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Hospital Palakkad
Web: www.moleculesenvirocare.com
MEC/QT/STP/049/150KLD/10/12
Date:23/1/2013
To,
Palakkad
Sub: Quotation for Sewage Treatment Plant of 150 KLD Capacity for women and Mens hostel
Dear Sir,
Thanking You,
Yours faithfully,
This plant can work with less than 50% of electricity compare with the consumption of
the conventional plant.
The plant is worked on the principles of gravity flow, so that no plant operator is
required for any transfer operation from one process to another.
As the design is very compact it occupies very less space compaired to the conventional
plant . Being each tank is made on the basis of the volume required for a particular
retention time the plant size will reduce without effecting the retension time.
This plant is worked on the principle of Anaerobic followed by aerobic activated sludge
process by using SAFF/MBBR technology producing the least sludge which is highly rich
with bacteria and recycled to aeration tank.
5. Perfect in MCRT
Natural gravity flow with a constant velocity ensure perfect MCRT(Mean cell retention
time) so that perfect Bio degradation is ensure.
8. Least maintains
Least maintains is required as there is not much use of electrical, mechanical, electronic
equipments
Least rescoring cost as there is no consumables are use generally except for special
cases.
Plant work continuously round the clock without the presents of the plant operator
ensure perfect purification of required quantity.
Project At A Glance
1) This plant is designed to work on up-flow technology that is each tank volume is
designed on the basics of retention time required to come up a layer of water
from the bottom part of the tank to the over flow channel at the top away from
the water fall into the bottom of the next tank for further process and operation.
2) The plant is designed in such a way that first the raw sewage pumped directly
into the overhead tank. Whose bottom is 1M to 1.5M above from the top of the
remaining tanks. So the water flows from overhead tank to the other tanks
simply on gravity force. Without the consumption or use of electricity or other
source of energy in any process operation.
3) Pump is required only for :
i) Lifting the sewage water to over head tank.
ii) For filtering the treated water from the pre filtration tank PSF & ASF.
iii) For sludge recycling / removing from primary and secondary clarifier.
iv) Very less man power required just for supervising the whole process,
because all pumping operation are automatic by use of float switch.
INTRODUCTION
Ahalya eye hospital is a well managed hospital having a number of branches in and
around kerala,the hospital is vey much specialized in the treatment of eye and
connected diseases, the main hospital and head office is kept near to the Kanjikuzhi
industrial estate of Palakkad district in Kerala, here they have a big hospital complex
with various section like eye hospital, ayurveda hospital, diabetic hospital, women and
children hospital etc. this particular project is mean for the women and children
hospital. Approximately 750 residence are there in the men’s and women’s hostel
together. The aim of this project is to design, construction, erection and commissioning
of a 150 KLD STP for the treatment of 150 kiloliters of the waste water generated from
the various sections of the hostel and treated it in to that quality standard as set by the
Kerala State Pollution control Board to put in to any water or land body as per the
environmental protection act 1986 and the section 25 of the water (Prevention and
control of pollution) act 1974.
WATER BUDJET
kiloliter
Approximately 1.5 lakhs litters of waste water is expected to generate from the various
sections of the Women and men’s Hostel of Ahalya eye hospital at Palakad district. It
include the sewage and sullage.10 thousand spare capacity have kept to meet with the
requirement of peak hours also coinsured here. The aim of the project is to design
construct, erect and commissioning 150 KLD STP plant to meet with the waste water
treatment process to convert the generating waste into that quality standard as set by
KSPCB to put into any land or water bodies as per the Environmental protection act
1986 and section 25 of the (Prevention and control of pollution) act 1974.
TECHNOLOGY
In Aerobic reactor calculated amount of air (o2) is supplied from the bottom of the
reactor through fine bubble diffuser membrane by using a positive displacement twin
root air blower which in cress the DO level(dissolved level )in the aerobic reactor which
enable the aerobic bacteria to grow. In order to in cress the attached growth in the
aerobic reactor it is advisable to introduced MBBR in aerobic reactor. The MLSS
developed in the reactor are settled in the secondary clarifier and can be separated or
recycled to aerobic reactor for dis intrigration. The sludge thus produced in the
secondary clarifier is highly rich with active bacteria hence it is called Activated sludge
process.
∑ Aerobic reaction with the calculated supply of Oxygen for BOD COD and turbidity
reduction.
PH - 4 to 13 7 to 8 5.5 to 9
HYDRO DYNAMICS
The plant is designed to work on continuous flow basis by gravity. The volume of each
tank of the plant is designed to maintain the retention time required by the effluent in
each process operation during its up flow motion by maintaining the input velocity of
the effluent as a constant. The flow velocity and operations are controlled manually or
by automatic system using suitable control panel board.
