Midterm Exam

Course Name: Mechanical Engineering Design

Department of Mechanical Engineering
Instructor: Faraj Khalikov
School of Science and Engineering
Date of Exam: April 15, 2019; 11:50
Khazar University
Duration of Exam: 120 minute
100 marks

ME411 Mechanical Engineering

Design.
Midterm I.
Allowed (tools):

Open Book, Open Computer, Internet access allowed, calculators allowed, excel etc.

Not Allowed (communication):

Communication with other person via any form of communication tool (e-mail,
whatsapp, etc.)

Please Save all your Excel sheets, Solidworks files, ANSYS files on computer. You can send
them to me via e-mail to faraj.khalikov@gmail.com

This is 120 minute exam. Do not spend more then 40 minutes on each task.

There are 3 tasks.

There 100 points for all exam.

 Midterm Exam
Course Name: Mechanical Engineering Design
Department of Mechanical Engineering
Instructor: Faraj Khalikov
School of Science and Engineering
Date of Exam: April 15, 2019; 11:50
Khazar University
Duration of Exam: 120 minute
100 marks

1. Task 1. (45 points.)

Procedure for this task is given below. Design inputs, competitors’ study, standards
are given.

Material selection, Engineering data R&D, Bill of Materials (BOM), Design Output are
required.

Design inputs:

Transmarine company asks Khazar University student to design JIB

Crane with following specifications:

Design a wall mounted JIB Crane that can lift 932 kg weight and have an arm with
length of 5.2 meters. Crane should lift loads up to 12 m height from ground.
 Midterm Exam
Course Name: Mechanical Engineering Design
Department of Mechanical Engineering
Instructor: Faraj Khalikov
School of Science and Engineering
Date of Exam: April 15, 2019; 11:50
Khazar University
Duration of Exam: 120 minute
100 marks

2D schematics:

In schematics reactant forces are shown as Ax, By and Bx. Length of B material and
materials types are deisgn output.

Standard to refer for jib crane design: IS 15419

 Midterm Exam
Course Name: Mechanical Engineering Design
Department of Mechanical Engineering
Instructor: Faraj Khalikov
School of Science and Engineering
Date of Exam: April 15, 2019; 11:50
Khazar University
Duration of Exam: 120 minute
100 marks

Material properties:

Material list
Yield strength [Mpa] Price per kg [$] Density

S255JR 235 1 7850

S355JR 355 1.6 7850

Сталь 20 255 1.2 7850

08КП-2ПС 175 0.7 7850
Stainless steel 950 4 7850

For material cross-section please refer to Midterm Addition.pdf on your computer. All
geometries that can be used are stated there.

Please make an engineering analysis and find out the materials length and geometries to be
used for part A and part B of the JIB Crane.

Write down the material specification in BOM stated below:

BOM
Length [m] Material type Material cross-section geometry

A 12

This is your BOM and design output.

Safety factor for Europe is 1.5, but since we live in Azerbaijan, it is 2.5 for us. People misuse
cranes, and failures occur.

Your design should be safe and also economical.

 Midterm Exam
Course Name: Mechanical Engineering Design
Department of Mechanical Engineering
Instructor: Faraj Khalikov
School of Science and Engineering
Date of Exam: April 15, 2019; 11:50
Khazar University
Duration of Exam: 120 minute
100 marks

Task 2. (20 points)

Has asked you to design Dismantling.

You are supposed to use Parametric design in order to save time of company.

In this task you are supposed to design just body part.

For this u need to use EN 558 and EN 1092-2 standards.

Fill in the following box – where your name is stated. Do not fill other boxes.

