Professional Documents
Culture Documents
Company / customer:
________________ ____________________
Date (Lead ) auditor
E: evaluation: 1 = conformance 2 = observation (minor nonconformance) 3 = major nonconformance n.a.: not applicable
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
8. Text marked with „ ∆ “ shows the additional requirements of the ISO 9001:2000 against the requirements of the ISO
9001:1994. Therefore the audit question list (topic list) also can be used for audits acc. to ISO 9001:1994. The
relevant standard must be marked on the cover sheet.
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
4.2.2 Quality Manual (must include): ( 4.2.1 )
∆ Scope of QMS including ο Quality Manual
justifikation of exclusions ο Documented procedures
(s. 1.2) ο Organizational charts
− Descriptions of ο Geographic or technical scope of
procedures and application
∆ Interaction between ∆ Justification for exclusions from
quality system processes requirements as per Chapter 7
(cf. footnote to 4.1 in ο Process descriptions / flow charts
standard)
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
5.4 Planning
5.4.1 Quality objectives ( 4.1.1 )
∆ Determination on the ο Quality Manual
basis of data and ο Internal/external target agreements
parameters (s. 8.4+8.5.1) (business plans, project plans,
− Alignment with quality quality assurance agreements)
policy ο company-related
∆ Alignment with product ο product-related
requirements (s. 7.1a) ο customer-related
ο general Employee information
ο Records of employee interviews
ο trend analysis
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
5.4.2 Quality management system planning ( 4.2.3 )
∆ Steps taken to ensure ο Quality Manual
that quality objectives and ο Documented procedures
− requirements outlined in ο Investment plans
4.1 are satisfied ο Strategic plans
∆ Steps taken to ensure that ο Quality plans
changes to the QMS do ο Production plans
not impair integrity ο Resource plans / records
− Documentation ο Documented procedures / process
descriptions
ο Work and test plans
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
E: Evaluation: 1 = conformance 2 = observation (minor nonconformance) 3 = major nonconformance n.a.: not applicable
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
E: Evaluation: 1 = conformance 2 = observation (minor nonconformance) 3 = major nonconformance n.a.: not applicable
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
E: Evaluation: 1 = conformance 2 = observation (minor nonconformance) 3 = major nonconformance n.a.: not applicable
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
7.2.2 Review of requirements related to the product ( 4.3.2 + 4.3.3 + 4.3.4 )
Review of product ο Evidence of quotations, contracts,
requirements prior to contract review
commitment to supply ο Documentation of amendments
product to customer. The ο Feasibility analysis records
following must be ensured: ο Feasibility studies
− definition of product ο Confirmations of orders
requirements ο calculations
− elimination of ο price lists
contradictions ο delivery schedules
− contract review
∆ feasibility
• technical
• commercial
• qualitative
∆ documentation and
understanding of
amendments
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
7.3.3 Design and development outputs ( 4.4.5 )
Design and development ο drawings
output must: ο FE-calculations
− meet input requirements ο QM-plans
for design and ο Acceptance certificates
development ο Order documents containing
∆ provide information for specifications
purchasing, production ο Risk analyses (e.g. FMEA)
and service provision ο Test records (for production,
− reference product verification and validation)
acceptance criteria ο Approval documents
− specify product ο sample test
characteristics essential
for its safe and proper
use
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
7.3.6 Design and development validation ( 4.4.8 )
− Design and development ο Test plans (validation requirements)
validation must ensure: ο laboratory tests
(s. 7.3.1) ο environmental tests
− fitness for use ο Results of pilot series / field testing
− partial validation, if ο Test records / reports
applicable ο (possibly from customers, too)
∆ validation prior to ο Results of -life testing
product delivery, if ο field testing
possible ο Evaluation results from other bodies
− documentation ο Validation approvals
(s. 4.2.4)
7.4 Purchasing
7.4.1 Purchasing process ( 4.6.2 )
− The purchased product ο Product specifications
must conform to product ο Supplier's quality system
requirements. The documentation
supplier must be ο Checklist
evaluated and criteria for ο Evidence of supplier evaluation
such evaluation ο List / database of approved suppliers
established. The ο Evaluation criteria
following aspects must ο compaints
be considered in the ο ppm-statistics
purchasing process, e.g.: ο specifications
− external product
quality
− factors of influence
− supplier capability
∆ criteria for supplier
selection, regular
evaluation and re
evaluation
− documentation of
evaluation (s. 4.2.4)
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
7.4.2 Purchasing information ( 4.6.3 )
− Purchasing information ο Product specifications
must describe the product ο Order forms
to be purchased. Such ο purchasing specifications in EDP
information must include, ο Order lists, piece lists
where appropriate, a ο Performance / delivery contracts
description of the ο Quality assurance agreements
requirements pertaining ο Order approval documents
to:
− product approval,
procedures,
processes, facilities
and equipment
− personnel
qualification
− the quality system.
