WIRING DIAGRAMS
ELECTRICAL
Section 2D - Wiring Diagrams
Table of Contents
Manual Start Models (Electronic Advance)
Model 20/25 (19941/2 Through 1997)
Model 20 Jet (19941/2 Through 1998) . . . . . . . . . . 2D-2
Electric Start Models with Tiller Handle Start Button
(Electronic Advance)
Model 20/25 (19941/2 Through 1997) . . . . . . . . . . . 2D-3
Electric Models Equipped with Remote Control
(Electronic Advance)
Model 20/25 (19941/2 Through 1997) . . . . . . . . . . . 2D-4
Manual Start Models (Mechanical Advance)
Model 20/25 (1998) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D-5
Electric Start Models with Tiller Handle Start
Button (Mechanical Advance)
Model 20/25 (1998) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D-6
Electric Models Equipped with Remote Control
(Mechanical Advance)
Model 20/25 (1998) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D-7
90-826883R03 NOVEMBER 2002
2
Manual Start Ignition Wiring Diagram(RED Stator)
D
Model 20 Jet/20/25 (1999 and NEWER) . . . . . . . . . 2D-8
Manual Start Wiring Diagram (RED Stator)
Model 20/25 (1999 and NEWER)(Work Model) . . . 2D-9
Electric Start Models with Tiller Handle Start Button
(RED Stator) Model 20/25 (1999 and NEWER) . 2D-10
Electric Models Equipped with Remote Control
(RED Stator)
Model 20/25 (1999 and NEWER) . . . . . . . . . . . . . . 2D-11
Optional Electrical Accessories Wiring Diagrams 2D-12
Commander Remote Control (Electric Start) . . . 2D-13
Commander 2000 Remote Control (Manual) . . . 2D-14
Commander 2000 Remote Control
(Electric Start) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D-15
Commander 3000 Panel Mount Control . . . . . . . 2D-16
Page 2D-1
WIRING DIAGRAMS

Manual Start Models (Electronic Advance)

Model 20/25 (19941/2 Though 1997)
Model 20 Jet (19941/2 Through 1998)

BLK = BLACK
f e BRN = BROWN
GRY = GRAY
GRN = GREEN
RED = RED
WHT = WHITE
YEL = YELLOW
a - Charging Coils
b - Stator
c - Ignition Coil Top Cylinder
d - Ignition Coil Bottom Cylinder
e - Emergency Stop Switch
f - Stop Switch
g - Switch Box
h - Trigger
i - Terminal Block

Page 2D-2 90-826883R03 NOVEMBER

 WIRING DIAGRAMS

Electric Start Models with Tiller Handle Start Button

(Electronic Advance)
Model 20/25 (19941/2 Through 1997)
a

i
j c

b
h

k
g
m
(+)
l

BLK = BLACK
BRN = BROWN
GRY = GRAY
GRN = GREEN
f e RED = RED
WHT = WHITE
YEL = YELLOW

a - Stator
b - Trigger
c - Ignition Coil Top Cylinder
d - Ignition Coil Bottom Cylinder
e - Emergency Stop Switch
f - Stop Switch
g - Rectifier
h - Switch Box
i - Charging Coils
j - Starter Motor
k - Starter Solenoid
l - Start Button
m - 12 VDC Battery
n - Neutral Start Switch

90-826883R03 NOVEMBER 2002 Page 2D-3

WIRING DIAGRAMS

Electric Models Equipped with Remote Control

(Electronic Advance)
Model 20/25 (19941/2 Through 1997)

g
h

b
c
f
m
i

j
l

e (+) d

BLK = BLACK
BRN = BROWN
k GRY = GRAY
GRN = GREEN
RED = RED
WHT = WHITE
YEL = YELLOW

a - Stator
b - Trigger
c - Ignition Coil Top Cylinder
d - Ignition Coil Bottom Cylinder
e - Rectifier
f - Switch Box
g - Charging Coils
h - Starter Motor
i - Starter Solenoid
j - Fuse Holder (20 Ampere Fuse)
k - Remote Control Harness
l - 12 VDC Battery
m - Neutral Start Switch

Page 2D-4 90-826883R03 NOVEMBER

 WIRING DIAGRAMS

Manual Start Models

(Mechanical Advance)
Model 20/25 (1998)

a
d

f
e

BLK = BLACK
BRN = BROWN
GRY = GRAY
GRN = GREEN
RED = RED
WHT = WHITE
YEL = YELLOW
a - Stator
b - Trigger
c - Switch Box
d - Ignition Coil Top Cylinder
e - Ignition Coil Bottom Cylinder
f - Stop Switch
g - Emergency Stop Switch

