polymold products

SINCE 1971

POLYETHYLENE &
POLYPROPYLENE PIPING
SYSTEMS

A complete range of

PIPES
FITTINGS & FLANGES
WELDING & INSTALLATIONS
WELDING MACHINES & TOOLS

Corrosion free for life

D&B D-U-N-S ® 91-811-2264
 ABOUT US

polymold products was established in 1971

by Raj Sampat, an Electronic Engineer from
University of Montana at Boseman (USA)
Polymold was a pioneer in PE pipe fittings in
India.

At that time it was molding exclusively for a pipe manufacturer.

We have come a very long way since then. Today the second genera-
tion company is run by his son Sachin Sampat. Polymold is a vendor to
most of India's largest pipe manufacturer's. Its product range for fittings
upto pipe size 1200mm is unmatched in the country .

Infrastructure
Polymold is centrally located at Khopoli ,about 80 kms from the business
capital of India - Mumbai (Bombay). With easy access to both airports
as well as seaports . We can handle all types of shipments FCL or LCL .
With a staff strength of 30+ employees, most of them having more
than 15 years of experience in the manufacturing field, we have the hu-
man resources to handle any type of job. We believe our customers
know their markets better than we do & therefore we are willing to as-
sist them in every way to help serve the industry better. We are happy
to customize products for our clients even if it is in small quantities. As
an exporter of fittings to more than 15 countries, we are highly quality
conscious. We use the best equipments for checking & testing our
products as well as sourcing the best raw material in the market.

Management Strategy
At Polymold we believe that customer satisfaction is the most important
factor to drive growth. We believe in long term partnerships. We are
committed to provide a quality product and timely delivery for every or-
der.

" Quality Goes In, Name Goes Up "

Page 2
 TABLE OF CONTENTS

Polyethylene Pipes – Standards & Raw Material Specis 4

Physical Properties—HDPE PIPES 5
Physical Properties—Values 6
HDPE Pipe—Jointing Methods & Installation 7
HDPE Pipe—IS 14333-95 PE80 Dimensions 8
HDPE Pipe—IS 4984-95 PE80 Dimensions 9
HDPE Pipe—IS 4984-95 PE100 Dimensions 10
HDPE Pipe—ISO 4427 & EN12201 Dimensions 11
HDPE Pipe Applications 12
Electrofusion Fittings 13
Electrofusion Machine and Tools 14
Compression Fittings 15
Butt Fusion Fittings—Short Spigot 16
Butt Fusion Fittings—Long Spigot 17
Flanges 18
Fabricated Fittings – Bends, Tees, Wyes and other 19
Polypropylene Pipes & Applications 20
Polypropylene Pipe Physical Properties 21
Polypropylene Pipe Applications 22
Polypropylene Pipe Dimensions DIN 8077 23
Butt Fusion Machine—Hydraulic 160 & 250 24
Butt Fusion Machine—Hydraulic 315 & 500 25
Butt Fusion Machine—Hydraulic 800 26
Butt Fusion Machine—Hand Operated 4 clamps 27
Butt Fusion Machine—Hand Operated 2 clamps 28
Workshop Fitting Machine 29
Organisation & Contact Information 30

Page 3
 HDPE PIPES
(HIGH DENSITY POLYETHYLENE)
STANDARDS & RAW MATERIAL
SPECIFICATIONS

Material Specifications
HE 3490 LS (PE100)

HOSTALEN CRP 100 (PE100)

Piping Standards Offered

International Standards
1. DIN 8074
2. ISO 4427
3. EN12201
4. AU/NZ 4130
Indian Standards
1. IS 4984—95
2. IS 14333—95
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 PHYSICAL PROPERTIES
1. Abrasion Resistance, Non Toxic and
Odourless : In tests conducted ,it has been proved
that HDPE is superior even to X-52 grade steel when
it comes to conveyance of iron ore water slurry. The
performance ratio is 3:1 in favour of HDPE. It is non
toxic and odourless.

2. Flexibility : The flexibility of HDPE pipe allows it to curved under, over

& around obstacles as well as directional changes. In some cases, the flexibility
of HDPE pipe reduces the need for fittings & saves installation costs. It can be
bent to a minimum radius of 20 to 40 times the pipe diameter.

