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Foundation Design for Fuel Filling Station

DOCUMENT NUMBER:
MRO-AFG-STR-CAL-00001
MRO-AFG-STR-CAL-00016

PROJECT:
Advance Military Maintenance Repair Overhaul Center

LOCATION:
Al Ain, UAE

Client: Supervision Consultant:

Rev. Date Description By Check App Status Date


Contents

I. Design Criteria

A. Codes and Standard

B. Material Properties

C. Soil Properties

D. Gravity loading and load combination

E. Load Combination

II. Foundation Design


I. Design Criteria

This document is to provide basis for the typical design and detail for 4 nos. isolated footing
to the fuel filling station.

A. Codes and Standard and design software

• BS8110-97-1997
• PROKON v 2.5 – Concrete foundation design module

B. Material Properties

• Concrete compressive strength, f’c = 35 MPa


• Reinforcing Steel yield strength, fy = 460 MPa
• Unit weight of RC elements, ϒc = 25 KN/m3
• Unit weight of soil (medium dense sand), ϒs = 18 KN/m3

C. Soil Properties

Soil properties were based on ACES report (SA14000121) “Geotechnical Investigation for
Proposed Advanced Military Maintenance, Repair and Overhaul Center”, dated 01 May
2014. As per various borehole data minimum isolated footing soil bearing pressure at 1m
below NGL is at 160 KPa. A considering 10kPA truck load surcharge, 150 KPa allowable soil
bearing capacity was used.

D. Gravity Loads and Load combination

Refer to design report on the supported structure for the loadings, load combination and
analysis results.

Results from STAAD different convention/notation with that in PROKON hence it is


necessary to re-arrange results to suit

Loadings used in the foundation design are the result of the steel structure design as follows:

Only critical design results are presented. Refer to PROKON model for full results.

Hz Vl Hz Moment
node combo Fx(kN) Fx(kN) Fx(kN) Mx(kN.m) My (kN.m) Mz (kN.m)
105 13 1.4DEAD+1.6LIVE+1NOTIONAL 26.057 182.248 12.276 20.398 0 -43.67
46 24 1.2DEAD+1.2LIVE+1.2WIND -39.271 98.755 7.829 13.495 -0.001 94.185
105 24 1.2DEAD+1.2LIVE+1.2WIND -16.77 183.41 12.742 21.974 0 56.45
45 6 WIND LOAD FROM Z DIRECTION WITH -VE D ZONE 4.802 -47.156 -10.951 -32.381 0.001 -8.059
105 14 1.4DEAD+1.6LIVE+1NOTIONAL 25.323 182.146 12.999 22.426 0 -41.433
45 22 1.2DEAD+1.2LIVE+1.2WIND -15.281 89.832 -23.6 -56.902 0.001 25.598
105 14 1.4DEAD+1.6LIVE+1NOTIONAL 25.323 182.146 12.999 22.426 0 -41.433
45 18 1.4DEAD+1.4WIND -7.296 27.705 -22.045 -56.917 0.001 12.213
45 20 1.4DEAD+1.4WIND -35.285 38.115 -3.646 -6.276 0.001 92.232
46 20 1.4DEAD+1.4WIND -35.285 38.115 3.646 6.276 -0.001 92.232
46 24 1.2DEAD+1.2LIVE+1.2WIND -39.271 98.755 7.829 13.495 -0.001 94.185
105 16 1.2DEAD+1.2LIVE+1.2TEMP 23.565 146.419 11.408 20.987 0 -44.261
Job Number Sheet
FFS-1
Job Title
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com Fuel Filling Station - Foundation Design
Calcs by Checked by Date
E-Mail : mail@prokon.com CSE
Column Base Design : Column Base Design : Fuel Filling Station
C15
Input Data

