NCR Monitoring Sheet - Server

NC
SL. NCR NO. MONTH Job Order No. UNIT NO.

NO.
1 Q/IP/NCR/183/001-15
Jan 14B12030 14B12030
2 Q/IP/NCR/184/001-15
Jan 14B12030 14B12030
3 Q/IP/NCR/185/01-15Jan 14B12030 14B12030
14B12030 (LV
4 Q/IP/NCR/186/01-15Jan 14B12030 Winding)
5 Q/IP/NCR/187/01-15Jan 14B11008 14B11008
6 Q/IP/NCR/188/01-15Jan 14B11008 14B11008
7 Q/IP/NCR/189/01-15Jan 14B12030 14B12030
8 Q/IP/NCR/190/01-15Jan 14B12030 14B12030
9 Q/IP/NCR/191/02-15
Feb 14B12030 14B12030
10 Q/IP/NCR/192/02-15
Feb 14B12030 14B12030
11 Q/IP/NCR/193/02-15feb 14B12012 14B12012
12 Q/IP/NCR/194/02-15feb 14B12030 14B12030

13 Q/IP/NCR/195/02-15feb 14B12030 14B12030
14 Q/IP/NCR/196/02-15feb 14B12031 14B12031
15 Q/IP/NCR/197/02-15
Feb 14B12031 14B12031
16 Q/IP/NCR/198/02-15
Feb 14B12013 14B12013
17 Q/IP/NCR/199/02-15
Feb 14B12031 14B12031
18 Q/IP/NCR/200/02-15
Feb 14B12031 14B12031
19 Q/IP/NCR/201/02-15
Feb 14B12031 14B12031
20 Q/IP/NCR/202/02-15
Feb 14B12032 14B12032
21 Q/IP/NCR/203/02-15
Feb 14B12031 14B12031
22 Q/IP/NCR/204/02-15
Feb 14B12031 14B12031
23 Q/IP/NCR/205/02-15
Feb 14B12031 14B12031
NCR
24 Q/IP/NCR206/02-15
Cancelle NCR Cancelled NCR Cancelled
d
NCR
25 Cancelle NCR Cancelled NCR Cancelled
Q/IP/NCR/207/02-15d
26 Q/IP/NCR/208/02-15
March 14B12031 14B12031
14B12032& 14B12032&
27 Q/IP/NCR/209/03-15
March 15B01002 15B01002
13B07259(ICT
28 Q/IP/NCR/210/03-15
March 13B07259 Repair)
14B12031
29 Q/IP/NCR/211/03-15
March 14B12031 APTRANSCO
14B12031
30 Q/IP/NCR/212/03-15
15B01004 /5th
31 Q/IP/NCR/213/03-15
March 15B01004 Unit [LV
Wdg]
15B01002
32 Q/IP/NCR/214/03-15
14B12032,
33 March 14B12032,15B010
Q/IP/NCR/215/03-15 15B01002,15B0
02, 15B01003 1003
14B12031
34 Q/IP/NCR/216/03-15
March 13B07332,13B073 13B07332 &

35 Q/IP/NCR/217/03-15 42 13B07342
36 Q/IP/NCR/218/03-15
March 13B07332 13B12332
15B01002
37 Q/IP/NCR/219/03-15
38 Q/IP/NCR/220/03-15
March 15B01003 15B01003
Q/IP/NCR/221/ March 14B12032,15B010 14B12032,15B0

39 1002,15B01003
03-15 02,15B01003 APTRANSCO
40 Q/IP/NCR/222/03-15
March 15B01007 15B01007
41 Q/IP/NCR/223/03-15
March 15B01005 15B01005
14B12026(Tech
42 Q/IP/NCR/224/04-15
April 14B12026 no Power)
14B12026 &
43 Q/IP/NCR/225/04-15
April 14B12026 14B12027(Tech
no Power)
14B12026 &
14B12026,
44 Q/IP/NCR/226/04-15
April 14B12027(Tech
14B12027 no Power)
14B12026 &
14B12026,
45 Q/IP/NCR/227/04-15
April 14B12027(Tech
14B12027 no Power)
46 Q/IP/NCR/228/04-15
April 14B12031 14B12031
47 Q/IP/NCR/229/04-15
April 14B12032 14B12032
13B07259(ICT
48 Q/IP/NCR/230/04-15
April 13B07259 Repair)
14B12026, TECHNO Power

49 Q/IP/NCR/231/04-15
April 14B12027 14B12026 &27
14B12031, 32,
Q/IP/NCR/232/ 15B01002,03,04,0 APTRANSCO All
50 April
04-15 Units
5,06,07,08
Q/IP/NCR/233/ APTRANSCO 1st

51 May 14B12031
05-15 Unit
14B12026,14B120
Q/IP/NCR/234/
52 May 27,14B12028,14B1 Techno Power
05-15 2029
TECHNO Power
53 Q/IP/NCR/235/05-15
May 14B12028 14B12028
APTRANCO
54 Q/IP/NCR/236/05-15
May 14B12032 14B12032
( 2nd Unit)
TSTRANSCO
55 Q/IP/NCR/237/05-15
May 15B05075 15B05075
( 3rd Unit)
APTRANCO
56 Q/IP/NCR/238/05-15
May 14B12032 14B12032
( 2nd Unit)
M/s UPPTCL
57 Q/IP/NCR/239/06-15
June 15B02011 15B02011
M/s TSTRANSCO
58 Q/IP/NCR/240/06-15
June 15B06076 (15B06076) 4th
Unit
59 Q/IP/NCR/241/06-15
June 14B12029 14B12029
60 Q/IP/NCR/242/06-15
June 15B05075 15B05075
14B12026,14B120
61 Q/IP/NCR/243/06-15
June 27,14B12028,14B1 14B12026,27,28
,29
2029
14B12026,14B120
62 Q/IP/NCR/244/06-15
June 27,14B12028,14B1 14B12026,27,28
,29
2029
63 Q/IP/NCR/245/06-15
June 13B07259 13B07259(ICT)
64 Q/IP/NCR/246/06-15
June 13B07259 13B07259 (ICT)
65 Q/IP/NCR/247/06-15
June 15B02011 15B02011
66 Q/IP/NCR/248/06-15
June 15B04009 15B04009
67 Q/IP/NCR/249/06-15
June 15B01007 15B01007
68 Q/IP/NCR/250/06-15
June 15B04009 15B04009
69 Q/IP/NCR/251/06-15
June 15B04009 15B04009
70 Q/IP/NCR/252/06-15
June 15B04009 15B04009
71 Q/IP/NCR/253/06-15
June 15B04009 15B04009
72 Q/IP/NCR/254/06-15
June 15B04009 15B04009
73 Q/IP/NCR/255/06-15
June 15B04009 15B04009
14B12026,14B120
74 Q/IP/NCR/256/06-15
June 27,14B12028,14B1 14B12026-29
2029
14B12026,14B120
75 Q/IP/NCR/257/06-15
June 27,14B12028,14B1 14B12026-29
2029
76 Q/IP/NCR/258/06-15
June 14B12030 14B12030
77 Q/IP/NCR/259/06-15
June 14B12030 14B12030
14B12028,14B120
78 Q/IP/NCR/260/06-15
June 14B12028,29
29
79 Q/IP/NCR/261/06-15
June 14B12030 14B12030
Q/IP/NCR/262/
80 June 15B04009 15B04009
06-15
81 Q/IP/NCR/263/06-15
June 15B04009 15B04009
82 Q/IP/NCR/264/06-15
June 15B06077 15B06077
UPPTCL,
83 Q/IP/NCR/265/06-15
June 15B02011 15B02011
84 Q/IP/NCR/266/06-15
June 15B01007 AP-8, 15B01007
3 Q/IP/NCR/267/06-15
June 14B12030 14B12030
86 Q/IP/NCR/268/06-15
June 15B01007 AP-8, 15B01007
Techno Power,
87 Q/IP/NCR/269/06-15
June 14B12029 14B12029
14B12030
88 Q/IP/NCR/270/06-15
June 14B12030 Bhushan
14B12019
89 Q/IP/NCR/271/07-15
July 14B12019 ( M/s Niger )
TATA Power
90 Q/IP/NCR/272/07-15
July 15B04009 15B04009
15B02011
91 Q/IP/NCR/273/07-15
JULY 15B02011 ( M/s Upptcl)
M/s Niger 30
92 Q/IP/NCR/274/07-15
JULY 14B12020 MVA 2nd unit
93 Q/IP/NCR/275/07-15
JULY 14B12030 14B12030
94 Q/IP/NCR/276/07-15
JULY 14B12030 14B12030
14B12026,14B120
95 Q/IP/NCR/277/07-15
JULY M/s TECHNO
27
96 Q/IP/NCR/278/07-15
JULY 15B04009 15B04009
UPPTCL
97 Q/IP/NCR/279/07-15
JULY 15B02011 15B02011
NCR
Q/IP/NCR/280/ Cancelle
98 NCR Cancelled NCR Cancelled
07-15 d
15B04009
101 Q/IP/NCR/281/07-15
JULY 15B04009 ( M/s TATA
POWER)
UPPTCL
102 Q/IP/NCR/282/07-15
JULY 15B02011 15B02011
UPPTCL
101 Q/IP/NCR/283/07-15
JULY 15B02011 15B02011
15B04009
102 Q/IP/NCR/284/07-15
JULY 15B04009 ( M/s TATA
POWER)
103 Q/IP/NCR/285/07-15
JULY 14B12019 14B12019
Bhushan Steel
104 Q/IP/NCR/286/07-15
JULY 14B12030 14B12030
TSTRANSCO
105 Q/IP/NCR/287/07-15
JULY 15B06076 15B06076
M/s Niger
106 Q/IP/NCR/288/07-15
JULY 14B12019 14B12019
M/s Niger,
107 Q/IP/NCR/289/07-15
JULY 14B12020 14B12020
M/s Niger,
108 Q/IP/NCR/290/07-15
JULY 14B12021 14B12021
M/s TS Transco
109 Q/IP/NCR/291/07-15
JULY 15B05074 15B05074
14B12020,14B120 M/s Niger 30

110 Q/IP/NCR/292/07-15
JULY 21 MVA Unit 2 & 3
111 Q/IP/NCR/293/07-15
JULY 14B12019 14B12019
112 Q/IP/NCR/294/07-15
JULY 14B12020 14B12020
113 Q/IP/NCR/295/07-15
JULY 14B12021 14B12021
M/s NIGER (30

