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Switching Devices —Low Voltage 28.

0-1
February 2017
Sheet 28 001

Contents

—Low Voltage
Switching Devices Switching Devices—Low Voltage
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-2
22

23
General-Duty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-3
Heavy-Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-3 24
Enhanced Visible Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-3
EnviroLine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-4
Shunt Trip Safety Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-5
25
Six-Pole Motor Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-5
Heavy-Duty Double-Throw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-6 26
Quick-Connect Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-6
Elevator Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-7 27
OEM Line Isolation (OLI) Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-10
NEMA 7/9—Hazardous Location Disconnect Switch . . . . . . . . . . . . . . . . . . . 28.0-11 28
Auxiliary Power Heavy-Duty Safety Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-11
Heavy-Duty—Solar Photovoltaic Switch Single-Circuit . . . . . . . . . . . . . . . 28.0-12
Heavy-Duty—Solar Photovoltaic Switch Multi-Circuit . . . . . . . . . . . . . . . . 28.0-12
29
Enclosed Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-12
Flex Center Factory Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-13 30
Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-14
Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-15 31
K-Series Switch Design Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-18
Accessories, Hubs, Lug Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-19
32
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-24
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-36
Short-Circuit Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-38
33
Typical Fuse Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28.0-39
Specifications 34
See Eaton’s Product Specification Guide, available on the Web.
CSI Format: . . . . . . . . . . . . . . . . . . . . . . . . 1995 2010 35
Safety Switches . . . . . . . . . . . . . . . . . . Section 16441A Section 26 28 16.16
Auxiliary Power Heavy-Duty
Safety Switch . . . . . . . . . . . . . . . . . . . . . . Section 16441B Section 26 28 16.23
36
Elevator Control Switch. . . . . . . . . . . . . . Section 16445 Section 26 28 16.17
Quick-Connect Double-Throw . . . . . . . . Section 16441A Section 26 28 16.16 37
Paragraph 2.05 Paragraph 2.05
1000 Vdc Solar Safety Switches . . . . . Section 16441D Section 26 28 16.16
38
600 Vdc Solar Safety Switches . . . . . . Section 16441E Section 26 28 16.16
Shunt Trip Safety Switch . . . . . . . . . . . . . Section 16441A Section 26 28 16.16
Paragraph 2.03.B.16 39

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Quick-Connect Double-Throw Safety Switches

CA08104001E For more information, visit: www.eaton.com/consultants


28.0-2 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 002
General Description

22 Safety Switches

23

24

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General-Duty Heavy-Duty Shunt Trip Elevator Control Double-Throw Rotary
26 Safety Switch Safety Switch

Safety switches have a number of ■ Quick connect switches for quick If you don’t see your specific
27 applications from service entrance connection of portable generators application listed above, make sure
to branch circuit protection. They are and loads to call your local Eaton salesperson
also horsepower rated for use as ■ Shunt trippable switches for a quick to discuss the capabilities of our
28 motor circuit switches. Table 28.0-1 and safe means to remotely open a Flex Center that will provide custom
summarizes major differences and switch in an emergency situation switches to meet many industry needs.
similarities between the heavy-duty
29 and general-duty type of Eaton’s safety
■ Elevator control switches to provide The following pages give more
a one-stop method to meet details on the many types of switching
switches. In addition to heavy-duty and demands of the NEC and building
general-duty applications, we have devices Eaton can provide to meet
30 seen many industry trends that have
codes for elevator circuits your every need.
■ Auxiliary power switches for
created needs for specialized versions
of safety switches: providing control power for HVAC Seismic Qualification
31 and other applications that may
■ Eaton’s EnviroLine line of switches require disconnect and receptacle to
come with options for stainless steel meet NEC requirements
32 enclosures, mechanisms and ■ Rotary switches for OEM and
springs, various types of interlocked compact applications where space
receptacles, viewing windows and is limited
33 also non-metallic enclosures for use ■ NEMA Type 7/9 switches—Class I,
in abnormal environments. Solar Refer to Tab 1 for information on
Div I and II rated—for harsh seismic qualification for this and
switches made to meet specific industrial applications and
34 requirements and demands of the environments
other Eaton products.
solar industry