3. Flow Factors : HDPE pipe has a smooth inner surface. A “C” factor of
150 is recommended in the William – Hazen formula. HDPE offers the unique
advantage of choosing a pipe of a lower dimension for same flow of liquid over
steel or cement pipes. Smooth inner walls & lower friction lead to energy saving
in pumping of liquids.

4. Life Expectancy : The hydrostatic design basis of HDPE pipe is based

on extensive testing data evaluated & standardized by industry methods. HDPE
has a projected life expectancy of 50+ years transporting water at 30 deg C.
HDPE pipes are protected with carbon black against UV radiation ( sunlight ).

5. Lightweight : It is lighter than Mild steel, Stainless steel, Concrete &

Cast iron. It is easier to handle & install as compared to above materials. Den-
sity = 0.95kg/cm2.

6. Welding : HDPE pipe can be joined by mechanical & butt fusion & elec-
trofusion methods. In butt fusion, the strength of the joint is stronger than the
pipe itself & the welding is homogenous. It can be flanged, tapped, reduced like
other piping materials.

7. Jointing : Polyethylene pipe is normally joined by heat fusion. Butt, socket,

create a joint that is as strong or stronger than the pipe itself, and is virtually
leak free. This unique joining method produces significant cost reductions com-
pared to other materials.
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 Table of Physical Properties
The properties given below are for HDPE grades used to manufacture pipe.

Property Value Unit Test Method Test Specimen

Density @ 23° C 0.958 g/cm3 ISO 1183 10mm x 10mm x 4mm

Viscosity Num-
ber 380 ml/g ISO 1628-3 0.1% solution of granules in
decahydronaphthalene

Melt Flow Rate MFR 190/5 0.23 g/10 min -1 ISO 1133 Granules sample weight

MFR 190/21.6 6.50 g/10 min -1 3g to 6g

Tensile Properties Yield Stress 26 N/mm 2 ISO 527, Test ISO 3167, 4mm thick
Rate 50mm/min

Elongation at Yeild Stress 10 % ISO 527, Test

Rate 50mm/min
2
Tensile Modulas of 900 N/mm ISO 527
Elasticity

Tensile Creep Modulas 650 N/mm 2 ISO 899, Test Load

( 1 Hour Value ) 2M/mm 2

Flexural Proper-
ties Flexural Creep Modulas 1100 N/mm 2 DIN 54852- Z4 110mm x 10mm x 4mm loaded
2
( 1 min value ) ob=2N/mm flat

Flexural Stress ( 3.5% 20 N/mm 2 ISO 178 Test 80mm x 10mm x 4mm
deflection ) Rate 2mm/min
Hardness Ball Indentation Hardness

Shore Hardness D (3 sec value) 61 ~ ISO 868 6mm sheet

Shore Hardness D (15 sec value) 59 ~

Notched Impact at 23° C 20 kJ/m2 ISO 179/1eA 80mm x 10mm x 4mm

Strength at 30° C 10 kJ/m3

Vicat Softening 67 °C ISO 306 4mm sheet
Point VST/B/50

Oxidation 200 °C in O2 >=60 min ISO TR 10837 Granules

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Induction Time

Page 6
 JOINTING HDPE PIPES

INSTALLATION SERVICES
polymold products

Page 7
 polymold products
TECHNICAL SPECIFICATIONS
HDPE PIPES AS PER IS - 14333 FOR SEWAGE AND WASTEWATER PE80

Pipe OD PN 2.5 - SDR 33 PN 4 - SDR 21 PN 6 - SDR 14.33 PN 10 - SDR 9 PN 16 - SDR 6

in mm Min Max Min Max Min Max Min Max Min Max

63 3.0 3.5 4.4 5.1 7.0 7.9 10.5 11.8

75 2.3 2.8 3.6 4.2 5.3 6.1 8.4 9.5 12.5 14.0

90 2.8 3.3 4.3 5.0 6.3 7.2 10.0 11.2 15.0 16.7

110 3.4 4.0 5.3 6.1 7.7 8.7 12.3 13.8 18.4 20.5
125 3.8 4.4 6.0 6.8 8.8 9.9 13.9 15.5 20.9 23.2