− The adequacy of
requirements must be
ensured prior to their
communication to the
supplier
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
7.5.2 Validation of processes for production and service provision
Validation must ο Evidence of machinery and process
demonstrate process capability
capability. In this context, the ο Process descriptions
following must be taken into ο data of process control
account: ο Skills documentation and training
validation of all production certificates
processes where the ο Qualification certificates
resulting output cannot be ο Validation specifications
verified by subsequent
monitoring or
measurement. This
includes all processes
where deficiencies become
apparent only after the
product has been delivered.
Validation must include
(where appropriate):
− criteria for review and
approval
− approval of equipment
and personnel
qualification
− use of specific methods
and procedures
− requirements pertaining
to quality records (s.
4.2.4)
− possible necessity of
renewed validation
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
7.5.5 Preservation of product ( 4.15.2 + 4.15.3 + 4.15.4 + 4.15.5 )
− This refers to both internal ο Regulations on packing, storage,
processing and delivery preservation and delivery
and must include: ο Piece lists
− preservation of ο Inventory lists
product conformity ο Stock-replenishment and -withdrawal
− identification plans
− handling ο Regulations on storage periods and
− packaging segregation (where appropriate)
− storage ο delivery labels
− protection ο Assembly / operating instructions
∆ This also applies to the
constituent parts of
products.
E: Evaluation: 1 = conformance 2 = observation (minor nonconformance) 3 = major nonconformance n.a.: not applicable
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
E: Evaluation: 1 = conformance 2 = observation (minor nonconformance) 3 = major nonconformance n.a.: not applicable
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
8.2.3 Monitoring and measurement of processes ( 4.17 + 4.20.1 + 4.20.2 )
∆ Suitable methods for ο company data
monitoring and ο Process data
measurement of quality ο controlling data
system processes must ο statistic analysis
be determined, applied, ο Quality data
reviewed and corrective ο SPC-data and evaluations
and preventive action ο Work instructions
implemented, where ο Risk analysis records (FMEA)
appropriate. (s. 7.1+5.1) ο Maintenance and servicing plans and
implementation measures
ο Q records
ο Test plans
ο Test records
8.2.4 Monitoring and measurement of product ( 4.10.2 + 4.10.3 + 4.10.4 + 4.10.5 + 4.20.1 + 4.20.2 )
− Product characteristics: ο Test plans
− monitoring ο Test instructions
− measuring ο Test records
− verification ο Sampling plans (attributive und
− documentation variable)
− at appropriate stages of ο Checklists
product realization.(s. 7.1) ο Comparative samples
− Products or service may ο Q records
only be approved after ο Approval under concession by the
conformity has been customer or an authority (where
established. appropriate)
∆ The responsible person
for release must be
identified in each case.
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
E: Evaluation: 1 = conformance 2 = observation (minor nonconformance) 3 = major nonconformance n.a.: not applicable
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Audit question list (topic list)
ISO 9001:1994 and ISO 9001:2000
8.5.3 Preventive action ( 4.14.1 + 4.14.3 )
To eliminate the causes of ο DP Control of preventive action
potential nonconformances, ο Risk analyses (economic / technical)
the documented procedure ο Nonconformance records
must cover the following ο 8-D-reports
aspects: ο Analyses records
− determination of potential ο Test records
nonconformances ο Action catalogs
− planning of preventive ο Training plans
action ο Training certificates
− implementation of ο Amended delivery contracts
preventive action ο Q agreements
− evaluation of preventive ο Investment plans
action taken ο Trend analysis
− documentation ο cost evaluations
ο inputs for continous improvement
E: Evaluation: 1 = conformance 2 = observation (minor nonconformance) 3 = major nonconformance n.a.: not applicable
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