35
Table 28.0-1. Safety Switch Application Guide—See Catalog Selection Tables for Specific Ratings
Application/ General-Duty Heavy-Duty
36 Features Safety Switches Safety Switches

Type of facility Residential, commercial, light industrial Commercial, institutional, industrial


37 Maximum voltages 240 Vac—250 Vdc in larger sizes 600 Vac—250 Vdc and 600 Vdc
Short-circuit rating for 10,000 rms symmetrical amperes 10,000 rms symmetrical amperes. Higher combination ratings
non-fused switches available with upstream Eaton molded-case circuit breakers
38 and fuses.
Short-circuit rating with With Class H fuse clips—10,000 rms Switches with Class H Fuse Clips—10,000 rms amperes
standard fuse clips symmetrical amperes 800–1200 A switches with Class L fusing—200,000 rms
39 Short-circuit rating with
fuse options
Class R fuse adaptation and 400–600 A switches with
T or J fuse adaptation—100,000 rms amperes
Switches with Class R or Class J fusing and 200–800 A
switches with Class T fuse adaptation—200,000 A at 480 V
and 100,000 rms symmetrical amperes at 600 V

40 Ampere sizes 30, 60, 100, 200, 400, 600 30, 60, 100, 200, 400, 600, 800, 1200
Maximum horsepower ratings 200 hp at 240 Vac 250 hp at 240 V, 500 hp at 480 and 600 Vac
UL (NEMA) enclosure types Type 1—general purpose indoor use Type 1 indoor, 3R outdoor
41 Type 3R—rainproof and sleet-resistant Type 4 watertight and dust-tight
Type 4X watertight, dust-tight and corrosion-resistant
Type 12 indoor falling dust, dirt and liquids
Type 12/3R convertible to outdoor use
42 Type 7/9 hazardous (classified) locations
Terminals Box lug (screw pressure) for Al/Cu wire Box lug (screw pressure) for Al/Cu wire

43 Electrical interlock—
snap-switch type
Field-installed kit, 200–600 A sizes Field- or factory-installed for all sizes

Control pole interlock Field-installed kit, 400–600 A sizes Field- or factory-installed for K-Series switches
Fuse pullers Not available Standard in Type 4X and 12 enclosed switches through 200 A
field- or factory-installed for all other 30–200 A switches

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-3
February 2017 Safety Switches
Sheet 28 003
General Description—Selection Guide

General-Duty Heavy-Duty Enhanced Visible Blade 22

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General-Duty (Plug Fuse) Advanced Visibility Blade