90-826883R03 NOVEMBER 2002 Page 2D-5

WIRING DIAGRAMS

Electric Start Models with Tiller Handle Start Button

(Mechanical Advance)
Model 20/25 (1998)
a
h

b c
n

f
i
m

e
l d

BLK = Black
BRN = Brown
GRY = Gray
k j GRN = Green
RED = Red
WHT = White
YEL = Yellow

a - Charging Coils
b - Stator
c - Ignition Coil Top Cylinder
d - Ignition Coil Bottom Cylinder
e - Rectifier
f - Switch Box
g - Trigger
h - Starter Motor
i - Starter Solenoid
j - Emergency Stop Switch
k - Stop Switch
l - Start Switch
m - 12 VDC Battery
n - Neutral Start Switch

Page 2D-6 90-826883R03 NOVEMBER

 WIRING DIAGRAMS

Electric Models Equipped with Remote Control

(Mechanical Advance)
Model 20/25 (1998)
h a

m
c

j f
i

e
d

k
BLK = BLACK
BRN = BROWN
GRY = GRAY
GRN = GREEN
RED = RED
WHT = WHITE
YEL = YELLOW

a - Charging Coils
b - Stator
c - Ignition Coil Top Cylinder
d - Ignition Coil Bottom Cylinder
e - Rectifier
f - Switch Box
g - Trigger
h - Starter Motor
i - Starter Solenoid
j - Fuse Holder (20 Ampere Fuse)
k - Remote Control Wiring Harness
l - 12 VDC Battery
m - Choke Solenoid

90-826883R03 NOVEMBER 2002 Page 2D-7

WIRING DIAGRAMS

Manual Start Ignition Wiring Diagram (RED Stator)

Model 20 Jet/20/25
(1999 and NEWER)

BLK BLK
Z1

b c d
#2

GRN
Z1
BLK
BLK
Z1

e
GRN/WHT
WHT/GRN

BRN/YEL
BRN/WHT

#1

GRN/YEL
Z1
J1

J4
J2

J3
Z1

Z1
Z1

Z1
BRN/YEL
BRN/WHT
GRN/WHT
WHT/GRN

BLK/YEL Z1 J5
BLK/YEL
BLK/YEL J7 J6
g BLK
BLK/YEL
f
BLK
T4
T5

BLK = BLACK
BRN = BROWN
GRY = GRAY
GRN = GREEN
RED = RED
WHT = WHITE
YEL = YELLOW

a - Stator
b - Trigger
c - Switch Box
d - Ignition Coil Bottom Cylinder
e - Ignition Coil Top Cylinder
f - Emergency Stop Switch
g - Stop Switch

Page 2D-8 90-826883R03 NOVEMBER

 WIRING DIAGRAMS

Manual Start Wiring Diagram (RED Stator)

Model 20/25 (1999 and NEWER)
(Work Model)

BLK BLK

b d
c
#2

GRN
BLK
BLK

e
BRN/WHT
BRN/YEL
GRN/WHT
WHT/GRN

#1

GRN/YEL
GRY
YEL

i
J1

J4
J2

J3
Z1

Z1
Z1

Z1
BRN/YEL
BRN/WHT
GRN/WHT
WHT/GRN

BLK/YEL Z1 J5
BLK/YEL
BLK/YEL J7 J6
g BLK
BLK/YEL
f
BLK

BLK = BLACK
BRN = BROWN
GRY = GRAY
GRN = GREEN
RED = RED
WHT = WHITE
YEL = YELLOW

a - Stator
b - Trigger
c - Switch Box
d - Ignition Coil Bottom Cylinder
e - Ignition Coil Top Cylinder
f - Stop Switch
g - Emergency Stop Switch
h - Terminal Strip
i - Charging Coils

