI interface for
• Measuring and testing stations
1)
Optional for ND 287
84
Functions Input Interpolation or Output Type
subdivision
Interface Qty. Interface
• Measurement series with min./max. value storage 1 VPP 2 10-fold (at 1 VPP RS-232-C/V-24 ND 1102
• Connection for touch probe TTL USB
3 ND 1103
4 ND 1104
85
For more information
Length measurement
Brochure Brochure
Linear Encoders Length Gauges
For Numerically Controlled Machine Tools
Contents:
Längenmessgeräte
für gesteuerte
Werkzeugmaschinen
Contents: Messtaster HEIDENHAIN-ACANTO
Absolute linear encoders HEIDENHAIN-SPECTO
LC HEIDENHAIN-METRO
Juni 2017
Incremental linear encoders April 2017
HEIDENHAIN-CERTO
LB, LF, LS
Brochure
Exposed Linear Encoders
Contents:
Offene
Längenmessgeräte
Absolute linear encoders
LIC
Incremental linear encoders
April 2016 LIP, PP, LIF, LIDA
Angle measurement
Brochure Brochure
Rotary Encoders Angle Encoders with Integral Bearing
Contents: Contents:
Drehgeber Absolute rotary encoders Winkelmessgeräte
mit Eigenlagerung
Absolute angle encoders
ECN, EQN, ROC, ROQ RCN, ECN
Incremental rotary encoders Incremental angle encoders
Oktober 2016
ERN, ROD März 2015
RON, RPN, ROD
Brochure Brochure
Encoders for Servo Drives Modular Angle Encoders
With Magnetic Scanning
Contents:
Messgeräte für
elektrische Antriebe
Rotary encoders Modulare
Winkelmessgeräte
mit optischer
Contents:
Angle encoders Abtastung
Incremental encoders
Linear encoders ERM
November 2016 Juli 2017
86
Machine tool control
Juni 2016
Contents: September 2011
Contents:
Information for the user Information for the machine tool builder
Brochures OEM brochures
MANUALplus 620 Contouring Control MANUALplus 620 Contouring Control
CNC Pilot 640 Contouring Control CNC Pilot 640 Contouring Control
MANUALplus 620
Die Steuerung für Zyklen-
und CNC-Drehmaschinen
Contents: MANUALplus 620
Die Bahnsteuerung für Zyklen-
und CNC-Drehmaschinen
Contents:
Information for the user Informationen für den
Maschinenhersteller
Information for the machine tool builder
September 2013
Juli 2016
Brochure Brochure
Touch Probes Evaluation Electronics
For Metrology Applications
Contents:
Tastsysteme
für Werkzeugmaschinen
Tool touch probes Auswerte-
Elektroniken
für messtechnische
Contents:
TT, TL ND 100, ND 287, ND 1100, ND 1200, ND
Anwendungen
Brochure Brochure
Measuring Devices for Machine Tool Digital Readouts/Linear Encoders
Inspection and Acceptance Testing For Manually Operated Machine Tools
Messgeräte
zur Abnahme und Kontrolle
von Werkzeugmaschinen
Contents: Positionsanzeigen
Längenmessgeräte
Contents:
Incremental linear encoders für handbediente
Werkzeugmaschinen
Digital readouts
KGM, VM ND 280, ND 500, ND 700, POSITIP, ND 1200 R
Juni 2017 Mai 2014
Linear encoders
LS 300, LS 600
Product overview
Interface Electronics
Produktübersicht
Interface-
Elektroniken
Mai 2014
Product Information
QUADRA-CHEK 3000
Produktinformation
QUADRA-CHEK 3000
Auswerte-Elektronik für
messtechnische Anwendungen
Mai 2017
87
DR. JOHANNES HEIDENHAIN GmbH
Dr.-Johannes-Heidenhain-Straße 5
83301 Traunreut, Germany
{ +49 8669 31-0
| +49 8669 32-5061
E-mail: info@heidenhain.de
Vollständige und weitere Adressen siehe www.heidenhain.de
www.heidenhain.de For complete and further addresses see www.heidenhain.de
1222041-20 · 5 · 07/2017 · F&W · Printed in Germany