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Process Biochemistry xxx (xxxx) xxx–xxx

Contents lists available at ScienceDirect

Process Biochemistry
journal homepage: www.elsevier.com/locate/procbio

Efficient production of lactic acid from sugarcane molasses by a newly


microbial consortium CEE-DL15
Yaqin Sun, Zhenzhen Xu, Yafeng Zheng, Jinjie Zhou, Zhilong Xiu

School of Life Science and Biotechnology, Dalian University of Technology, PR China

ARTICLE INFO ABSTRACT

Keywords: Sugarcane molasses, a waste from sugar manufacturing processes, has promising future to be utilized as a cheap
Microbial carbon source for lactic acid production. In this study, a newly microbial consortium, CEE-DL15, for the con-
Consortium version of sugarcane molasses to lactic acid was selected and evaluated. The consortium was screened from cattle
Lactic acid stomach content and mainly consisted of Clostridium sensustricto (57.29%), Escherichia (34.22%), and
Sugarcane molasses
Enterococcus (5.32%). Lactic acid production was explored under the deficiency of sterilization and molasses
Corn steep liquor powder
acidification, with corn steep liquor powder used as organic nitrogen source. In batch fermentations using su-
garcane molasses of 350 g/L and corn steep liquor powder of 18.5 g/L without additional nutrients, CEE-DL15
produced 112.34 g/L lactic acid (107.40 g/L L-lactic acid and 4.94 g/L D-lactic acid), with a yield of 0.81 g/g and
a maximum productivity of 4.49 g/(L.h), which is the best lactic acid productivity from molasses published so
far. Economic analysis indicated that lactic acid fermentation cost was only 448 USD/ton using molasses and
corn steep liquor powder, which was only 37.7% of the total cost when compared with glucose as carbon source
and MRS medium as nitrogen source. This work demonstrated that the high adaptation to molasses of microbial
consortium CEE-DL15 might be a promising alternative for the economical production of lactic acid.

1. Introduction available raw material for microbial production [10]. Sugarcane mo-
lasses contains about 50% (w/v) total sugar (sucrose, glucose, and
Lactic acid is an important platform chemical that has been applied fructose), 0.5−0.9% (w/v) nitrogen, 10% (w/v) inorganic salts, etc
in foods, cosmetics, textiles, pharmaceuticals and many other industrial [11,12]. However, some hazardous substances such as 5-hydro-
fields. Biotechnological lactic acid production has several advantages xymethylfurfural and excessive metallic ions are generated during
over chemical approaches regarding environmental issues, good utili- sugar manufacturing process, which are toxic to cell growth, causing
zation of diverse substrates, and the feasibility to produce optically pure low conversion yield and productivity [13]. To eliminate the inhibition
lactic acid forms [1]. However, higher production costs have hindered of hazardous substances and improve sugarcane molasses utilization,
the large-scale application of lactic acid. Therefore, reduction of lactic genetic engineering strains or mutagenic strains were applied to lactic
acid production cost through utilization of inexpensive substrate and acid production [14,15]. Escherichia coli WYZ-L, enhancing expression
improvement of lactic acid production and productivity has become an of the sucrose operon (cscA and cscKB), produced 75 g/L of lactic acid,
important goal [2]. with a yield of 0.85%, and a maximum productivity of 1.18 g/(L.h)
The carbon source in lactic acid fermentation is responsible for the using sugarcane molasses and corn steep liquor without additional
major factors in the economic production of lactic acid. Studies on nutrients [15]. High lactic acid concentration of 166 g/L was obtained
lactic acid fermentation from raw materials as fermentative substrates at a molasses sugar concentration of 190 g/L with a productivity of
have suggested numerous candidates, such as sugarcane molasses [3,4], 4.15 g/(L.h) by Lactobacillus delbrueckii mutant Uc-3, isolating by UV
paper sludge [5], cellulose [6], apple pomace [7], kitchen wastes [8], mutagenesis [14]. Moreover, co-feeding strategy based on the utiliza-
Jerusalem artichoke powder [9], etc. As a relatively cheap and abun- tion of cane molasses/glucose carbon sources was considered to im-
dant raw material, sugarcane molasses is a by-product prepared from prove the utilization of cane molasses. A titer of 168.3 g/L L-lactic acid
the liquid waste of sugar production and the output of sugarcane mo- was obtained by a Bacillus coagulans strain H-1 after 78 h fed-batch
lasses in China is about 3 million tons annually, which makes it an fermentation, with a productivity of 2.1 g/(L.h) and a yield of 0.88 g/g


