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TECHNICAL NOTE

Prestressed Concrete Tension


Piles and Their Connections
by

Mcleod C. Nigels, P.E.


Senior Associate
Davis & Floyd, Inc.
Charleston, South Carolina

restressed concrete piles are sign of the foundation. Dowels can be method is sometimes objectionable

P vital elements in many struc-


tures. Generally, the prime pur-
pose of piles is to carry compression
cast into the pile head to protrude for
embedment in the pile cap. However,
dowels that protrude from the pile
because it requires fie ld-cutting of the
pile head.
A method for grouting dowels into
loads. It is not unusual, however, to head are an obstruction to the pile holes cast in the piling is given in the
encounter projects that require tension hammer. following example. This is the pre-
piles. Lateral loads from wind and Dowels can also be totally cast in ferred method for providing mild steel
earthquakes often create overturning, and exposed after pile driving by dowels and is best used when pile
resulting in uplift on piles supporting breaking off the top of the pile. This lengths can be predetermined. A simi-
the structure. When piles are subjected practice requires increased pile lengths lar connection can be used in other in-
to uplift, connections are required be- to account for the part that is to be cut stances where piles are driven to re-
tween the pile and pile cap that must off. The practice of field-cutting is fusal (impenetrable foundation). In
be properly designed to resist tensile time consuming and expensive. Be- these instances, dowel holes are field-
forces. cause it is generally possible to cast in drilled and dowels are grouted in just
Proper connection details transfer on ly straight bars, field bending is as they are in formed holes.
the axial tension from the structure to sometimes required to develop bars in If dowel holes are drilled in, special
the prestressed section of the pile. relatively shallow pile caps. The field care must be taken to ensure that the
Mild steel dowels are the most often bending of bars as large as a No. 11 holes are thoroughly cleaned prior to
used means of connecting pile caps to size can be an obvious problem for the grouting in the dowels. Any concrete
prestressed concrete piling, although contractor. dust or soft paste resulting from
connections are sometimes made to Another method of connecting a drilling must be removed in order to
the prestressing strands. pile to a pile cap is to remove the con- ensure a good bonding surface. The
The method by which connections crete at the head of the pile, thus ex- presence of a good bonding surface
are made via mild steel dowels is a posing the prestressing strands for for the grout is an implicit assumption
very important consideration in the de- connection to the pile cap. Again, this in the design of grouted dowels.
138 PCI JOURNAL
1'-0 1/4"
( 4) 0" ¢ 270K LOW
RELAXATION STRAND
@ 30,980#

DOWEL HOLES ::
~ ::
1'-J
::
~
1'-J
'
~
C'\J

SPIRAL

Fig . 1. Cross section of pile.

PROBLEM SOLUTION (45 mm) diameter spiral metal tube in


each corner of the pile.
12 x 12 in. (305 x 305 mm) square Certain criteria must be satisfied in
prestressed concrete piles are being order to provide a proper connection
designed for a building foundation. and ensure against failure of the pile in 1. Dowel Size Required
Seismic analysis indicates that resis- tension. Tu = 1.87 (50) = 93.5 kips (415.9 kN)
tance to overturning subjects piles to • The dowel holes must be fully de-
Dowel area required :
an axial tensile working load of 50 veloped in the pile. In this example,
kips (222.4 kN) per pile. tubing will consist of spiral metal A _ _Tu ----
93.5
Design the connection between the tubing similar to that common ly s- l/J!y- 0.9x60
pile and the pile cap and check the de- used for post-tensioning sheathing.
= 1.73 sq in. (1116 mm 2 )
sign of the pile for an uplift of 50 kips This type of tubing conforms to
(222.4 kN) . Using ACI 318-95 , Sec- ASTM A525 requirements. Smooth Provide four #6 dowels= 1.76 sq in.
tion 9.2.3,' the required load factor is tubing should not be used to form (1136 mm 2).
1.7(1.1£) or 1.87E. dowel holes unless special means
The piles are to be prestressed using are taken to ens ure against bond 2. Dowel Embedment
four 1/z in. (12.7 mm) diameter low re- failure between the tube and the sur-
Embedment length required = ld.
laxation strands, 270 ksi, tensioned to rounding concrete.
From ACI 318 , Chapter 12, Eq.
75 percent ultimate [Aps per strand = • The dowel must be fully developed
(12- 1), ld is calculated as 17.43 in .
0.153 sq in. (98 .7 mm2)]. in the grouted dowel hole. Refer to
(443 mm).
fc'=6000 psi (41MPa) ACI 318-95, Chapter 12.'
The PCI Design Handbook, Fifth
The method chosen to provide a • The strands must be developed suf-
Edition , Table 6.5.1, 2 indicates a de-
connection at the top of the piles is to ficiently, at a distance equal to the
velopment length of 18 .25 in . (464
provide dowel holes cast in at the embedment depth of the dowel, to
mm).
head of the piles and, after the piles prevent tensile failure of the pile at a
Try an embedment length of 20 in.
have been driven to grade , grout plane at the bottom of the dowel.
(508 mm).
dowe l s into the holes using non- Refer to the PCI Design Handbook,
shrink grout. The dowels will extend Fifth Edition, Fig. 4.12.4.2
above the head of the piles to be em- A section through the 12 in . (305 3. Check Pile Capacity at 20 in.
bedded into the pile cap when the pile mm) pile is shown in Fig. 1. Dowel (508 mm) From Head
cap is cast. holes will be formed with a 13/ 4 in. Prior calculations show that the ef-

