COMPETENCY-BASED LEARNING MATERIAL

Sector: Metals and Engineering

Qualification Title: Shielded Metal Arc elding NC II

Unit of Competency: eld Car!"n Steel Plates

Module Title: Per#"r$ing Gr""%e elding "n Car!"n Steel Plates

&a!an'alan Training Center (&TC)

Kabankalan Training Center/Provincial Training Center – Kabankalan
!" Subd#$ %rgy &' Kabankalan City' (egro) "ccidental

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page & of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Plan

Training
Session

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page 4 of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 *"+ t" ,se This C"$etenc. Based Learning Materials
3elcome to t8e module in Performing .roove 3elding on Carbon
Steel Plate)# T8i) module contain) training material) and activitie)
for you to comply#

T8e unit of competency 93eld Carbon Steel Plate) contain)

kno;ledge$ )kill) and attitude) e))ential for S8ielded Metal *rc
3elding (C --#

0ou are re<uired to go t8roug8 a )erie) of learning activitie) in

order to complete eac8 le arning outcome in t8e module# -n eac8
learning outcome are information )8eet)$ )elf=c8eck)$ operation )8eet)
and >ob )8eet)# ollo; t8e)e activitie) on your o;n # -f you 8av e
<ue)tion)$ don?t 8e)itate to a)k your facilitator for a))i)tance#

T8i) module ;a) prepared to 8elp ac8ieve t8e re<uired competency

in S8ielded Metal *rc 3elding (C --#

38en you 8ave completed t8i) module and feel confident t8at you
8ave 8ad )ufficient practice$ tell your trainer t8at you are ready for
a))e))ment# 2e ;ill arrange an appointment ;it8 a regi)tered
a))e))or to a))e)) you# T8e re)ult) of your a))e))ment ;ill be
recorded in your competency *c8ievement ,ecord#

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page @ of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Data Gathering Instr/$ent #"r T rainee0s Characteristics

ANDAN1 CLYDE
Na$e "# Trainee: ANT*ONY

2/ali#icati"n Title: S*IELDED METAL ARC ELDING NC II

Instr/cti"ns: Plea)e an);er t8e follo;ing in)trument according

to t8e c8aracteri)tic) de)cribed belo;# ncircle t8e letter of your
c8oice t8at be)t de)cribe) you a) a learner# %lank )pace) are
provided for )ome data t8at need your re)pon)e#

Characteristics "# Learners

A%erage grade in:

English Math
+anguage$ literacy
and numeracy a# D6 and
A++B( a# D6 and above above
b# D5 to DE b# D5 to DE
c# F6 to FD c# F6 to FD
d# F5 to FE d# F5 to FE
e# G6 to GD e# G6 to GD
Ethnicit.3c/lt/re:

a#-fugao
b# -gorot
Cultural and c# -banag
language d# .addang
background e# Mu)lim
f# -baloy
g# "t8er)A plea)e
)pecifyHHHH2iligaynonHHHHHHHHH

ducation B general *ighest Ed/cati"nal Attain$ent:

kno;ledge

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page E of 66
1eveloped by:
3eld Carbon Steel Plate)
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u)ing SM*3
S0STM ,evi)ion 7 55
 8# 2ig8 Sc8ool +evel
i# 2ig8 Sc8ool
.raduate
># College +evel
k# College .raduate
l# ;it8 unit) in Ma)terI) degree
m# Ma)teral .raduate
n# 3it8 unit) in 1octoral +evel
o# 1octoral .raduate

a#
Male
SeJ
b#emale
*ge 0ourage:H&D
&# 1i)abilitie)Aif anyHHHHHHHHHHHHHHHHHHHHH

4# Ji)ting 2ealt8 Condition) AJi)ting

illne)) if
any
a# (one
b# *)t8ma
P8y)ical ability
c# 2eart di)ea)e
d# *nemia
e# 2yperten)ion
f# 1iabete)
g# "t8er)Aplea)e )pecify
HHHHHHHHHHHHHHHHHHH

Previou) eJperience Certificate)

;it8 t8e topic S8ielded Metal *rc 3elding SM*3 (C-
HHHHHH
Previou) learning +i)t do;n training) related to S8ielded
eJperience Metal *rc 3elding

Training +evel S8ielded Metal *rc 3elding SM*3 (C-

Special cour)e) "t8er cour)e) related to S8ielded Metal

*rc 3elding

+earning )tyle a# i)ual = T8e vi)ual learner take)

mental picture) of information given$ )o
in order for t8i) kind of learner to

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page 6 of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 retain information$ oral or ;ritten$
pre)entation) of ne; information
mu)t contain diagram) and dra;ing)$
preferably in color# T8e vi)ual learner

b# Kine)t8etic = de)cribed a) t8e

)tudent) in t8e cla))room$ ;8o 8ave
problem) )itting )till and ;8o often
bounce t8eir leg) ;8ile tapping t8eir
finger) on t8e de)k)# T8ey are often
referred to a) 8yperactive )tudent)
;it8 concentration i))ue)#

c# *uditory= a learner ;8o 8a)

t8e ability to remember )peec8e)
and lecture) in detail but 8a) a 8ard
time ;it8 ;ritten teJt# 2aving to read
long teJt) i) pointle)) and ;ill not be
retained by t8e auditory learner unle)) it
i) read aloud#

a# inancially
c8allenged
b# 3orking )tudent
"t8er need) c# Solo parent
d# "t8er)Aplea)e )pecify
HHHHHHHHHHHHHHHHHHHHHHHH