Corresponding author at: School of Life Science and Biotechnology, Dalian University of Technology, No. 2 Linggong Road, Ganjingzi District, Dalian City,
Liaoning Province, 116024, PR China.
E-mail address: zhlxiu@dlut.edu.cn (Z. Xiu).

https://doi.org/10.1016/j.procbio.2019.03.022
Received 31 October 2018; Received in revised form 7 February 2019; Accepted 24 March 2019
1359-5113/ © 2019 Elsevier Ltd. All rights reserved.

Please cite this article as: Yaqin Sun, et al., Process Biochemistry, https://doi.org/10.1016/j.procbio.2019.03.022
Y. Sun, et al. Process Biochemistry xxx (xxxx) xxx–xxx

[4]. Although there were many efforts to improve utilization of su-


garcane molasses, the productivity was still not too high due to the
inhibition of the impurities in cane molasses. Cane molasses contains a
number of inorganic and organic inhibitors, which may impede the
metabolism of cells. Therefore, cane molasses was usually used in fer-
mentation after pretreatment to reduce the level of various inhibitors
before application in fermentation. However, pretreatment will raise
the fermentation cost of cane molasses and increase workload. If no
pretreatment of cane molasses is allowed, it would be undoubtedly
economical for fermentation. Moreover, open fermentation is a great
advantage for bio-chemicals production while autoclaving would col-
orize the broth, lead to sugar losses and increase production cost. If
these operation steps are reduced, a large amount of energy could be
saved for economical lactic acid production using raw materials.
Currently, almost all commercial lactic acid production is based on
carbohydrate fermentations using pure cultures of lactic acid bacteria
Fig. 1. Lactic acid production under different operation conditions at initial
[16]. In contrast to pure culture fermentations, microbial consortium
sugarcane molasses concentration of 250 g/L. Fermentation was carried out at
offers the advantages of no requirement of sterilization, versatile fer- 37 °C in 250 mL serum bottle containing 100 mL medium under anaerobic
mentation conditions and utilization of complex feedstock. Liang et al conditions. MRS medium was selected and fermentation was complete at 48 h.
demonstrated the feasibility of lactic acid production from commercial Values are means of three independent fermentations.
potato peel waste by mixed culture fermentations operated in batch and
sequencing batch modes [17]. The highest volumetric productivity of
components [26]: 30 g/L glucose, 2.5 g/L yeast extract, 5 g/L peptone,
lactic acid was achieved in a continuous stirred-tank reactor (CSTR) by
5 g/L beef extract, 2 g/L sodium acetate, 2 g/L ammonium citrate,
microbial community [16]. Although the final lactic acid concentration
0.2 g/L MgSO4, 0.05 g/L MnSO4. The medium was sterilized before
was not high, these researches implied that microbial consortium might
incubation.
be an alternative to pure strains for efficient degradation of complex
Fermentation medium (MRS medium) used for lactic acid produc-
substrates with multiple impurities, which has characteristics of flexible
tion contained the following components [26]: 5 g/L yeast extract,
metabolism and low requirement for operation. Up to now, microbial
10 g/L peptone, 10 g/L beef extract, 5 g/L sodium acetate, 2 g/L
consortium is applied to bio-chemicals production, e.g. 1,3-propanediol
K2HPO4, 2 g/L ammonium citrate, 0.58 g/L MgSO4, 0.25 g/L MnSO4,
[18–21] and bioenergy, e.g. ethanol [22], butanol [23] and hydrogen
1 mL tween 80. Sugarcane molasses was used as sole carbon source.
[24]. In these studies, microbial consortium exhibits advantages such as
MRS medium was sterilized or not according to experiment design as
high adaptation to raw materials, simple requirement for nutrients, and
shown in Fig. 1.
unaffected performance under non-sterile conditions.
Simplified MRS (S-MRS) medium contained the following compo-
The aim of this study was to evaluate a microbial consortium for
nents: 2.5 g/L yeast extract, 5 g/L peptone, 5 g/L beef extract, 5 g/L
efficient conversion of sugarcane molasses to lactic acid under open
sodium acetate, 2 g/L K2HPO4, 2 g/L ammonium citrate, 0.58 g/L
operation conditions. Microbial consortium CEE-DL15 was isolated,
MgSO4, 0.25 g/L MnSO4. Sugarcane molasses was used as sole carbon
which could convert sugarcane molasses to lactic acid efficiently. The
source. The medium was not sterilized before incubation.
physiological and biochemical characteristics of CEE-DL15 were de-
CSLP medium contains 18.5 g/L of CSLP. It was not sterilized before
termined through 16S rRNA gene analysis. Then batch fermentation
incubation.
was carried out to evaluate the consortium adaptation to cane molasses
without sterilization and acidification. Meanwhile, the microbial com-
munity structures of CEE-DL15 during the fermentation process were 2.3. Enrichment of microorganisms
also analyzed and illustrated. Finally, economic evaluation was devel-
oped and compared among different research routes to give insight of Cattle stomach was obtained from Dalian slaughter house and all
lactic acid production. the samples were stored at −20 °C for further studies. Stomach content
was prepared by adding 100 g fresh content of cattle stomach into
2. Materials and methods 100 mL saline solution, mixing for 2 min with a vortex, and then fil-
tering by sterile gauze. The filtrate medium was stomach content sus-
2.1. Chemicals pended matter. About 2 g of stomach content or 2 mL stomach content
suspended matter was inoculated to a 250 mL flask sealed with cotton
Sugarcane molasses containing a sucrose content of 28.71% (w/v), cap or a 250 mL serum bottle containing 100 mL enrichment medium at
fructose content of 10.35% (w/v) and glucose content of 3.77% (w/v), 37 °C and 200 rpm. The enrichment medium was sterilized before in-
was purchase from Liuzhou, China. Corn steep liquor powder (CSLP) cubation. After 12 h incubation, 2 mL of the culture broth was trans-
with a nitrogen content of 9% (w/v) was afforded by Yuancheng bio- ferred to another flask or serum bottle with the same enrichment
technology company, Liaoning, China. All the medium containing su- medium and incubated for 12 h. This process was repeated ten times.
garcane molasses were freshly prepared and used for fermentation. All
other chemicals were of analytical grade and commercially available. 2.4. Batch fermentation in 5 L bioreactor