■ Heavy-duty safety switches with 27


enhanced visible blade provide a
highly visible means of disconnect
Heavy-Duty to help improve personnel safety 28
For heavy commercial and industrial and equipment protection
■ Enhanced visible means of
applications where reliable performance
disconnect allows personnel
29
and service continuity are critical.
to clearly see that blades are
■ 600 Vac, 600 Vdc maximum disengaged from stationary contacts
■ 30–1200 A when the switch handle is in the
30
■ For short-circuit ratings, see OFF position
Technical Data ■ New visible blade design provides 31
■ Horsepower rated increased visibility over each pole,
General-Duty (Cartridge Fuse) allowing users to clearly see the
■ Fusible and non-fusible switches
For residential and commercial are 100% load break and load
trailing edge of the blade 32
make rated ■ Material color update from red to
applications. Suitable for light-duty
yellow creates greater contrast
motor circuits and service entrance. ■ The continuous load current of
fusible switches is not to exceed
between blades and arc shield 33
■ 240 Vac ■ Available in 30–1200 A ratings
80% of the rating of fuses employed
■ 30–600 A in other than motor circuits. Non- ■ Fusible and non-fusible
■ For short-circuit ratings, see fusible switches are 100% fully rated configurations in two-, three-,
34
Technical Data ■ Suitable for service entrance four- and six-pole
■ Suitable for service entrance applications unless otherwise noted ■ NEMA 1, 3R, 12, 4 and 4X 35
applications unless otherwise noted ■ Visible double break rotary blade enclosures for robust environmental
■ Fusible and non-fusible switches mechanism. Two points of contact protection
are 100% load break and load provide a positive open and close, ■ Modifications available such as 36
make rated easier operation, and also help to auxiliary contacts, pilot lights
■ The continuous load current of prevent contact burning for longer and more. Call the Flex Center
fusible switches is not to exceed contact life at 888-329-9272 or email 37
80% of the rating of fuses employed ■ Triple padlocking capability. FlexSwitches@eaton.com
in other than motor circuits. Non- Personnel safety feature because ■ To order safety switches with
fusible switches are 100% fully rated the large hasp can accommodate enhanced visible blade features 38
■ 200–600 A features K-Series design up to three 3/8-inch (9.5 mm) shank and no viewing window, the
locks. Cabinet door can be further standard heavy-duty catalog
■ Horsepower rated
padlocked at the top and bottom number should be used with the 39
■ Ample wire bending space provides addition of a ‘V’ suffix
■ Interlocking mechanism. Door
for easier installation
cannot be opened when the handle 40
■ With Class R fuses, switches may be is in the ON position. Built-in
used on systems capable of delivering defeater mechanism provides for
100,000 A rms symmetrical user access when necessary 41
Note: Plug fuse switches are not service ■ De-ionizing arc chutes. Arc chutes
entrance rated. confine and suppress the arcs
produced by contacts under load 42

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CA08104001E For more information, visit: www.eaton.com/consultants


28.0-4 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 004
General Description—Selection Guide

22 EnviroLine

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25

26 Stainless Steel Switch Advanced Visibility Features Receptacle Switches

Eaton offers a line of safety switches Window Switches Receptacle Switches


27 designed for your special application
These heavy-duty switches are pre-
and/or extreme environmental conditions. These switches incorporate a new
external viewing window to replace wired and interlocked to polarized
28 EnviroLine Stainless Steel Switch the internal design. The new design receptacles for three-phase, three-wire,
instills confidence by allowing users grounded type power plugs.
Primarily for use in the meatpacking to easily view the trailing edge of the
and food processing industries, or ■ Used for portable power applica-
29 any application where water is
blade to confirm disconnect is open
tions such as welders, infrared
while the switch handle is in the
frequently used to hose down OFF position. ovens, batch feeders, conveyors,
equipment. and truck and marine docks
30 ■ All Eaton safety switches featuring ■ Receptacles are interlocked to
■ Stainless steel NEMA 4X enclosure a viewing window incorporates handle mechanisms so that power
■ Stainless steel interior mechanism, enhanced visible blade components plugs may not be inserted or
31 back pan and springs as standard removed when the switch is in the
■ Available in 30–400 A ratings, ■ Viewing window provides clear path ON position unless noted otherwise.
32 240–600 Vac to view switch interior ■ Ratings are 30–100 A, 600 Vac
■ Fusible and non-fusible ■ Window material is high-quality ■ Available in NEMA 12 and 4X
configurations laminated safety glass stainless steel enclosures
33 ■ 316 grade stainless steel option ■ External viewing window design is
replaces standard 304 grade field replaceable—kits available for
stainless steel and hardware with switches 30–1200 A
34 316 stainless. 316 stainless holds ■ 30 A and 60 A heavy-duty safety
up better in high salt environments switches feature a vertical viewing
found in coastal areas, and in window
35 water/wastewater applications ■ 100–1200 A heavy-duty safety
switches feature a horizontal
36 viewing window(s)
■ Ratings are 30–1200 A, 240–600 Vac,
fusible and non-fusible. Available
37 in NEMA 12/3R, 4X stainless steel
enclosures Non-Metallic Switches

38 Non-Metallic Switch
This switch has a KRYDON™
39 enclosure. This is a compression
molded fiberglass reinforced polyester
enclosure, which is capable of
40 withstanding almost any corrosive
environment. Ratings are 30–200 A,
240–600 Vac, fusible and non-fusible.
41 Enclosure is NEMA 4X rated.