4ORM 565 SEL4-ASSESSMENT C*EC&

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page L of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 INSTR,CTIONS: T8i) Self=C8eck -n)trument ;ill give t8e tra iner
nece))ary data or information ;8ic8 i) e))ential in planning training
)e))ion)# Plea)e c8eck t8e appropriate boJ of your an);er to t8e
<ue)tion) belo;#

(ame of Trainee : HHHHHHHHHHHHHHHHHHHHHHHHHHHHH 1ate :

HHHHHHHHHHHHHHHHHH
Training 1uration :
HHHHHHHHHHHHHHHHHHHHHHHHHHHHH

CAN I 7666
0S ("
CORE COMPETENCIES

1. Weld carbon steel plates using SMAW

Can-depo)it;eldbead)onplate
Can - ;eld plate) in )ingle pa)) fillet >oint) in
all po)ition)
Can - ;eld plate) in multiple pa)) fillet >oint) in
all po)ition)
Can - ;eld plate) in )ingle pa)) groove >oint) in
flat$ 8oriNontal and vertical po)ition)

Can - ;eld plate) in multiple pa)) groove >oint)

in flat$ 8oriNontal and vertical po)ition)

2. Weld carbon steel plates and pipes using

SMAW
Can - ;eld plate) in )ingle pa)) groove >oint) in
over8ead po)ition

Can - ;eld plate) in multiple pa)) groove >oint)

in over8ead po)ition

Can - ;eld pipe in &.$ 4.$ 6. and L.

po)ition)

Prepared %y : ,-C 1# -("S*S$ C##

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page G of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 E%idences3Pr""# "# C/rrent C"$etencies

Form 1.2: Evidence of Current Competencies acquired related to Job/Occupation

Na$e "# ANDAN1 CLYDE ANT*ONY
Trainee:

2/ali#icati"n S*IELDED METAL ARC ELDING NC II

Title:
C/rrent
C"$etencie Pr""#3E%idence Means "# 8alidating

s C8eck aut8enticity
of certificate of
ac8ievement
3eld Carbon
certificate of Performed ta)k)
Steel Plate)
ac8ievement correctly according to
U)ing SM*3
)tandard operating
procedure t8roug8
-n)titutional evaluation

3eld Carbon
Steel Pipe)
U)ing SM*3

Identi#.ing Training Gas

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page F of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 rom t8e accompli)8ed Self=*))e))ment C8eck Aorm &#& and t8e
evidence) of current competencie) Aorm &#4$ t8e Trainer ;ill be able to
identify ;8at t8e training need) of t8e pro)pective trainee are#

4"r$ 569 S/$$ar. "# C/rrent C"$etencies 8ers/s Re/ired

C"$etencies (Sa$le)

Na$e "# Trainee: ANDAN1 CLYDE ANT*ONY

2/ali#icati"n Title: S*IELDED METAL ARC ELDING NC

II
Re/ired ,nits "#
C"$etenc. 3 C/rrent Training Gas3
Learning O/tc"$es C"$etencies Re/ire$ents
!ased "n CBC
&# 3elding
&# 3eld Carbon Steel Carbon Steel
Plate) U)ing SM*3 Plate) U)ing
SM*3
1.1 Perform Root
1.1 Perform Root pass pass
1.2. Clean Root
1.2. Clean Root Pass Pass
1.3 Weld 1.3. Weld
Subsequent/illing Subsequent/illin
g passes
passes
1.!. Perform
1.! Perform capping capping
4# 3eld Carbon
4# 3eld Carbon Steel
Steel Pipe) U)ing
Pipe) U)ing SM*3
SM*3
2.1 Perform Root
2.1 PerformRootpass
pass

2.2. Clean root

2.2.Cleanrootpass
pass

2.3 Weld 2.3 Weld

subsequent/illing subsequent/illin
passes g passes

2.!.Performcapping 2.!. Perform

capping

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page D of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 2/ali#icati"n Title:
Na$e "# Trainee: Andan1 Cl.de
Shielded Metal Arc
Anth"n.
elding NCII
M"d/le Title 3
Training Needs ( Learning
M"d/le "#
O/tc"$es)
Instr/cti"n
".#.1 Weld carbon steel plates in flat
position $1%&
".#.2 Weld carbon steel plates in
'ori(ontal position $2%& ;6 eld Car!"n Steel
".#.3 Weld carbon steel plates in )ertical Pies ,sing SMA
position $3%&
".#.! Weld carbon steel plates in o)er'ead
position $!%&
".#.1 Weld Carbon Steel Pipes *n
+ori(ontal Position $2%&
".#.2 Weld Carbon Steel Pipe *n i,ed ;6 eld Car!"n Steel
Pipe- +ori(ontal Position $%&
Pies ,sing SMA
".#.3 Weld carbon steel pipes in fi,ed pipe-

inclined at ! position $0%&

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page &5 of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 LIST O4 COMPETENCY

,nit "# M"d/le

N"6 C"de
C"$etenc. Title
Performin
g groove
Weld Carbon welding on
& MEE<;59=>
Steel Plates carbon
steel
plates
Performing
groove
3eld Carbon
4 ;elding on MG4&@5L
Steel Pipe)
carbon )teel
plate)