2.2. Medium In the experiments of operation conditions comparison, the su-


garcane molasses was pretreated by acid according to the published
Enrichment medium used for bacterial enrichment contains the method [14], while it was used directly without pretreatment in the
following components [25]: 40 g/L glucose, 5 g/L yeast extract, 5 g/L batch and fed-batch fermentation experiments.
sodium fumarate, 0.1 g/L monensin, 3 g/L K2HPO4, 1 g/L NaCl, 1 g/L The batch fermentation was carried out in a 5 L bioreactor con-
(NH4)2SO4, 0.5 g/L CaCl2, 0.5 g/L MgCO3, 0.5 g/L MgCl2. The enrich- taining 2 L fermentation medium at 37 °C and 200 rpm. The inoculum
ment medium was sterilized before incubation. volume was 5% (v/v).
Seed medium used for seed culture contains the following The pH was controlled at 6.3 by automatic addition of 5 mol/L

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Y. Sun, et al. Process Biochemistry xxx (xxxx) xxx–xxx

NaOH for the batch fermentation in a 5 L bioreactor. Samples were Table 2


taken periodically to determine the concentration of lactic acid, by- Microbial community analysis of the original consortium of CEE-
products and reducing sugar. An anaerobic environment in the bior- DL15.
eactor was produced by sparging with nitrogen gas at 0.1 vvm for 0.5 h Taxonomy Percentage (%)
before inoculation and 3.5 h after inoculation, respectively.
Clostridium sensu stricto 57.29
Escherichia 34.22
2.5. Analytical methods Enterococcus 5.32
Anaerobacter 1.94
The biomass concentration was measured at 660 nm with the fer- Melissococcus 0.18
Exiguobacterium 0.14
mentation medium as blank. Samples were pretreated by centrifugation
Unclassified 0.91
at 9720 × g for 10 min, and the supernatants were diluted with deio-
nized water to the desired extent. Glucose, fructose and sucrose con-
centrations were analyzed by high performance liquid chromatography 3.2. Abundance of microbial consortium CEE-DL15
(HPLC) equipped with a HypersilNH2-S column with a column tem-
perature of 30 °C. Acetonitrile and water (75:25, v/v) was the mobile 16S rRNA gene amplicon high-throughput sequencing was per-
phase with a flow rate of 0.6 mL/min. Lactic acid and ethanol con- formed to investigate the bacterial composition of microbial consortium
centrations were analyzed by HPLC equipped with an Aminex HPX- CEE-DL15 and the result was presented in Table 2. A total of 62577
87Hcolumn with a column temperature of 65 °C. The mobile phase was good quality sequence reads were generated and the read utilization
5 mM H2SO4 with a flow rate of 0.6 mL/min. Other acids concentrations ratio was 98.64%. Four different bacterial families were identified. As
were analyzed by HPLC using a C18 column at 214 nm with an ultra- shown in Table 2, the most abundant family type found in microbial
violet detector, 2‰ phosphoric acid and acetonitrile (96.5:3.5, v/v) as consortium CEE-DL15 belonged to Clostridium sensu stricto (57.29%)
the mobile phase at a flow rate of 1 mL/min. Isomer of lactic acid was and Escherichia (34.22%), followed by Enterococcus (5.32%), Anaero-
analyzed by HPLC using a chiral column of Chirex 3126 (D)-penicillami bacter (1.94%), and others (1.23%).
with a PDA detector at 254 nm, 2 mM CuSO4 and isopropyl alcohol-
water (95:5, v/v) as the mobile phase at a flow rate of 0.7 mL/min [27].
3.3. Utilization of sugarcane molasses under different operation conditions
by microbial consortium CEE-DL15
2.6. Composition analysis of microbial consortium CEE-DL15
Sugarcane molasses contains a number of inorganic and organic
The bacterial community composition of microbial consortium CEE- inhibitors, which may impede the metabolism of cells. Therefore, it is
DL15 was studied by 16S rRNA gene amplicon high-throughput se- generally used as pretreated to reduce the level of various inhibitors
