07/02 Rev. 2.

15-01 SERVICE MANUAL Service Boards, Page 1

TTK/TEXXTILE

Service Boards
Handling boards ............................................ 2
CPU board .................................................... 3
Stepper board ............................................... 4
Board layout left side ................................. 4
Board layout right side ............................... 5
Board setup............................................... 6
Peripherals Board ......................................... 7
Index ............................................................. 9
07/02 Rev. 2.15-01 SERVICE MANUAL Service Boards, Page 2
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Handling boards
ESD protection All the boards described in the following are fitted, among other things, with
large-scale integrated circuits. Voltage impulses caused by static charging
from people or objects can easily destroy the circuits.
¯ When handling boards, ensure that the electronics cannot be damaged by
static charging or discharging.
¯ Place the printer on an earthed underlay before opening it.
¯ Earth your body with an ESD protective armband or by using another
suitable means. If suitable ESD protection is not available, touch an
earthed object, e.g. a radiator, before touching a board.
¯ Only place boards on an earthed underlay.
Handling The conductor lines on modern multilayer boards are very thin. Bending the
boards can therefore easily break the conductor lines.
¯ Avoid bending the boards.
¯ Avoid using excessive force when removing and installing the boards.
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CPU board
CN13

J4 J3
CN4
CN6

J5
1

J2
CN2 J8

CN12

CN11 CN9

ID Designation / Function
1 CPU-Board 97191-xx
J2 Selection analog reference: J2 plugged =internal 5 V, J2 not plugged =external
J3 Selection memory type: J3 plugged =8 MB, J3 not plugged =4 MB
J4 Selection memory: J4 plugged =PROM, J4 not plugged =FLASH
J5 Selection Vcc or A 18: 1-2 plugged =28-pin, 2-3 plugged =32-pin
J8 Selection serial interface: 1-2 plugged =RS232, 2-3 plugged =RS485
CN2 Plug 2 stepper board
CN4 Plug 1 stepper board
CN6 PCMCIA Slot 1 and 2
CN9 Connector standard control panel
CN11 Connector centronics interface
CN12 Connector RS232/RS485 serial interface
CN13 Connector film control panel
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Stepper board

Board layout left side

1

P5
CN8
CN13

P7
CN15

P4 P1
CN12 CN30 CN9
CN32
P8
CN16 CN10
CN35
CN34 CN18

CN17

CN2

ID Designation ID Designation
1 Stepper board CN12 Connector print head photo. switch
P1 Pot. setting material end photo. switch (Mxx) CN13 Connector punch photoelectric switch (reflex)
P4 Pot. setting print head photo. switch (Hxx) CN15 Connector puch photo. switch (light transm.)
P5 Pot. setting punch photo. switch (reflex, Pxxx) CN16 Connector ribbon end photoelectric switch
P7 Pot. setting punch photo. switch (light trans- CN17 Connector single start cabel
mission)
P8 Pot. setting ribbon end photo. switch (Fxx) CN18 Connector hood switch, print roller switch
CN2 Ground Connection CN30 Test point material end photoelectric switch
CN8 Connector data cable print head (print head CN32 Test point print head photoelectric switch
adapter)
CN9 Connector material end photoelectric switch CN34 Test point ribbon end photoelectric switch
CN10 Connector cable harness (2-wire-cable) CN35 Connector fan
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Board layout right side

CN19 CN20 CN21 CN29 JP1

R25

J1 F1 J2 F2

ID Designation ID Designation
1 Stepper board R25 Pot. setting print head voltage (HVxx)
CN19 Connector print head motor
CN20 Connector ribbon transport motor
CN21 Connector feed motor
CN29 Test point print head voltage
JP1 Connector voltage cable print head
J1 Connector supply voltage (28 V AC)
J2 Connector supply voltage (28 V AC)
F1 Fuse 10 A slowblow
F2 Fuse 1 A slowblow
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Board setup
Setup all sensors as follows:
1. Select OTHR/SCHK (sensor check) in the parameter menu.
2. Press the CUT- or FEED-key until the parameter corresponding to the
sensor, which is to be set, shows up on the display (column „Display:
parameter“).
3. Arrange the setting condition (column „Setting condition“).
4. Change the setting by turning the corresponding potentiometer (column
„Pot.“) until the reading coincides with the entry in the column „Test point:
value“ or „Display: value“.
Photo. switches • The settings of both types of punch sensors (light transmission and reflex)
are shown on the display.