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page && of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 MOD,LE CONTENT

2,ALI4ICATION : S8ielded Metal *rc 3elding (C --

,NIT O4 COMPETENCY : 3eld Carbon Steel Plate)

MOD,LE TITLE : Preparing .roove 3elding on Carbon Steel

Plate)

NOMINAL D,RATION:

INTROD,CTION:
T8i) module cover) t8e )kill)$ kno;ledge and attitude re<uired
in ;elding carbon )teel plate) in different po)ition) )uc8 a) &.$ 4.$
@.$ B E. u)ing SM*3 proce))6

LEARNING O,TCOMES:
&# 3eld carbon )teel plate) in flat po)ition A&.
4# 3eld carbon )teel plate) in 8oriNontal po)ition A4.
@# 3eld carbon )teel plate) in vertical po)ition A@.
E# 3eld carbon )teel pate) in over8ead po)ition AE.

ASSESSMENT CRITERIA:

&# -n)truction) for t8e preparation of t8e ;ork activity are communicated
and confirmed to en)ure clear under)tanding#
4# Tool)$ and e<uipment) needed to perform SM*3 proce)) are
identified$ c8ecked to en)ure t8ey ;ork correctly a) intended and are
)afe to u)e in accordance ;it8 e)tabli)8ed procedure)
@# Material) needed for ;ork are obtained in accordance ;it8 e)tabli)8ed
procedure)
E# Protective gear) and body covering) )8ould be u)ed to avoid accident)
and in>urie)# Safety )8ould al;ay) be ob)erved#
6# SM*3 proce)) i) performed in accordance to t8e late)t edition of
Training ,egulation) AT,$ Competency %a)ed Curriculum and ot8er
related article) obtained from t8e Tec8nical ducation and Skill)
1evelopment *ut8ority#

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page &4 of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Learning O/tc"$e ? 5: ELD CARBON STEEL
PLATES IN 4LAT POSITION
(5G)

CONTENTS:
&# Preparation of ba)e plate
4# 3elding carbon )teel plate in lat po)ition

ASSESSMENT CRITERIA:
&# ,oot penetration not eJceeding allo;able tolerance) )pecified by
;elding code)/)tandard) onO concavity$ conveJity$ undercut$ eJce))
penetration$ lack of fu)ion$ burn=t8roug8 and crack)#
4# 3eld capping/final pa)) not eJceeding allo;able tolerance) )pecified
by ;elding code)/)tandard) onO 8eig8t of reinforcement$ under fill$
poro)itie)$ undercut$ crack) and cold lap)#
@# Uniformity of bead ripple) mu)t be in accordance ;it8 ;elding
)tandard)#
E# Stringer or layered bead) depo)ited in accordance ;it8 ;elding
)tandard)#
6# ini)8 ;eldment vi)ually acceptable in accordance ;it8 ;elding
)tandard) onO )patter)$ arc )trike)O )lagO uniformity of bead)#

CONDITIONS:
Student)/trainee) mu)t be provided ;it8 t8e follo;ing:
&# 3",KP+*C
4# T""+S$ *CCSS",-S *(1 SUPP+-S
3elding ma)k$ electrode)$ )teel bru)8$ clear and dark gla))$ c8ipping
8ammer$ mec8anical plier)#
@# QU-PM(T
3elding mac8ine A*C or *C/1C$ ;elding table$ portable grinder$
3elding boot8$ portable oven
E# T,*-(-(. M*T,-*+S
Competency %a)ed +earning Material on SM*3 (C--

ASSESSMENT MET*ODS:
1irect ob)ervation
i)ual eJamination of plate)

Learning E@eriences

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page &@ of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Learning Acti%ities Seci#ic Instr/cti"n
*fter reading IN4ORMATION
&# ,*1 IN4ORMATION
S*EET NO6 565-5 proceed to
S*EET NO6 565-5 on AS
Tas' Sheet 565-5
C"de

4# Perform Tas' Sheet 565-5 *fter performing 3eld Carbon

eld Car!"n Steel Plates In Steel Plate) -n lat Po)ition$

4lat P"siti"n +et t8e trainer evaluate your

;ork#

*fter t8e trainer?) evaluation

and approval of t8e plate$ you
can proceed to t8e neJt +"#

In#"r$ati"n Sheet N"6 565-5

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page &E of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 eld Car!"n Steel Plates In 4lat P"siti"n (5G)

Prearati"n "# Base Plate

T8e bevel) are to be flame cut on t8e edge) of t8e plate before t8e
part) are a))embled# T8e bevel face mu)t be )moot8 and free of
notc8e)#
T8e groove face and in)ide and out)ide plate )urface ;it8 in &
A46mm of t8e >oint mu)t be mec8anically cleaned of )lag$ ru)t and
mill )cale# Cleaning mu)t be done ;it8 a ;ire bru)8 or grinder do;n
to brig8t metal#

4lat P"siti"n (5G)

&. i) a plate in t8e flat po)ition t8at i) beveled# T8i) po)ition i) t8e
mo)t ba)ic and only cover) t8e ;elder in t8at po)ition

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page &6 of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 TAS& S*EET 565-5
Title: 3eld Carbon Steel Plate) -n lat Po)ition A&.