quencing. Total DNA of selected microbial consortium was extracted by before application in fermentation. However, pretreatment will raise
miniBEST bacterial genomic DNA extraction kit (Takara, Ver 3.0) and the cost of fermentation of molasses and increase workload [4].
sequenced on IlluminaHiSeq 2000 platform by Sangon Biotech in Moreover, in a previous study, sugarcane molasses and the fermenta-
Shanghai, China. 16S rRNA gene sequences of the consortia have been tion medium was generally autoclaved which consumed a large amount
submitted to the NCBI Sequence Read Archive (SRA) under accession of energy, colorized the broth, and lead to sugar losses. The char-
number SRP127781. acteristic of open fermentation ability owned by microbial consortium
CEE-DL15 makes the fermentation medium be utilized without auto-
3. Results and discussion claving.
In this study, sugarcane molasses utilization under sterilization and
3.1. Evaluation of microbial consortium acidification conditions compared with no sterilization and no acid-
ification was investigated under different initial sugarcane molasses
Different microbial consortiums for conversion of glucose to lactic concentration of 100 g/L, 200 g/L and 250 g/L, respectively. Lactic acid
acid were screened out from the stomach. Twenty different microbial concentration, yield and productivity from sugarcane molasses via non-
consortia from the same cattle’s stomach were chosen to determine sterile and non-pretreated process under 250 g/L of sugarcane molasses
their ability to convert glucose to lactic acid. Four enrichment and was compared as Fig. 1 shown. The results showed that the microbial
evaluation were investigated and the optimum results are presented in consortium can grow well without sterilization and acidification. Lactic
Table 1. Considering anaerobic characteristic of stomach environment, acid concentration, yield and productivity were a bit high in this con-
only anaerobic fermentation was developed for microbial consortia. dition than in sterilization and acidification, implying that the non-
The highest lactic acid concentration (41.80 g/L) and highest yield sterile and non-pretreated fermentation was feasible for conversion of
(0.90 g/g) were obtained by microbial consortium CEE-DL15 from sugarcane molasses to lactic acid. A similar tendency was obtained at
stomach content under anaerobic enrichment and anaerobic fermen- 100 g/L and 200 g/L of sugarcane molasses under sterilization and
tation, respectively. It was thus chosen as the microbial consortium for acidification conditions, respectively, compared with no sterilization
subsequent investigation. and acidification. For example, a titer of 35.48 g/L lactic acid, a yield of
0.71 g/g, and a productivity of 1.47 g/(L.h) were obtained using 100 g/
Table 1 L sugarcane molasses under sterilization and acidification. In contrast, a
Enrichment and evaluation of microbial consortium for the coversion of glucose titer of 36.71 g/L lactic acid, a yield of 0.74 g/g, and a productivity of
to lactic acid.
1.53 g/(L.h) were obtained under no acidification and sterilization.
Origin Enrichment Fermentation Lactic acid Yield Therefore, to reduce the cost of lactic acid production and work-
(g/L) (g/g) load, sugarcane molasses was directly utilized without any pretreat-
ment and sterilization during fermentation process.
1 Stomach content anaerobic anaerobic 40.95 0.88
suspended matter
2 Stomach content aerobic anaerobic 35.67 0.77 3.4. Selection of economical and simplified fermentation medium
suspended matter
3 Stomach content anaerobic anaerobic 41.80 0.90
4 Stomach content aerobic anaerobic 29.76 0.65 Organic nitrogen source containing amino acids, nucleotides, and
vitamins are important and essential for cell growth. Though sugarcane

