Sem 638 Manual de Mantenimiento

SEM638 WHEEL LOADER
PERIODICAL
MAINTENANCE
Shandong SEM Machinery Co., Ltd

Maintenance Intervals of SEM Wheel Loader
SEM recommends the customers to carry out the following mandatory periodical maintenance and
service. The purpose of mandatory periodical maintenance and service is to provide timely and
comprehensive maintenance to the machine, which helps create great value to customer.
The mandatory periodical maintenance and service includes:
● Every 10 hours (1 day) maintenance

● Every 50 hours (1 week) maintenance
● Every 250 hours (1.5 month) maintenance
● Every 500 hours (3 months) maintenance
The above periodical maintenance time is specified by hour meter or calendar (day,
week or month), and carried out maintenance according to time which ever comes first.
Under extreme inclemency, dusty or moist working condition, maintenance
interval should be more frequent than normal intervals.
1
SEM638 PERIODICAL MAINTENANCE PART LIST
（Essential Parts）
A. Liquids Requirement
-40° C SAE 5W-40 APICF-4, CG-4, CH-4
Engine -15° C TO +40° C SAE 15W-40 APICF-4, CG-4, CH-4
-5°C TO +50° C SAE 20W-50 APICF-4, CG-4, CH-4
-40° C SAE 5W-40

Gear box and
-26° C TO +40° C ISOVG46, L-HV46
Torque converter
-5°C TO +50° C ISOVG46, L-HM46
-40° C SAE 75W90 API GL-5

Differential&
-20° C TO +40° C SAE 80W90 API GL-5
Axle
+50°C SAE 85W140 API GL-5
-40° C SAE 5W-40
Hydraulic -26° C TO +40° C ISOVG46, L-HV46

system
-5°C TO +40° C ISOVG46, L-HM46
+50° C ISOVG68
2
B. Safety critical parts for periodical replacement
Safety critical Parts for periodic Replacement

S/N Parts code Q’ty
replacement Interval
Every 6 months
1 W110005650 Filter of hydraulic tank 1
or 1000 hours
2 W010210010 Fan Belt 1
3 Z322050010 Fuel Hose (Fuel tank-fuel Pre- filter) 1
4 Z322050020 Fuel hose (return fuel tube) 1
5 W050600061 Seals of steering cylinder 1
6 Z3A20003500 Steering hose (pump to priority valve) 1
7 Z3A01800300 Steering hose (priority valve-steering unit) 1

Z3A01802400 Steering hose (steering control 1
8
Z3A01803600 unit-steering cylinder) 1
Brake hose (Air storage tank-air brake Every 2 years or
9 Z320220210 1
valve) 4000 hours
Brake hose (Air storage tank-manual
10 Z3A02200100 1
brake valve)
Z3A0220300
11 Brake hose (air brake valve-T connector) 1
12 Z320220380 Brake hose (T connector -Booster) 1