MVA ) Work
114 Q/IP/NCR/296/07-15
JULY order not
mention in NCR
TATA Power
115 Q/IP/NCR/297/07-15
JULY 15B04009 15B04009
14B12034 M/s
Skipper Tap
116 Q/IP/NCR/298/07-15
JULY 14B12034 Winding
Cylinder
(3 Nos)
14B12019;20;21
14B12019,14B120 ( M/s NIGER
117 Q/IP/NCR/299/07-15
JULY 20,14B12021 Winding Coil
( HV;LV;TV)
Niger, 63
118 Q/IP/NCR/300/07-15
JULY 14B12016 MVA,unit 2 U,
TV winding
Niger, 63
119 Q/IP/NCR/301/07-15
JULY 14B12016 MVA,unit 2 V,
TV winding
Niger, 63
120 Q/IP/NCR/302/07-15
JULY 14B12016 MVA,unit 2 W,
TV winding
14B12034,
121 Q/IP/NCR/303/07-15
JULY 14B12034 Skipper Unit 1
14B12015 M/s
122 Q/IP/NCR/304/07-15
JULY 14B12015 Niger 63 MVA
14B12034
123 Aug 14B12034 Skipper
Q/IP/NCR/305/08-15
14B12015 M/s
124 Aug 14B12015 Niger 63 MVA
Q/IP/NCR/306/08-15
14B12017, M/s
125 Q/IP/NCR/307/08-15
Aug 14B12017 Niger
14B12018, M/s
126 Q/IP/NCR/308/08-15
Aug 14B12018 Niger
127 Q/IP/NCR/309/08-15
Aug 14B12019 14B12019
Niger 40 MVA,
128 Q/IP/NCR/310/08-15
Aug 14B12017 Unit 1 V phase
14B12015,14B120 14B12015,14B1
129 Q/IP/NCR/311/08-15
Aug 16 2016
15B06076, TSTRANSCO ,
4 Q/IP/NCR/312/08-15
Aug 15B06077 15B06077
UPPTCL,
131 Q/IP/NCR/313/08-15
Aug 15B02011 15B02011
UPPTCL,
132 Q/IP/NCR/314/08-15
Aug 15B02011 15B02011
UPPTCL,
133 Q/IP/NCR/315/08-15
Aug 15B02011 15B02011
UPPTCL,
134 Aug 15B02011 15B02011
Q/IP/NCR/316/08-15
UPPTCL,
135 Q/IP/NCR/317/08-15
Aug 15B02011 15B02011
Niger 63 MVA ,
136 Q/IP/NCR/318/08-15
Aug 14B12016 Unit 2
Skipper Unit 1,
137 Q/IP/NCR/319/08-15
Aug 14B12034 14B12034
Niger 63 MVA
138 Q/IP/NCR/320/08-15
Aug 14B12015 unit 1 14B12015
139 Q/IP/NCR/321/08-15
Aug 15B02011 15B02011
140 Q/IP/NCR/322/08-15
Aug 14B12034 14B12034
14B12018, 40
141 Q/IP/NCR/323/08-15
Aug 14B12018 MVA , LV Coil W
phase Unit 2
142 Q/IP/NCR/324/08-15
Aug 15B05047 15B05047
143 Q/IP/NCR/325/08-15
Aug 14B12015 M/s Niger
144 Q/IP/NCR/326/08-15
M/s TATA
145 Q/IP/NCR/327/08-15
Aug 15B04009 POWER
M/s TATA
146 Q/IP/NCR/328/08-15
Aug 15B04009 POWER
Testing
147 Q/IP/NCR/329/08-15
Aug 15B05047 Transformer
148 Q/IP/NCR/330/08-15
Aug 15B02011 UPPTCL
Testing
149 Q/IP/NCR/331/08-15
150 Q/IP/NCR/332/08-15
Aug 15B02011 UPPTCL
151 Q/IP/NCR/333/08-15
Testing
152 Q/IP/NCR/334/08-15
M/s UPPTCL
153 Q/IP/NCR/335/08-15
Aug 15B02011 15B02011
M/s UPPTCL
154 Q/IP/NCR/336/08-15
Aug 15B02011 15B02011
M/s UPPTCL
155 Q/IP/NCR/337/08-15
Aug 15B02011 15B02011
14B12034--HV
14B12034 V Phase &
156 Q/IP/NCR/338/08-15
Aug 14B12035 14B12035 HV V
& U Phase
Testing
157 Q/IP/NCR/339/08-15
14B12034 Skipper, HV
158 Q/IP/NCR/340/08-15
Aug 14B12035 winding
159 Q/IP/NCR/341/08-15
Aug 14B12034 Skipper
Testing
160 Q/IP/NCR/342/08-15
Testing
161 Q/IP/NCR/343/08-15
162 Q/IP/NCR/344/08-15
Aug 14B12034 Skipper 1st Unit
163 Q/IP/NCR/345/08-15
Aug 14B12034 Skipper
Testing
164 Q/IP/NCR/346/08-15
165 Q/IP/NCR/347/08-15
Aug 30624/R PGCIL
166 Q/IP/NCR/348/08-15
Aug 14B12035 Skipper unit 2
167 Q/IP/NCR/349/08-15
Aug 14B12035 Skipper unit 2
Niger 63 MVA
168 Q/IP/NCR/350/08-15
Aug 14B12015 unit 1 14B12015
Niger 63 MVA
170 Q/IP/NCR/351/08-15
Aug 14B12016 unit-2
Testing
171 Q/IP/NCR/352/08-15
Q/IP/NCR/353/ Testing
172 Sep 15B05047
09-15 Transformer
Q/IP/NCR/354/
173 Sep 14B12035 Skipper Unit 2
09-15
Q/IP/NCR/355/
174 Sep 15B01001 PGCIL, ICT
09-15
Q/IP/NCR/356/
175 Sep 15B05053 Essel
09-15
Q/IP/NCR/357/ Skipper Unit 1,

176 Sep 14B12034
09-15 14B12034

177 Sep 14B12034
09-15 14B12034
M/s ESSEL
Q/IP/NCR/359/
178 Sep 15B05053 (500MVA/400K
09-15 VA) (Unit-1)
Q/IP/NCR/360/ Niger 40 MVA,
179 Sep 14B12017
09-15 Unit 1 V phase
Q/IP/NCR/361/ Skipper A/c

180 Sep 14B12034
09-15 HVPNL
Q/IP/NCR/362/
181 Sep 15B02011 M/s UPPTCL
09-15
M/s ESSEL
Q/IP/NCR/363/
182 Sep 15B05053 (500MVA/400K
09-15 VA) (Unit-1)
M/s ESSEL
Q/IP/NCR/364/
183 Sep 15B05053 (500MVA/400K
09-15 V) (Unit-1)
Q/IP/NCR/365/ TATA Power

184 Sep 15B04009
09-15 15B04009
Q/IP/NCR/366/
185 Sep 15B01001 PGCIL ICT
09-15
Q/IP/NCR/367/ TATA Power

186 Sep 15B04009
09-15 15B04009
Q/IP/NCR/368/
187 Sep 14B12033 PGCIL Reactor
09-15
Q/IP/NCR/369/
188 Sep 15B02011 M/s UPPTCL
09-15
Q/IP/NCR/370/
189 Sep 15B05049 M/s Essel
09-15
Q/IP/NCR/371/
09-15
Q/IP/NCR/372/ M/s Skipper,

191 Sep 14B12034
09-15 Unit 1
Q/IP/NCR/373/
09-15
Q/IP/NCR/374/ M/s Skipper

193 Sep 14B12035
09-15 Unit 2
Q/IP/NCR/375/ 14B12034,
194 Sep M/s Skipper
09-15 14B12035
Q/IP/NCR/376/ Testing
195 Sep 15B05047
08-15 Transformer
196 Q/IP/NCR/377/ Sep 14B12017 Niger Power

09-15 14B12018

197 Sep 14B12034
09-15 14B12034
Q/IP/NCR/379/
198 Sep 15B01001 PGCIL Sapre ICT
09-15
Q/IP/NCR/380/
199 Sep 15B01001 PGCIL Spare ICT
09-15
Q/IP/NCR/381/
200 Sep 15B05053 Essel Power
09-15
Testing
201 Q/IP/NCR/382/09-15
Sep 15B05047 Transformer
Testing
202 Q/IP/NCR/383/09-15
Sep 15B05047 Transformer
203 Q/IP/NCR/384/10-15
Oct 15B05053 Essel ICT
204 Q/IP/NCR/385/10-15
Oct 15B10081 APTRANSCO
205 Q/IP/NCR/386/10-15
Oct 15B05053 Essel ICT
15B05058
206 Q/IP/NCR/387/10-15
Oct 15B05058 M/s ESSEL ( ICT )
M/s Aptransco
207 Q/IP/NCR/388/10-15
Oct 15B10083 ( 100MVA /
220KV )
PGCIL
208 Q/IP/NCR/389/11-15
Nov 15B09059 Srikakulam Unit
1
PGCIL
209 Q/IP/NCR/390/11-15
1
PGCIL
210 Q/IP/NCR/391/11-15
1
Testing
211 Q/IP/NCR/392/11-15
Nov 15B05047 Transformer
212 Q/IP/NCR/393/11-15
Nov 15B10081 Aptransco
213 Q/IP/NCR/394/11-15
Nov -- --
M/s TATA
6 Q/IP/NCR/395/11-15
Nov 15B04009 POWER
M/s TATA
215 Q/IP/NCR/396/11-15
Nov 15B04009 POWER
M/s TATA
7 Q/IP/NCR/397/11-15
Nov 15B04009 POWER
217 Q/IP/NCR/398/11-15
Nov 15B010076 Unnao
218 Q/IP/NCR/399/11-15
Nov 15B01001 PGCIL
219 Q/IP/NCR/400/11-15
Nov 15B12080 CESC
220 Q/IP/NCR/401/11-15
Nov 15B12080 CESC
Essel 500 MVA,

221 Q/IP/NCR/402/12-15
Dec 15B05053 400 kV
222 Q/IP/NCR/403/12-15
Dec 15B10083 APTRANSCO
223 Q/IP/NCR/404/12-15
Dec 15B06057 Essel Reactor
224 Q/IP/NCR/405/12-15
Dec Prototype Reactor Unnao
225 Q/IP/NCR/406/12-15
Dec 15B05051 Essel 200 MVA
226 Q/IP/NCR/407/12-15
Dec 15B05051 Essel 200 MVA
PGCIL
227 Q/IP/NCR/408/12-15
Dec 15B09060 Srikakulam Unit-
2
M/s ESSEL
228 Q/IP/NCR/409/12-15
Dec 15B05050 (125MVAR
229 Q/IP/NCR/410/12-15
Dec 15B05049 Essel 125 MVAr
230 Q/IP/NCR/411/12-15
Dec 15B05050 M/s ESSEL
PGCIL
231 Q/IP/NCR/412/12-15
Dec 15B09061 Srikakulam
NCR MONITORING SHEET-INPROCESS QUALITY
Criticality RESPONSIBLE Sub

DESCRIPTION OF NCR PROCESS DEPT Function
Assembly of parts of OD deflector found Winding Minor Production Winding

mismatched.
Crack was observed at ride over, refer NCR Winding Minor Production Winding
Variation found in filling strips, refer NCR Winding Minor Production Winding
Crack observed in Ride over at many Winding/Insulation Minor Production Winding

locations, also thickness variation found
Dimension varion observed in insulation Active Part Assembly Minor Design Design
component
Lifting arrangement is not at appropriate Active Part Assembly Minor Design Design
place, refer NCR
Step block foul with core lamination Core Building Minor SCM SCM
Wraps assembly not found as per Drawing, Winding/Insulation Minor Production Winding
found variatin of around 10 mm
Assembly of Tensile Belt , refer NCR Core Building Minor Design Design
Haldoo Wood Rod required as per drawing, Core &

Core Building Minor Production
refer NCR Active part
Final
Radiator fins found damaged, Refer NCR Tanking Minor Production Assembly
Step block foul with core lamination Core Building Minor Design Design
Earhing rod not matching with earthing boss Core Building Minor Design Design
HV Coil ( U Phase ) deflector position not as

per drawing ( M/s Winding Minor Production Winding
APTRANSCO)
Extra Radial Spacer inserted at the

transposition bend Position affected the size Winding Minor Production Winding
of Bend
Final
Winding Height found more by 19 mm Final Assembly Minor Production Assembly
Regarding Shortage of Conductor Lengthof Winding Major SCM SCM

LV Coil ( M/s Aptransco)
Item No. 1,2,3,5,6,7 mismatch on flitch plate Core Building Minor SCM SCM
Insulation
ID Rider Block for MV WDG not as per DRG Winding Minor Production Winding
Axial Spacer pasted Wrongly for TV Coil Winding Minor Production Winding
M/s Aptransco ( 2nd Unit )
Verticality of the winding should be with in 5 Winding Minor Production Winding