• The settings of material end sensor, print head sensor and ribbon end
sensor require the use of a voltmeter at the corresponding test point
(column „Test point“).
Mech. switches • The sensors generating the signal for stacker full / stacker hood open are
mechanical switches which don´t require any settings. The displayed value
– 0 or 15, corresponding to the switch position – indicates the correct
function of the switch.
¯ Refer to the values printed with gray background for setting. Make sure to
keep the photoelectric switches clear while setting. The values for
photoelectric switches with inserted material are only listed to counter-
check the setting.
P More detailed information about the parameter OTHR/SCHK can be found
in the subject section „Info Printouts and Parameters“.

Sensor Plug Setting condition Pot. Test Test point: Display: Display:
point value parameter value
Material end CN9 Without material (sensor clear) P1 CN30 < 0,6 V Mxx 0
With material >2,5 V 15
Signal stacker full / CN10 Stacker hood closed/ platform Xxx 0
stacker hood open not at bottom end
Stacker hood open / platform at 15
bottom end (stacker full)
Print head position CN12 Sensor above recess of disc P4 CN32 Turn P4 anti- Hxx 0
(clear, econ. pos., print head clockwise up
raised) to the limit.
Sensor covered >2,5 V 15
(print pos., print head lowered)
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Punch sensor CN13 Without material (sensor clear), P5 Rxxx 7

(reflex) Hood closed, Punch-sensor
unplugged
with material >7
Reflex mark 0...9
white material 10...255
no sensor assembled 0
Punch sensor (light CN15 Without material (sensor clear) P7 Pxxx 7
transmission)
with material >7
without material 10...12
with material 40...255
Ribbon end CN16 Sensor above hole in oscillator P8 CN34 Turn P8 anti- Fxx 0
disc (sensor clear) clockwise up
to the limit.
Sensor covered >2,5 V 15
Single Start CN17 Without material Sxx 0
With material 15
Hood switch CN18 Hood closed Cxx 0
Hood open 15

Head voltage £ Set head voltage to the specified voltage using pot R25 (column "Setting
value"). Voltage display via voltmeter at test point CN29.
¯ From firmware version 1.10 on, or from serial no. 022208 9909 on
(digits printed in italics =continuous no.), the settings for both printhead
versions are identical:
Head voltage JP1 Printhead R25 CN29 26,0 V

Up to firmware version 1.10, the settings for the printheads are different:
Head voltage JP1 8,0-Dot Printhead R25 CN29 26,0 V
11,8-Dot Printhead 23,5 V

¯ Printhead voltage setting only in off-line mode! Setting of the printhead

voltage while the printer is performing a print job is not possible!
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Peripherals Board
1

CN6
JP2

R41

CN4 CN5
CN3

P1

ID Designation / Function
1 Peripherals Board 99054-xx
Can be applied with the options Applicator, Cutter, Rewinder, Infeed and Cutter-Stacker.
JP2 Connector signal/power, Connection to Dispenser board
P1 Pot. P1 Infrared-sensor
R41 Pot. R41 Label-sensor (present)
CN3 Connector infrared-sensor. (three-wire cable of the cable harness)
Dependent on the applied option, the infrared sensor is being used in different ways:
Cutter-Stacker and Cutter:
no setting required
Rewinder and Infeed:
Setting of P1 to reach a maximum of difference between both end positions (display).
Label present sensor:
Setting of R41 to a value of 2.5 V (indicated by a voltmeter applied at test point CN6; sensor clear and Hood
closed)
CN4 Connector motor (four-wire cable of the cable harness)
CN5 Connector touch down / home sensor
Signal touch down:
Applicator plate is in contacts the product. The applicator changes direction and moves forward to home
position.
Signal home sensor:
The applicator is in home position.
CN6 Test point
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Index
Boards, handling ........................................... 2
CPU board .................................................... 3
ESD protection .............................................. 2
Peripherals Board ......................................... 8
Sensors, setup .............................................. 6
Setting, head voltage..................................... 7
Static charging .............................................. 2
Stepper board, left side ................................. 4
Stepper board, right side ............................... 5
Stepper board, setup..................................... 6