Base length A (m) 2.5


Base width B (m) 2.5
Column(s) Col 1 Col 2
C (m) 0.65
D (m) 0.65
E (m)
F (m)
Stub column height X (m) .635
Base depth Y (m) .7
Soil cover Z (m) .9
Concrete density (kN/m3) 25
Soil density (kN/m3) 18
Soil friction angle (°) 22
Base friction constant 0.5
Rebar depth top X (mm) 60
Rebar depth top Y (mm) 80
Rebar depth bottom X (mm) 60
Rebar depth bottom Y (mm) 80
ULS ovt. LF: Self weight 0.9
ULS LF: Self weight 1.4
Max. SLS bearing pr. (kN/m²) 150
S.F. Overturning (ULS) 1.25
S.F. Slip (ULS) 1.5
fc' base (MPa) 35
fc' columns (MPa) 35
fy (MPa) 460
Job Number Sheet
FFS-2
Job Title
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com Fuel Filling Station - Foundation Design
Calcs by Checked by Date
E-Mail : mail@prokon.com CSE
Load Data

Unfactored Loads

Load Col LF LF P Hx Hy Mx My
Case no. ULS ULS (kN) (kN) (kN) (kNm) (kNm)
ovt

45-30 1 1 1.2 76.194 -12.575 -18.37 21.063 -43.902


45-31 1 1 1.2 74.861 -12.575 -19.671 21.356 -47.43
45-32 1 1 1.2 77.572 -32.533 -5.983 74.423 -10.311
45-33 1 1 1.2 82.306 -32.737 6.527 78.557 -11.25
45-34 1 1 1.2 122.016 -17.557 -8.721 29.432 -15.046
46-30 1 1 1.2 114.018 15.448 -7.184 25.875 -24.603
46-31 1 1 1.2 151.826 -20.057 -5.833 33.598 -23.643
46-32 1 1 1.2 77.572 -32.533 5.983 74.423 10.311
46-33 1 1 1.2 82.306 -32.737 6.527 78.557 11.25
46-34 1 1 1.2 122.016 -17.557 8.721 29.423 15.046
104-30 1 1 1.2 76.194 12.575 -18.37 -21.063 -43.902
104-31 1 1 1.2 74.861 12.75 -19.671 -21.356 -47.43
104-32 1 1 1.2 116.531 -14.169 -8.099 43.627 -13.965
104-33 1 1 1.2 152.831 -13.965 -10.626 47.077 -18.324
104-34 1 1 1.2 122.016 17.557 -8.721 -29.423 -15.046
105-30 1 1 1.2 114.018 15.448 -7.184 -25.875 -24.603
105-31 1 1 1.2 151.826 20.057 -5.883 -33.598 -23.643
105-32 1 1 1.2 116.531 -14.169 8.099 43.627 13.965
105-33 1 1 1.2 152.831 -13.965 10.626 47.077 18.324
105-34 1 1 1.2 122.016 17.557 8.721 -29.423 15.046
45-6 1 1 1.2 -47.156 4.802 -10.951 -8.059 -32.381
45-22 1 1 1.2 89.832 -15.281 -23.6 25.598 -56.902
45-18 1 1 1.2 27.705 -7.296 -22.045 12.213 -56.917
45-20 1 1 1.2 38.115 -35.285 -3.646 92.232 -6.276
46-24 1 1 1.2 98.755 -39.271 7.829 94.185 13.495
46-20 1 1 1.2 38.115 -35.285 3.646 92.232 6.276
105-13 1 1 1.2 182.248 26.057 12.276 -43.67 20.398
105-24 1 1 1.2 183.41 -16.77 12.742 56.45 21.974
105-14 1 1 1.2 182.146 25.323 12.999 -41.433 22.426
105-16 1 1 1.2 146.419 23.565 11.408 -44.261 20.987