% of total height, Refer NCR
To be fit in top and bottom frame, as std. Core Building Minor Design Design
practice, Refer NCR
5 mm Washer shown in Winding assembly Winding Minor Design Design

drawing but not called., Refer NCR
NCR NCR
NCR Cancelled NCR Cancelled Cancelled NCR Cancelled Cancelled
NCR NCR
Core &
Refer NCR Core Building Major Production Active part
Core &
Refer NCR Core Building Minor Production Active part
FOS reading shuld match the ambient Winding Major Production Winding
temprature reading
Refer NCR Winding Minor Design Design
Refer NCR Winding Minor Production Winding
Individual transposition in LV winding

between turn 27 & 28 and 83 & 84 should be Winding Major Production Winding
as per drawing
Same Work order coil should be assembled Winding Minor Production Winding
in same job
Copper conductor should be used of Winding Minor Production Winding

approved vendor.
Cylender found damage Winding Minor Production Winding
Resistance Thermometer and Mercurial Tanking Minor SCM SCM

thermometer found not working
Resistance Thermometer found not working Tanking Minor SCM SCM
HV main Lead found 30 mm offset. Winding Minor Production Winding
Coil should be completely Oil impgrenated Winding VPD Major Production Processing
during VPD process
Core Yoke Should not beloose, tool should

not be inserted more than 90 mm as per Core Building Major Design Design
requirement.
Crossover Bend should be within radial Winding Minor Production Winding

depth of the coil
Coil should be completely Oil impgrenated Winding VPD Major Production Processing
during VPD process
Inter coil block dimension found 61 mm in Winding Minor Design Design

stead of 63 mm
Core &
Refer NCR Core Building Minor Production Active part
As per the drawing end surface of the tensile

belt (Item no. 1 & 3) No paint at the end but Core Building Minor SCM SCM
same was found with paint. ,Refer NCR
Refer NCR Core Frame Minor Design Design
Refer NCR Tanking Minor Design Design
HV CT cylinder OD found more than the Tanking Minor Design Design

turret ID
Core &
Vidya Wire is not approved and used. CCA Major Production Active part
Tensile Belt should be regular in shop. Core Assembly Minor Design Design
Vertical Shaft to be matched with DM box. Final Assembly Major Design Design
Hardware Temperature, should not go up Testing Major Design Design

during HRT.
Bushing Mounting Flange Dimension wrong, Tanking Major Design Design

refer NCR
CCA locking cup Dimension mismatch, refer Tanking Major SCM SCM
NCR
Impact Recorder Mounting plate not as per Final

Tanking Minor Production
requirement. Assembly
LV Winding Cylinder (5 mm thick)

found Bulged after VPD process of U,V,W Winding Major Production Winding
phase
Final
Refer NCR Tanking Minor Production Assembly
Refer NCR Coil Winding Minor Production Winding
LV Winding Cylinder (5 mm thick)

found Bulged after VPD process of Winding Major Production Winding
Assembled Coil ""U" Phase
Final
CT Turret found Not Blank Tanking Major Production Assembly
Vaccum Application stopped before Vaccum Application Major Production Processing

completiion of cycle
CG plate and mounting Plate both dimension Tanking Minor Design Design
found mismatch.
Only Gravity written in place of Center of Tanking Minor Design Design

gravity
Final
Different Make hardware used Tanking Minor Production Assembly
Rusting / Blisters Observed in Painted area. Tanking Minor SCM SCM
OD Ride Over Not As per Drawing Winding process Major Production Winding
Winding Cylinder should not be damaged Winding process Major Production Winding
Final
Allocated HV, LV , BR not mounted on Job. Tanking Major Production Assembly
Cylinder Found damage in TV Winding Winding process Major Production Winding
Rider Block not as per drawing. Insulation Major Production Winding
Assembly of component Winding Major Production Winding
LV Axial Strip Height not As per drawing Winding Major Production Winding
Cylinder should not be damaged as per Winding Major Production Winding

requirement.
Ride over are required without damage and Coil Winding Major Production Winding
sharp edges.
N2 cylinder should be mounted without Final Assembly Minor Design Design

fouling with any other component.
N2 cylinder mounting should be as per Final

Final Assembly Minor Production
TBEAEI standard practice. Assembly
Status
Bushing mounting arrangement should be Final Assembly Changed Design Design
suitable for bushing mounting. By Design
Status
Adequate clearnace should be maintained Final Assembly Changed Design Design
between tank wall and OLTC leads. By Design
Uniform tightening of bushing should be Final

done. Assembly
Correct Size of vacuum Blocks should be Final Assembly Minor Design Design
called in drawing.
As per drawing ID ride over found without Winding Process Major Production Winding
sharp edges/ damages.
LV ID ride over are required without damge Coil Winding Major Production Winding
and sharp edges.
Correct Size of vacuum Block Required. Final Assembly Minor Design Design
Cooling Duct Block Pasted , not as per Core &

drawing at equal pitch. Active part
Final
Black Phospate hardware used out side. Tanking Minor Production Assembly
Impact Recorder mounting plate dimension Status

found mismatch with Impact recorder Tanking Changed Design Design
dimension. By Design
Final
POLG Clamp Found Broken. Tanking Minor Production Assembly
Non Uniform projection of Stud observed in Final

Inspection window. Assembly
Earthing Boss not fixed in Coller bank Tanking Minor Design Design
assembly.
Bare Copper Conductor observed with Sharp
Marks/Dents & Voids ( Shakti Winding Major SCM SCM
Insulated Wires Pvt Ltd )
Variation in length found in LV rider Block Winding Major Design Design
(OD)
Dimension Variation found in Clamping Core Building Minor Design Design
Insulation ( Lower )
Winding Cylinder should be chamferred , not
damaged /de laminated, should be without Winding Major Production Winding
sharp edges.
Two Drawing No. Obseved with different Tanking Major Design Design
dimenssions having same revision status.
Two Drawing No. Obseved with different Tanking Major Design Design
dimenssions having same revision status.
Transformer has to be dispatched with Final

Dispatch Major Production
Dispatch clearance Note. Assembly
Rider Block dimension given as per drawing

are not as per the practical requirement, It is Winding Major Design Design
found short by 1 segment. (MV)
12*40 mm Dia. Ho;e required in upper clamp Core Building Major Design Design
while 12*24 mm dia is observed.
NCR NCR
Rider Block dimension given as per drawing

are not as per the practical requirement, It is Winding Major Design Design
found short by 1 segment. (HV)
Width of Tensile belt given in drawing is 120 Core Building Major Design Design
mm while required is 50 mm.
sharp edges.
OD Ride Over has to be fitted in the coil as

per the required dimension before Winding Major Production Winding
stabilization.
Winding Cylinder should not be buldged , Winding Major Production Winding

delaminated.
POLG Clamp Should not be broken while Final Assembly Minor SCM SCM
tightening.
Conservator inspection cover mounting Final Assembly Minor SCM SCM

flange paint should not be peeled off.
Core Assembly not as per drawing, rubber Core &

Core Assembly Minor Production
sheet missing. Active Part

Conservator inspection cover mounting Final Assembly Minor SCM SCM

flange paint should not be peeled off.

sharp edges.
Base Feet drawing Item no. 2, (Bolt M 24) Core Building Minor SCM SCM
missing.
Bluing was missing.
Bluing was missing.
Winding Cylinder and top insulation ring Winding Major Production Winding
should not be buldged.
Wimdow width dimension should be within Core Building Minor SCM SCM
tolerance
Winding Cylinder should be well pasted,

should not have air gaps at joint position. Winding Major SCM SCM
( procured From M/s ABB)
Same Work Order Coil Has to be assembled ,

TV W phase 3rd unit assembled in TV W Winding Major Production Winding
phase 1st unit, etc.
Winding Cylinder should be over lap as per Winding Major Production Winding
drawing 75 mm, should not be delaminated.
Pitch of the strip pasted, has to be equal in Winding Major Design Design
all segments.
Winding Copper Conductor should not be
twisted and damaged., After VPD process it Winding Major Production Winding
was found twisted.
LV V phase winding should be manufactured Winding Major Production Winding

with ten and tension post, (short circuit Job)
Upper Clamp insulation Not Found As per Core Building Minor SCM SCM
Drwaing, Dimension 355 found 335
Bluning Was missing in Bolt M24 , Item no. 2 Core Building Minor SCM SCM
Bluning Was missing in Bolt M24 , Item no. 2 Core Building Minor SCM SCM
Sleeve was not fitted , 120 sq mm cable is Core &

called but 150 sq. mm. cable used. Active part
drawing, not damage, not delaminated.
4 no. Pet bend used without design Core &

instruction in bottom yokes Active part
Status
Valve schedule Plate not matching with exact Final Assembly Changed Design Design
location of valve in main unit. By Design
Paint Should not be peeled off, Paint Peeled Final Assembly Minor SCM SCM
off observed in turrets and CT munting Pipe.
Inspection window cover fouling with Plate Final Assembly Minor Design Design
stiffner.
Non Approved Make Hardware used (PANKAJ Final Assembly Minor SCM SCM
INTL)
Final Paint Observed at Bottom header Pipe Final Assembly Minor SCM SCM
Instead of oil resistant paint.
Movable Flap should cover th opening of 150 Final Assembly Minor SCM SCM
NB pipe in PRD
STB Windign W phase, Heavily found

delaminated and Bulged, Later it was Winding Major Production Winding
assembled in U phase.
Skipper Unit 1, Tap Winding Cylinder V Winding Major Production Winding

Phase Found Oval In shape.
Core assembly Diameter found 3 mm less , Core &
Core Building Major Production
observed 703 aginst 706 mm Active part
Bottom tank Insulation should be made as Tanking Minor Production Winding

per drawing, but not found as required,
Lamination Dimenssion in step no. 22 should Core Building Major SCM SCM
be as per drawing.
Winding Cylinder Found De laminated and Winding Major Production Winding

damaged.
Job Winding should be made with tension

and tension post. Testing Transformer Layer Winding Major Production Winding
Winding made without Tension.
Bluing was missing.
Bluing was missing.
Cylinder wraps in assembled coil found

damaged b/w MV & TV coil after final VPD Winding Major Production Winding
process
FOS Routing found not as per drg for HV Coil Winding Major Production Winding
Testing Transformer ( U phase) conductor

found loose, twisted, covring insulation Winding Major Production Winding
damaged & bare copper. Kindly take
necessary action for the same
Radiator Sr. no. 11, Fin found damaged Tanking Minor SCM SCM
Testing Transformer ( V phase) tones spacer

not provided beween tones 1 to 5 as per
design. Also covering insulation found Winding Major Production Winding
damaged. Kindly take necessary action for
the same.
TBEA Logo Plate mounting Fixture found Tanking Minor SCM SCM
damaged. Logo plate unable to be fixed.
Lead and counductor joint should be as per Core &

CCA Minor Production
drawing and standard. Active Part
Windign turns found twisted. Winding Major Production Winding
Expanssion Bellow tie rod should not be ZPP Final

materail, because it will catch rust at site. Assembly
MOLG should be mounted straight. Final Assembly Minor SCM SCM
POLG found Missing in OLTC Conservator Final Assembly Minor SCM SCM
Oil Impegrination should be done througth Winding VPD Major Production Processing
the coil.
Windig Cylinder OD required 1634mm but Winding Major Production Winding

observed is 1639 mm
OD Rider Block between the Disc has to be Winding Major Production Winding
fitted covering the force application section.
LV Winding Cylinder found buldged/ Winding Major Production Winding

Delaminated
Winding Cylinder segment should be

minimum 1100/1000 mm, only 400 mm Winding Major Production Winding
piece used.
Winding Turns should not be twisted. Winding Major Production Winding
Tap Winding, Block Alignment not done, Winding Major Production Winding
Central Lead Exit Hole not done.
LV W Phase, Winding Cylinder found heavily Winding Major Production Winding

buldged and delaminated.
Bar Coductor Found inTesting Transformer

( V phase) WV Coil , 1)Coil wound loosely.2)
Bar Conductor found on many Places.3) Winding Major Production Winding
Twisted Conductor Found. Kindly take
necessary action for the same.
Fastners to be as per drawing & approved

make, Black phosphating fastners observed Final
at inspection cover of conservator and also Assembly
make is not approved at MOLG side.
There should not be any air gaps at Joint Winding Major Production Winding
position in cylinder/ Wrap.
ID and OD of Block Washer assembly for