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For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-5
February 2017 Safety Switches
Sheet 28 005
General Description—Selection Guide

Shunt Trip Safety Switch Six-Pole Motor Circuit 22

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Six-Pole Motor Circuit


27
A compact safety switch that’s ideal for
Shunt Trip Safety Switch
use in heavy industry...when an “in sight” 28
Integrates shunt trip technology, disconnecting means is required for two-
enhancing safety by providing a means to speed motors that are remote from their
remotely open a safety switch electrically. motor control devices. 29
■ 600 Vac, 250 Vdc maximum
■ Heavy-duty safety switch design
with integrated shunt trip module ■ 30–800 A 30
■ Visible means of disconnect— ■ Fusible or non-fusible
■ Trunk-type latches keep the cover
visible blade
tightly closed and a neoprene
31
■ 30–800 A (240–600 Vac)
gasket seals out moisture and dust
■ NEMA® Type 12/3R, 4 (painted steel)
and 4X (stainless steel) enclosures
from the switch assembly 32
■ Visible double break rotary blade
■ Horsepower ratings same as
mechanism. Two points of contact
standard safety switches
■ Passes Class 1 ground fault testing
provide a positive open and close, 33
easier operation, and also help to
(1200% opening) prevent contact burning for longer
■ Maximum response time of 50 ms contact life 34
■ Switch arcing time less than ■ Clear line shield protection
10 ms (AC) ■ Built-in fuse pullers
■ Class H fuse clips supplied as ■ Clearly visible handle
35
standard on fusible devices
■ Triple padlocking capability. Cabinet
30–600 A, Class L for 800 A;
Class R, J, T fuse clips available
door can be further padlocked at the 36
top and bottom
Modifications available, such ■ De-ionizing arc chutes. Arc chutes
as viewing windows, pilot lights, confine and suppress the arcs 37
and more. Call the Flex Center at produced by contacts under load
888-329-9272 for more information.
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CA08104001E For more information, visit: www.eaton.com/consultants


28.0-6 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 006
General Description—Selection Guide

22 Heavy-Duty Double-Throw Quick-Connect Switches


■ Wiring configuration from factory
allows a single load to be supplied
23 by a normal or alternate source.
Can be field modified to allow two
loads to be alternately supplied by
24 a single source
■ Ample wire bending space provides
for easier installation
25 ■ Visible double-break rotary blade
mechanism. Two points of contact
provide a positive open and close,
26 easier operation, and also help to
prevent contact burning for longer
contact life
27 ■ Triple padlocking capability.
Personnel safety feature because
the large hasp can accommodate
28 up to three 3/8-inch (9.5 mm)
Heavy-Duty Double-Throw
shank locks
29 Used to transfer service from a normal ■ Clearly visible handle. The position
power source to an alternate source, or to (ON or OFF) can be clearly seen Quick-Connect Double-Throw
switch from one load circuit to another. from a distance Provides a safe and quick means of
30 ■ For short-circuit ratings, see
■ Additional locking capability. connecting portable generators to
Cabinet door can be further facilities, transferring the building
Technical Data
padlocked at the top and bottom to backup power, or providing for
31 ■ 30–1200 A switches are
■ Clear line shield protects against temporary connection of portable loads.
horsepower rated
accidental contact with energized
■ 600 Vac, 250 Vdc maximum parts. Probe holes enable the user ■ Single-throw and double-throw
32 ■ Fusible or non-fusible to test if the line side is energized designs
■ Fusible and non-fusible switches without removing the shield ■ Single-throw receptacles can wire to
are 100% load break and load ■ De-ionizing arc chutes. Arc chutes the line side or the load side
33 make rated confine and suppress the arcs ■ Safety interlocks prevent access to
■ The continuous load current of produced by contacts under load the receptacle compartment unless
34 fusible switches is not to exceed ■ UL listed switching neutral capability the lower switch is in the “open”
80% of the rating of fuses employed is available on three-pole and position. This prevents against
in other than motor circuits. Non- four-pole non-fusible double-throw accidentally unplugging a circuit
35 fusible switches are 100% fully rated switches with the installation of under load
■ Suitable for service entrance the proper bonding kit shown on ■ For short-circuit ratings, see
applications unless otherwise noted Page 28.0-19 Technical Data
36 ■ 600–1200 A fusible utilizes a ■ 30–800 A switches
common set of fuses; two source,
■ 600 Vac, 600 Vdc maximum
one load applications
37 ■ Fusible or non-fusible
■ Fusible and non-fusible switches
are 100% load break and load
38 make rated
■ Cam-Lok® or Posi-Lok® receptacle
options
39 ■ NEMA 1 or NEMA 3R enclosure
ratings
40 ■ Switching neutral option