Sketch of Base
ACI 318 - 2005 Y

C1
X
D1
B

A
Y

Mx
P

Hx
Z

Y
Job Number Sheet
FFS-3
Job Title
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com Fuel Filling Station - Foundation Design
Calcs by Checked by Date
E-Mail : mail@prokon.com CSE
Output for Load Case 104-31
Output for Load Case 104-31
Soil pressure (ULS) (kN/m²) 97.92
Soil pressure (SLS) (kN/m²) 75.93
SF overturning (SLS) 4.87
SF overturning (ULS) 4.51
Safety Factor slip (ULS) 11.14
Safety Factor uplift (ULS) >100
Bottom
Design moment X (kNm/m) 6.97
Reinforcement X (mm²/m) 26
Design moment Y (kNm/m) 17.26
Reinforcement Y (mm²/m) 67
Top
Design moment X (kNm/m) 0.00
Reinforcement X (mm²/m) 0
Design moment Y (kNm/m) -4.61
Reinforcement Y (mm²/m) 18
Linear Shear X (MPa) 0.008
vc (MPa) 0.701
Linear Shear Y (MPa) 0.022
vc (MPa) 0.701
Linear Shear Other (MPa) 0.000
Punching Shear (MPa) 0.036
vc (MPa) 1.474
Cost 1768.37

Load Case:104-31 Legend


Max M (+)
ACI 318 - 2005 Y Y Max M (-)
Max Shear

0.65 0.65
X X
2.50

2.50

0.65 0.65

2.50 2.50
Y Y

Mx Mx
P P

Hx Hx
0.90

0.90

0.64 0.64
0.70 0.70

75.93 kN/m² 97.92 kN/m²

Soil Pressures at SLS Soil Pressures at ULS


Job Number Sheet
FFS-4
Job Title
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com Fuel Filling Station - Foundation Design
Calcs by Checked by Date
E-Mail : mail@prokon.com CSE
Column Base Design : Column Base Design : Fuel Filling Station
Output for Load Case 45-6
Output for Load Case 45-6
Soil pressure (ULS) (kN/m²) 60.96
Soil pressure (SLS) (kN/m²) 45.13
SF overturning (SLS) 4.39
SF overturning (ULS) 3.83
Safety Factor slip (ULS) 16.34
Safety Factor uplift (ULS) 4.06
Bottom
Design moment X (kNm/m) 0.00
Reinforcement X (mm²/m) 0
Design moment Y (kNm/m) 3.28
Reinforcement Y (mm²/m) 13
Top
Design moment X (kNm/m) -3.94
Reinforcement X (mm²/m) 15
Design moment Y (kNm/m) -10.66
Reinforcement Y (mm²/m) 42
Linear Shear X (MPa) 0.004
vc (MPa) 0.700
Linear Shear Y (MPa) 0.013
vc (MPa) 0.701
Linear Shear Other (MPa) 0.000
Punching Shear (MPa) 0.007
vc (MPa) 1.474
Cost 1752.70

Load Case:45-6 Legend


Max M (+)
ACI 318 - 2005 Y Y Max M (-)
Max Shear

0.65 0.65
X X
2.50

2.50

0.65 0.65

2.50 2.50
Y Y

Mx Mx
P P

Hx Hx
0.90

0.90

0.64 0.64
0.70 0.70

45.13 kN/m² 60.96 kN/m²

Soil Pressures at SLS Soil Pressures at ULS


Job Number Sheet
FFS-5
Job Title
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com Fuel Filling Station - Foundation Design
Calcs by Checked by Date
E-Mail : mail@prokon.com CSE
Column Base Design : Column Base Design : Fuel Filling Station
Output for Load Case 45-22
Output for Load Case 45-22
Soil pressure (ULS) (kN/m²) 107.97
Soil pressure (SLS) (kN/m²) 84.31
SF overturning (SLS) 4.27
SF overturning (ULS) 3.97
Safety Factor slip (ULS) 9.55
Safety Factor uplift (ULS) >100
Bottom
Design moment X (kNm/m) 8.32
Reinforcement X (mm²/m) 31
Design moment Y (kNm/m) 20.67
Reinforcement Y (mm²/m) 81
Top
Design moment X (kNm/m) 0.00
Reinforcement X (mm²/m) 0
Design moment Y (kNm/m) -5.56
Reinforcement Y (mm²/m) 22
Linear Shear X (MPa) 0.009
vc (MPa) 0.701
Linear Shear Y (MPa) 0.026
vc (MPa) 0.702
Linear Shear Other (MPa) 0.000
Punching Shear (MPa) 0.043
vc (MPa) 1.474
Cost 1771.99