140 4.3 5.0 6.7 7.6 9.8 11.0 15.6 17.4 23.4 26.0

160 4.9 5.6 7.7 8.7 11.2 12.6 17.8 19.8 26.7 29.6
180 5.5 6.3 8.6 9.7 12.6 14.1 20.0 22.2 30.0 33.2

200 6.1 7.0 9.6 10.8 14.0 15.6 22.3 24.8 33.4 37.0

225 6.9 7.8 10.8 12.1 15.7 17.5 25.0 27.7 37.5 41.5
250 7.6 8.6 12.0 13.4 17.5 19.5 27.8 30.8 41.7 46.1

280 8.5 9.6 13.4 15.0 19.6 21.8 31.2 34.6 46.7 51.6

315 9.6 10.8 15.0 16.7 22.0 24.4 35.0 38.7 52.5 58.0
355 10.8 12.1 17.0 18.9 24.8 27.5 39.5 43.7 59.2 65.4

400 12.2 14.3 19.1 22.2 28.0 32.4 44.5 51.4

450 13.7 16.0 21.5 25.0 31.4 36.4 50.0 57.7

500 15.2 17.7 23.9 27.7 34.9 40.4 55.6 64.2

560 17.0 19.8 26.7 31.0 39.1 45.2

630 19.1 22.2 30.0 34.7 44.0 50.8

710 21.6 25.1 33.9 39.2 49.6 57.3
800 24.3 28.2 38.1 44.1 55.9 64.5

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 polymold products
TECHNICAL SPECIFICATIONS
HDPE PIPES AS PER IS 4984 FOR WATER , PE 80
Pipe OD PN 2.5 [SDR 41] PN 4 [SDR 26] PN 6 [SDR 17.667] PN 10 [SDR11] PN 16 [SDR 7.25]
in mm Min Max Min Max Min Max Min Max Min Max
20 2.8 3.3
25 2.3 2.8 3.5 4.0
32 3.0 3.5 4.5 5.1
40 2.3 2.8 3.7 4.3 5.6 6.3
50 2.3 2.8 2.9 3.4 4.6 5.3 6.9 7.8
63 2.5 3.0 3.6 4.2 5.8 6.6 8.7 9.8
75 2.9 3.4 4.3 5.0 6.9 7.8 10.4 11.6
90 2.3 2.8 3.5 4.1 5.1 5.9 8.2 9.3 12.5 13.9
110 2.7 3.2 4.3 5.0 6.3 7.2 10.0 11.2 15.2 16.9
125 3.1 3.7 4.9 5.6 7.1 8.1 11.4 12.8 17.3 19.2
140 3.5 4.1 5.4 6.2 8.0 9.0 12.8 14.3 19.4 21.5
160 4.0 4.6 6.2 7.1 9.1 10.3 14.6 16.3 22.1 24.5
180 4.4 5.1 7.0 7.9 10.2 11.5 16.4 18.3 24.9 27.6
200 4.9 5.6 7.7 8.7 11.4 12.8 18.2 20.3 27.6 30.6
225 5.5 6.3 8.7 9.8 12.8 14.3 20.5 22.8 31.1 34.4
250 6.1 7.0 9.7 10.9 14.2 15.9 22.8 25.3 34.5 38.2
280 6.9 7.8 10.8 12.1 15.9 17.7 25.5 28.3 38.7 42.7
315 7.7 8.7 12.2 13.7 17.9 19.9 28.7 31.8 43.5 48.0
355 8.7 9.8 13.7 15.3 20.1 22.4 32.3 35.8 49.0 54.1
400 9.8 11.5 15.4 18.0 22.7 26.4 36.4 42.1 55.2 63.7
450 11.0 12.9 17.4 20.3 25.5 29.6 41.0 47.4
500 12.2 14.2 19.3 22.4 28.4 32.9 45.5 52.6
560 13.7 16.0 21.6 25.1 31.7 36.7 51.0 58.9
630 15.4 18.0 24.3 28.2 35.7 41.3 57.3 66.1
710 17.4 20.3 27.4 31.8 40.2 46.5
800 19.6 22.8 30.8 35.7 45.3 52.3
900 22.0 25.5 34.7 40.2 50.1 58.8