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Y. Sun, et al. Process Biochemistry xxx (xxxx) xxx–xxx

Fig. 2. Effects of medium composition on conversion of sugarcane molasses to


lactic acid at initial sugarcane molasses concentration of 250 g/L. Fermentation
Fig. 3. The tolerance of microbial consortium CEE-DL15 to sugarcane molasses
was carried out at 37 °C and 200 rpm in 250 mL serum bottle containing 100 mL
in batch fermentations in 5 L bioreactor. CSLP medium was selected.
medium under anaerobic conditions. MRS, S-MRS and CSLP medium were se-
Fermentation was carried out at 37 °C, pH 6.3 and 200 rpm. CSLP medium was
lected. The fermentation for MRS, S-MRS and CSLP medium was complete at
selected without sterilization. (A) Lactic acid concentration. (B) Microbial
48 h, 42 h, and 36 h, respectively. Values are means of three independent fer-
growth. (C) Fermented sugar concentration.
mentations.

molasses already contains some nitrogen nutrients, an addition of other


organic nitrogen source may enhance the fermentation courses.
Selecting an economical and simplified fermentation medium was im-
portant for large-scale lactic acid production.
In this study, three different medium were compared and studied for
conversion of sugarcane molasses to lactic acid. MRS medium including
5 g/L of yeast extract powder, 10 g/L of beef extract, 10 g/L of peptone
and other salts listed in section 2.2 was selected according to a previous
report [26]. Simplified MRS medium included 2.5 g/L of yeast extract
powder, 5 g/L of beef extract, 5 g/L of peptone and other salts. CSLP
medium only included 18.5 g/L corn steep liquor powder without ad-
ditional nutrients according to the organic nitrogen contents in MRS
medium. The results of the influence of three medium over the pro-
duction and productivity of lactic acid are displayed in Fig. 2. Among
the three fermentation medium evaluated, CSLP medium achieved the
highest lactic acid productivity (2.31 g/(L.h)) and a little low lactic acid
concentration and yield (83.24 g/Land 72%, respectively). This in-
dicated that CSLP addition enhanced cell growth while sugarcane mo-
lasses consumption and lactic acid formation rate increased. The pri-
mary costs associated with lactic acid production include the
fermentative substrates of nutrients, nitrogen sources and sugars re-
quired for cell growth. Considering the price of yeast extract, MRS
medium would not be economical to for application on a large-scale
lactic acid production. According to our investigated results, corn steep
liquor powder with sugarcane molasses could be used for the produc-
tion of lactic acid without additional nutrients. The unit price of CSLP
was only around 5–10% of the unit total price of yeast extract powder
and peptone. Approximately 90% of nitrogen sources costs can be re-
duced while CSLP medium instead of traditional MRS medium. Fig. 4. Time course of batch fermentation by microbial consortium CEE-DL15
at initial sugarcane molasses concentration of 500 g/L in 5 L bioreactor.
Fermentation was carried out at 37 °C, pH 6.3 and 200 rpm. CSLP medium was
3.5. Sugarcane molasses tolerance of microbial consortium CEE-DL15 in selected without sterilization. (A) Fermented sugar and lactic acid concentra-
batch fermentations tion. (B) Sucrose, fructose and glucose concentration. (C) By-products con-
centration.
The capability of sugarcane molasses utilization by microbial con-
sortium CEE-DL15 was evaluated with different molasses concentra-
14.41 g/L sucrose was remained and 130.89 g/L lactic acid was pro-
tions (250–500 g/L sugarcane molasses). As shown in Fig. 3, microbial
duced with a productivity of 0.90 g/(L.h) and a yield of 73%. Total
consortium CEE-DL15 could tolerate high concentration of molasses up
consumption of glucose and fructose was in 27 h and 105 h, respectively
to 500 g/L. Cell growth was severely inhibited when sugarcane mo-
(Fig.4). The results showed that microbial consortium CEE-DL15 had
lasses concentration was increased to 400 g/L. Sugar consumption and
excellent tolerance to sugarcane molasses. The final byproduct con-
lactic acid formation was reduced.
centrations of succinic acid, acetic acid, formic acid and ethanol were
When 500 g/L sugarcane molasses was utilized, cell growth was
5.38 g/L, 3.75 g/L, 2.15 g/L and 1.75 g/L, respectively.
constant for about 120 h (from 25 h to 145 h). In the end, about