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For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-7
February 2017 Safety Switches
Sheet 28 007
General Description—Selection Guide

Elevator Control Switch 22


Why do Buildings Require Eaton 2. The ASME A17.1 Safety Code
Elevator Disconnects? for Elevators and Escalators,
Eaton’s Elevator Disconnect is a Rule 102.2 (c) (3), requires the 23
simple, all-in-one solution that takes shutdown of power to the elevator
the mystery out of meeting the many prior to the application of water
codes associated with fire protection in the elevator machine room 24
and safety in elevator shafts. The model or hoistway.
national building codes that prescribe Shutdown of power is usually
the requirements for sprinklers, elevators accomplished with the use of a
25
and electrical equipment, and how the shunt trip device in the elevator
various systems shall interact are: circuit, and is done for two valid
safety concerns.
26
■ NFPA® 70
(National Electrical Code®) The first of these is to minimize
■ NFPA 72 the potential for electric shock 27
(National Fire Alarm Code®) due to the release of water on
■ ANSI/ASME A17.1 energized electrical equipment.
Elevator Control Switch (Safety Code for Elevators and The second, and less obvious, 28
The elevator control switch provides Escalators) is to reduce the possibility of
■ NFPA 13 (Installation of elevator car slippage after the
an all-in-one product solution and 29
Sprinkler Systems) car has gone to the recall floor
selective coordination for elevator
circuits. The elevator control switch and the doors have opened. Slip-
In addition to these national codes, page is possible when the hoisting
uses a shunt trip disconnect as standard
with Class J time-delay current-limiting
state and local jurisdictions or other equipment (cables, sheave, braking 30
agencies of the government (such as system, etc.) become wet from
fuses for meeting several code and user
the Veteran’s Administration) may edit discharged water.
requirements for such circuits. Ratings
or amend the codes, as they deem 31
are 30–200 A, 600 Vac, NEMA 1, 3R, Eaton’s Elevator Disconnect is
necessary for public safety.
12 and 4 enclosures. The elevator a fusible switch that is equipped
control switch carries a 200 kAIC rms Eaton’s Elevator Disconnect enables with a shunt trip mechanism. The 32
symmetrical short-circuit rating. consultants, contractors and building shunt trip is operated by a control
owners to install a single device that relay (called a Fire Safety Interface
meets the requirements of the Relay) in the unit that is wired to 33
various codes. a normally open contact in the
remote Fire Alarm Control
Why is There a Need for the Eaton Panel (FACP). 34
Elevator Disconnect?
1. According to 2010 NFPA 13, fire When the FACP receives a signal
sprinkler protection is required from the fire alarm system that 35
(with some exceptions) at the top there is going to be a sprinkler
and bottom of elevator shafts. release in an elevator shaft, a
Additionally, NFPA 13 requires normally open contact in the FACP 36
the installation of sprinklers in closes, energizing the Fire Safety
the elevator machine room. Interface Relay and completing a
When sprinkler heads are installed circuit to initiate a trip. 37
in elevator shafts, or in elevator The Fire Safety Interface Relay
machine rooms, then they must is available with a 120 Vac or
also be installed according to the 24 Vdc coil. The 120 Vac coil 38
State-Adopted Elevator Code (in should be selected when powered
many cases, ANSI/ASME A17.1). by the Elevator Disconnect control
circuit, and the 24 Vdc relay 39
should be selected when the
power is supplied from the fire
alarm system. 40