Page 9
1000 24.4 28.3 38.5 44.5 56.7 65.3
 polymold products

TECHNICAL SPECIFICATIONS
HDPE PIPES AS PER IS 4984 FOR WATER , PE 100
Nominal Tol On Tol On PN 6 [SDR 21.9] PN 8 [SDR 16.7 ] PN 10 [SDR13.5] PN 12.5 [SDR11.0] PN 16 [SDR 9.0]
Diameter OD Ovality Min Max Min Max Min Max Min Max Min Max
20 + 0.3 + 1.2 2.3 2.8
25 + 0.3 + 1.2 2.3 2.8 2.9 3.4
32 + 0.3 + 1.3 2.4 2.9 2.9 3.4 3.7 4.3
40 + 0.4 + 1.4 2.4 2.9 3.0 3.5 3.7 4.3 4.6 5.3
50 + 0.5 + 1.4 2.3 2.8 3.0 3.5 3.7 4.3 4.6 5.3 5.7 6.5
63 + 0.6 + 1.5 2.9 3.4 3.8 4.4 4.7 5.4 5.7 6.5 7.1 8.1
75 + 0.7 + 1.6 3.5 4.1 4.5 5.2 5.6 6.4 6.8 7.7 8.5 9.6
90 + 0.9 + 1.8 4.1 4.8 5.4 6.2 6.7 7.6 8.2 9.3 10.2 11.5
110 + 1.0 + 2.2 5.0 5.7 6.6 7.5 8.1 9.2 10.0 11.2 12.4 13.9
125 + 1.2 + 2.5 5.7 6.5 7.5 8.5 9.2 10.4 11.3 12.7 14.1 15.8
140 + 1.3 + 2.8 6.4 7.3 8.4 9.5 10.3 11.6 12.7 14.2 15.8 17.6
160 + 1.5 + 3.2 7.3 8.3 9.6 10.8 11.8 13.2 14.5 16.2 18.1 20.2
180 + 1.7 + 3.6 8.2 9.3 10.8 12.1 13.3 14.9 16.3 18.2 20.3 22.6
200 + 1.8 + 4.0 9.1 10.3 12.0 13.4 14.8 16.5 18.1 20.2 22.6 25.1
225 + 2.1 + 4.5 10.3 11.6 13.5 15.1 16.6 18.5 20.4 22.7 25.4 28.2
250 + 2.3 + 5.0 11.4 12.8 15.0 16.7 18.4 20.5 22.6 25.1 28.2 31.3
280 + 2.6 + 9.8 12.8 14.3 16.8 18.7 20.6 22.9 25.3 28.1 31.6 35.0
315 + 2.9 + 11.1 14.4 16.1 18.9 21.0 23.2 25.8 28.5 31.6 35.5 39.3
355 + 3.2 + 12.5 16.2 18.1 21.2 23.6 26.2 29.1 32.1 35.6 40.0 44.2
400 + 3.2 + 14.0 18.2 21.2 23.9 27.7 29.5 34.2 36.2 41.9 45.1 52.1
450 + 4.1 + 15.6 20.5 23.8 26.9 31.2 33.1 38.3 40.7 47.1 50.8 58.7
500 + 4.5 + 17.5 22.8 26.5 29.9 34.6 36.8 42.6 45.2 52.2 56.4 65.1
560 + 5.0 + 19.6 25.5 29.6 33.5 38.8 41.2 47.6 50.6 58.4
630 + 5.7 + 22.1 28.7 33.3 37.7 43.6 46.4 53.6 56.9 65.7
710 + 6.4 + 24.9 32.3 37.4 42.4 49.0 52.3 60.4

