Professional Documents
Culture Documents
SPE 23777
This paper was prepared for presentation at the SPE IntI. Symposium on Formation Damage Control held in Lafayette, LouiSiana, February 26-27, 1992.
This paper was selected for pre~entation by an SPE Program Committee following review of information contained In an abstract submitted by the author(s). Contents of the paper.
as prese~ted, have not been reViewed by the Society of 'petrOleum Engineers and are subject to correction by the author(s). The material, as presented, does not necessarily reflect
any position of ~ Society of Pe~eum En~lneer~, Its officers, or members. Papers presented at SPE meetings are subject to publication review by Editorial Committeas of the Soolaty
of Petroleum Engmeers. PermiSsiOn to copy IS restriCted to an abstract of not more than 300 words. Uluetrations may not be copied. The abstract should contain conspicuous acknowledgment
of where and by whom the paper is presented. Write Librarian, SPE, P.O. Box 833836, Richardson, TX 75083-3836 U.S.A. Telex, 730969 SPEDAL.
103
2 Frac-Pack: An Innovative Stimulation and Sand Control Technique SPE 23777
FRACTURE DESIGN
and a bactericide added. To test the relative strengths of
each fluid, the crosslinked HPG fluid system was used in the Achieving significant production stimul~tion ~f wells with
first field test on the A-10 well while the linear HEC fluid permeability in the 50 md range reqUires high fracture
system was used in the second field trial on the D-9 well. conductivity more than extensive fracture .length 2 . To
The greater viscosity of a crosslinked HPG fluid should accomplish this conductivity, high concentrations of 16/20
create a wider fracture, provide greater leakoff control, and mesh proppant and a tip screenput design we~e
afford superior proppant transport characteristics. However, employed. In a tip screenout deSign, the pad flUid
at the low reservoir temperature of the target formations depletes before the last slurry stages have been di.splaced
(135 0 F), the crosslinked fluid could have more gel residue into the formation, causing proppant to reach the tiP of the
and Significantly lower retained proppant pack permeability. fracture where it bridges and stops furth~r fractu~e
The HPG fluid also proved more difficult to mix in the field extension. Continued pumping causes an Increas.e In
because of a simple lack of familiarity with that fluid in the fracture net pressure which balloons t.he fracture Width,
offshore arena. allows additional proppant to be pac~~d In the fracture, an,d
provides increased fracture conductiVity. The low Young.s
The cleaner break of a linear HEC fluid should provide a modulus estimated for these soft Gulf coast sandstones IS
higher retained proppant pack permeability. To achieve particularly well suited to this technique.
improved fracture conductivity, sufficient viscosity must also
be developed to permit the pumping of high proppant A pseudo 3-D fracture simulator was used to design the
concentrations without bridging in the fracture prematurely. fracture treatments. The first frac-pack candidate, the A-1.0
In addition, the lack of a wall building property to control well, was completed at a total vertical dep~h of 4390 ~eet In
leakoff with HEC might prove to be an advantage rather an unconsolidated, 41 foot sandstone Interval With an
than a shortcoming when attempting a tip screenout fracture average sidewall core permeability of 50 md and a
design. bottomhole temperature of 1350 F. The pay zone was
well bounded by thick shale sections ~oth above and
below, providing excellent fracture cont.alnment. f. total
PROPPANT AND GRAVEL PACK SELECTION leakoff coefficient of 0.0065 gaVsq rt min was estu~a~ed
from the service company catalogue of wall bUilding
In conventional sand control operations, a gravel pack sand properties (Cw) for a 40# crosslinked HPG fluid. ~~d
size of five or six times that of the mean formation grain size combined with calculations of Darcy and compressibility
is typical. For South Pass Block 61 Field, this resulted in the leakoff factors. A small 175 bbl pad stage was employed
use of 40/60 mesh (425-250 11m) gravel pack sand. While to limit fracture extension to approximately 150 feet. The
conventional gravel pack completions using 40/60 mesh low modulus assumed for the formation, 0.4 E+06 ~si,
gravel pack sand succeeded in controlling sand production, provided ample fracture width to allow an aggressive
fractured well production simulations indicated 40/60 mesh scheduling of proppant, with 35 bbl stages of 3 and then 6
sand would only result in a marginal improvement in flow Ibm/gal followed by a 50 bbl 9 Ibm/gal stage and a 42 bbl
efficiency if used as a proppant in fracturing treatments. 12 Ibm/gal stage. Concentrating the 38,000 pounds of
Larger gravel sizes would be needed for substantial 16/20 mesh proppant into a 150 foot fracture lengt.h. was
increases in flow efficiency, but since sand control was still deSigned to accomplish an average fracture conductiVity of
the primary concern, the proppant needed to both control 5000md-ft and an average in-situ concentration of over 3
formation sand production and increase flow efficiency. Ibm/sq ft.