Per#"r$ance O!ecti%e: S8ould be able to perform penetration$

filling and capping to plate) in flat po)ition

S/lies3Materials : lectrode$ ;elding ma)k$ clear and

dark gla))$ c8ipping 8ammer$ )teel bru)8$ mec8anical plier)
E/i$ent: 3elding mac8ine A*C or *C/1C$ ;elding table$
portable grinder$ ;elding boot8$ portable oven
Stes3Pr"ced/re:
&# 3ear PP
4# Prepare t8e ba)e metal#
@# Place t8e ba)e metal in a flat po)ition
E# Turn on t8e ;elding mac8ine
6# Perform ;elding of carbon )teel plate) in flat po)ition
L# turn off t8e ;elding mac8ine

Assess$ent Meth"d:
&# "b)ervation

4# Jamination of plate)

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page &L of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Per#"r$ance Criteria Chec'list 565-5

CRITERIA
YES NO
1. 1epo)it ;eld bead) on plate
4# ;eld plate) in )ingle pa)) groove >oint) in flat
po)ition)
@# ;eld plate) in multiple pa)) groove >oint) in
flat po)ition

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page &G of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 SEL4-C*EC& NO6 565-5

-) your re)pon)e
i) )ati)factory
1irection: *n);er t8e follo;ing <ue)tion)
briefly# Compare your re)pon)e to t8e model
Sati (ot
an);er provided# Tick on t8e boJ to indicate
)fac Sati)f
;8et8er your re)pon)e i) )ati)factory or not
tory actor
)ati)factory ba)ed on your o;n >udgment#
y
&# Performed lecture and demon)tration

4# Trainee) compre8en)ion on t8e )ub>ect

@# Trainee) performance on 3eld carbon )teel

plate) in flat po)ition

*) an overall re)ult$ i) your re)pon)e )ati)factory

Sati)factory (ot Sati)factory

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page &F of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Learning O/tc"$e ? ;: ELD CARBON STEEL
PLATES IN *ORIONTAL
POSITION (;G

CONTENTS:
&# Preparation of ba)e plate
4# 3elding carbon )teel plate in 2oriNontal po)ition

ASSESSMENT CRITERIA:
&# ,oot penetration not eJceeding allo;able tolerance) )pecified by
;elding code)/)tandard) onO concavity$ conveJity$ undercut$ eJce))
penetration$ lack of fu)ion$ burn=t8roug8 and crack)#
4# 3eld capping/final pa)) not eJceeding allo;able tolerance) )pecified
by ;elding code)/)tandard) onO 8eig8t of reinforcement$ under fill$
poro)itie)$ undercut$ crack) and cold lap)#
@# Uniformity of bead ripple) mu)t be in accordance ;it8 ;elding
)tandard)#
E# Stringer or layered bead) depo)ited in accordance ;it8 ;elding
)tandard)#
6# ini)8 ;eldment vi)ually acceptable in accordance ;it8 ;elding
)tandard) onO )patter)$ arc )trike)O )lagO uniformity of bead)#

CONDITIONS:
Student)/trainee) mu)t be provided ;it8 t8e follo;ing:
&# 3",KP+*C
4# T""+S$ *CCSS",-S *(1 SUPP+-S
3elding ma)k$ electrode)$ )teel bru)8$ clear and dark gla))$ c8ipping
8ammer$ mec8anical plier)#
@# QU-PM(T
3elding mac8ine A*C or *C/1C$ ;elding table$ portable grinder$
3elding boot8$ portable oven
E# T,*-(-(. M*T,-*+S
Competency %a)ed +earning Material on SM*3 (C--

ASSESSMENT MET*ODS:
1irect ob)ervation
i)ual eJamination of plate)

LEA!"!# AC$"%"$"E&

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page &D of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Learning Acti%ities Seci#ic Instr/cti"n

&# ,*1 IN4ORMATION *fter reading IN4ORMATION

S*EET NO6 56;-5 on ELD S*EET NO6 56;-5 proceed to
CARBON STEEL PLATES Tas' Sheet 56;-5
IN *ORIONTAL POSITION
(;G)

4# Perform eld Car!"n Steel *fter performing 3eld Carbon

Plates In *"ri"ntal P"siti"n Steel Plate)

Po)ition$ +et -n
t8e2oriNontal
trainer
evaluate your ;ork#

*fter t8e trainer?) evaluation

and approval of t8e plate$ you
can proceed to t8e neJt +"#

IN4ORMATION S*EET NO6 56;-5

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page 45 of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 *"ri"ntal elding

38en ;elding in t8e 4. or 4 po)ition it i) nece))ary to control t8e

;eld puddle and travel )peed to produce a )trong ;eld# T8e 8oriNontal
po)ition i) u)ed ;idely in agricultural )ector) to make repair)#

T8e )tep) nece))ary to perform ;eld) in t8e 4. or 4 po)ition are:

=Secure t8e plate in a po)ition for running bead) in a )traig8t line
from left to rig8t# U)e ad>u)table locking pier) or C=clamp) to )ecure
t8e metal firmly#
=38en performing t8i) type of ;eld$ t8e electrode and t8e plate
)ide) )8ould form a D5 angle# +ean t8e electrode )lig8tly in t8e
direction of t8e ;eld area#
=*d>u)t t8e amperage$ travel )peed$ and arc lengt8 to prevent t8e
;eld puddle from running or )agging#
=Metal t8at i) over &/F inc8 t8ick )8ould be beveled prior to
;elding in t8e 8oriNontal po)ition# -f ;elding t8icker metal$ or metal
t8at 8a) been beveled$ it i) nece))ary to make more t8an one ;eld
pa)) to en8ance t8e )trengt8 of t8e ;eld#

=* root$ filler$ and cap pa)) ;ill be nece))ary#

TAS& S*EET 56;-5

Title: 3eld Carbon Steel Plate) -n 2oriNontal Po)ition A4.