Page 10
 polymold products
TECHNICAL SPECIFICATIONS

Page 11
 HDPE PIPE : APPLICATIONS
 Septic Tank / Leach Bed Lines, Condensates,
Aeration & Caustic Lines
 Conveying corrosive effluents of chemical &
other process industries like Petrochemicals,
Paper, Dyestuff, Paints, Rayon & Fertilizers
 Handling Saline Water, Sea water intake, Sea
water air-conditioning
 Suction & delivery of Water with Pump sets
 Hydro transport systems - Cement / clinker, Coal,
sand slurry & other abrasive slurries like iron ore,
Fly ash conveyance, etc
 Water & Wastewater Treatment plants /
Corrosive & Reclaimed Water
 Sprinkler Irrigation Systems & Drip Irrigation
Systems
 Handles edible oils, fruit juices & pulps , Milk and
other Food Materials
 For Air Conditioning & Ducting
 Swimming Pool Piping
 Sewer, storm & Sanitary Pipelines
 Diffusers , Outfalls &
 Treats Radio-active waste
 Conveys acids, alkalis & other highly corrosive
chemicals (Chemical & Process Piping)
 Submarine & Underwater pipelines
 Fish Farming
 Dredging Applications
 HDPE Work Boats
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 ELECTRO FUSION FITTINGS
BLACK (PE100 )FOR WATER AND YELLOW (PE80 ) FOR GAS

Electrofusion Coupler
Range : 20mm to 180mm

Electrofusion Tee
Range : 20mm to 180mm

Electrofusion Bend 90°

Range : 20mm to 180mm

Electrofusion Reducer
Range : 20mm to 180mm

Electrofusion Tapping Tee

Range : On request

Electrofusion Bend 45°

Range : 63mm to 180mm

Electrofusion Tapping Tee

( Wraparound )
Range : 40mm to 160mm

Electrofusion Flexfit Tapping Tee

Range : On request

Electrofusion Branch Tapping Saddle

With Female BSP Threading
Range : On request
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 ELECTRO FUSION MACHINE
And TOOLS

Salient Features of KWS 500

 Manual and Auto Mode
 Datalogging
 Bar Code Reader
 Compact & Portable
 USB Port for data logging
 Memory Store for 2000 weld
data
 Cooling time Display
 20 Character—4 line display

Saddle Clamp (Top Loading) 32-50 MM

Saddle Clamp (Top Loading) 63-125 MM

Saddle Clamp (Top Loading) 63-315 MM

Multi Alignment Clamp 20-32 MM

Multi Alignment Clamp Variable 16- 63 MM

Multi Allignment Clamp 63-125 & 63-180 MM

Re Rounding Clamp 63-125 & 63-180 MM

Ratchet & Rotary Cutters— upto 125mm

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 COMPRESSION FITTINGS

Compression Coupler
Range : 20mm to 63mm

Male Thread Adapter with metal insert

Range : 20 x 1/2”, 25x3/4” and 32x1”

Female Thread Adapter with metal insert

Range : 20 x 1/2”, 25x3/4” and 32x1”

Compression Elbow 90 °
Range : 20,25 and 32mm

MTA—Male Thread Adapter

Range : 20mm (1/2”) to 63mm (2”)

FTA—Female Thread Adapter

Range : 20mm (1/2”) to 63mm (2”)

Compression—Equal Tee
Range : 20mm,25mm & 32mm

Compression Tee with male thread

Range : 25 x 3/4” x 25 & 32 x 1” x 32

Compression End Cap

Range : 20mm,25mm,32mm & 40mm

Compression Elbow with Male and Female

offtake : 20 to 63mm ( 1/2” to 2”)

Compression Elbow with metal inserted

male and female offtake : 20,25 & 32mm
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Page 15
 BUTT FUSION FITTINGS
SHORT SPIGOT

STUB FLANGES / FLANGE ADAPTER

FOR BUTT FUSION - SDR 11, SDR 17, & SDR 21

RANGE 20mm TO 1200mm MATERIAL

Pressure PN 6 , PN10 & PN16 PE80 & PE100
( SDR11, SDR17 & SDR21)