Skipper job required 1740 and 1950 Winding Major SCM SCM
respectively but observed 10 mm less
Lead and counductor joint should be as per Final

drawing and standard. Short Length of Lead Tanking Major Production Assembly
LV bushing connection.
W phase , STB top block found loose, not Tanking Major Production Winding
completely clamped after pressing.
Oil Impegrination should be done througth Winding VPD Major Production Processing
the coil.
Windign turns found loose and conductor Winding Major Production Winding
found bare.
Heavy Rust Observed in CRGO Laminations Core Building Minor SCM SCM
2-3 mm gap obseved between Padding foot Core &

& step thickness guiding block. Active Part
JOB Winding Should be manufactured with

Tension and with Tension Post. M/S ESSEL
TAP Coil (UPhase) Coil winding going on Winding Major Production Winding
without Tension & Tension post, Kindly take
necessary action for the same. Refer
attached Photograph
Identification , job Order Punch not found at Core &

Core Building Major Production
built core. Active Part
Lubricating oil/ Grease observed on Builded Core &

Core of M/s Skipper ( Ist Unit). Please find Core Building Minor Production Active Part
the attcached annexure for the same.
M/S ESSEL L.V Coil (W Phase) layer Coil

winding going on without Tension & Tension Winding Major Production Winding
post, Kindly take necessry action for the
same.
Tap Leads Exit ( top & Bottom ) should be as
per Drawings Tap leads ( Bottom ) of U Phase
found interchanged . One lead from Lead Coil Assembly Major Production Winding
Bunch of Leads found interchanged and
bunch tapping has been provided.
Coil Alingment should be as per drawing. Tap

Winding in Assembled Coil found shifted (5- Winding Major Production Winding
10) mm with respect to LV & HV. So, the
alingment fund mismatched.
Bushing to as per standard & drawing. Crack Final

observed at oil end porcelain of HV bushing Final Assembly Minor Production Assembly
bearing serial number S-72994.
M/S ESSEL L.V Coils (W phase) conductor

found covering insulation damaged & bare Winding Major Production Winding
copper. Kindly take necessary action for the
same.
Winding to be as per Dwrg & Standard.

M/S ESSEL L.V Coils (U & V phase) Segment
Spacer Asper Design 10.5+4.5+4.5=19.5Total
But Actual only 10.5mm Spacer Provided Winding Major Production Winding
Between Transposition Disk 34 , 35 & 104 ,
105. Kindly take necessary action for the
same.
Coil height after pressing: 2140 mm, Coil Final

height after pressing : 2150 (all three phase) Assembly
JOB Winding Should be manufactured

without Any Damaged .
M/S PGCIL L.V Coil (without mantion Phase
on same ) after VPD process found Winding Major Production Winding
Bare copper & conductor indsulation
damaged, Kindly take necessry action for
the same.
tank rim hardware to be as per drawing.

( M24X120) quantity -140 nos. Final
Hardware size is M24X140( Quantity -140 Assembly
nos)
Conductor should not be Twisted.
After VPD & Clamping process , Reactor
Winding Coil found twisted between turns
( 24 to 1 ) in Non Std section( A & B) of coil & Winding Major Production Winding
( 1 to 24 ) in Std sections( A & B) of coil at
some places. Kindly take necessary action for
the same.
Valve Schedule Plate , item No. should not be

missed. Final Assembly Minor Design Design
Valve schedule plate Item no. AA025 &
AA028 are missing in Diagram .
Item 97 Earthing Piece Dimension as per

Drg : 50 x 150 x 400 Core &
Core Minor Production
Width of the Earthing Piece used found 40 Active Part
mm , against 50 mm.
Fiber Glass Insulation Washer (Used in Core

Building) should be as per drawing.
Fiber glass insulation Washer is not as per
Core Minor SCM SCM
drawing, Dimension L1 & L2 got
interchanged. So Hardware unable to be
fixed.
Connecting leads for OLTC Divertor Should

be Connected on the marked position.
During Assembly of OLTC Component for Ms
Skipper ( 160 MVA, 220/66 kV), Divertor Core &
CCA Major Production
Connecting Lead ( V 32 ) Connected Wrongly. Active Part
Due to Wrong Connection of the lead Ratio
measurement of the same found error in
certain tap positions.
Job to be Cleaned , there should not be any

Rust or Metal Chips. Core &
Core Minor Production
Rust & metal Chips observed During Active Part
Assembly of Top Core Frame parts
OLTC Should be without Damaged &

Components without Rusted.
M/S SKIPPER ( Unit=2) OLTC( Sr No: 1540047)
conaction lead insulation found damaged & CCA Major SCM SCM
with Black Carbon also found Dust , rusting
at tapping Area. Kindly take necessary action
for the
OLTC Bracket Support should not be foul
with OLTC while its placement. During CCA Major Design Design
assembly of OLTC on the support bracket,
OLTC foul with bracket resulting its bending.
Base foot holes to be matched with bottom

clamps. Core Minor SCM SCM
Base foot holes mismatched with tapped
holes of welded supports on bottom clamps
Assembly for cable conduit to be as per

drawing, Item no. 19 & 20 was missing. Tanking Minor Production Final
(5TT.426.10277A.1E) Flexible metal pipe Assembly
used for same
Compression Bolt Head should not be

broken.
During Tightening of Job 14B12034 ( Unit 01- Final
Tanking Major Production
160 MVA/220 kV) one No. Compression Bolt Assembly
Head of V Phase broked.Kindly take
Winding Cylinder should be properly Oil

Impregenated & Should not be Delaminated.
Insulating Cylinder( item 3- Dia 1401 X 3120 ) Processing Minor Production Winding
of Coloum ''A'"( ODFPSZ - 500/750TH ) found
not properly Oil Impregnated & found
Delaminate & Damged at Scraffing Area.
Winding should be properly Oil Impregnated.

M/S PGCIL ICT Coils (H.V= W phase, V phase Winding Major Production Processing
& Tap Coil) Rating 500mva / 765 kv after VPD
process found not proper Oil Impregnated.
Kindly take necessary action for the same.

M/S ESSEL (Unit =1) Coils M.V (V phase) L.V
(W phase) Rating 500mva / 400 kv after VPD Winding Major Production Processing
process found not proper Oil Impregnated.
Kindly take necessary action for the same
Insualtion Blocks below Winding Coil Should
not be damaged & Shifted. Also Winding
Cylinder Should not be Bulged.
After Winding VPD Process of Assembled
Coil ( U Phase ) , Insulation Blocks Below Winding Major Production Winding
Stabilizing Winding ( WV) found shifed,
toppled from its actual position in approx 50
% of the segments.At some part cylinder also
found bulged.
Coil ID required as per design is 1176 mm.

Non Uniform Coil ID observed. Coil ID Core Coil Assembly Major Production Winding
measured is 1171mm and 1166 mm at both
the axis.
Step Block to be Designed as per Core Steps.

One Step of 5 mm not mentioned in Step
Block Design. Design for Inner Window Core Building Major Design Design
9Tensile Belt) for M/s Exxel 500 MVAICT in
Core Building.
M/S ApTransco L.V Coils (W phase)

Transposition Spacer Asper Design
7.5+3+3=13.5Total But Actual only 10.5mm Winding Major Production Winding
Spacer Provided Between Transposition Disk
27,28 Kindly take necessary action for the
same.
Step Block to be Designed as per Core Steps.

One Step of 5 mm not mentioned in Step
Block Design ( Rev -00) for Bottom Yoke. 24 CCA Major Design Design
Nos Block for Unit 01 & Unit 02 has been
received as per Drg, Rev 00.
Winding Cylinder Should not be damaged .

Wiinding Cylinder found damaged ( Hole )
Observed in ID side of M/s Essel ( 500 MVA Winding Major Production Winding
ICT - Unit 02 ) Tap Winding W Phase after
manufacturing of Winding .
Winding should be properly Oil

Impregenated.
M/S ApTransco (Unit =3) Rating 100mva / Winding VPD Major Production Processing
220KV Coils found After Completion of VPD
Process found partially impregnated. Kindly
take necessary action for the same
Winding should be without Damaged.
M/S (PGCIL) Sikakulam Unit-1 M.V coil Bare
conductor found & damaged insulation at Winding Major Production Winding
Varies places. which informed before VPD
Process but still found in same codition.
Kindly take necessary action for the same

M/S (PGCIL) Srikakulam Unit-1 H.V coil
Completion of VPD Process found partially Winding VPD Major Production Processing
impregnated. Kindly take necessary action
for the same.

M/s SIKAKULAM (PGCIL) ICT H.V Coil
wounding going on V2, In the same after
completion of half coil Winding Major Production Winding
used intermediate strips 7mm with1mm
Insulation Instead of Single piece 8mm strip
as per design item
no:9 ( H.V winding : DRWG 6TT.600.30375.1).
HV turret should not be put into VPD

HV turret were kept into VPD, resulting in VPD Process Minor Production Processing
Paint Peel off and Blistes Observed in HV
turret. Please
No. of turns required in LV winding should be

111 as per drawing.
1 no. turn found less in LV, U phase winding. Core Coil Assembly Major Production Winding
Total turns found 110 instead of 111
Black phosphate Washer should not be

Rusted and coating should not be removed.
Black phosphate Washer found Rusted and Core Building Minor SCM SCM
black powder get stuck in hand. Kindly take
There should be Proper support for the

Cables. Support for cable handlling not Status
provided, may leads to following: Final Assembly Changed Design Design
Bad Aesthetic, May be damaged during By Design
Transportation and also may be thept.
Main Unit should be dispatched as per Final

Transport Drawing, 2V Turret is not fixed as Final Assembly Minor Production Assembly
per Transport Drawing.
Centre of Gravity Identification mark should
be shown in Drawing, and Dimension should
be specified either with max limit or with Status
their tolerance limit. Centre of Gravity Final Assembly Changed Design Design
Identification mark not given in transport By Design
Drawing and also Dimension shown without
tolerance or Max limit.
Clamp Insulation Hole Distance should match

the Hole marked in the clamp.
Clamp Insulation Hole found mismatched
with the lower & Upper clamp. Hole to hole Core Building Minor Design Design
Distance marked in the Clamp Insulation
Drawing found wrong . Hole Centre to hole
Centre distance found 335 mm instead of
325 mm.
Main Unit Accessories component should

not be rusted and damaged. Final
Main Unit Accessories component found Assembly
rusted, also damged due to improper storage
Hardware should be used as per

drawing/Hardware List. Final Assembly Minor Production Final
Extra Long hardware used in inspection Assembly
window and also uneven in size
Black Phospate hard ware should not be

used in out side of tank. Final
Black Phospate hardware used in inspection Assembly
Used, that will catch rust at site
OLTC shaft Should not touch with any Parts.

M/S ESSEL (15B05053) (Unit -1) OLTC shaft Final
Foul with pipe. kindly take necessary action Assembly
for the same
Spatters should not be observed inside the O

- Ring placement Groove. Spatters has been
observed inside the O ring Groove of OTC Tanking Minor SCM SCM
Conservator at many places which will
damage the O ring and make a oil seepage
point in future.
Pitting Should not be there on the surface of

the Core Frame. Pitting( Small Voids ) on the Core Minor SCM SCM
surface has been observed on the HV side
Clamp of M/s Essel reactor.
Assembly of Padding foot and Conservator
Side Clamp should not be mismatched.
In M/s UPPTCL ( Unnao) one M24 Bolt could Core Minor SCM SCM
not be inserted due to mismatched observed
in the padding foot and Conservator side
Clamp.
CRGO Pallet shuould not be found rusted.