Per#"r$ance O!ecti%e: S8ould be able to perform penetration$

filling and capping to plate) in flat po)ition

S/lies3Materials: lectrode$ ;elding ma)k$ clear and dark

gla))$ c8ipping 8ammer$ )teel bru)8$ mec8anical plier)
E/i$ent: 3elding mac8ine A*C or *C/1C$ ;elding table$
portable grinder$ ;elding boot8$ portable oven
Stes3Pr"ced/re:
&# 3ear PP
4# Prepare t8e ba)e metal#
@# Place t8e ba)e metal in a flat po)ition
E# Turn on t8e ;elding mac8ine
6# Perform ;elding of carbon )teel plate) in flat po)ition
M"1U+ -( S2-+11 1ate 1eveloped: 1ocument (o#
L# turn off t8e
K*%*(K*+*( ;elding
MT*+ mac8ine *ugu)t 45&4
*,C 3+1-(.
Page 4& of 66
T,*-(-(. C(T, SM*3 (C-- -))ued by:
KTC
3eld Carbon Steel Plate) 1eveloped by:
Q* u)ing SM*3
S0STM
Assess$ent Meth"d: ,evi)ion 7 55
&# demon)tration
4# ob)ervation
 Per#"r$ance Criteria Chec'list 56;-5

CRITERIA
YES NO
&# depo)it ;eld bead) on plate
2. ;eld plate) in )ingle pa)) groove >oint) in
8oriNontal po)ition)
'. ;eld plate) in multiple pa)) groove >oint) in
8oriNontal po)ition

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page 44 of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 SEL4-C*EC& NO6 56;-5

-) your re)pon)e
i) )ati)factory
1irection: *n);er t8e follo;ing <ue)tion)
briefly# Compare your re)pon)e to t8e model
Sati (ot
an);er provided# Tick on t8e boJ to indicate
)fac Sati)f
;8et8er your re)pon)e i) )ati)factory or not
tory actor
)ati)factory ba)ed on your o;n >udgment#
y

&# Performed lecture and demon)tration

4# Trainee) compre8en)ion on t8e )ub>ect

@# Trainee) performance on 3eld carbon )teel

plate) in flat po)ition

*) an overall re)ult$ i) your re)pon)e )ati)factory

Sati)factory (ot Sati)factory

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page 4@ of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Learning O/tc"$e ? 9: ELD CARBON STEEL
PLATES IN 8ERTICAL
POSITION (9G

CONTENTS:
&# Preparation of ba)e plate
4# 3elding carbon )teel plate in ertical po)ition

ASSESSMENT CRITERIA:
&# ,oot penetration not eJceeding allo;able tolerance) )pecified by
;elding code)/)tandard) onO concavity$ conveJity$ undercut$ eJce))
penetration$ lack of fu)ion$ burn=t8roug8 and crack)#
4# 3eld capping/final pa)) not eJceeding allo;able tolerance) )pecified
by ;elding code)/)tandard) onO 8eig8t of reinforcement$ under fill$
poro)itie)$ undercut$ crack) and cold lap)#
@# Uniformity of bead ripple) mu)t be in accordance ;it8 ;elding
)tandard)#
E# Stringer or layered bead) depo)ited in accordance ;it8 ;elding
)tandard)#
6# ini)8 ;eldment vi)ually acceptable in accordance ;it8 ;elding
)tandard) onO )patter)$ arc )trike)O )lagO uniformity of bead)#

CONDITIONS:
Student)/trainee) mu)t be provided ;it8 t8e follo;ing:
&# 3",KP+*C
4# T""+S$ *CCSS",-S *(1 SUPP+-S
3elding ma)k$ electrode)$ )teel bru)8$ clear and dark gla))$ c8ipping
8ammer$ mec8anical plier)#
QU-PM(T

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page 4E of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 3elding mac8ine A*C or *C/1C$ ;elding table$ portable grinder$
3elding boot8$ portable oven
E# E# T,*-(-(. M*T,-*+S
Competency %a)ed +earning Material on SM*3 (C--

ASSESSMENT MET*ODS:
1irect ob)ervation
i)ual eJamination of plate)

LEARNING ACTI8ITIES

Learning Acti%ities Seci#ic Instr/cti"n

&# ,*1 IN4ORMATION *fter reading IN4ORMATION

S*EET NO6 569-5 on ELD S*EET NO6 569-5 proceed to
CARBON STEEL PLATES Tas' Sheet 569-5
IN 8ERTICAL POSITION
(9G)

4# Perform
Plates eld Car!"n
In 8ertical Steel
P"siti"n *fter
Steel performing 3eld Carbon
Plate) -n ertical
Po)ition$ +et t8e trainer
evaluate your ;ork#