CONCENTRIC REDUCER
ALSO AVAILABLE IN MORE THAN 4 STEP
REDUCTION ON SPECIAL REQUEST

RANGE 20mm TO 800MM MATERIAL

Pressure SDR11, SDR 17 PE80 & PE100

EXCENTRIC REDUCER

RANGE 20mm TO 400mm MATERIAL

Pressure SDR11, SDR 17 PE80 & PE100

END CAPS
ALSO AVAILABLE FOR EXTRUSION WELDING
IN THIN SIZES. CAN BE CUSTOMISED

RANGE 20mm TO 1200mm MATERIAL

Pressure SDR11, SDR 17 PE80 & PE100

MOLDED BENDS

RANGE 20mm TO 315mm MATERIAL

Pressure SDR11 PE80 & PE100

MOLDED TEE

RANGE 20mm TO 315mm MATERIAL

Pressure SDR11 PE80 & PE100
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Page 16
 BUTT FUSION FITTINGS
LONG SPIGOT

FLANGE ADAPTER
FOR ELECTROFUSION WITH COUPLER

RANGE 20mm TO 315mm MATERIAL

Pressure PN10 & PN16 PE100
( SDR 11 & 17 )

CONCENTRIC REDUCER - LONG

FOR ELECTROFUSION WITH PIPE OR COUPLER.
AVAILABLE IN SELECT SIZES ONLY.

RANGE 20mm TO 315mm MATERIAL

Pressure PN16 & PN10 PE100

END CAPS

RANGE : 20mm TO 315mm MATERIAL

Pressure : SDR 11 & SDR 17 PE100

MOLDED BENDS

RANGE : on request MATERIAL

Pressure SDR11 PE100

MOLDED EQUAL TEE

RANGE : upto 400mm MATERIAL

Pressure SDR11 PE100

MOLDED UNEQUAL TEE / REDUCING TEE

RANGE : X315MM MATERIAL

Pressure SDR11 / SDR13.5 PE100
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Page 17
 FLANGES—ALL TYPES
DRILLING DIN 2501, DIN 2576—PN10
STANDARDS DIN 2577 & ANSI B 16.6 (#150) - PN16
BS10 TAB D, TAB E , TAB F, EN 1092-1

COMPATIBLE WITH HDPE , PPH, U-PVC, C-PVC, ABS

AND IPS (USA) PIPING SYSTEMS

FLANGES STEEL REINFORCED

SLIP ON TYPE . PIPE BORE SIZES AND THREADED
SIZES AVAILABLE ON REQUEST.

RANGE :20mm TO 1000mm

BLIND FLANGES
AVAILABLE IN PE AND STEEL

RANGE :20mm TO 1000 mm

CARBON STEEL AND STAINLESS STEEL

SLIP ON TYPE . PIPE BORE SIZES AND THREADED
SIZES AVAILABLE ON REQUEST.

RANGE : 20mm TO 1600 mm

WELDNECK & PUDDLE FLANGE

BUTT WELD TYPE - SPECIAL APPLICATIONS AND
FOR WALL STOPS / TANK CONNECTIONS

RANGE : 20mm TO 800 mm

SPACERS
FOR USE WITH BUTTERFLY VALVES . CAN ALSO
BE FLANGED TYPE WITH OR WITHOUT GROOVES.

RANGE :20 TO 1000mm ( 1/2” TO 40” )

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Page 18
 FABRICATED FITTINGS
FABRICATED WYE
FOR BUTT FUSION.

RANGE :20mm TO 315MM MATERIAL

Pressure : PN10 & PN16
PE80 & PE100

FABRICATED BENDS
FOR BUTT FUSION IN 22.5º, 45º , 60º & 90º
IN TWO, THREE & FOUR PIECE DESIGN
AVAILABLE AS R = D & R = 1.5D

RANGE MATERIAL
20mm TO 630mm
Pressure
PN 6 , PN10 & PN16
PE80 & PE100

FABRICATED EQUAL & REDUCING TEE

FOR BUTT FUSION & ELECTROFUSION

RANGE : 20mm TO 630mm MATERIAL

Pressure :PN10 & PN16

PE80 & PE100

CYCLONE OVERFLOW
USING MOLDED AND FABRICATED BENDS

RANGE MATERIAL
20mm TO 500mm
Pressure
PN 6 , PN10
PE80 & PE100
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Page 19
 POLYPROPYLENE PIPING

Applications of PPH Pipe & Piping System Design

Polypropylene Pipes are available as per DIN 8077 standards in
RAL7032 color. They are widely used in industrial processing. They are
light weight, highly corrosion resistant and have high abrasion resis-
tance. They can be operated at a wide range of temperatures upto 110°
C. PPH also offers excellent chemical resistance to many aqueous so-
lutions of acids, alkalis and salts, and to a large number of organic sol-
vents.