As an example:

Puste Jalalova Ductile Iron

Face to face Flange data (Type 14)
Flange Wall
Thickness thickness
DN PN FTF (Series 5) D K # of Bolts Bolt size (DI)
100 10

200 16

300 63
 Midterm Exam
Course Name: Mechanical Engineering Design
Department of Mechanical Engineering
Instructor: Faraj Khalikov
School of Science and Engineering
Date of Exam: April 15, 2019; 11:50
Khazar University
Duration of Exam: 120 minute
100 marks

Ziya Mehdiyev Ductile Iron

Face to face Flange data (Type 14)
Flange Wall
Thickness thickness
DN PN FTF (Series 12) D K # of Bolts Bolt size (DI)
150 10

250 16

300 25

Cümşüd Zeynalov Ductile Iron

Face to face Flange data (Type 14)
Flange Wall
Thickness thickness
DN PN FTF (Series 1) D K # of Bolts Bolt size (DI)
40 10

500 16

300 40

Xeyrulla Əmirov Ductile Iron

Face to face Flange data (Type 14)
Flange Wall
Thickness thickness
DN PN FTF (Series 19) D K # of Bolts Bolt size (DI)
50 10

250 25

500 40
 Midterm Exam
Course Name: Mechanical Engineering Design
Department of Mechanical Engineering
Instructor: Faraj Khalikov
School of Science and Engineering
Date of Exam: April 15, 2019; 11:50
Khazar University
Duration of Exam: 120 minute
100 marks

Loğman Kərimli Ductile Iron

Face to face Flange data (Type 14)
Flange Wall
Thickness thickness
DN PN FTF (Series 4) D K # of Bolts Bolt size (DI)
150 25

200 10

300 40

Tural Məmmədli Ductile Iron

Face to face Flange data (Type 14)
Flange Wall
Thickness thickness
DN PN FTF (Series 2) D K # of Bolts Bolt size (DI)
200 10

300 16

250 63

Aliş İsmayilzadə Ductile Iron

Face to face Flange data (Type 14)
Flange Wall
Thickness thickness
DN PN FTF (Series 3) D K # of Bolts Bolt size (DI)
150 10

250 16

350 25
 Midterm Exam
Course Name: Mechanical Engineering Design
Department of Mechanical Engineering
Instructor: Faraj Khalikov
School of Science and Engineering
Date of Exam: April 15, 2019; 11:50
Khazar University
Duration of Exam: 120 minute
100 marks

Hüseyn Askerov Ductile Iron

Face to face Flange data (Type 14)
Flange Wall
Thickness thickness
DN PN FTF (Series 10) D K # of Bolts Bolt size (DI)
100 10

200 25

300 25

Wall thickness is the wall thickness of the cylinder. Wall cylinder dimensions, you will have
to find through google search or calculate, both ways are acceptable.
 Midterm Exam
Course Name: Mechanical Engineering Design
Department of Mechanical Engineering
Instructor: Faraj Khalikov
School of Science and Engineering
Date of Exam: April 15, 2019; 11:50
Khazar University
Duration of Exam: 120 minute
100 marks

Task 3. (35 points)

Each of you get different geometries which you have to draw, simulate and modify in order
to get safety factor = 2.5.

Geometry weight should be as small as possible meeting 2.5 safety factor standard.

a)

Draw 3D model on solidworks or ANSYS, simulate and find stresses. Material used for this
project is S355JR steel with yield strength of 355 MPa.

Modify geometry in order to attain safety factor of 2.5.

 Midterm Exam
Course Name: Mechanical Engineering Design
Department of Mechanical Engineering
Instructor: Faraj Khalikov
School of Science and Engineering
Date of Exam: April 15, 2019; 11:50
Khazar University
Duration of Exam: 120 minute
100 marks

b)

Draw this manhole cover on solidworks or ANSYS.

Perform simulation by applying 10 000 kg at the middle of the manhole cover.

The area for force application shown in blue:

Apply fixture for the areas shown blue in the picture below:
 Midterm Exam
Course Name: Mechanical Engineering Design
Department of Mechanical Engineering
Instructor: Faraj Khalikov
School of Science and Engineering
Date of Exam: April 15, 2019; 11:50
Khazar University
Duration of Exam: 120 minute
100 marks

Use Ductile Iron material with yield strength of 250 MPa.

Please modify geometry until you get 2.5 safety factor, then try to reduce the extra weight.

Good Luck!