STAGE OF OPERATION
This plant is designed to work on the basic technology of Anaerobic followed by aerobic
activated Sludge process. The following stages are involved in the process of operation.
2. Grit Chamber
6. Neutralization
8. Equalization tank
9. Anaerobic Operation
PROCESS DESCRIPTION
1- PRIMARY TREATMENT
The primary use of this unit is to remove any kinds of debris, large objects and
solid substance etc that may inter fear in the subsequent unit operations. We are using
a Box type of screen made of MS frame with mesh of 3.5mm size which can be removed
and clean periodical. The size of the screen is 1mX1.5mX1m
The primary function of the grit chamber is to remove any soil grit or heavy materials
which may come along with influent. Grit chamber is a two compartmental chamber
with standing pit at bottom to accumulate the grit or soil which can be manually remove
periodically. The size will be 1mX1.5mX1m
Oil and grease trap is specially design 4 compartmental chamber with removable lid.
The oil, grease, fat or any low density material which may come along with the influent
and may interfere in subsequent process operation is to be removed in this stage. Being
the material is low density float on the surface of the influent which can be trapped by
using properly designed flap trap. The oil and grease accumulate on surface can be
manually removed periodically. The size of the oil and grease trap is 2.5x1x1.
Sullage, the wash water from the bathrooms, wash basins, kitchen etc.of the
establishments are collected in a sullage collection tank of required dimension of RCC
tank after passing through a scientifically designed Bar screen, grit chamber followed by
oil and grease trap through proper and scientific way of plumping arrangement.2 to 3 H
P self priming mono block pump is kept for the pumping of this sullage to the over
head collection tank for further process operation by gravity flow.
1.5 Precipitation Tank/Neutralization
The water from the over head collection tank is arrange to flow by gravity into the
bottom of the precipitation tank at a constant velocity by controlling the control valve.
The sullage water may contain soap, detergents, higher fatty acid materials , salt and
chemicals etc. The dosing of neutralization chemicals can be done at this stage, so as to
required PH of 6.5-8.5. The agitation due to the diffused air enhance the reaction of
neutralization uniformly.
Here the water after precipitation is transferred in to the bottom of a properly designed
hopper bottom clarifier by gravity flow. A retention time of 4 hrs minimum is given here
for the gravity settling the precipitated salts or other solid substances. The hopper
bottom part of the clarifier help the effective settling of the solid through a small volume
and sludge can be pumped in to sludge drying bed by using a sludge pump. The clear
water without solid suspended particles or inorganic materials are over flow through
over flow channels kept at the top portion of the clarifier with stoppers. which will pass
on through channels into the next equalization chambers.
Here effluent from the primary clarifier will come into the bottom part of the
equalization chamber where coarse bubble diffuser membranes are systematically
arranged in the bottom part of tank through proper piping arrangements and
foundations. An air is blowed through the coarse bubble diffuser membrane by using
Twin-Tri lobe root air blower and using proper valves arrangements. So that the
effluent will be equalized the sewage from sewage collection tank can be added at this
stage. The equalization will give a homo genius composition and equal Bio load at each
and every part of the raw effluent.
Here the water from the Equalization chamber flow into the bottom part of the an-
aerobic rector by gravity. The anaerobic tank here is filled with high surface area bio-
dek packing materials with honey comp structure and having a specific surface area of
157m2/m3 for the attached growth of bacteria in anaerobic condition. This ensure high
anaerobic microbial growth and anaerobic microbial biomass reduction from the
initial organic load in effluent a retention time of 10.7 hrs for the effective reduction of
bio load. A BOD reduction 60% TO 70% expected in this stage.
2.2 AERATION TANK
The effluent from anaerobic reactor is now transferred in to the bottom part of the
aerobic reactor by overflow method. The aerobic reactor, where the fine bubble diffuser
membranes are kept the bottom of the aeration tank as per suitable design and through
proper piping and foundation arrangement. Here aerobic bacterial growth is become
maximum in suspension condition due to the availability of the sufficient oxygen from
the diffused air from the route air blower. Aerobic bacteria attain the highest growth
rate and eaten up maximum bio-degradable sludge and thereby reducing organic load in
the effluent water. A twin-tri lobe root air blower of 350m3 capacity and air pressure of
0.4 Kg is used to give sufficient supply of air. High quality diffuser membrane of
cylindrical type ensures the uniform permeability and the circulation of the air with in
the aeration rector. It produce a fine flow of air bubbles in each and every corner of the
tank without giving a chance for anaerobic condition even in the corners. The non –
clogging nature of the specially designed diffuser ensures maximum oxygen transfer.
Re-circulation of bio sludge (MLSS) from clarifier/settling tank to the aeration tank
ensures very high reduction of organic load and reduction of BOD from 350mg/L too
less than 5-10mg /l. (considering only 90%efficiency of the plant ) re-tension time of
this aeration tank is not less than 8hrs.