Waste – Over a period of many years, polypropylene has become a

preferred material for handling many different types of liquid waste. This
material’s wide range of chemical
resistance makes it very suitable for handling the wide range of different
chemicals and mixtures that are found in different waste streams.

Deionized Water – Large volumes of distilled or deionized water are

used by a wide range of different industries. This water is often used for
diluting chemicals, washing and
rinsing.

Caustic Solutions
The chemical resistance of polypropylene to caustic solutions such as
potassium hydroxide and sodium hydroxide is very good.
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Page 20
 POLYPROPYLENE PIPING

Physical Properties
The physical properties of polypropylene combine strength, low weight,
abrasion resistance, impact strength and a wide operating temperature
range, making it a very suitable material for use in load bearing prod-
ucts. Combined with excellent all round chemical resistance and low
water absorption, these properties combine to provide a material that
meets all of the requirements for use in a piping system.
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Page
 POLYPROPYLENE PIPING

RANGE : 20mm TO 315mm

PRESSURE RATING : Pn2.5 to 10
STANDARDS : DIN 8077 Pipe & DIN 16962/63 Fittings

Purity
PPH complies with guidelines listed in the Federal Register, CFR Title 21, chapter
1, § 177.1520 a (1) for polypropylene and c (1.1) for compounds. Polypropylene is
suitable for transport of potable water, foodstuffs, and high purity deionized water.
Good Temperature Resistance
The polypropylene piping system is pressure rated to 150 psi (10 bar) at 70F (21
C) with a long term safety factor of 2.1. The upper long term temperature limit for
polypropylene is 176F (80C) and the temperature limit for short term use is 212F
(100C). However, as with all thermoplastic piping systems, an increase in tem-
perature is combined with a decrease in operating pressure.
Chemical Resistance
The chemical resistance properties of polypropylene are excellent. It is resistant to
aqueous solutions of acids, alkalis and salts and to a large number of organic sol-
vents. This wide range of chemical resistance allows this material to be used for
many piping systems that handle different chemicals including caustics, acids and
solvents. Polypropylene is not suitable for handling concentrated oxidizing acids
and halogens.
Beta (β) PP-H Material *
The material used in this system is an US FDA approved pigmented Group 1,
polymold products

Class 2 Beta neucleated homopolymer polypropylene. The addition of a pigment

improves the resistance to degradation by ultraviolet light and weathering, prevents
light transmission
into the wall of the pipe, and limits any embrittlement to the outside of the pipe wall.
This material is especially compounded to have improved mechanical strength,
safety factors, and low temperature impact resistance. This material meets the re-
quirements of ASTM D4101.

Page 22
 polymold products

STANDARD DIN 8077

Size Wall Series Size

DN NOMINAL PRESSURES DN
PN 2.5 PN 4 PN 6 PN 10 PN 16
de mm e mm dl mm e mm dl mm e mm dl mm e mm dl mm e mm dl mm de mm
20 de = OUTSIDE DIAMETER OF PIPE 1.8 16.4 1.9 16.2 2.8 14.4 20
25 dl = INSIDE DIAMETER OF PIPE 1.8 21.4 2.3 20.4 3.5 18 25
32 e = WALL THICKNESS OF PIPE 1.9 28.2 3.0 26 4.5 23 32
40 2.3 35.4 3.7 32.6 5.6 28.8 40
50 1.8 46.4 2.0 42.4 2.9 36.6 4.6 37.2 6.9 36.2 50
63 1.8 59.4 2.5 54.4 3.6 47.2 5.8 47.8 8.7 45.6 63
75 1.9 71.2 2.9 65.4 4.3 56.8 6.9 57.4 10.4 54.2 75
90 2.2 85.6 3.5 78.6 5.1 68.4 8.2 69.2 12.5 65 90
110 2.7 104.6 4.3 96 6.3 83.4 10.0 84.6 15.2 79.6 110
125 3.1 118.8 4.9 109 7.1 94.8 11.4 96 17.2 90.6 125
140 3.5 133 5.4 122.2 8.0 106.2 12.8 107.4 19.4 101.2 140
160 3.9 152.2 6.2 139.8 9.1 121.6 14.6 123 22.1 115.8 160
180 4.4 171.2 7.0 157.2 10.2 136.8 16.4 138.4 24.9 130.2 180
200 4.9 190.2 7.7 174.8 11.4 152 18.2 153.8 200
225 5.5 214 8.7 196.6 12.8 171 20.5 173 225
250 6.1 237.8 9.7 218.4 14.2 190 22.8 192.2 250
280 6.9 266.2 10.8 244.6 15.9 212.8 25.5 215.2 280
315 7.7 299.6 12.2 275.2 17.9 239.4 28.7 242.2 315