July-August 1998 139


CONCRETE PILE CAP

12"x12" PRESTRESSED 4-#6 DOWELS GROUTED


CONCRETE PILE INTO DOWEL HOLES 4'-0"
DEEP

Fig. 2. Pile section showing reinforcement details.

fective prestress in the pile is 749 psi Dowel holes must extend farther sec tional area of the dowel holes
(5 MPa) and that the effective stress fse into the pile in order to achieve a should not exceed 6 percent of the
in the strand is approximately 170 ksi greater percentage of the full develop- gross cross-sectional area of the pile.
(1172 MPa). ment length for the strands. The practice of providing dowel
Using the PCI Design Handbook, Extend the dowels 48 in . (1219 mm) holes cast into the heads of piles
Fifth Edition, Design Aid 11.2.6, with below the head of the pile. works very well whe n pile lengths
fse = 170 ksi (1172 MPa) and / ps = 270 Using Fig . 4 .12.4 of the Desig n can be predetermined . If a pile with
ksi (1862 MPa ), the development Handbook , with ld = 48 in . (1219 cast-in holes reaches refusal prior to
length for 1h in. (12.7 mm) strand = mm )Jps = 195 ksi (1345 MPa): being driven to grade, it mu st be cut
78.3 in. (1990 mm). The available de- Tn=0.9x 195 x 4 x 0.153 off. In thi s in sta nce, when dowel
velopment length at the bottom end of = 107 kips > 93.5 kips holes no longer exist, they mu st be
the dowels = 24 in. (610 mm). There- (475936 N > 415.9 kN) (ok) field-drilled. Dowels are then grouted
fore, the tensile capacity of the strands into the drilled holes as they would
will be less than the ultimate strength . 4. Check Stresses in Piles have been had the cast-in holes been
Using the PCI Design Handbook , avai lable.
Fig 4.12.4, with ld = 24 in. (610 mm), Stress due to prestress = 749 psi (5 MPa) The completed detail is shown in
/p 5 = 150 ksi (1034 kN). Stress due to 50 kip upli ft = TIA Fig. 2.
Ultimate tensile capacity: = 50,000/144 = 347 psi (2.4 MPa)
Tn = 1/JfpsAps = 0.9 X 150 X 4 X 0.153 Total stress 749 - 347 = 402 psi (2.8 REFERENCES
= 82.6 kips< 93 .5 kips MPa) compression (ok) l. ACI Committee 3 18, " ACI Building
(367526 N <415.9 kN) Code for Structural Concrete (ACI 318-
The net area at the head of a pile is 95) ," American Concrete In stit ute ,
The calculated tensile capacity, as reduced when dowel holes are cast in Farmington Hills, MI, 1995.
governed by the strength of the strands and driving stresses are therefore in- 2. PCI Design Handbook, Fifth Edition ,
at the lower end of the dowel s, will be creased. Past practice has shown that, Precast/Prestressed Concrete Institute,
less than required . as a general rule, the total cross- Chicago, IL, 1998.

140 PCI JOURNAL

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