Treated water from the aeration basin is over flowed into the bottom part of the flash
mixer were selected course bubble diffuser membrane are kept at uniform distance
with proper distance and piping arrangements. A airflow of 8 m3/ hr is blown from the
twin lobe root air blower to agitate and mix the treated water due to the agitation
electro static charges on the solid suspended particles which may assist in
coagulation/myscle formation in fourth coming stage of secondary clarifier operation. A
dosage of poly electrolyte in this stage may increase the sedimentation/ flocculation
more effectively and to achieve more clarity in the treated effluent.
III-TERTIARY TREATMENT
Here the aerated water is then transferred in to the bottom part of properly designed
hopper bottom secondary clarifier by over flow method and retention time of not less
than 6 to 8 hrs minimum is given here. So that an activated bio sludge and pealed of bio-
mass and any other solid particles are settled by gravity settling process. The hopper
bottom part of the clarifier help the effective settling of the solid through a small volume
and this activated sludge can be recycled in to the aeration tank. Tubular packing at an
angle of 45 degree have kept at the top portion of the conical part for the siphoning of
the clear water from the secondary clarifier to the pre-filtration tank. A sludge recycling
pump is kept to recycle the sludge from the pit of the secondary clarifier to aeration
tank which is highly rich with bacteria required for the bio degradation in aerobic
reactor.
3.2 COLLECTION AND DISTRIBUTION
Product water from after disinfection and filtration can be collected in tank in suitable
capacity can be recycles for flushing of toilets or for gardening and agricultural purpose.
The sludge may be generated in the bottom pits of the primary and secondary clarifier.
The sludge from the primary clarifier mainly or precipitated fatty acid, Minerals and
organic substance which may not be useful for subsequent unit operation can be
pumped in to a sludge drying bed. Here beds of pebbles and sand is kept at the bottom
part of the tank with suitable drain out. The solids suspended particle in the sludge will
remain on the top of the bed and water may percolated through the bed and come out
of the drain line and can be recycled into the collection tank for recycling. The sludge
from the secondary clarifier is mainly due to excess bio-mass synthesized due to organic
load in the waste water and may rich with disintegrating bacteria. This sludge may
called as activated sludge can be recycled to the aeration tank for the further reaction or
can be pumped in to gravity sludge dewatering beds or sludge drying bed as mentioned
above.
The clear over flow from the secondary clarifier is collected in a pre filteration tank of
suitable capacity it is an intermediate collection tank here the treated water is then
added with 1-2PPM of chlorine/Sodium hypo chlorate for the disinfection purpose
retention time of 6-7 hrs can be given here before pumping into the PSF and ACF for the
filtration and adsorption.
A pressure filter of suitable size is made of FRP wave cyber vessel filled with selected
media of filtration in order to filter out the suspended particle of the treated water. Here
pebbles/sylax of various mesh size are arranged in various layer so as to get the
affective filtration. Particle upto the the size (750 mm dia and 1800mm height) of 100
micron is filtered in this stage. The vessel is having top and bottom opening with multi
port valve for easy handling of filter, backwash and rinse operation.
A pressure filter of 750 mm dia and 1800mm height made of FRP wave cyber vessel
filled with activated carbon of 900 iodine value and 8x32 mesh size which will absorb
all dissolved gases colour pigments and other phrases of unwanted compounds The
vessel is having top and bottom opening with multiport valve for easy handling of filter,
backwash and rinse operation.
3.7 CHEMICAL DOSAGE Dosing of chemicals or chemical dosing in different stages of process
operation.
1. The sullage is to be dozed with proper chemical like lime or HCL for the precipitation
of the unwanted organic and inorganic component. If Acidity of sullage is higher which
can be dosed with lime water and if the alkalinity is higher which can be dosed with
HCL. The quantity is depend upon acidity and alkalinity level of the sullage The PH of
the water can be set to 6.5 to 8.5 in this stage by addition of suitable acid/alkali depend
up on the nature of sullage.
2. A dosage of 2 ppm of liquid chlorine should be given after the filteration to remove all
micro organisms like bacteria in the product water from the plant.
A calculated quantity of poly electrolyte is advisable in the flash tank for the miscle
formation or flocculation. the poly electrolyte will flocculate the small suspended
particle and may be settle down in the secondary clarifier by gravity settling operation.
PANEL BOARD
The entire plant is operated by using a properly designed electrical control panel board
with pus h button switches, necessary meters, circuit breakers, contactors, connecters
etc... for the efficient protection of the electrical equipment like blowers pumps etc...
from fluctuation of voltages/current high-tech devises with buss bar and perfect panel
wiring give efficient results in control operations.