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 BUTT FUSION MACHINES
FUSION MASTER 160 & 250
MOTORIZED HYDRAULIC

SALIENT FEATURES
 For welding PE / PP / PVDF
 Consists of basic frame, hydraulic unit, planing
tool, heating plate, support stand for planing tool
& heating plate, and optional parts.
 Removable PTFE coated heating plate with high
accurate temperature control system
 Electrical planing tool.
 Be made of lightweight and high strength material;
simple structure, sturdy & user friendly.
 Low starting pressure ensures reliable welding
polymold products

quality of small pipes.

 Suitable to weld fittings

Page 24
 BUTT FUSION MACHINES
FUSION MASTER 315
MOTORIZED HYDRAULIC

FUSION MASTER 500

MOTORIZED HYDRAULIC
polymold products

Page 25
 BUTT FUSION MACHINES
FUSION MASTER 800
MOTORIZED HYDRAULIC

ACCESSORIES

WITH TROLLEY DATA LOGGER

ELECTRICAL HOIST
polymold products

ROLLERS TYPE A ROLLERS TYPE B

Page 26
 BUTT FUSION MACHINES
FUSION CHAMP 160 & 200
LEVER TYPE—4 CLAMPS

FUSION CHAMP 160 & 200

WHEEL TYPE—4 CLAMPS
polymold products

Page 27
 BUTT FUSION MACHINES
FUSION CHAMP 160 & 200
LEVER TYPE—2 CLAMPS

SADDLE WELDING MACHINE

& TO MAKE REDUCING TEES
polymold products

Page 28
 WORKSHOP FITTING MACHINE
ANGLE FUSION I
90—315mm
ELBOWS, TEES & CROSS 45°BEND & 60° BEND WITH
ACCESSORIES

ANGLE FUSION II
315 to 630mm ELBOWS, TEES & CROSS
45°BEND & 60° BEND WITH ACCESSORIES
polymold products

Page 29
 polymold products
SINCE 1971

Corrosion free for life

WE CURRENTLY EXPORT TO
AUSTRALIA, INDONESIA, SINGAPORE, HONG
KONG,FIJI, THAILAND,SPAIN, PORTUGAL,
DUBAI, QATAR, KUWAIT, ABU DHABI, OMAN,
YEMEN, NETHERLANDS,BAHRAIN, MADAGAS-
CAR, KENYA, TANZANIA, PERU , MEXICO &
UNITED STATES OF AMERICA

FACTORY ADDRESS :
PLOT NO 2, ARKOSE INDUSTRIAL
AREA, TAKAI ADOSHI ROAD, VILLAGE
SAJGAON, TALUKA KHALAPUR,
DISTRICT RAIGAD
KHOPOLI, MAHARASHTRA STATE
INDIA

OFFICE ADDRESS
210/211 AMIR INDUSTRIAL ESTATE,
SUNMILL COMPOUND
SENAPATI BAPAT ROAD,
LOWER PAREL WEST,
MUMBAI 400 013. INDIA

TEL : +91– 22—24922294

FAX : +91—22—24922293
EMAIL : polymold@gmail.com
WEB : www.polymoldproducts.in
MOBILE : +91– 9820949802
CONTACT PERSON : MR SACHIN SAMPAT

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