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CA08104001E For more information, visit: www.eaton.com/consultants


28.0-8 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 008
General Description—Selection Guide

3. In addition to turning off power,


22 Sprinkler System the model codes require other
functions that are satisfied by the
Sprinklers Eaton Elevator Disconnect. One
23 of these requirements is that the
shunt trip control circuit requires
1 monitoring. The NFPA 72
24 (Fire Alarm Code) requires:
Control circuits to shut down
25 elevator power shall be monitored
for the presence of operating
voltage. Loss of voltage to the
26 control circuit for the disconnecting
means shall cause a supervisory
signal to be indicated at the
27 control unit and required remote
annunciation.
Thus, there is a requirement to
28 monitor and to annunciate the
presence of shunt trip control
power. This is accomplished in
29 the Eaton Elevator Disconnect by
the Fire Alarm Voltage Monitoring
Relay option. This relay is either
30 1 a SPDT or a 3PDT relay. When
3 control power is present, the
2
closed relay contacts complete
31 Elevator
Disconnect a circuit to the FACP that indicate
the presence of control voltage.
If control voltage is lost, the con-
32 tact opens, signaling an alarm at
Fluid Tank
Controller the FACP and/or monitoring and
33 annunciating a single elevator; all
that is required is the single-pole
relay. When wiring multiple
4
34 switches (for multiple elevators),
Battery the three-pole relay option should
Lowering
Device be chosen. However, if there is a
35 doubt, selecting the three-pole
relay will provide all the function-
ality that is needed.
36

37
1 NFPA 13 requires sprinklers in 3 NFPA 72 (Fire Alarm Code)
elevator shaft (with exceptions) requires control circuit for
38 and in control room. elevator shutdown to be
monitored for the loss of voltage.

2 ASME A17.1 (Safety Code for 4 NEC requires standby power


39 Elevators and Escalators) requires systems such as a battery
shutdown of power to the lowering device to be
elevator prior to the release disconnected by an auxiliary
40 of water. contact in the elevator disconnect.

Figure 28.0-1. Typical Hydraulic Elevator Components and Requirements


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For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-9
February 2017 Safety Switches
Sheet 28 009
General Description

Additional Requirements and Concerns


Many elevators are equipped with 22
backup power supplies to allow the
elevator to be lowered if power is lost.
For example, many hydraulic elevators From Feeder 1. A shunt trip device is required if the 23
are equipped with a battery system hoistway and/or machine room is sprinklered.
that opens a solenoid to lower the 2. The location of the shunt trip device is required
24