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Table 3
The concentration of lactic acid isomers at different sugarcane molasses con-
centrations.
Samples Sugarcane Fermentation Total L-lactic D-lactic L-lactic
molasses(g/L) time (h) lactic acid acid acid
acid (g/L) (g/L) (g/L) (%)

1 250 5 28.66 25.11 3.65 87.61


2 250 19 85.95 78.42 7.53 91.24
3 350 25 112.34 107.4 4.94 95.60
4 400 40 36.52 31.26 5.26 85.60
5 500 40 28.32 23.85 4.47 84.22

Five samples for optical purity of lactic acid at different molasses


concentrations were analyzed by College of Light Industry and Food
Science, South China University of Technology. The concentration of Fig. 6. The bacterial community structure of CEE-DL15 during the fermentation
lactic acid isomers at different sugarcane molasses concentrations was at initial sugarcane molasses concentration of 350 g/L in 5 L bioreactor.
shown in Table 3.
for lactic acid production for sugarcane molasses utilization.
3.6. Fermentation performance of microbial consortium CEE-DL15 and For 350 g/L of sugarcane molasses batch fermentation, 15.76 g/L of
economic analysis glucose, 34.13 g/L of fructose and 88.56 g/L of sucrose were consumed
in 7.5 h, 12 h and 25 h, respectively. The consumption rates of glucose,
Lactic acid production from sugarcane molasses and corn steep li- fructose and sucrose in sugarcane molasses were 2.10 g/(L.h), 2.84 g/
quor powder without additional nutrients were evaluated under batch (L.h) and 3.54 g/(L.h), respectively. A high consumption rate of redu-
fermentation in 5-L bioreactor. Fig. 5 illustrated the time courses of cing sugar was obtained in sugarcane molasses fermentation by mi-
batch fermentation of 350 g/L of sugarcane molasses. In 350 g/L of crobial consortium CEE-DL15. The final concentrations of byproducts of
sugarcane molasses batch fermentation, 112.34 g/L of lactic acid succinic acid, acetic acid, formic acid and ethanol were 4.23 g/L,
(107.40 g/L L-lactic acid and 4.94 g/L D-lactic acid) was obtained after 3.44 g/L, 2.15 g/L and 2.42 g/L, respectively.
25 h fermentation with a high productivity of 4.49 g/(L.h) and a yield of Fig. 6 showed changes in microbial community structures of CEE-
81%. To our knowledge, this is the highest productivity ever reported DL15 during the fermentation process at initial sugarcane molasses
concentration of 350 g/L. the microbial community was not con-
servative at the interspecific level during the total cultivation condi-
tions. For the preliminary stage, the microbial community structures in
sugarcane molasses were similar to its cultivation using glucose as
carbon source shown in Table 2. When fermentation was developed to
log phase (8 h), Escherichia became the dominant bacteria with a pro-
portion of 79.46%. The proportion of Clostridium sensu stricto dropped
to 13.92%, while the abundance of Enterococcus increased to 6.1%. At
the end of the fermentation (24 h), Escherichia and Enterococcus in-
creased continually to 83.3% and 13.32%, respectively. Lactobacillus
which was not detected either in microbial consortium of CEE-DL15
using glucose as carbon source or at the preliminary stage of CEE-DL15
using sugarcane molasses as carbon source, accounted for 2.21%. As
shown in Fig. 5, glucose was exhausted in 7.5 h, while 14.5 g/L of
fructose and 65.78 g/L of sucrose still remained after 8 h. The abun-
dance changes of microbial community structures might imply that
Clostridium sensu stricto was apt to utilize glucose, while Escherichia was
apt to utilize sucrose. The complicated community interactions between
the different microorganisms in co-culture systems need to be further
studied in our subsequent work.
Sugarcane molasses was utilized for lactic acid fermentation in
previous report and some of them presented noticeable results.
According to the study by Calabia and Tokiwa [28], 107 g/L lactic acid
with a productivity of 1.48 g/(L.h) was obtained from sugarcane mo-
lasses under MRS medium by Lactobacillus delbrueckii. To avoid su-
garcane molasses inhibition, co-feeding regulation strategy was applied
for lactic acid production. The co-feeding strategy using cane molasses
and glucose will supply sufficient carbon sources for lactic acid fer-
mentation without inducing too high concentration of hazardous sub-
stances. 168.3 g/L L-lactic acid was obtained by a Bacillus coagulans
strain H-1 with a productivity of 2.1 g/(L.h) and a yield of 88%, using a
Fig. 5. Time course of batch fermentation by microbial consortium CEE-DL15 co-feeding strategy based on the utilization of the mixture containing
at initial sugarcane molasses concentration of 350 g/L in 5 L bioreactor. 149 g/L cane molasses and 185 g/L glucose [4]. Moreover, mutant and
Fermentation was carried out at 37 °C, pH 6.3 and 200 rpm. CSLP medium was
genetic strains were evolved and screened out to improve molasses
selected without sterilization. (A) Fermented sugar and lactic acid concentra-
utilization and productivity. 75 g/L lactic acid with a yield of 85%, and
tion. (B) Sucrose, fructose and glucose concentration. (C) By-products con-
centration. a productivity of 1.18 g/(L.h) was produced by E. coli WYZ-L which was