To evaluate the ability of a larger than conventional gravel A similar design was planned for th~ sec~nd field te~t on
pack grain size to control sand production, tests were the D-9 well though a different fractunng flUid, an 80# ~In~ar
conducted in the laboratory using conventional core plugs HEC, was to be used. Owing to the lack of wall bUlldl~g
taken from an offset well after the routine core analYSis with HEC a higher leakoff rate was expected for thiS
procedures were completed 1 . Two core plugs were treatment than for the 40# crosslinked HPG used in the first
picked on the basis of their air permeability (420 md and treatment. A totalleakoff coefficient of 0.01 gaVsq rt min and
232 md) and sample characteristics. The tests consisted of a 15% fluid efficiency were assumed for the preliminary
flow through the core plug and a proppant sand section. A design. A final fluid loss coefficient would b~ calcul~ted on-
confining stress of 800 psi was applied with a rubber site, with a minifrac. The pay zone at thiS location was
sleeve and injection was conducted at a constant pressure thinner, 27 feet, and had a much lower expected
of 600 psi. No back pressure was applied on the effluent permeability. Pumped at 10 bbl/min, a 10,000 gallon pad
end of the core/proppant assembly. The core plug was volume was sized to create a 200 foot fracture lenQth.
loaded at one end of the mUlti-tap rubber sleeve, with the Modeling with the P3-D fracture simulator showed suffiCient
balance loaded with proppant of 16/20 mesh (1200-600 fracture width to ramp the proppant stages even more
11m) size. Initially, flow was established. with filtered aggressively without proppant bridging premat.urely.
formation water and continued for several days with no Proppant was started at 6 Ibm/gal and ramped rap!dly to
indication of sand production. Two-phase flow was then 12 Ibm/gal pumping a total of 30,000 pounds. Again, the
initiated with carbon dioxide to further test the control of sand final proppant stage would be underdisplaced to provide
production under more aggressive conditions, again with gravel in the casing to surround the auger pack.
similar results. Upon completion of the tests, the 16/20
mesh gravel section showed no formation sand invasion.
These experimental tests demonstrated that larger than WELL COMPLETIONS
conventional gravel sizes could effectively prevent sand
production because the formation sand grains were Table One compares the A-10 a~d D-9 frac-pack
mobilized as agglomerates. completion operations to a ~onventlonal. gra~el pack
completion in South Pass 61 Field. Perforating With a 5~0
psi underbalance using tubing conveyed gunsload.ed ~Ith
a shot density of 12 shots per f~ot and 1200 phaSing Is.a
standard practice. Perforation tunnel cleanup IS
104
SPE 23777 B. W. Hainey and J. C. Troncoso 3
wi~th given the. limited amount of horsepower available test run after two weeks of production showed an
(FIg. 8). Pumping seventy barrels of a 20 Ibm/1000 gal unexpectedly high drawdown of 800 psi. The buildup test
linear J:lPG prepad initiated the fracture and conditioned the also showed no indication of fracturing and the presence of
fo.rmatlon .. A 175 bbl pad stage of 40 Ibm/1000 gal HPG skin damage. The first is explained due to the short fracture
wIth crossllnker added on the fly, was pumped to create a length and the small amount of proppant placed. The
150 foot fracture length. Thirty five barrel slurry stages of 3 presence of skin damage is attributable to the fracturing fluid
Ibm/gal and then 6 Ibm/gal, 16/20 mesh sand followed and completion fluid left in the formation for an extended
next. The sand was batch mixed with the fluid in the two 35 period of time, prior to bringing the well on production. This
~bl gravel pack blender tanks with power packs units and damage was partially or totally removed with production.