CRGO Pallet received from M/s Posco, found Core Minor SCM SCM
damaged and heavily rusted.
CRGO Pallet shuould not be found rusted.

CRGO Pallet which we are sending to our Core Minor Production IED
vendor, found rusted ,
FO Sensor should show the Job temperature

after Final Assembly.
Two Nos Sensors ( No. 6 - ( Top Oil ) & No . 7
- Upper Clamp of radiator Side ) out of 8 Nos Final
Tanking Major Production
found Faulty after Final Assembly of M/s Assembly
PGCIL Srikaulam ( 500 MVA; 765 kV ) ICT .
Error observed for both the sensor in
temperature measuring instrumen
Tank Top Cover should be not damage ,

without paint & with dust particles .
M/S ESSEL (15B05050) (Unit -2) inside of Top Tanking Major SCM SCM
cover paint found Damaged & removed also
found
C Clamp used for Top Cover Fixing with tank ,

should not be rusted. Tanking Minor Production IED
Most of the C Clamp used for Top Cover
Fixing with tank , found heavily rusted.
Job Should pass the Megger Test at 2.5 kV

between Core & Core Clamp during final
assembly of Job. Megger found failed at 2.5 Final
Final Assembly Major Production
kV between core to core frame during Final Assembly
Assembly of M/s ESSEL ( 125 MVAr, 3 Phase
Shunt Reactor
Winding should be properly Oil

Impregenated.
M/S (PGCIL) Sikakulam Unit-3(15B09061) H.V Winding Major Production Processing
coil Completion of VPD Process found
partially impregnated. Kindly take necessary
action for the same.
Y
NCR Name of
Disposition NCR Status Frequency CA/PA Status NC Raised By Remarks
Person
Status
Deepankar
Done Closed Not Required Porwal &
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Done Closed Not Required Design Team
Tarun Sharma
Done Closed Not Required & Team
Deepankar
Team
Bhargav
Done Closed Not Required Pandya &
Team
Jagdish Shukla

Deepankar
Team
Deepankar
Team
Jagdish Shukla
Tarun Sharma
Done Closed Received & Team
Tarun Sharma
Deepankar
Team
Deepankar
Team
Deepankar
Team
NCR NCR Cancelled NCR Cancelled NCR Cancelled NCR Cancelled NCR Cancelled
Cancelled
NCR NCR Cancelled NCR Cancelled NCR Cancelled NCR Cancelled NCR Cancelled
Cancelled
Bhargav
Arjun
Done Closed Received Pandya &
Chundawat Team
Bhargav
Team
Deepankar
Done Closed Received Porwal &
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Tarun Sharma
Tarun Sharma
Deepankar
Team
Gouranga
Done Closed Received Biswas &
Team
Shantanu
Done Closed Received Design Team
Tiwari
Deepankar
Team
Gouranga
Team
Bhargav
Team
Tarun Sharma
Bhargav
Team
Anil Ram
Prasad
Done Closed Received Vipin Tiwari Design Team
Done Closed Received Arjun Singh Design Team
Tarun Sharma
Jagdish Shukla
Deepankar
Team
Jagdish Shukla
Deepankar
Team
Deepankar
Team
Jagdish Shukla
Gouranga
Team
Jagdish Shukla
Tarun Sharma
Deepankar
Team
Deepankar
Team
Jagdish Shukla
Deepankar
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Jagdish Shukla
Done Closed Not Received Design Team
Jagdish Shukla
Deepankar
Team
Deepankar
Team
Bhargav
Team
Jagdish Shukla
Jagdish Shukla
Jagdish Shukla
Tarun Sharma
Done Closed Not Received & Team
Shantanu
Tiwari

Deepankar
Team
Ashish Shukla
Done Closed Received Vipin Tiwari & Team
Ashish Shukla
Done Closed Received Vipin Tiwari & Team
Jagdish Shukla
Shantanu
Tiwari
Anil Ram
Prasad
NCR NCR Cancelled NCR Cancelled NCR Cancelled NCR Cancelled NCR Cancelled NCR Cancelled
Cancelled
Shantanu
Tiwari
Shantanu
Tiwari
Deepankar
Team
Deepankar
Team
Deepankar
Team
Tarun Sharma
Tarun Sharma
Bhargav
Team
Bhargav
Team
Bhargav
Team
Tarun Sharma
Deepankar
Team
Tarun Sharma
Tarun Sharma
Tarun Sharma
Deepankar
Team
Tarun Sharma
Tarun Sharma
Deepankar
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Shantanu
Tiwari
Deepankar
Team
Deepankar
Done Open Received Porwal &
Team
Tarun Sharma
Tarun Sharma
Tarun Sharma
Bhargav
Team
Deepankar
Team
Bhargav
Team
Tarun Sharma
Tarun Sharma
Tarun Sharma
Tarun Sharma
Deepankar
Team
Deepankar
Team
Bhargav
Team
Deepankar
Team
Tarun Sharma
Deepankar
Team
Deepankar
Team
Done Closed Not Required Tarun Sharma

& Team
Tarun Sharma
Deepankar
Team
Deepankar
Team
Deepankar
Team
Tarun Sharma
Deepankar
Team
Tarun Sharma
Bhargav
Team
Deepankar
Team
Jagdish Shukla
Tarun Sharma
Tarun Sharma
Gouranga
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Jagdish Shukla
Deepankar
Team
Tarun Sharma
Jagdish Shukla
Deepankar
Team
Gouranga
Team
Deepankar
Team
Tarun Sharma
Done Open Not Required & Team
Bhargav
Team
Deepankar
Team
Disputed NCR,
Bhargav It is not
Done Open Not Received Pandya & Accepted By
Team Addressee
Department
Bhargav
Team
Deepankar
Team
Deepankar
Team
Deepankar
Team
Jagdish Shukla
Deepankar
Team
Deepankar
Team
Jagdish Shukla
Deepankar
Team
Jagdish Shukla
Deepankar
Team
Bhargav
Team
Tarun Sharma
Bhargav
Team
Bhargav
Team
Tarun Sharma
Done Open Received & Team
Done Closed Received Vipin Tiwari Design Team
Tarun Sharma
Done Closed Not Required Jagdish Shukla

& Team
Jagdish Shukla
Deepankar
Team
Gouranga
Team
Gouranga
Team
Deepankar
Team
Deepankar
Team
Done Closed Received Shantanu Design Team

Tiwari
Deepankar
Team
Deepankar
Team
Gouranga
Team
Deepankar
Team
Gouranga
Done Open Received Biswas &
Team
Deepankar
Team
Gouranga
Done Open Not Required Biswas &
Team
Deepankar
Team
Tarun Sharma
Jagdish Shukla
Jagdish Shukla
Done Closed Not Required Jagdish Shukla

& Team
Jagdish Shukla
Jagdish Shukla
Tarun Sharma
Tarun Sharma
Tarun Sharma
Tarun Sharma
Chandrashekh
Done Open Not Required ar Goswami &
Team
Jagdish Shukla
Tarun Sharma
Chandrashekh
Done Open Not Required ar Goswami &
Team
Jagdish Shukla
Gouranga
Team
Total Open Major Minor
Sr. No. Name of the Department Closed NCR
NCRs NCRs NCRs NCRs
Winding (Including Insulation, Coil

1 81 81 0 62 19
Clamping & Coil Assembly)
2 Core & Active Part 19 18 1 5 14
Final Assembly (Including Tanking &

3 28 28 0 10 18
Dispatch
4 SCM 42 38 4 10 32
5 Design 44 44 0 21 23
6 VPD/Processing 11 9 2 10 1
7 IED 2 0 2 0 2
Total 227 218 9 118 109

CA/PA on Major CA/PA on Minor
NCRs NCRs Remarks
Required Received Required Received
1) NCR No. 305, 325,256 & 359 are
rergarding Tension & Tension Post,
62 0 0 0 so no SOP was given yet By IED
Department. 2) All 57 no. Major
NCRs required CAAP to be closed.
NCR No. 208,230,320,357,372 are

5 0 0 0 MAJOR Ncrs and Open due to not
submission of CAPA
10 0 0 0
10 0 0 0
21 0 0 0
10 0 0 0
0 0 0 0
Open Ncr No.

118 0 0 0 410,407,392,390,376,374,371,357,
354
SL. NO. NCR NO. MONTH UNIT NO.
1 1 Jan 1,2 , 3
2 2 Jan 1
3 3 Feb 1
4 4 Feb 1
5 5 Feb 4
6 6 Feb 2,3 ,4,5
7 7 Feb 5
8 8 Feb 13B07308
9 9 Feb 13B07306
10 10 Feb 13B07306
11 11 Feb 13B07313
12 12 Feb 13B07311
13 13 Feb Raw Material
14 14 Feb 13B07307
15 15 Feb 13B07308
13B07333
16 16 Feb 13B07334
13B07334
17 17 Feb 13B07335
13B07336
18 18 Mar 13B07337
19 19 Mar 13B07333
20 20 Mar 13B07300
21 21 Mar 13B07309
22 22 APR 13B07339
23 Q/Q/NCR/23/4-14 April 13B07300
24 Q/Q/NCR/24/4-14 April 13B07333
25 Q/Q/NCR/25/4-14 April 13B07312

26 Q/Q/NCR/26/4-14 April 13B07303
27 Q/Q/NCR/27/4-14 April 13B07302
28 Q/Q/NCR/28/4-14 April 13B07303
29 Q/Q/NCR/29/4-14 April 13B07303
30 Q/Q/NCR/30/4-14 April 13B07303
31 Q/Q/NCR/31/4-14 April 13B07303
32 Q/Q/NCR/32/4-14 April 13B07302
33 Q/Q/NCR/33/4-14 April 13B07302
34 Q/Q/NCR/34/4-14 April 13B07303

35 Q/Q/NCR/35/4-14 MAY 13B07301
36 Q/Q/NCR/36/4-14 MAY 13B07333
13B07309,13B07
37 Q/Q/NCR/37/4-14 MAY 310
38 Q/IQ/NCR/38/05-14 MAY 13B07311
39 Q/IQ/NCR/39/05-14 MAY 13B07303
40 Q/IQ/NCR/40/05-14 JUNE 13B07310
41 Q/IQ/NCR/41/05-14 JUNE 13B07303
42 Q/IQ/NCR/42/05-14 JUNE 13B07311
43 Q/IQ/NCR/43/06-14 JUNE 13B07312,18

44 Q/IQ/NCR/44/06-14 JUNE 13B07312,18
45 Q/IQ/NCR/45/06-14 JUNE 13B07310,11
46 Q/IQ/NCR/46/06-14 JUNE 13B07300
Q/IQ/NCR/47/06-
47 JUNE 13B07304
14
13B07312,
48 Q/IQ/NCR/48/06-14 JUNE 13B07318
49 Q/IQ/NCR/49/06-14 JUNE 13B07304
50 Q/IP/NCR/50/06-14 JUNE 13B07320
51 Q/IP/NCR/51/07-14 JULY 13B07337
52 Q/IP/NCR/52/07-14 JULY 13B07304

53 Q/IP/NCR/53/07-14 JULY 13B07300
54 Q/IP/NCR/54/07-14 JULY 13B07304
55 Q/IP/NCR/55/07-14 JULY 13B07304
56 Q/IP/NCR/56/07-14 JULY 13B07306,307