*fter t8e trainer?) evaluation

and approval of t8e plate$ you
can proceed to t8e neJt +"#

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page 46 of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 IN4ORMATION S*EET NO6 569-5

8ertical elding

T8ere are t;o ba)ic tec8ni<ue) for performing ;eld) in t8e vertical
po)ition# T8e)e t;o tec8ni<ue) are commonly referred to a) 9vertical
up and 9vertical do;n# T8e)e t;o tec8ni<ue) can be u)ed to perform
;eld) in t8e @. and @ po)ition)#
T8e follo;ing i) a )et of in)truction) for performing 9vertical up
and 9vertical do;n ;eld)# or mo)t ;elder)$ lig8t metal i) ea)ier to
;eld t8an 8eavy metal becau)e it re<uire) le)) penetration#
%e certain t8at t8e metal plate i) )ecured in a vertical po)ition# T8e
u)e of ad>u)table locking plier) or C=clamp) i) recommended to aid in
)ecuring t8e metal in po)ition#
Po)ition t8e electrode at an angle of L5 to t8e plate and in t8e
pat8 of t8e ;eld# T8e electrode )8ould be perpendicular to t8e )ide) of
t8e plate#
or 9vertical do;n ;elding$ begin at t8e top of t8e plate ;it8 a
)8ort arc# -f t8e electrode )tick)$ )top and increa)e t8e amperage# -f
t8e electrode burn) t8roug8 t8e metal$ lo;er t8e amperage# -f t8e
electrode continue) to burn t8roug8 t8e metal$ increa)e t8e )peed of
t8e electrode movement do;n;ard#

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page 4L of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 38en ;elding 9vertical up$ po)ition t8e electrode F6 to t8e plate
in t8e pat8 of t8e ;eld# %egin at t8e bottom of t8e plate and ;ork up#
U)e t8e )ame procedure) if t8e electrode )tick) or burn) t8roug8 t8e
metal#

*) you become better at ;elding in t8e @. and @ po)ition)$ begin

;ork on t8icker metal)# Jperiment and increa)e t8e amperage
accordingly# 38en ;elding t8ick plate$ u)e one or more )ide=to=)ide
electrode movement)#

*) ;it8 fillet ;eld)$ 9vertical up and 9vertical do;n ;eld) ;ill
need more t8an one pa))# * root pa)) )8ould be made$ along ;it8 a
filler and cap pa))#

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page 4G of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page 4F of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 TAS& S*EET 569-5
Title: 3eld Carbon Steel Plate) -n ertical Po)ition A@.

Per#"r$ance O!ecti%e: S8ould be able to perform penetration$

filling and capping to plate) in flat po)ition

s3Materials :lectrode$ ;elding ma)k$ clear and dark gla))$ c8ipping 8ammer$
)teel bru)8$ mec8anical plier)
3elding mac8ine A*C or *C/1C$ ;elding table$ portable grinder$
;elding boot8$ portable oven
Stes3Pr"ced/re:
&# 3ear PP
4# Prepare t8e ba)e metal#
@# Place t8e ba)e metal in a flat po)ition
E# Turn on t8e ;elding mac8ine
6# Perform ;elding of carbon )teel plate) in flat po)ition
L# turn off t8e ;elding mac8ine

Assess$ent Meth"d:
&# demon)tration

4# ob)ervation

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page 4D of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Per#"r$ance Criteria Chec'list 569-5

CRITERIA
YES NO
&# depo)it ;eld bead) on plate
2. ;eld plate) in )ingle pa)) groove >oint) in
vertical po)ition)
'. ;eld plate) in multiple pa)) groove >oint) in
vertical po)ition

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page @5 of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 SEL4-C*EC& NO6 569-5

-) your re)pon)e
i) )ati)factory
1irection: *n);er t8e follo;ing <ue)tion)
briefly# Compare your re)pon)e to t8e model
Sati (ot
an);er provided# Tick on t8e boJ to indicate
)fac Sati)f
;8et8er your re)pon)e i) )ati)factory or not
tory actor
)ati)factory ba)ed on your o;n >udgment#
y
&# Performed lecture and demon)tration

4# Trainee) compre8en)ion on t8e )ub>ect

@# Trainee) performance on 3eld carbon )teel

plate) in flat po)ition

*) an overall re)ult$ i) your re)pon)e )ati)factory

Sati)factory (ot Sati)factory

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page @& of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Learning O/tc"$e ? : ELD CARBON STEEL
PLATES IN O8ER*EAD
POSITION (G

CONTENTS:
&# Preparation of ba)e plate
4# 3elding carbon )teel plate in ertical po)ition

ASSESSMENT CRITERIA:
&# ,oot penetration not eJceeding allo;able tolerance) )pecified by
;elding code)/)tandard) onO concavity$ conveJity$ undercut$ eJce))
penetration$ lack of fu)ion$ burn=t8roug8 and crack)#
4# 3eld capping/final pa)) not eJceeding allo;able tolerance) )pecified
by ;elding code)/)tandard) onO 8eig8t of reinforcement$ under fill$
poro)itie)$ undercut$ crack) and cold lap)#
@# Uniformity of bead ripple) mu)t be in accordance ;it8 ;elding
)tandard)#
E# Stringer or layered bead) depo)ited in accordance ;it8 ;elding
)tandard)#
6# ini)8 ;eldment vi)ually acceptable in accordance ;it8 ;elding
)tandard) onO )patter)$ arc )trike)O )lagO uniformity of bead)#