L1

L2

L3
elevator, and then provides power to be in the elevator machine room.
to open the elevator doors.
Shunt Trip
This battery-lowering device is viewed Device 25
by the NEC as an “emergency or
standby power system,” and is Shunt trip control voltage
governed by Article 620.91. must be monitored for
To heat sensor(s)
26
loss of voltage. Loss of
or flow control
4. Paragraph (C) requires that the voltage is required to sensor.
main disconnect be provided with activate an annunciator
on the control unit. The
27
an auxiliary contact that discon-
building fire alarm control
nects the additional power source unit may be utilized for
from the load when the discon- this purpose 28
necting means is in the open (ref. NFPA 72 3.9.4).
position. The purpose of this
auxiliary contact is to disconnect 29
the backup power system when
the elevator switch is opened
■ Auxiliary Contact for Battery Lowering device
to prevent the elevator from auto- required by Art. 620.91(C). Purpose of this 30
matically lowering while being contact is to distinguish between an actual
maintained—which would power failure and the opening of the
endanger maintenance personnel. disconnect for maintenance.
■ Must be provided with overcurrent protection.
31
Eaton’s Elevator Disconnect ■ Must be lockable in the open position.
is supplied with a standard set ■ Must be externally operable.
of 1NO and 1NC auxiliary
32
contacts that are wired to the
terminal blocks for this feature.
Other manufacturers offer this
33
as an option.
Battery Lowering Device
An additional concern that is not code 34
related is accidental signaling of a loss
of voltage if a switch is turned off for
maintenance or testing. For example, if To Elevator Controller 35
an Eaton Elevator Disconnect is turned
off to perform routine maintenance, Figure 28.0-2. Shunt Trip Device Wiring Diagram
the control voltage will be 36
disconnected and it will send a signal
to the FACP—which may alert the local
fire department and initiate a fire call. 37
To solve this problem, an optional
micro switch mounted on the main 38
switch can be supplied and field-wired
in parallel with the alarm contact on
the Voltage Monitoring relay. Wiring in 39
this fashion would prevent an alarm
signal from being sent when the Eaton
Elevator Disconnect is turned off for 40
routine maintenance.
An additional standard feature on the 41
Eaton Elevator Disconnect is a Key-
To-Test switch to perform a functional
test of the operation of the shunt trip. 42
A pilot light signaling that the switch is
ON and a neutral lug are the only other
available options. 43

CA08104001E For more information, visit: www.eaton.com/consultants


28.0-10 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 010
General Description—Selection Guide

22 OEM Line Isolation (OLI) Features and Benefits


Switch
Gasketed Side Wall Modified Heavy-Duty
23 Mounts to OEM Cabinet Safety Switch—NEMA
Type 12/3R and 4/4X
Enclosures Available
24 Oversized Line Shield
(Internal to Switch) Voltage Indicators for
Line, Load, or Line and
Load Side of Switch
25 Voltage Portal(s)
(Optional)
(Optional) Mechanical Interlock—
cannot Open Switch or
26 OEM Cabinet when
Handle is in ON Position
Custom Flex Shaft
27 Operator Modified to
OLI Switch Integrated Work with Safety Switch
onto Disconnect Enclosure
28 Flange Handle
(for Mounting
General Description on OEM Cabinet) a
Traditional control panels may expose
29 operators to line side system voltage
(i.e., 480 Vac) even when the internal
main disconnect is in the OFF position.
30 Many panel-building OEMs and OEM
customers are concerned with arc
flash hazards and arc flash categories a Flex shaft operator and handle assembly is included
31 and may be looking for ways to reduce and shipped with switch loose, for field installation.
them.
32 The solution is the OEM Line Isolation Modifications
(OLI) switch—the newest product in
Eaton’s expanding offering of safer Additions are available such as custom
33 switching devices. The OLI switch pro- paint, 316-stainless enclosures,
vides an external disconnecting means custom OEM labeling and more. Call
for industrial control panels. It allows the Flex Center at 1-888-329-9272 for
34 an operator to access the control panel more information.
without exposure to the line side volt-
age, thus enhancing safety and allow- Standards and Certifications
35 ing for reduced PPE, which improves ■ UL/cUL
worker dexterity and mobility. ■ UL 98 standard, file no. e222859
36 The OLI switch is designed to univer- ■ UL 50 standard, file no. e478865
sally integrate to major manufacturers’
“disconnect enclosures” that will work
37 with the Eaton C371-style handle and
operating mechanism. The Eaton solu-
tion is a complete package, including
38 enclosure, disconnect, handle, flex-
cable operator and all other necessary
components.
39