57 Q/IP/NCR/57/07-14 JULY 13B07325
58 Q/IP/NCR/58/07-14 JULY 13B07326
59 Q/IP/NCR/59/07-14 JULY 13B07304
60 Q/IP/NCR/60/07-14 JULY 13B07327
Q/IP/NCR/61/07-
61 JULY 13B07307
14
Q/IP/NCR/62/07-
62 JULY 13B07308
14
Q/IP/NCR/63/07-
63 JULY 13B07310
14
64 Q/IP/NCR/64/07-14 JULY 13B07324
65 Q/IP/NCR/65/07-14 JULY 13B07326
66 Q/IP/NCR/66/07-14 JULY 13B07303
67 Q/IP/NCR/67/07-14 JULY 13B07300
68 Q/IP/NCR/68/07-14 JULY 13B07328
69 Q/IP/NCR/69/07-14 JULY 13B07328
70 Q/IP/NCR/70/07-14 JULY 13B07341
Q/IP/NCR/71/07-
71 JULY 13B07308
14
72 Q/IP/NCR/72/07-14 JULY 13B07310
73 Q/IP/NCR/73/07-14 JULY 13B07309
74 Q/IP/NCR/74/07-14 JULY 13B07340
75 Q/IP/NCR/75/07-14 JULY ---
76 Q/IP/NCR/76/07-14 JULY 13B07320
13B07312 and
77 Q/IP/NCR/77/07-14 JULY 318
13B07312 and
78 Q/IP/NCR/78/08-14 August 318
79 Q/IP/NCR/79/08-14 August 13B07319/331
80 Q/IP/NCR/80/08-14 August 13B07327,28

81 Q/IP/NCR/81/08-14 August 13B07302
82 Q/IP/NCR/82/08-14 August 13B07338
83 Q/IP/NCR/83/08-14 August 13B07339
84 Q/IP/NCR/84/08-14 August 13B07340
85 Q/IP/NCR/85/08-14 August 13B07302
86 Q/IP/NCR/86/08-14 August 13B07312
87 Q/IP/NCR/87/08-14 August All Reactor jobs
88 Q/IP/NCR/88/08-14 August All ICT jobs
89 Q/IP/NCR/89/08-14 August 13B07311

13B07338,339,3
90 Q/IP/NCR/90/08-14 August 40
91 Q/IP/NCR/91/08-14 August 13B07307
92 Q/IP/NCR/92/08-14 August All Reactor jobs
Q/IP/NCR/93/08- All Reactor and

93 August
14 ICT jobs
94 Q/IP/NCR/94/08-14 August 13B07319
95 Q/IP/NCR/95/08-14 August 13B07330
96 Q/IP/NCR/96/08-14 August 13B07325
97 Q/IP/NCR/97/09-14 Sept. 13B07319
98 Q/IP/NCR/98/09-14 Sept. 13B07330

99 Q/IP/NCR/99/09-14 Sept. ICT-13B07305
100 Q/IP/NCR/100/09-14 Sept. 13B07331
13B02139
101 Q/IP/NCR/101/08-14 Sep. &12B08122
102 Q/IP/NCR/102/09-14 sep 13B07342
103 Q/IP/NCR/103/09-14 Sept. 13B07326
104 Q/IP/NCR/104/08-14 Sept. 12B08122
105 Q/IP/NCR/105/09-14 Sept. 13B07329
106 Q/IP/NCR/106/08-14 Sept. 13B07329
107 Q/IP/NCR/107/08-14 Sept. 13B02139

Q/IP/NCR/108/08
108 Sept. 13B07321
-14
Q/IP/NCR/109/08
109 -14 Sept. 13B07321
13B07331,
110 Q/IP/NCR/110/09-14 Sept. 13B07319
111 Q/IP/NCR/111/09-14 Sept. 13B07327
112 Q/IP/NCR/112/09-14 Sept. 70152General
113 Q/IP/NCR/113/09-14 Sept. General
114 Q/IP/NCR/114/09-14 Sept. 13B07326
Q/IP/NCR/115/09
115 Sept. 13B07303
-15
Q/IP/NCR/116/09
116 Sept. 13B07326
-16
Q/IP/NCR/117/09
117 Sept. Storage system
-17
118 Q/IP/NCR/118/10-14 OCT 13B07326
118 Q/IP/NCR/119/09-14 Sept. 70152 General
120 Q/IP/NCR/120/09-14 Sept. 13B07326
121 Q/IP/NCR/121/10-14 OCT 13B02139
122 Q/IP/NCR/122/10-14 OCT 13B02139
123 Q/IP/NCR/123/10-14 OCT 13B02139
124 Q/IP/NCR/124/10-14 OCT 13B07321
125 Q/IP/NCR/125/10-14 OCT 13B07322

126 Q/IP/NCR/126/10-14 OCT 13B07342
127 Q/IP/NCR/127/10-14 OCT 13B07342
128 Q/IP/NCR/128/10-14 OCT 13B07309
129 Q/IP/NCR/129/10-15 OCT 13B07327
130 Q/IP/NCR/130/10-16 OCT 13B07304
131 Q/IP/NCR/131/10-14 OCT 13B07329
132 Q/IP/NCR/132/10-14 OCT 13B07304
133 Q/IP/NCR/133/10-14 OCT N/A
134 Q/IP/NCR/134/10-14 OCT 13B07304

13B07332
135 Q/IP/NCR/135/10-14 OCT &14B07001
13B07332
136 Q/IP/NCR/136/10-14 OCT &14B07002
137 Q/IP/NCR/137/10-14 OCT 13B07342
138 Q/IP/NCR/138/10-14 OCT 13B07328
139 Q/IP/NCR/139/10-14 OCT 13B07342
140 Q/IP/NCR/140/10-14 OCT 13B07331
141 Q/IP/NCR/141/10-14 OCT 13B07319
142 Q/IP/NCR/142/10-14 OCT 13B07330
143 Q/IP/NCR/143/10-14 OCT 13B07319

144 Q/IP/NCR/144/10-14 OCT 13B07331
145 Q/IP/NCR/145/10-14 OCT 13B07330
146 Q/IP/NCR/146/10-14 OCT 13B07328
Common for
147 Q/IP/NCR/147/10-14 OCT PGCIL jobs
148 Q/IP/NCR/148/10-14 OCT 1307305
149 Q/IP/NCR/149/11-14 Nov 13B07329
150 Q/IP/NCR/150/10-14 Nov --
151 Q/IP/NCR/151/11-14 Nov 13B07304
152 Q/IP/NCR/152/11-14 Nov 13B07329 & 327

153 Q/IP/NCR/153/11-14 Nov 13B07304
154 Q/IP/NCR/154/11-14 Nov 13B07329
155 Q/IP/NCR/155/11-14 Nov 13B07329
156 Q/IP/NCR/156/11-14 Nov 13B07330
157 Q/IP/NCR/157/11-14 Nov 13B07327
158 Q/IP/NCR/158/11-14 Nov 14B11008
159 Q/IP/NCR/159/11-14 Nov 14B11008
160 Q/IP/NCR/160/11-14 Nov 14B11008
161 Q/IP/NCR/161/11-14 Nov 14B11008

162 Q/IP/NCR/162/11-14 Nov 14B11008
163 Q/IP/NCR/163/11-14 Nov 14B12011
164 Q/IP/NCR/164/11-14 Nov 13B07319
165 Q/IP/NCR/165/11-14 Nov 13B07319
166 Q/IP/NCR/166/11-14 Nov 13B07328
167 Q/IP/NCR/167/11-14 Nov 13B07307
168 Q/IP/NCR/168/11-14 Nov 12B08122
169 Q/IP/NCR/169/11-14 Nov 12B07328,319
170 Q/IP/NCR/170/11-14 Nov 13B07342

171 Q/IP/NCR/171/11-14 Nov 14B12013
172 Q/IP/NCR/172/12-14 Dec 12B08122
173 Q/IP/NCR/173/12-14 DEC 13B07329
174 Q/IP/NCR/174/12-14 DEC 14B11008
175 Q/IP/NCR/175/12-14 DEC 14B12014
176 Q/IP/NCR/176/12-14 DEC 14B11008
14B12011-
177 Q/IP/NCR/177/12-14 Dec 14B12014
178 Q/IP/NCR/178/12-14 Dec 13B07332
179 Q/IP/NCR/179/12-14 Dec 13B07332

180 Q/IP/NCR/180/12-14 Dec 13B07332
181 Q/IP/NCR/181/12-14 Dec 14B11008
182 Q/IP/NCR/182/12-14 Dec 14B11008

DESCRIPTION OF NCR PROCESS Criticality
Arrangement of keyed block not as per

drawing Winding Minor
Brazing performed by unqualified brazer Winding Major
> Manufacturing of the Winding not as

per the design requirement.
> Insertion of several components missed Winding Minor
out.
> Other assemble problems observed.
Dimensional variation in hole pitch &

location. Core Building Minor
Burr observed on holes.
Location of radial spacer not as per Winding Minor

design requirement
Radial spacer having burr on edges. Winding Minor

Material problem.
Location of radial spacer not as per Winding Minor

design requirement
Winding coil of HV main found damaged. Winding Major
Core stack height not as per design Core Building Minor

requirement.
Varinish was not prepared as per the Active Part Minor

specification(mixing Ratio) Assembly
Slotted portion of keyed strip found in the

opposite direction. Found on OD instead Winding Minor
of ID.
Brazing performed by unqualified brazer Winding Major
Storage of insulation not proper. Mixed Winding Minor

with metal pieces and kept on floor.
Quality records not available of winding Winding Minor

coil used in procduction.
Winding coil found twisted and conductor Winding Major

got bent during the pressing of coil.
M24 bolt found broken inside the Yoke

clamp hole, in the side feet of HV side. Core Building Major
Core cake assembly not dne as per Active Part Minor
drawing. Assembly
Burr observed on laminations in assembly

process Core Building Minor
Phase barier support 4 No Bolts found Active Part

broken in 2 places on top side core coil Major
Assembly
assembly. (HV & HV neutral)
CRGO lamination width not as per Core Building Minor

specification in core building.
Winding coil found twisted and conductor Winding Major

got bent during the pressing of coil.
CRGO lamination found damage from

Corner side Core Building Major
metal burrs and chips observed on the Core Building Major

threaded part of the top side feet.
Paint should be removed from DOWEL Core Building Minor

PIN
HV coil section B Disc observed loose Winding Minor

waviness observed in the CRGO Core Building Minor
lamination sheets.
LV widing height less than specified after

compression process. Winding Minor
Rust observed in the CRGO lamination Core Building Minor

sheets.
length more than specified observed in Core Building Minor

the CRGO lamination sheets.
Side limb damage observed in the CRGO Core Building Minor

lamination sheets.
haldu wood having rough surface . Core Building Minor
Cylinder damage in the winding Assly of Winding Minor

the "X" limb.
Fibre optic sensor found failed in the Winding Major

energizing winding of the "X" column
copper conductor bobbin found damage Winding Minor

in the stored condition
Process inspection not Followed for the Tanking Major
humidity
Leakage test not conducted Tanking Major
For Counductor twisting Winding Major
Neutral frame not in order and undercut core building Minor

observed, Refer NCR
Cylinder Damaged in ICT Coil (L.V) Winding Major

13B07303.
found less insulation on sensor Winding Minor
Bolster Plate not as per design CORE BUILDING Minor

requirement and fitted.
Core Lamination found Shifted after CORE BUILDING Minor
Clamping, Refer NCR
Fiber Optical Probe head found broken, Active Part

Clamp insulation found damaged, Refer Minor
Assembly
NCR.
Earthing Bolt found Broken and Tanking Minor

Lamination damaged
CTC Counductor Dimension found Winding N

different
For Counductor twisting. Winding Major
Metal dust observed in the core pallets &

rust observed in the core pallets Core Building Minor
Conductor Twisting after VPD process Winding Major
RADIATOR FOUND DAMAGED Tanking Major
During winding assembly of X column for

job 13B07304 ICT Non conformance
observed during the lowering of enerzing Winding Minor
coil as the OD of assembled Coils found
(1604 mm) i.e. 2 mm plus with respect to
Energising coil ID (1602 mm)
Gasket material (Acrylic gasket) is using at
sleaing joints in reactor/transformer Tanking Major
under manufacturing presently at our
shop
For Job 13B07304 ICT non conformance
observed at right wound HV coil for
section C2, 28th no. Disc continuos Winding Major
winding 2//, as approx 2 turn copper
short
ICT-13B07304 HV Coil conductor found Winding Minor