CONDITIONS:
Student)/trainee) mu)t be provided ;it8 t8e follo;ing:
&# 3",KP+*C
4# T""+S$ *CCSS",-S *(1 SUPP+-S
3elding ma)k$ electrode)$ )teel bru)8$ clear and dark gla))$ c8ipping
8ammer$ mec8anical plier)#
@# @# QU-PM(T
3elding mac8ine A*C or *C/1C$ ;elding table$ portable grinder$
3elding boot8$ portable oven
E# E# T,*-(-(. M*T,-*+S
Competency %a)ed +earning Material on SM*3 (C--

ASSESSMENT MET*ODS:
1irect ob)ervation
i)ual eJamination of plate)

LEARNING ACTI8ITIES

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page @4 of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Learning Acti%ities Seci#ic Instr/cti"n

&# ,*1 IN4ORMATION *fter reading IN4ORMATION

S*EET NO6 56-5 on ELD S*EET NO6 56-5 proceed to
CARBON STEEL PLATES Tas' Sheet 56-5
IN O8ER*EAD POSITION
(G)

4# Perform eld Car!"n Steel *fter performing 3eld Carbon

Plates In O%erhead P"siti"n Steel Plate) -n "ver8ead
Po)ition$ +et t8e trainer
evaluate your ;ork#

*fter t8e trainer?) evaluation

and approval of t8e plate$ you
can proceed to t8e neJt +"#

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page @@ of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 IN4ORMATION S*EET NO6 56

O%erhead elding

3elding in t8e E. or E po)ition i) t8e mo)t difficult of t8e out=of=

po)ition ;eld)# T8e ma>or c8allenge in t8i) type of ;elding i)
controlling t8e ;eld puddle# T8e procedure) for performing over8ead
;eld) are very )imilar to t8e flat po)ition$ eJcept t8at t8ey are far
more difficult# -t i) nece))ary to pay )pecial attention to t8e ;eld
puddle and travel )peed# 0ou mu)t maintain a )8ort arc a) ;ell#
T8e )tep) in over8ead ;elding are:
Secure t8e metal over8ead ;it8 t8e u)e of an ad>u)table locking
plier) or C=clamp)#
ind a po)ition t8at i) comfortable for you before )tarting to ;eld#
3elding in t8e E. or E po)ition i) muc8 more difficult if t8e ;elder i)
uncomfortable from t8e )tart#
*d>u)t t8e amperage )etting and travel )peed# T8e amperage
)8ould be )et at approJimately t8e )ame )etting a) needed during
vertical ;elding A@# %e certain to maintain a very )8ort arc lengt8
t8roug8out t8e entire proce))#
3eld ;it8 a )8ort arc and u)e a moderately fa)t rate of travel to
prevent )agging and undercutting#

* ;eaving pattern i) recommended for u)e on 8eavier metal)# T8i)

motion mu)t be fa)ter t8an ;eave) u)ed for ot8er po)ition ;eld)#
T8ree pa))e) ;ill be needed to complete t8i) ;eld properly#

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page @E of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 TAS& S*EET 56-5
Title: 3eld Carbon Steel Plate) -n "ver8ead Po)ition AE.

Per#"r$ance O!ecti%e: S8ould be able to perform penetration$

filling and capping to plate) in flat po)ition

S/lies3Materials: lectrode$ ;elding ma)k$ clear and dark

gla))$ c8ipping 8ammer$ )teel bru)8$ mec8anical plier)
3elding mac8ine A*C or *C/1C$ ;elding table$ portable grinder$
;elding boot8$ portable oven
Stes3Pr"ced/re:
&# 3ear PP
4# Prepare t8e ba)e metal#
@# Place t8e ba)e metal in a flat po)ition
E# Turn on t8e ;elding mac8ine
6# Perform ;elding of carbon )teel plate) in flat po)ition
L# turn off t8e ;elding mac8ine

Assess$ent Meth"d:
&# demon)tration

4# ob)ervation

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page @6 of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Per#"r$ance Criteria Chec'list 56-5

CRITERIA
YES NO
&# depo)it ;eld bead) on plate
2. ;eld plate) in )ingle pa)) groove >oint) in
over8ead po)ition)
'. ;eld plate) in multiple pa)) groove >oint) in
over8ead po)ition

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page @L of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 SEL4-C*EC& NO6 56-5

-) your re)pon)e
i) )ati)factory
1irection: *n);er t8e follo;ing <ue)tion)
briefly# Compare your re)pon)e to t8e model
Sati (ot
an);er provided# Tick on t8e boJ to indicate
)fac Sati)f
;8et8er your re)pon)e i) )ati)factory or not
tory actor
)ati)factory ba)ed on your o;n >udgment#
y
&# Performed lecture and demon)tration

4# Trainee) compre8en)ion on t8e )ub>ect

@# Trainee) performance on 3eld carbon )teel

plate) in flat po)ition

*) an overall re)ult$ i) your re)pon)e )ati)factory

Sati)factory (ot Sati)factory

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page @G of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Learning O/tc"$e ? : ELD CARBON STEEL PIPES
IN *ORIONTAL POSITION
(;G