Load Case:45-22 Legend


Max M (+)
ACI 318 - 2005 Y Y Max M (-)
Max Shear

0.65 0.65
X X
2.50

2.50

0.65 0.65

2.50 2.50
Y Y

Mx Mx
P P

Hx Hx
0.90

0.90

0.64 0.64
0.70 0.70

84.31 kN/m² 107.97 kN/m²

Soil Pressures at SLS Soil Pressures at ULS


Job Number Sheet
FFS-6
Job Title
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com Fuel Filling Station - Foundation Design
Calcs by Checked by Date
E-Mail : mail@prokon.com CSE
Column Base Design : Column Base Design : Fuel Filling Station
Output for Load Case 45-18
Output for Load Case 45-18
Soil pressure (ULS) (kN/m²) 93.84
Soil pressure (SLS) (kN/m²) 72.53
SF overturning (SLS) 3.48
SF overturning (ULS) 3.17
Safety Factor slip (ULS) 9.86
Safety Factor uplift (ULS) >100
Bottom
Design moment X (kNm/m) 2.82
Reinforcement X (mm²/m) 11
Design moment Y (kNm/m) 15.27
Reinforcement Y (mm²/m) 60
Top
Design moment X (kNm/m) 0.00
Reinforcement X (mm²/m) 0
Design moment Y (kNm/m) -10.36
Reinforcement Y (mm²/m) 40
Linear Shear X (MPa) 0.003
vc (MPa) 0.700
Linear Shear Y (MPa) 0.020
vc (MPa) 0.701
Linear Shear Other (MPa) 0.000
Punching Shear (MPa) 0.032
vc (MPa) 1.474
Cost 1763.77

Load Case:45-18 Legend


Max M (+)
ACI 318 - 2005 Y Y Max M (-)
Max Shear

0.65 0.65
X X
2.50

2.50

0.65 0.65

2.50 2.50
Y Y

Mx Mx
P P

Hx Hx
0.90

0.90

0.64 0.64
0.70 0.70

72.53 kN/m² 93.84 kN/m²

Soil Pressures at SLS Soil Pressures at ULS


Job Number Sheet
FFS-7
Job Title
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com Fuel Filling Station - Foundation Design
Calcs by Checked by Date
E-Mail : mail@prokon.com CSE
Column Base Design : Column Base Design : Fuel Filling Station
Output for Load Case 105-24
Output for Load Case 105-24
Soil pressure (ULS) (kN/m²) 116.47
Soil pressure (SLS) (kN/m²) 91.39
SF overturning (SLS) 9.56
SF overturning (ULS) 9.05
Safety Factor slip (ULS) 15.04
Safety Factor uplift (ULS) >100
Bottom
Design moment X (kNm/m) 20.29
Reinforcement X (mm²/m) 77
Design moment Y (kNm/m) 21.02
Reinforcement Y (mm²/m) 82
Top
Design moment X (kNm/m) 0.00
Reinforcement X (mm²/m) 0
Design moment Y (kNm/m) 0.00
Reinforcement Y (mm²/m) 0
Linear Shear X (MPa) 0.023
vc (MPa) 0.702
Linear Shear Y (MPa) 0.025
vc (MPa) 0.702
Linear Shear Other (MPa) 0.000
Punching Shear (MPa) 0.052
vc (MPa) 1.474
Cost 1781.13