Damage during Winding stage
4-5 laminationshop.
misplaced from its Core Building Minor
origional position
Non conformance observed on left
wound Section C, 26/25th no. Disc butt
lap joint was made in shield condutor of Winding Major
approx 850 mm to complete the two
turns of shield wire in the corresponding
disc.
For Job 13B07304 ICT non conformance
observed at right wound HV coil for
section D3, 63/64th no. Disc butt lap joint Winding Major
was made in shield condutor of approx
700 mm to complete the two turns of
shield wire in the corresponding disc.
Brazing done by unqualified brazer Winding Major

shop

shop
shop for more details refer NCR
Copper conductor found twisted after

VPD Winding Major
Waviness observed in core assembly Core building Minor

shop.
Conduit pipe alignment Is Not straight. Tanking Minor
Scartched guide pins are used for making

core building core building Minor
Job Order Found mismatch, Punch is

13B07328 and marked is 13B07341 and Tanking Major
13B07339
Job Order Found mismatch, Punch is Tanking Major

13B07341 and marked is 13B07309

Job Order Found mismatch, Punch is

13B07309 and marked is 13B07308 Tanking Major

Incorrect information displayed on board Tanking Minor

in VPD no. C and D
Depth of the M24 hole shall be 60 mm Core Building Minor

but observed is 45 mm
13B07339 is punched in active part assly

of 13B07312 at more than 2 places Tanking Major
13B07307 is punched in13B07312 and Tanking Major

13B07310 is punched in 13B07318
Raidail depth found out opf tolerance , Winding Major

approx 4 mm positive side.
Rust observed in the stress cap and found Active Part Major
improper tag welding Assembly
4 no. holes in marshalling box mounted
on job order no. 13B07340 found not
blanked. During the transportation in Tanking Minor
rainy season watter may accumlate
inside.
inside.
inside.
inside.
Expansion bellow mounting found
inadequate in job order no.13B07302 4
no. mounting rods are not used and Tanking Minor
whole pipe weight was coming on
expansion bellow.
Top Cover fixing holes found rust, dust

and metal particles. Tanking Minor
Marshalling box protection cover inside

channel foul with the marshalling box Tanking Minor
during mounting.
Detachable lugs , 4 nos. not being used in

Indian powergrid sites. the bolted lugs Tanking Minor
not used.
Two job order punched on single job.

13B07308 and 13B07311 both the sr. no. Tanking major
punched.
M.box protection guard support
mismatch, butterfly valve (mounted on
side wall) cap not fitted, earthing pad
found rusted,jacking pad, rim welding, Tanking Minor
over all touch up painting not up to the
mark, pressure gauge mounted on
cylinder is in wrong direction.
High Volatge resting time not completed
and testting has been started Tanking Major
Actual over all dimension is not as per Tanking Minor

approved drawing.
Earthing pad material is being used is Tanking Minor

Mild steel (MS), which uis getting rusted.
2-3 lamination misplaced from its Core building Minor

origional position after clamping of job.
2-3 lamination misplaced from its

origional position after clamping of job. Core Building Minor
4-5 lamination misplaced from its

origional position at two location in top Core Building Minor
yoke & lamination also damaged.
Bulging of CRGO lamination has been Active Part

observed in Active part assembly of Minor
Assembly
13B07319 in bottom frame .
Active Part
Bolster Plate found defective Minor
Assembly
Damaged DOF washer in Regulating Coil Winding Minor
Active Part
Core Cheese packet found Damage Assembly Minor
Rust Observed In Marshalling Box Tanking Minor
FOS Sensor not working Winding Minor
M'Box Found damage Tanking Minor
Poor painting and rusting observed etc.

refer NCR For more details Tanking Minor

sleaing joints in reactor/transformer Tanking Minor
shop
Acrylic gasket used in bushing clamp. Tanking Minor

Which is restricted.
M. Box door gasket found damaged. Tanking Minor

CT terminal marking was incomplete & Tanking Minor
improper.
Turret hardware found rusty Tanking Minor
Active Part
Hardware Found Rusty, Refer NCR Minor
Assembly
Improper surface finish and paint Tanking Minor

application, Refer NCR
Expansion Bellow damaged. Dispatch Minor
Inadequate size of hardware found during

dispatch. Dispatch Minor
Wrong Core-Frame Identification Tanking Major
Spatter & rust observed inside the oltc Tanking Minor

conservator.
Paint peel off observed at bushing Tanking Minor

mounting plate.
pipe was stored in improper
way/hafazard way due which paint will be Tanking Minor
damged & rusting will take place.
Welding joint damage found in

marshalling Box Tanking Minor
Gaskets
(Acrylic) used at wall flanges. Dispatch Minor
Tanking Minor
Marshalling Box Name Plate matter paint
peel off.
ZPP (Yellow) hardware used in
Marshalling box support, also in main Tanking Minor
tank., These hardware will catch rust at
site. As per PGCIL only hdg to be used.
ZPP (Yellow) hardware used in Conduit

pipe gland plate and one hardware got Tanking Minor
rusted.As per PGCIL only hdg to be used.
Rusted hardware used in inspection Tanking Minor

window.
Protection guard Mismatch. Tanking Minor
Oil level indicator plate marking paint Tanking Minor

peel off as shown in photo.
Rust found in Bolts Core Building Minor
Rust Found in washer. Core Building Minor
Rust found in Conservator (which is Dispatch Minor

loaded on trailer)
Manufacturer location are different in Tanking Minor

rating and diagram plate,VSP plate also.
Letters of R&D(Hindi) plate are spreading. Tanking Minor
Marshalling Box found damaged Tanking Minor
Inspection cover handle found damaged Tanking Minor
Unidentified job found at Active Part Active Part Minor

station 3. Assembly
Door of Marshalling Box found Misaligned Tanking Minor

M24 SS Hardware used Core Building Minor
Active Part
Core Cheese Packet Assembly Major

sleaing joints in reactor/transformer Tanking Minor
shop
Stud length was not appropriate,bolt was

used inplace of stud,palin washer M12 Tanking Minor
was used in place of M10
Tag indentification of CT terminal was Tanking Minor

missing
Tag indentification of CT terminal was

missing Tanking Minor
Tag indentification of CT terminal was Tanking Minor

missing
Stud length was not appropriate,bolt was

used inplace of stud,palin washer was Tanking Minor
missing inspection cover of man hole.
bolt was used inplace of stud,palin Tanking Minor

washer M12 was used in place of M10
bolt was used inplace of stud,palin Tanking Minor
washer M12 was used in place of M10
Improper identification of job. Tanking Major
Rating & Diagram Plate fixing Tanking Minor

arrangement
Rust Found in hardwere Core Building Minor
Marshling Box Rusted Tanking Minor
6-8 mm Gap observed in Marshalling Box

door gasket and flange. Tanking Major
Washer found with Rust, sharp edges and Tanking Minor

Notches
Rusted hardware used in Cooler bank Tanking Minor

assembly at oil flow level indicator
Bigger size bolts alonwith 5 no. washer Tanking Minor

used.
Hardware tighting done without washer. Tanking Minor
Zpp hard ware used in Marshalling box.

(Please refer NC) Tanking Minor
Black phospate hard ware used in Tanking Minor

butterfly valve flange
Non uniform size of stud used. Tanking Minor
6-8 mm Gap observed in Marshalling Box Tanking Major

door and flange.
Regarding Placement of ID DOF

washer( M/s Getco ). Winding major
Regarding the Radial Depth of HV Coil Winding Minor

( M/s Getco ) refer ncr.
Regarding the Marking of Turns in MV Winding Minor

Coil Drawing- M/s Getco
HV Coil OD Riders ( V phase)M/s Winding Minor

Getco.not as per sop.
Regarding Pressure application on HV &
MV winding Coil- M/s Getco. Pressure Winding Major
application not as per design/SOP.
Regarding Pressure application on HV Coil

- Shunt Reactor-- M/s Isolux. Pressure Winding Major
application not as per design/SOP.
Core _frame support insulator found Tanking Minor

burnt
Marshalling Box paint found Burnt Tanking Minor
Minor crack has been observed in the Tanking Minor

Marshalling Box. Cover
RADIATOR FOUND DAMAGED DURING

THE TRA SPORTATION Dispatch Major
Radiator found damged & rusty Tanking Major
Mbox both front doors located at bottom

side not fitted properly. There is gap Tanking Major
between gasket and flange in when door
is in locked condition.
Marshalling Box Gasket found open Tanking Minor

Uneven Guiding hole cutting Core Building Minor
Radiator fins damaged. Tanking Major
Punching found 13B0729 instead of Tanking Minor

13B07329
Coil ID found less than required, Pls refer Winding Major

NCR
Burr observed in tapped hole. Core Building Minor
Middle limb core lamination length

observed less than required Core Building Major
Hardware in core, not used as per

drawing. Ss used instead of blued Core Building Minor
hardware.
M. Box support not OK Tanking Minor
Nut used instead of washer. Tanking Minor

Coinduit pipe gasket damaged Tanking Minor
Issues during core building of 14B11008,

Please Refer NCR-181 Core Building Minor
Waviness found in core lamination, refer Core Building Minor

NCR
RESPONSIBLE NCR Status FREQUENCY CA/PA STATUS NC Raised BY
DEPT
Winding Closed 1 NR Arjun Singh
Winding Closed Yes Shantanu Tiwari
Winding Closed 1 NR Shantanu Tiwari
Core & Active Closed 1 NR Shantanu Tiwari

Part

Winding Closed Yes Arjun Singh
Core & Active Closed 1 NR Arjun Singh

Part

Part
Design Closed NR Shantanu Tiwari
Winding Closed NR Arjun Singh
Winding Closed NR Shantanu Tiwari
Winding Closed yes Arjun Singh
Core & Active

Part Closed Yes Arjun Singh
Part
SCM Closed 1 NR Arjun Singh
Core & Active Closed Yes Arjun Singh

Part
core & Active Closed 1 NR Viral Bhatt

Part
Winding Closed yes Shantanu Tiwari
SCM Closed Yes Viral Bhatt
Core & Active Closed Yes Arjun Singh

Part
SCM Closed NR Arjun Singh
Winding Closed NR Viral Bhatt

SCM Closed NR Viral Bhatt

Final Assembly Closed Yes Arjun Singh
Winding Closed 3 Yes Viral Bhatt
Winding Closed Yes Viral Bhatt

Part
Part
Core & Active

Part Closed 1 NR Arjun Singh
Final Assembly closed NR Arjun Singh
NCR Cancelled
Winding closed Yes Viral Bhatt
Core & Active

Part Closed NR Arjun Singh
Winding closed Yes Shantanu Tiwari
Winding closed NR Shantanu Tiwari

Final Assembly closed Yes Anil Kumar
Final Assembly Closed Yes Vipin Tiwari

Core & Active Closed 1 NR Anil Kumar
Part
Final Assembly Closed Yes Anil Kumar


Part
Final Assembly Closed 1 NR Vipin Tiwari
Core & Active

Part Closed 1 NR Vipin Tiwari

Final Assembly Closed NR Vipin Tiwari
SCM Closed Yes Arjun Singh


Design Closed 1 NR Vipin Tiwari

Part
Core & Active

Part Closed 2 NR Anil Kumar
Final Assembly Closed 1 NR Anil Kumar
Core & Active Closed 1 NR Vipin Tiwari

Part
SCM closed 1 NR Arjun Singh

SCM Closed 1 NR Arjun Singh
Final Assembly Closed NR Arjun Singh
Final Assembly Closed NR Viral Bhatt