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Table 4
Costs analysis and comparison for carbon source, nitrogen source and sterilization.* *Costs and energy consumption were per ton lactic acid produced.
References Lactic acid Carbon source Nitrogen source Sterilization Material and
(US dollar $) (US dollar $) sterilization
Concentration Yield Productivity Energy Cost (US dollar $)
(g/L) (g/g) (g/(L.h)) consumption (US dollar $)
(106 kJ)

[29] 192.0 0.96 3.99 Glucose 521 yeast extract (5 g/L), peptone 619 1.97 49 1189
(10 g/L),
beef extract (10 g/L)
[14] 166.0 0.95 4.20 Molasses 263 yeast extract (5 g/L) 179 2.28 57 499
[4] 165.7 0.92 1.60 Glucose 546 CSLP (1 g/L) 3 2.28 57 606
168.3 0.88 2.10 Glucose/ 446 CSLP (1 g/L) 3 2.25 56 505
Molasses
[15] 75.0 0.85 1.18 Molasses 294 CSLP -a 5.04 125 419b
[28] 107.0 0.90 1.48 Molasses 278 yeast extract (5 g/L), peptone 619 3.53 88 985
(10 g/L),
beef extract (10 g/L)
This study 112.3 0.81 4.49 Molasses 375 CSLP (18.5 g/L) 73 0 0 448

Costs and energy consumption were per ton lactic acid produced.
a
The mass of CSLP was not given.
b
The cost of nitrogen source was not included.