Brake hose (connector of air-controlled
13 Z320220400 1
cut-off valve – parking brake chamber)
Brake hose (connector of air-controlled
14 Z420220240 1
cut-off valve – speed shift valve)
Brake hose (manual brake valve –T
15 Z310340830 1
connector of air controlled cut-off valve)
Brake hose (connector of manual
16 Z420220240 1
controlled brake valve – barometer)
Every 3 years or
17 Z520220860 Air Storage 1
6000 hours
18 F1050300 Brake fluid DOT3/4 2
When needed
19 W080200010 Brake friction 8
3
C. Filters change intervals
Change interval
Code Description Qty Location
（h）
First change in 50h W010210260 Engine oil filter 1 Engine （6BT5.9）
First change in 250h W154200010 Transmission system oil filter 1 Transmission oil line
First change in 250h Z320470910 Suction filter of transmission 1 Transmission
First change in 250h W110005650 Hydraulic oil return filter 1 Hydraulic tank
Every 250 W010210260 Engine oil filter 1 Engine （6BT5.9）
Every 250 W012102200 Pre-fuel filter 1 Engine （6BT5.9）
Every 500 W010220020 Air filter 1 Engine （6BT5.9）
Every 500 W010210020 Fuel filter 1 Engine （6BT5.9）
Fuel filter with water
Every 500 W010210030 1 Engine （6BT5.9）
separator
Every 500 W380000010A Hydraulic tank breather filter 1 Hydraulic tank
Every 1000 W110005640 Return filter of hydraulic tank 1 Hydraulic tank
Every 1000 W110015510 Filter of PPC valve 1 PPC oil line
Every 1000 W154200010 Transmission system oil filter 1 Transmission oil line
Every 1000 Z320470910 Suction filter of transmission 1 Transmission
Every 2000 W380000000A Hydraulic tank filling filter 1 Hydraulic tank
Every 2000 W110001460 Fuel tank filling filter 1 Fuel tank
4
D. 4000 hours（2 years）maintenance parts list
PM Qty
Code Description Liquid Filter Location
Service
(L) （piece）
st
1 oil change Specified Engine oil 15.2 Engine （6BT5.9）
(50h) W010210260 Engine oil filter 1 Engine （6BT5.9）
Specified hydraulic oil
45 Transmission
(ISOVG46)
Transmission system
W154200010 1 Transmission oil line
1st oil change oil filter
(250h) Suction filter of
Z320470910 1 Transmission
transmission
W110005650 Hydraulic oil return filter 1 Hydraulic oil tank
Specified Engine oil 15.2 Engine （6BT5.9）
250 W010210260 Engine oil filter 1 Engine （6BT5.9）
W012102200 Pre-fuel filter 1 Engine (6BT5.9)
W010210260 Engine oil filter 1 Engine （6BT5.9）
W010220020 Air filter 1 Engine （6BT5.9）
W010210020 Fuel filter 1 Engine（6BT5.9）
500
W010210030 1 Engine（6BT5.9）
separator
Breather Filter of
W380000010A 1 Hydraulic Tank
Hydraulic Tank
45 Transmission
(ISOVG46)
Specified Gear oil 10 Front axle (Meritor)
Specified Gear oil 10 Rear axle (Meritor)
Transmission system
1000 oil filter
（6 months） Z320470910 Suction filter of 1 Transmission
transmission
W010210030 1 Engine（6BT5.9）
separator
W012102200 Pre-fuel filter 1 Engine (6BT5.9）
Breather Filter of
Hydraulic Tank
W110015510 Filter of PPC valve 1 PPC oil line
5
1500
W010210030 1 Engine（6BT5.9）
separator
Breather Filter of
Hydraulic Tank
Specified Hydraulic oil
45 Transmission
(ISOVG46)
180 Hydraulic oil tank
(ISOVG46)
2000 Fuel filter with water
W010210030 1 Engine（6BT5.9）
（1 year） separator
Transmission system
oil filter
Suction filter of
transmission
W110001460 Filling filter (breather) 1 Fuel Tank
Breather Filter of
Hydraulic Tank
W380000000A Filling filter (breather) 1 Hydraulic tank
6
W010210020 Fuel filtre 1 Engine（6BT5.9）
2500
W010210030 1 Engine（6BT5.9）
separator
Breather Filter of
Hydraulic Tank
45 Transmission
(ISOVG46)
Transmission system
oil filter
Suction filter of
3000 transmission
W010210030 1 Engine（6BT5.9）
separator
Transmission system
oil filter
Suction filter of
transmission
Breather Filter of
Hydraulic Tank
7
3500
W010210030 1 Engine（6BT5.9）
separator
Breather Filter of
Hydraulic Tank
Specified Engine oil 18 Engine （6BT5.9）
Specified Hydraulic oil
45 Transmission
(ISOVG46)
180 Hydraulic oil tank
(ISOVG46)
4000 Fuel filter with water
W010210030 1 Engine（6BT5.9）
（2 years） separator
Transmission system
oil filter
Suction filter of
transmission
Breather Filter of
Hydraulic Tank
W110001460 Filling filter (breather) 1 Fuel tank
W380000000A Filling filter (breather) 1 Hydraulic tank
8
E. Recommended PM Filters Package
0～2000 Hours Filter Package

Code Description Qty Location Remarks
W010210260 Engine oil filter 9 Engine Engine（6BT5.9）
W010220020 Air filter 4 Engine Engine（6BT5.9）
W010210020 Fuel filter 4 Engine Engine（6BT5.9）
W010210030 Fuel filter with water separator 4 Engine Engine（6BT5.9）
W012102200 Pre-fuel filter 8 Engine Engine (6BT5.9)
W154200010 Transmission system oil filter 3 Transmission oil line
Z320470910 Suction filter of transmission 3 Transmission
W110001460 Filling filter (breather) 1 Fuel tank
W380000000A Filling filterassembly 1 Hydraulic tank
0～250 Hours Filter Package

Code Description Qty Location Remarks
W154200010 Transmission system oil filter 1 Transmission oil line
Z320470910 Suction filter of transmission 1 Transmission
9
F. Optional Parts on Demand
Following components service packages are available for order