Final Assembly Closed NR Anil Kumar
Dispatch Closed NR Viral Bhatt
SCM Closed NR Anil Kumar

Dispatch Closed NR Anil Kumar
Final Assembly Closed NR Shantanu Tiwari

SCM Closed NR Vipin Tiwari
Dispatch Closed NR Vipin Tiwari
Core & Active Closed NR Viral Bhatt

Part


SCM Closed Yes Vipin Tiwari

SCM Closed Yes Vipin Tiwari

Final Assembly Closed 1 NR Arjun Singh
Dispatch Closed Yes Arjun Singh
Dispatch Closed Yes Anil Kumar
SCM Closed Yes VPS

SCM Closed 1 NR Viral Bhatt
Core & Active Closed NR Arjun Singh

Part

Design Open NR Arjun Singh
Core & Active Closed NR Vipin Tiwari

Part
Remarks
2
1
2
3
5
6
7
8
Minor NCR 109
Major NCR 55
Major
Sr. No. Name of the Department Total NCRs Closed NCRs Open NCRs NCRs
Winding (Including
1 Insulation, Coil Clamping & 37 37 0 22
Coil Assembly)
2 Core & Active Part 21 21 0 3
Final Assembly (Including

3 83 83 0 24
Tanking & Dispatch
4 SCM 35 35 0 7
5 Design 5 5 0 0
Total 181 181 0 56

CA/PA on Major CA/PA on Minor
Minor NCRs NCRs
NCRs
Required Received Required Received
15 22 22
18 3 3
59 24 24
28 7 7
5 0 0
125 56 56
NCR MONITORING S
MONT Job Order

SL. NO. NCR NO. UNIT NO.
H No.
Essel 200
1 Q/IP/NCR/413/01-2016
Jan 15B05052 MVA , W
Phase, Unit 2
PGCIL
2 Q/IP/NCR/414/01-2016
Jan 15B09062 Srikakulam,
Tap Winding
Essel 80 MVAr
3 Q/IP/NCR/415/01-2016
Jan 15B06053 Core
15B05049, Essel 125 MVAr

4 Q/IP/NCR/416/01-2016
Jan 15B05050
Jan 15B09059 ,
5 Q/IP/NCR/417/01-2016 15B09060 Srikakulam ICT
6 Q/IP/NCR/418/01-2016
Jan 16B03001 Model ICT
Essel 200
MVA , W
7 Q/IP/NCR/419/01-2016
Jan 15B05052 Phase, Unit 2,
LV Coil, U
phase
8 Q/IP/NCR/420/01-2016
9 Q/IP/NCR/421/01-2016
Jan 15B05052 Essel 200 MVA
10 Q/IP/NCR/422/01-2016
11 Q/IP/NCR/423/01-2016
12 Q/IP/NCR/424/01-2016
Jan 15B06054 Essel400
80 MVAr,
kV
13 Q/IP/NCR/425/01-2016
14 Q/IP/NCR/426/01-2016
15 Q/IP/NCR/427/01-2016
Jan 15B05052 Essel 200
16 Q/IP/NCR/428/01-2016
17 Q/IP/NCR/429/01-2016
Q/IP/NCR/430/0
18 Jan
1-2016
19 Jan
20 Jan
21 Jan
22 Jan
23 Jan
24 Jan
25 Jan
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
NCR MONITORING SHEET-INPROCESS QUALITY
PROCESS Criticality RESPONSI Sub

DESCRIPTION OF NCR BLE DEPT Function
Productio Winding
Fire Blanket not used while making Brzing Joint/deburring. Winding Major n
Insulation Components in the coil has to be placed as per the

design.
M/s PGCIL , Srikakulam ( 500 MVA ; 765 kV) Tap Winding
unloaded from the machine ( HM -01 ) without placing the Productio Winding
Winding Minor
insulation components ( Such as Inner Deflector on top side n
between first turn) . Radial Spacers found wrongly inserted
between Ist & Second turn in all 36 segments , lead numbering
for top & Bottom part for all 36 conductors found not done.
Core
CRGO Lamination found not as per design Major SCM SCM
Building
Final Productio Final

Job Order Punching not Done Minor
Assembly n Assembly
Final Productio Final

Job Order Punching not Done Minor
Assembly n Assembly
Core Assembly farm parts should be smooth and without

spatters. Core
MODEL ICT (16B03001) Core Assembly farm and pitch plate Major SCM SCM
found with spatters. Kindly take Building
winding conductor insulation should not be Damaged.

M/s ESSEL (15B05052 )Unit-2 L.V coil U phase conductor Productio Winding
Winding Major
insulation found damaged & bare conductor n
found at Disk -57. Kindly take necessary action for the same.
Joint in Winding Coil has to be done by Qualified Brazers. Productio Winding

Non Qualified Brazer found Doing Brazing in HV Coil ( Model Winding Major n
ICT ) - CTC - CTC Joint.
winding should be as per Design.
M/s ESSEL (15B05052)Unit-2 M/s Essel (15B05052) Unit -2 Tap Productio Winding
W phase coil intermediate spacer Winding Major n
found not as per design, And coil unloaded. Kindly take
CT Terminal Marking / Identification should be there.

Scrap cost
Job Delay Hrs. Final Productio Final
Minor
Material Cost Assembly n Assembly
CT Terminal Marking missing, because it was done by white
board marker.
winding should as per Design.

M/s ESSEL (15B05053)Unit-1 as per design all coils with Iteam Core Productio Winding
No:4 ID cylinder, But without ID Major
Building n
cylinder All phase dummy coils hand over to CCA. Kindly take
CRGO Lamination should be received in Order/ as per drawing.

CRGO laminations received in reverse order. Extra manpower Core Major SCM SCM
deployed to reverse the lamination Building
sheets for stacking.
Drawing Should be made as per the type of Winding . 1.LV

Winding arrangement not shown as per the type of Winding,
Helical Arrangement/Spacer insertion not shown in the drawing. Winding Major Design Design
2. Angle Ring Dimension ( 8TT.759.T0100.1 ) found not as per the
requirement.
winding lead legnth as per design.

Model ICT (16B03001) as per design in Technical Requirements
Point 2: mention lead length 2000mm for Regulating coil, But Winding Major Design Design
after completion actual same coil lead length found 1000mm
short, Due to wrong calculation / called of copper conductor
length in TDS. Kindly take necessary action for the same.
winding should be as per design.

M/s ESSEL (15B05052)Unit-2, In M.V coil beetwen disk no: 11 to Winding Productio Winding
Major
12 OD DOF not provided / missing. n
Design should be clear and with proper Identification
MODEL-ICT (16B03001) IN DWRG (6TY.600.30009.5) E.V coil
winding B section disk no
identification found different, In Copper conductor size Table B
section disk no
shown 2 X 4 Instead of Shilled conductor position diagram &coil Winding Major Design Design
winding DWRG
6TY.600.30009.5 B section disk shown 06 no’s, Also in the same
conductor bands
position shown wrong. Kindly take necessary action for the
same.
winding conductor insulation should not be Damaged from the

supplier.
During coil wounding of Model - ICT E.V coil conductor insulation
found damaged from the
Conductor Drum. Winding Major SCM SCM
Copper Conductor Drum No: Not Found,
P.O No: SP/4101150001844EV2.
Length : 533000mm.
Gross WT: 1054000Kg.
NCR NCR FREQUEN CA/PA NC Raised Name of
Dispositio REMARKS
Status CY STATUS BY Person
n Status
Vipin Deepankar
Porwal&
Tiwari Team
Deepankar
Shantanu Porwal&
Tiwari Team
Tarun
Vipin Sharma &
Tiwari Team
Jagdish
Vipin Shukla &
Tiwari Team
Jagdish
Vipin Shukla &
Tiwari Team
Tarun
Viral Bhatt Sharma &
Team
Deepankar
Viral Bhatt Porwal&
Team
Deepankar
Shantanu Porwal&
Tiwari Team
Deepankar
Viral Bhatt Porwal&
Team
Jagdish
Vipin Shukla &
Tiwari Team
Deepankar
Viral Bhatt Porwal&
Team
Tarun
Vipin Sharma &
Tiwari Team
Viral Bhatt Design Team
Deepankar
Viral Bhatt Porwal&
Team
Tarun
Viral Bhatt Sharma &
Team

NCR Monitoring Sheet - Server

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NC

SL. NCR NO. MONTH Job Order No. UNIT NO.

3 Q/IP/NCR/185/01-15Jan 14B12030 14B12030

5 Q/IP/NCR/187/01-15Jan 14B11008 14B11008

6 Q/IP/NCR/188/01-15Jan 14B11008 14B11008

7 Q/IP/NCR/189/01-15Jan 14B12030 14B12030

8 Q/IP/NCR/190/01-15Jan 14B12030 14B12030

11 Q/IP/NCR/193/02-15feb 14B12012 14B12012

12 Q/IP/NCR/194/02-15feb 14B12030 14B12030

14 Q/IP/NCR/196/02-15feb 14B12031 14B12031

March 13B07332,13B073 13B07332 &

Q/IP/NCR/221/ March 14B12032,15B010 14B12032,15B0

14B12026, TECHNO Power

Q/IP/NCR/233/ APTRANSCO 1st

14B12020,14B120 M/s Niger 30

M/s NIGER (30

Q/IP/NCR/357/ Skipper Unit 1,

Q/IP/NCR/358/ Skipper Unit 1,

Q/IP/NCR/361/ Skipper A/c

Q/IP/NCR/365/ TATA Power

Q/IP/NCR/367/ TATA Power

Q/IP/NCR/372/ M/s Skipper,

Q/IP/NCR/374/ M/s Skipper

196 Q/IP/NCR/377/ Sep 14B12017 Niger Power

Q/IP/NCR/378/ Skipper Unit 1,

Essel 500 MVA,

Criticality RESPONSIBLE Sub

Assembly of parts of OD deflector found Winding Minor Production Winding

Crack observed in Ride over at many Winding/Insulation Minor Production Winding

Haldoo Wood Rod required as per drawing, Core &

HV Coil ( U Phase ) deflector position not as

Extra Radial Spacer inserted at the

Regarding Shortage of Conductor Lengthof Winding Major SCM SCM

Verticality of the winding should be with in 5 Winding Minor Production Winding

5 mm Washer shown in Winding assembly Winding Minor Design Design

Refer NCR Winding Minor Production Winding

Individual transposition in LV winding

Copper conductor should be used of Winding Minor Production Winding

Cylender found damage Winding Minor Production Winding

Resistance Thermometer and Mercurial Tanking Minor SCM SCM

Resistance Thermometer found not working Tanking Minor SCM SCM

HV main Lead found 30 mm offset. Winding Minor Production Winding

Core Yoke Should not beloose, tool should

Crossover Bend should be within radial Winding Minor Production Winding

Inter coil block dimension found 61 mm in Winding Minor Design Design

As per the drawing end surface of the tensile

Refer NCR Tanking Minor Design Design

HV CT cylinder OD found more than the Tanking Minor Design Design

Hardware Temperature, should not go up Testing Major Design Design

Bushing Mounting Flange Dimension wrong, Tanking Major Design Design

Impact Recorder Mounting plate not as per Final

LV Winding Cylinder (5 mm thick)

Refer NCR Coil Winding Minor Production Winding

LV Winding Cylinder (5 mm thick)

Vaccum Application stopped before Vaccum Application Major Production Processing

Only Gravity written in place of Center of Tanking Minor Design Design

Rusting / Blisters Observed in Painted area. Tanking Minor SCM SCM

Cylinder Found damage in TV Winding Winding process Major Production Winding

Rider Block not as per drawing. Insulation Major Production Winding

Assembly of component Winding Major Production Winding

Cylinder should not be damaged as per Winding Major Production Winding

N2 cylinder should be mounted without Final Assembly Minor Design Design

N2 cylinder mounting should be as per Final