!mpellers tc? supply the agitation needed to keep the sand Tubing hydraulic calculations based on prOduction test data
In suspensIon. The fifty barrel 9 Ibm/gal slurry stage was indicated a drawdown decrease from 800 psi to less than
scheduled next but could not be completed because sand 500 psi for the same production rates. A longer pressure
had s~ttled out in .the. t~ndem blender, screening out the buildup test is now planned to help quantify the benefit of
outlet line and h?ltlng Injection. Despite an 18 minute shut the frac-pack treatment. Although pressure transient
down,. proppa~t In the well~0.re remained suspended in the analysis has been inconclusive in helping to quantify frac
crosslinked f!uld. The remainIng slurry in the workstring was pack benefits, sustained production rates in A-10 are very
dIsplaced WIth completion fluid to the crossover port and encouraging. Limited production performance also
the fra~ture all~wed to close. After reversing out the compares very favorably to performance of conventional
remaining sand In the workstring, the crossover tool was gravel pack completions in formations of similar sand quality.
moved to the .upper.circulating pOSition and circulation was
attemp~ed. CIrculatIon could not be established confirming Simulation of the D-9 well fracture treatment using the total
a pack In the annulus was accomplished. leakoff coefficient determined from post-treatment analysis
showed a fracture was created with a 500 foot half length, a
height of 29 feet, an average width of 0.22 inches and an
D-9 FRAC-PACK TREATMENT average conductivity of 2943 md-ft. No tip screenout was
achieved. The D-9 well was brought on production on gas
Once clean up operations were completed, a packer with a lift at a rate of approximately 130 bopd (Fig. 11). This rate
mule shoe on bottom was set above the perforations to gradually declined to the present rates of 50 bopd over the
con~uct the fracture treatment. The availability of proppant first six month period. A pressure build up test run after a
requIred a change ~rom 16/20 mesh gravel to 16/30 mesh month of production showed formation damage, no
(1~~0-600 Jlm). WIth the leakoff rate determined from the indication of hydraulic fracturing, and an in-situ permeability of
mlnlfrac, a 10,000 gal pad stage of 80 Ibm/1000 gal linear 17 md. As in the previous frac-pack completion, the
HEy gel was pumped at 10 bbllmin to create the benefits of this treatment have not yet been quantified by
deSIgned 200 foot fracture half-length (Fig. 9). A 4600 brief pressure transient testing available to date. The
gal/30,OOO Ibm slurry stage followed with proppant being sustained oil rate to date from a well not able to produce
ramped from 0 to 12 Ibm/gal using a conventional onshore prior to the treatment is a strong indication of improved
blender truck a~d a gravlt~ fe~d proppant silo. A pumping production performance. The production data to date has
rate of ~ 0 bbl/mln wa~ malntal.ne~ u~til the final slurry was shown that larger than conventional gravel can control
placed In the work~tnng. No indIcatIon of a tip screenout formation sand production. This confirms the results of the
was.observed dunng the treatment. Going to flush, the experimental tests conducted to select the proppant and
treatl~g rate was. reduced to 5 bbl/min and then 3 bbVmin to gravel pack sand for these completions.
help Indu~e a tIP screen out by allowing more time for
leakoff. Finally the pumps were shutdown when the slurry
was at the packer and the fracture allowed to close. CONCLUSIONS
In pr~paration for completion operations the Preliminary production data indicates that frac-pack
underdlsplaced slurry left in the casing was allo~ed to completions perform better than conventional gravel pack
dehydrate. Leaving. approximately 15 feet of proppant completions in low permeability sands.
a~oye the. l?erforatlOns was planned to minimize or
eliminate ~IXlng of formation sand and proppant. Note that Production test data to date also indicates that a larger than
t~e augenng of the screen would result in an uphole conventional gravel pack sand size (16/20 and 16/30
dIsplacement of the proppant in the auger-screen annulus. mesh) can control formation sand production in the South
Once the top of the sand was confirmed with a correlation Pass 61 Field with drawdowns as hIgh as 800 psi.
log, the auger assembly was run to the top of the sand and
augere.d across the perforated interval. This operation went The use of conventional fracturing equipment on an auxiliary
exceptIonally well as the screen assembly augered at less vessel to mix the slurry on the fly proved much more
t~an 250 Ibf-ft of torque with 500 Ibm weight on the auger effective than batch mixing the proppant and fluid together
bIt. Once the screen and gravel pack assembly were in on the platform itself.
pla~e the Rack ~as successfully tested with the crossover
tool In the CIrculating position. An 80 Ibm/1000 gal linear HEC gel proved to be a more
than adequate fracturing fluid for the formation temperature
of 1350 F. An even lower polymer loading might be
POST-ERAC RESULTS considered on future frae-pack completions.