SPECIFICATION OF ELECTRO MECHANICAL EQUIPMENTS
Size-1mX1.5mX1m, Frame
1 Bar Screen 1 Nos size-40x40x8angles inside MOLECULES
with -20x20x5MS flats
3 phase monoblock self
2 Sewage Pump 2 Nos priming pump,2 HP capacity CRI
10 to 24 m head and 336 Liter
per minute for a head of 10m
1.5” inlet outlet and 10.5 mm
solid handling capacity.
Sludge 3 phase monoblock self
3 recycling pump 1 Nos priming pump,1HP capacity CRI
15 m head ,13 m3/hr at 13 m
head.
AirCapacity: 350m3/hrs 0.4Kg
4 Twin Lobe 2 Nos pressure,7-10 HP motor BETA
Root Air rating
Blower
3 phase monoblock self
5 Filter feed 2 Nos priming pump,1HP capacity CRI
pump 15 m head ,13 m3/hr at 13 m
head.
Coarse bubble
6 diffuser 20- 30 Nos Disc type EPDM material Energy
membrane Equipment/
Equilent
Fine bubble
7 diffuser 15-20 Nos Long type EPDM material Energy
membrane Equipment/
Equilent
Bio-Dek Honey Comb Structure made
8 packing media A lot of PVC 0.3 mm thickness, size MM AQUA
(SAFF) 600 x 1100 mm inclined
tubular type.
Components/ parts used in
9 Electrical Panel 1 Nos the panel board is either of MOLECULES
Board Siemens/ L&T make
10 MBBR A lot Round type made of PVC with MM AQUA or
slots Equalent or
equalent
Suitable capacity, FRP wave
11 Pressure sand 1 Nos cyber vessel 750 mm Dia, MOLECULES
filter 1800 height with 60nb multi
port valve
Suitable capacity, FRP wave
11 Activated 1 Nos cyber vessel 750 mm Dia, MOLECULES
carbon filter 1800 height with 60nb multi
port valve. filled with
activated carbon of 1100
loading value.
Chlorinator/
12 Dosing pump 2 Nos 5 litters/Hr UKL,NUTON or
Neutralization equalent
dosing pump
Flocculating 2 Nos 5 Litters/ Hr
13 agent dosing UKL,NUTON or
equalent
Costing
TAXES
∑ Service tax on compounding basic 4.8% of the contract amount
2. Raw sewage inlet through barscreen,grit chamber and oil and grease trap to a collection
tank of suitable capacity near to the STP should be provided by the customer and
necessary collection tank or pumping and distrubution for reuse are not included in our
scope of supply.
3. Proper air vent for the treatment tank, if required should be provided by the customer
4. Electrical cabling and plumping up to the STP site (raw sewage and treated water) will
be the scope of customer.
7. Material will be delivered at the sight and thorough inspection from our factory and
proper store room facility should be given to keep the materials equipments and tools
at the sight.iny case of any loading unloading dispute from the local people should
tackled without affecting the work at the sight.
8. Customer should provide operator to operating the plant to whom we may give
guidance and training.
9. Any other things, which is not mentioned in this proposal is customer scope.
OUR SCOPE
Our scope includes the designing, , Erecting and Commissioning of the plant successfully
at your premises, and ensure the product water from the plant is meet with the quality
standard set by Kerala state pollution control board to put in to any land or water bodies
as per the Air (prevention and control of pollution) Act 1981 and water (prevention and
control of pollution) act 1974. We also may do the needful documentation work on
behalf of the customer to get the approval from KSPCB.
One year guarantee for any manufacturing defects and one year free service, after one
year service for any period of time according to the convenient of the customer on AMC
basis. We also provide option of plant operational service for any period of time
according to the demand of the customer.
TERMS AND CONDITIONS
1. Advance: 60% advance along with techno commercial confirmed orderand 30 % at the time
of reching the electro mechanical equipments at site and 10% after sucessful commesioning
of the plant .
2. Installation: 30 to 45 days after complection of the RCC work upto our satifaction.
Fright
Insurance
Transist insurance if required will be arranged by you other wase if want to arrange by as 3% of
invoice value will be extra.
FORCE MAJEURE
The delivery indicate in the offer is some good faith and is subjected to force majeure.
The company may not responsible for a nonperformance or delay due to war, invasion,
government order, restrictions strikes civil disobedience lock out ,riots, fire, epidemics,
sabotages ,floods, accidents, trade embargos, earthquakes, t-tsunami, break down of
machinery ,delay or inability obtain the correct labor, raw materials, wagon, shipping
space or any other reason what so ever beyond our natural control, effecting us or our
principle suppliers
WARRANTY
The plant shall be warranted for the period of one year from the date of
commissioning and during this period we will give free service for any manufacturing
defect however, this does not include handling defects, negligence in operation,
improper usage for changing operation condition.
JURISDICTION
(S.Padmasuran)