90-826883R03 NOVEMBER 2002 Page 2D-9

WIRING DIAGRAMS

Electric Start Models with Tiller Handle Start Button (RED

Stator) Model 20/25 (1999 and NEWER)

n
a

BLK BLK

b c d
#2
GRN
BLK
BLK

GRN/WHT Z1 J1 GRN/WHT
WHT/GRN Z1 J2 WHT/GRN

BRN/WHT Z1 J4 BRN/WHT
BRN/YEL Z1 J3 BRN/YEL
#1
GRN/YEL
l GRY
YEL

j i
YEL
BLK

YEL/RED

h
RED

BLK/YEL Z1 J5
BLK
BLK
RED
RED

BLK/YEL
J7 J6
BLK
g BLK/YEL
BLK
BLK/YEL
f
BLK
BLK

– +
YEL/RED
RED k
BLK = BLACK
m BRN = BROWN
GRY = GRAY
GRN = GREEN
RED = RED
WHT = WHITE
YEL = YELLOW

a - Stator
b - Trigger
c - Switch Box
d - Ignition Coil Bottom Cylinder
e - Ignition Coil Top Cylinder
f - Emergency Stop Switch
g - Push Button Stop Switch
h - Rectifier
i - Charging Coils
j - Neutral Start Switch
k - Push Button Start Switch
l - Start Solenoid
m - 12 VDC Battery
n - Starter Motor

Page 2D-10 90-826883R03 NOVEMBER

 WIRING DIAGRAMS

Electric Models Equipped with Remote Control (RED

Stator) Model 20/25 (1999 and NEWER)

m
a

BLK BLK

b c d
#2
GRN
BLK
BLK

GRN/WHT Z1 J1 GRN/WHT
WHT/GRN Z1 J2 WHT/GRN

BRN/WHT Z1 J4 BRN/WHT
BRN/YEL Z1 J3 BRN/YEL
#1
GRY GRN/YEL
YEL
BLK j
BLK

J7 J6 YEL/BLK
f

BLK
BLK
YEL

GRY
BLK

YEL/RED

RED

i
k BLK/YEL Z1 J5 BLK/YEL 1
h
RED

2
BLK 3
BLK
GRY
4
5 g
YEL/BLK 6
– + YEL/RED 7
RED 8

l
BLK = BLACK
BRN = BROWN
GRY = GRAY
GRN = GREEN
RED = RED
WHT = WHITE
YEL = YELLOW

a - Stator
b - Trigger
c - Switch Box
d - Ignition Coil Bottom Cylinder
e - Ignition Coil Top Cylinder
f - Choke Solenoid
g - Remote Control Harness
h - Fuse Holder (20 Ampere Fuse)
i - Rectifier
j - Charging Coils
k - Starter Solenoid
l - 12 VDC Battery
m - Starter Motor

90-826883R03 NOVEMBER 2002 Page 2D-11

WIRING DIAGRAMS

Optional Electrical Accessories Wiring Diagrams

d e

a c

a - Manual Start Model with Lighting Coil and Unregulated AC Voltage

b - Terminal Block
c - Manual Start Model with Battery Charging Kit
d - Rectifier
e - Manual Start Model with Voltage Regulator
f - Voltage Regulator

Page 2D-12 90-826883R03 NOVEMBER

 WIRING DIAGRAMS

Commander Remote Control (Electric Start)

BLK = BLACK
BRN = BROWN
GRY = GRAY
GRN = GREEN
RED = RED
WHT = WHITE
YEL = YELLOW

a - Ignition/Choke Switch
b - Emergency Stop Switch
c - Neutral Start Switch
d - Tachometer/Accessories Harness Connector
e - Remote Control Harness Connector

90-826883R03 NOVEMBER 2002 Page 2D-13

WIRING DIAGRAMS

Commander 2000 Remote Control (Manual)

BLK = BLACK
BRN = BROWN
GRY = GRAY
GRN = GREEN
RED = RED
WHT = WHITE
YEL = YELLOW

23893

a - RUN – OFF Switch

b - Emergency Stop Switch
c - Stop Switch Harness

Page 2D-14 90-826883R03 NOVEMBER

 WIRING DIAGRAMS

Commander 2000 Remote Control (Electric Start)

BLK = BLACK
BRN = BROWN
GRY = GRAY
GRN = GREEN
RED = RED
WHT = WHITE
YEL = YELLOW

c
e

23890

a - Ignition/Choke Switch
b - Emergency Stop Switch
c - Neutral Start Switch
d - Tachometer/Accessories Harness Connector
e - Wiring Harness Connector

90-826883R03 NOVEMBER 2002 Page 2D-15

WIRING DIAGRAMS

Commander 3000 Panel Mount Control

BLK = BLACK
BRN = BROWN
GRY = GRAY
GRN = GREEN
RED = RED
WHT = WHITE
YEL = YELLOW

a - Neutral Interlock Switch

b - Emergency Stop Switch

Page 2D-16 90-826883R03 NOVEMBER