Post-frac simulation of the aborted A-1 0 fracture treatment The use of higher viSCOSity fracturing fluids would make the
sho.we~ a 26 foot prol?ped fracture length was created with results of step rate tests in soft, high leakoff formations more
an In-SI~U. concentratton of 2.8 Ibm/sq ft and an average definitive. Analysis of the minifrac pressure decline data
conductIVIty of over 5000 md-ft. After treatment the A-10 could be made more conclusively with the G Function and
well.wa,s left ~hut in for over two months due to pipeline Horner Time plots in addition to Square Root of Time plot.
repaIrs In the fIeld. Initial rates were in the 200 to 300 bopd
range on natural flow (Fig. 10). A 24-hr pressure build up
106
SPE 23777 B. W. Hainey and J. C. Troncoso 5
ACKNOWLEDGEMENTS
REFERENCES
107
SPE 2377 7
{;onventional A:.1.2
Gravel pack Frac-pack Fra~ack
Perforating 500 psi Nitrogen 500 psi Nitrogen 500 psi Nitrogen
Underbalanced Underbalanced Underbalanced
Perforation Clean- Well Flowback Well Flowback Well Flowback
Up
Gravel pack or I Run Assembly in Run assembly in
Frac Pack place place
Auger assembly
in place
Run completion
assemblv
108
IPE 2371 7
Figure 2
South Pass 61 A-10 Step Rate Test
~
3000
~ 15
2000 10
,," ---'
1000 r- -.... _, 5
,:
'.
," ~~I\. ___ ·.J
----/---'
o~--------~----------~------~~----------~o
o w ro ~ ~
Time (min)
Figure 3
South Pass 61 A-10 Step Rate Plot
2800
2000~------~--------~------~~------~------~
o 2 4 6 8 10
Rate (bbllmin)
Figure 4
South Pass 61 A-10 Square Root Time Plot
2500 - Closure
2000
1500~------~--------~------~--------~------~
o 2 3 4 5
Square Root Time (sq rt min)
109
SPE 23 77 ~
Figure 5 Figure 6
South Pass 61 0-9 Square Root Time Plot South Pass 61 0-9 G Function Plot
2400 2400
Actual Closure _ Closure
2200 2200
,,
Measured Data
Straight Line Trends
2000L=======~~====~~--------~--------~ 2000
o 1 2 3 4 0 0.4 0.8 1.2 1.6 2
Square Root Time (sq rt min) G Function
Figure 7
Figure 8
South Pass 61 0-9 Horner Plot
South Pass 61 A-1O Fracture Treatment
Bottomhole Pressure (psi)
2800,---------------~---------------------------. Surface Pressure (psi) Rate (bbl/min) and Conc. (ppg)
6000.-------------~--------------~--------~~~15
STP
Rate
2600
,,\..; "' ... 1.. J .. - 'r '" ~"'"~ _./ '" ..... ""./ ... .1.,...-
.,
_'I Cone.
4000 10
2400
5
2200
Measured Data
Straight Line Tend ..".,
2000L--------i--------~------~---------L------~
O~------~------L---~~--~--~-------L--~~·L·'~O
".
o 0.5 1 1.5 2 2.5
Horner Time (tp+dt)/dt
o 10 20 30 40 50 60
Time (min)
Sr'£ 2377 7
Figure 10
Figure 9 South Pass 61 A-1Q Production
South Pass 61 0-9 Fracture Treatment
Rate (bfpd) and Pressure (psi) Water Cut (%)
1oooc-----~------------~--------------------~100
Surface Pressure (psi) Rate (bbl/min) and Conc. (ppg)
3000~------------~------------------------~~,30
- STP
80
2000 20 60
100
40
Figure 11
South Pass 61 0-9 Production
- BOPO
---. MCFPO
100
No Water Production
10L-----~-----L-----J------L------L----~----~
MAY JUN JUL AUG SEP OCT NOV DEC
1 1991 1