Load Case:105-24 Legend


Max M (+)
ACI 318 - 2005 Y Y Max M (-)
Max Shear

0.65 0.65
X X
2.50

2.50

0.65 0.65

2.50 2.50
Y Y

Mx Mx
P P

Hx Hx
0.90

0.90

0.64 0.64
0.70 0.70

91.39 kN/m² 116.47 kN/m²

Soil Pressures at SLS Soil Pressures at ULS


Job Number Sheet
FFS-8
Job Title
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com Fuel Filling Station - Foundation Design
Calcs by Checked by Date
E-Mail : mail@prokon.com CSE
Column Base Design : Column Base Design : Fuel Filling Station
Output for Load Case 105-14
Output for Load Case 105-14
Soil pressure (ULS) (kN/m²) 104.41
Soil pressure (SLS) (kN/m²) 81.34
SF overturning (SLS) 12.18
SF overturning (ULS) 11.52
Safety Factor slip (ULS) 10.97
Safety Factor uplift (ULS) >100
Bottom
Design moment X (kNm/m) 16.26
Reinforcement X (mm²/m) 61
Design moment Y (kNm/m) 21.03
Reinforcement Y (mm²/m) 82
Top
Design moment X (kNm/m) 0.00
Reinforcement X (mm²/m) 0
Design moment Y (kNm/m) 0.00
Reinforcement Y (mm²/m) 0
Linear Shear X (MPa) 0.018
vc (MPa) 0.701
Linear Shear Y (MPa) 0.025
vc (MPa) 0.702
Linear Shear Other (MPa) 0.000
Punching Shear (MPa) 0.049
vc (MPa) 1.474
Cost 1778.15

Load Case:105-14 Legend


Max M (+)
ACI 318 - 2005 Y Y Max M (-)
Max Shear

0.65 0.65
X X
2.50

2.50

0.65 0.65

2.50 2.50
Y Y

Mx Mx
P P

Hx Hx
0.90

0.90

0.64 0.64
0.70 0.70

81.34 kN/m² 104.41 kN/m²

Soil Pressures at SLS Soil Pressures at ULS


Job Number Sheet
FFS-9
Job Title
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com Fuel Filling Station - Foundation Design
Calcs by Checked by Date
E-Mail : mail@prokon.com CSE
Column Base Design : Column Base Design : Fuel Filling Station
Output for Load Case 105-16
Output for Load Case 105-16
Soil pressure (ULS) (kN/m²) 98.30
Soil pressure (SLS) (kN/m²) 76.25
SF overturning (SLS) 11.68
SF overturning (ULS) 10.99
Safety Factor slip (ULS) 11.21
Safety Factor uplift (ULS) >100
Bottom
Design moment X (kNm/m) 14.10
Reinforcement X (mm²/m) 53
Design moment Y (kNm/m) 17.57
Reinforcement Y (mm²/m) 69
Top
Design moment X (kNm/m) 0.00
Reinforcement X (mm²/m) 0
Design moment Y (kNm/m) 0.00
Reinforcement Y (mm²/m) 0
Linear Shear X (MPa) 0.016
vc (MPa) 0.701
Linear Shear Y (MPa) 0.021
vc (MPa) 0.701
Linear Shear Other (MPa) 0.000
Punching Shear (MPa) 0.039
vc (MPa) 1.474
Cost 1773.89

Load Case:105-16 Legend


Max M (+)
ACI 318 - 2005 Y Y Max M (-)
Max Shear

0.65 0.65
X X
2.50

2.50

0.65 0.65

2.50 2.50
Y Y

Mx Mx
P P

Hx Hx
0.90

0.90

0.64 0.64
0.70 0.70

76.25 kN/m² 98.30 kN/m²

Soil Pressures at SLS Soil Pressures at ULS


Job Number Sheet
FFS-10
Job Title
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com Fuel Filling Station - Foundation Design
Calcs by Checked by Date
E-Mail : mail@prokon.com CSE
Column Base Design : Column Base Design : Fuel Filling Station
Schematic reinforcement of Base

8Y32-C-350 ABR (T1)


R10-SA
8Y32-A-350 (B1) E G E

F F

E G E
SECTION: col1
col1

8Y32-D-350 ABR (T2)


8Y32-B-350 (B2)

PLAN 4Y20-E +
2Y20-F +
2Y20-G

3R10-SA

B B B B B B B B

SECTION