CONTENTS:
&# Preparation of ba)e plate
4# 3elding carbon )teel pipe in 8oriNontal po)ition

ASSESSMENT CRITERIA:
&# ,oot penetration not eJceeding allo;able tolerance) )pecified by
;elding code)/)tandard) onO concavity$ conveJity$ undercut$ eJce))
penetration$ lack of fu)ion$ burn=t8roug8 and crack)#
4# 3eld capping/final pa)) not eJceeding allo;able tolerance) )pecified
by ;elding code)/)tandard) onO 8eig8t of reinforcement$ under fill$
poro)itie)$ undercut$ crack) and cold lap)#
@# Uniformity of bead ripple) mu)t be in accordance ;it8 ;elding
)tandard)#
E# Stringer or layered bead) depo)ited in accordance ;it8 ;elding
)tandard)#
6# ini)8 ;eldment vi)ually acceptable in accordance ;it8 ;elding
)tandard) onO )patter)$ arc )trike)O )lagO uniformity of bead)#

CONDITIONS:
Student)/trainee) mu)t be provided ;it8 t8e follo;ing:
&# 3",KP+*C
4# T""+S$ *CCSS",-S *(1 SUPP+-S
3elding ma)k$ electrode)$ )teel bru)8$ clear and dark gla))$ c8ipping
8ammer$ mec8anical plier)#
@# QU-PM(T
3elding mac8ine A*C or *C/1C$ ;elding table$ portable grinder$
3elding boot8$ portable oven
E# T,*-(-(. M*T,-*+S
Competency %a)ed +earning Material on SM*3 (C--

ASSESSMENT MET*ODS:
1irect ob)ervation
i)ual eJamination of plate)

LEARNING ACTI8ITIES

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page @F of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Learning Acti%ities Seci#ic Instr/cti"n

&# ,*1 IN4ORMATION *fter reading IN4ORMATION

S*EET NO6 56-5 on ELD S*EET NO6 56-5 proceed to
CARBON STEEL PIPES IN Tas' Sheet 56-5
*ORIONTAL POSITION
(;G)

4# Perform eld Car!"n Steel *fter performing 3eld Carbon

Pies in *"ri"ntal P"siti"n Steel Pipe) in 2oriNontal
Po)ition$ +et t8e trainer
evaluate your ;ork#

*fter t8e trainer?) evaluation

and approval of t8e plate$ you
can proceed to t8e neJt +"#

IN4ORMATION S*EET NO6 56

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page @D of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 *"ri"ntal P"siti"n

T8e &. pipe ;elding po)ition i) a pipe in t8e 8oriNontal po)ition and t8e pipe
i) rolled ;8en ;elding# T8i) i) ba)ically ;elding in t8e flat po)ition# T8e &.
pipe ;elding certification i) rarely u)ed#

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page E5 of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 TAS& S*EET 56-5
Title: 3eld Carbon Steel pipe) -n 2oriNontal Po)ition A4.

Per#"r$ance O!ecti%e:
S8ould be able to perform penetration$ filling and capping to plate)
in flat po)ition
S/lies3Materials :
lectrode$ ;elding ma)k$ clear and dark gla))$ c8ipping 8ammer$
)teel bru)8$ mec8anical plier)
E/i$ent:
3elding mac8ine A*C or *C/1C$ ;elding table$ portable grinder$
;elding boot8$ portable oven
Stes3Pr"ced/re:
&# 3ear PP
4# Prepare t8e ba)e metal#
@# Place t8e ba)e metal in a flat po)ition
E# Turn on t8e ;elding mac8ine
6# Perform ;elding of carbon )teel plate) in flat po)ition
L# turn off t8e ;elding mac8ine

Assess$ent Meth"d:
&# demon)tration
4# ob)ervation

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page E& of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 Per#"r$ance Criteria Chec'list 56-5

CRITERIA
YES NO
1. depo)it ;eld bead) on pipe
2. ;eld plate) in )ingle pa)) groove >oint) in
8oriNontal po)ition
'. ;eld plate) in multiple pa)) groove >oint)
8oriNontal po)ition

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page E4 of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55
 SEL4-C*EC& NO6 56-5

-) your re)pon)e
i) )ati)factory
1irection: *n);er t8e follo;ing <ue)tion)
briefly# Compare your re)pon)e to t8e model
Sati (ot
an);er provided# Tick on t8e boJ to indicate
)fac Sati)f
;8et8er your re)pon)e i) )ati)factory or not
tory actor
)ati)factory ba)ed on your o;n >udgment#
y
&# Performed lecture and demon)tration

4# Trainee) compre8en)ion on t8e )ub>ect

@# Trainee) performance on 3eld carbon )teel

plate) in flat po)ition

*) an overall re)ult$ i) your re)pon)e )ati)factory

Sati)factory (ot Sati)factory

1ocument (o#
1ate 1eveloped:
M"1U+ -( S2-+11 *ugu)t 45&4
K*%*(K*+*( -))ued by:
MT*+ *,C 3+1-(.
T,*-(-(. C(T,
SM*3 (C--
KTC Page E@ of 66
1eveloped by:
3eld Carbon Steel Plate)
Q*
u)ing SM*3
S0STM ,evi)ion 7 55