an enhanced expression of the sucrose operon (cscA and cscKB) [15]. Table 4 showed that the cost of cane molasses occupied almost 50–60%
High concentration of lactic acid (166 g/L) was obtained with a pro- portion of the cost of glucose in different studies [14,28,29]. The cost
ductivity of 4.2 g/(L.h) by Lactobacillus delbrueckii mutant Uc-3 [14]. for MRS medium including yeast extract, peptone and beef extract oc-
The mutant was isolated by UV mutagenesis followed by selection on cupied over 50% portion of total cost for materials and sterilization
the basis of a bigger zone of acid formation on sucrose-based medium. [28,29], while the cost of CSLP was only 10% compared to using MRS
In their studies, sugarcane molasses was pretreated by hydrolysis and as nitrogen source. Economic analysis indicated that lactic acid pro-
5 g/L yeast extract was used to supply nitrogen. It is noteworthy that duction cost was 1189 USD/ton using glucose as carbon source and
only CSLP was required to obtain high lactic acid productivity even at a MRS medium as nitrogen source. Lactic acid production cost was 499
high molasses concentration according to our work. A maximum pro- USD/ton using molasses as carbon source and yeast extract as nitrogen
ductivity of 4.49 g/(L.h) was obtained, which is the best lactic acid source by Lactobacillus delbrueckii subsp. delbrueckii mutant Uc-3 in
productivity from molasses published so far. batch fermentation. In our study, lactic acid production cost was only
According to previous studies, the primary cost of lactic acid pro- 448 USD/ton using molasses as carbon source and CSLP as nitrogen
duction includes fermentative substrates of nutrients, nitrogen sources source by microbial consortium CEE-DL15, which is only 37.7% of the
and carbon sources [2]. In this study, the cost of carbon sources and cost when using glucose as the solo carbon source and MRS medium as
nitrogen sources was analyzed to evaluate the batch fermentation for nitrogen source. Therefore, lactic acid production strategy from su-
lactic acid production by microbial consortia CEE-DL15. The best re- garcane molasses and CSLP by microbial consortium CEE-DL15 is pre-
ported results of lactic acid production from glucose and molasses were ferable on an economical viewpoint.
selected for comparison with our research [14,29] and the results were It should be pointed out that sugarcane molasses should be con-
presented in Table 4. trolled by acidification according to the study of Dumbrepatil A et al
The cost of carbon and nitrogen sources was defined as [14]. Cane molasses contains a number of inorganic and organic in-
hibitors, which may impede the metabolism of cells. Therefore, cane
Ci Pi
CLA
( i = cs, ns ) , where Ccs , Cns and CLA represent the concentrations of
carbon source, nitrogen sources in medium and lactic acid produced, molasses needs to be pretreated to reduce the level of various inhibitors.
respectively. Pcs and Pns represent the prices of carbon source and ni- However, pretreatment will raise the fermentation cost of cane mo-
trogen source. Costs and energy consumption were per ton lactic acid lasses and increase workload. In the present study, sugarcane molasses
produced. The prices of glucose and cane molasses were approximately was used without any pretreatment, which might be due to the strong
500 USD/ton and 120 USD/ton, respectively. The prices of nitrogen tolerance of microbial consortium CEE-DL15. Moreover, the char-
sources in MRS medium consisting of yeast extract, peptone and beef acteristic of open fermentation ability owned by microbial consortium
extract were approximatly 5944 USD/ton, 4458 USD/ton and 4458 CEE-DL15 makes the fermentation medium be utilized without auto-
USD/ton, respectively. The price of corn steep liquor powder in our claving.
study was approximately 446 USD/ton. Moreover, the cost of ster-
ilization was also analyzed and evaluated. The energy consumption of
sterilization was defined as Q = C*M*Δt, where C, M, andΔt represent 4. Conclusion
the specific heat of fermentation broth, mass of fermentation broth and
temperature difference, respectively. For simplicity, the specific heat of In this study, we successfully achieved high production of lactic acid
fermentation broth was assigned as 4.2 kJ/(kg.oC), the specific heat of and high tolerance of molasses with a selected microbial consortium
water. Costs and energy consumption in Table 4 were per ton of re- CEE-DL15. The evaluation of CEE-DL15 has the potential for cost-ef-
quired lactic acid produced. fective production of lactic acid using CSLP as medium without addi-
When using cane molasses and glucose as co-feeding carbon sources, tional nutrients supplements. 112.34 g/L Lactic acid (107.40 g/L L-
the production cost was 83% compared to using glucose as the solo lactic acid and 4.94 g/L D-lactic acid), with a yield of 0.81 g/g, a pro-
carbon source in the study of Xu et al [4]. Although the low pro- ductivity of 4.49 g/(L.h), which is the best lactic acid productivity from
ductivity was obtained in their study, cane molasses used in this study molasses published so far was obtained when 350 g/L sugarcane mo-
was not pretreated, and the organic nitrogen in the fermentation lasses were utilized without any pretreatment and sterilization. This
medium was only 1 g/L corn steep powder. The cost analysis and study provides an efficient and economical option for the utilization of
comparison for carbon source, nitrogen source and sterilization in raw materials in microbial production.

6
Y. Sun, et al. Process Biochemistry xxx (xxxx) xxx–xxx

Acknowledgements 333–335, https://doi.org/10.1128/AEM.01595-07.


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