1. Z3203600400 YJ320B Torque Converter Service Package
W110001590 Seal 55×82×12 1 YJ320B Torque Converter
Z200020280 Seal Ring φ80 2 YJ320B Torque Converter
W020100210 Seal Ring φ60 1 YJ320B Torque Converter
B160131281 O-RING φ128×3.55 1 YJ320B Torque Converter
W110012130 O-RING φ339×3.5 1 YJ320B Torque Converter
W110016140 Seal φ100×120×13 1 YJ320B Torque Converter
F1040401 Loctite Glue 1 YJ320B Torque Converter
F1040407 Loctite Glue 1 YJ320B Torque Converter
2. Z3203600500 SEM TR150 Transmission Service Package

B060811203 Combined seal A12 24 Transmission
B160120085 O-RING φ8.5×2.65 12 Transmission
B160120140 O-RING φ14×2.65 6 Transmission
B160120224 O-RING φ22.4×2.65 1 Transmission
B160130001 O-RING φ53x3.55 3 Transmission
B160210036 Seal PD45×62×12 1 Transmission
B160230002 Seal FB18x35x10 1 Transmission
B160240001 Seal SG65×90×12 4 Transmission
Z320470100 O-RING 2 Transmission
Z320470590 Seal Ring 6 Transmission
Z320470490 Piston Ring 6 Transmission
F1040401 Loctite Glue 1 Transmission
F1040407 Loctite Glue 1 Transmission
10
3. Z3203600600 ZL30 Meritor Axle Service Package
B160230010 Seal SD140×170×16 4 ZL30 Meritor Axle
B160410007 Seal B60×80×8 1 ZL30 Meritor Axle
F1040401 Loctite Glue 1 ZL30 Meritor Axle
F1040407 Loctite Glue 1 ZL30 Meritor Axle
W041200040 Dust Ring 8 Brake Piler
W041200050 Rectangular Ring 8 Brake Piler
W041400681 Air Release Nozzle 4 Brake Piler
4. Z3A03600100 Transmission Hydraulic System Service Package

B160110200 O-RING φ20×1.8 4 Transmission Hydraulic System
B160120236 O-RING φ23.6×2.65 5 Transmission Hydraulic System
B160130300 O-RING φ30×3.55 2 Transmission Hydraulic System
B160130375 O-RING φ37.5×3.55 2 Transmission Hydraulic System
5. Z3A03600200 Steering Hydraulic System Service Package

B160120090 O-RING 9×2.65 1 Steering Hydraulic System
B160130224 O-RING 22.4×3.55 1 Steering Hydraulic System
W050600061 Steering Cylinder Seal φ80×294 1 Steering Cylinder
6. Z5A03600300 Working Hydraulic System Service Package

B160120325 O-RING 32.5×2.65 2 Working Hydraulic System
B160130250 O-RING 25×3.55 8 Working Hydraulic System
B160130280 O-RING 28×3.55 1
B160130329 O-RING 32.93×3.53 9
B160130450 O-RING 45×3.55 1
B160130475 O-RING 47.5×3.55 2
B160120325 O-RING 32.5×2.65 2
W050400034 Lifting Cylinder Seal φ160×499 2 Lifting Cylinder
W050500032 Tilting Cylinder Seal φ110×780 1 Tilting Cylinder
11

Sem 638 Manual de Mantenimiento

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Sem 638 Manual de Mantenimiento

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SEM638 WHEEL LOADER

Shandong SEM Machinery Co., Ltd

● Every 10 hours (1 day) maintenance

-40° C SAE 5W-40 APICF-4, CG-4, CH-4

Engine -15° C TO +40° C SAE 15W-40 APICF-4, CG-4, CH-4

-5°C TO +50° C SAE 20W-50 APICF-4, CG-4, CH-4

-40° C SAE 5W-40

-40° C SAE 75W90 API GL-5

-40° C SAE 5W-40

Hydraulic -26° C TO +40° C ISOVG46, L-HV46

Safety critical Parts for periodic Replacement

4 Z322050020 Fuel hose (return fuel tube) 1

5 W050600061 Seals of steering cylinder 1

6 Z3A20003500 Steering hose (pump to priority valve) 1

7 Z3A01800300 Steering hose (priority valve-steering unit) 1

12 Z320220380 Brake hose (T connector -Booster) 1

0～2000 Hours Filter Package

0～250 Hours Filter Package

Following components service packages are available for order

2. Z3203600500 SEM TR150 Transmission Service Package

4. Z3A03600100 Transmission Hydraulic System Service Package

5. Z3A03600200 Steering Hydraulic System Service Package

6. Z5A03600300 Working Hydraulic System Service Package

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