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-11
February 2017 Safety Switches
Sheet 28 011
General Description—Selection Guide

NEMA 7/9—Hazardous Location Auxiliary Power Heavy-Duty Safety Switch 22


Disconnect Switch The Auxiliary Power Heavy-Duty
Safety Switch combines a safety
switch, 2 kVA control transformer, 23
and 15 A GFI receptacle in a single
product. Ratings are 30–200 A, 240 or
600 Vac, NEMA 3R outdoor enclosures. 24
The auxiliary circuit is tapped off of the
line side of the safety switch and can
be operated independently of the main 25
switch circuit. Auxiliary circuit voltages
are available at either 208, 240, 480 or
600 V. In 480 V and 600 V applications, 26
the auxiliary circuit disconnect and
overcurrent protection are provided by
Auxiliary Power Heavy-Duty Safety Switch a fusible deadfront disconnect switch 27
with Class J fuses. The short-circuit
NEC Section 210.63 for Heating,
rating is 200 kAIC. 208 V and 240 V
Air-Conditioning and Refrigeration
NEMA Type 7/9 Equipment requires a 125 V, single-
applications have a molded-case 28
breaker with a 100 kAIC rating as the
■ The cast aluminum enclosure is phase, 15 A- or 20 A-rated receptacle
auxiliary circuit disconnect. The use of
outlet be installed at an accessible
ideally suited for harsh industrial
location for the servicing of heating,
the Auxiliary Power Heavy-Duty Safety 29
applications including petrochemi- Switch eliminates the need for running
cal facilities, mining operations, air-conditioning and refrigeration
a separate 120 V circuit common to
equipment. The receptacle must
pharmaceutical plants and waste-
be located on the same level and
rooftop air-conditioning applications. 30
water treatment facilities. Eaton’s
Type DS switch is used as the within 25 ft (7.5 m) of the heating,
air-conditioning and refrigeration
switching device. Ratings are
equipment. The receptacle outlet is
31
30–100 A, 600 Vac, fusible and
non-fusible not to be connected to the load side of
the equipment disconnecting means.
Certifications and Compliances
32
■ Class I, Divisions 1 and 2,
Groups B, C, D
2-Pole
Incoming Lugs 33
■ Class I, Zones 1 and 2 Breaker
■ Class II, Division 1, Groups E, F, G Receptacle

■ Class III
Secondary 34
Fuse
■ NEMA 3, 3R, 4, 4X, 7BCD, 9EFG
■ UL® standard: 1203 35
■ cUL® to CSA® C22.2 No. 30
Standard Materials Fuses 36
■ Body and cover—copper-free Control Power
aluminum 15 Ampere or Optional Transformer
■ Gasket—neoprene
20 Ampere Available Load 37
■ Cover bolts—steel, stainless steel (GFCI Receptacle Option Available — 3 kVA
Transformer Required)
■ Hinges—stainless steel 38
■ Mounting plate sheet—aluminum
Figure 28.0-3. Auxiliary Power Heavy-Duty Safety Switch Circuit Diagram
■ Rotary actuating handle—aluminum
39
Standard Finishes
■ Copper-free aluminum—natural
■ Steel—electrogalvanized 40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants


28.0-12 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 012
General Description—Selection Guide

22 Heavy-Duty—Solar Heavy-Duty Solar Enclosed Rotary


Photovoltaic Switch Photovoltaic Switch
23 Single-Circuit Multi-Circuit

24

25

26

27
Enclosed Rotary
28 Provides users with the ability to lock
directly wired motor loads in the OFF
29 Heavy-Duty—Solar Photovoltaic Switch position to comply with new OSHA lock-
Heavy-Duty Solar Photovoltaic Switch
Multi-Circuit
out/tagout regulations. Also for machine
Marked as suitable for NEC 690 PV applications that require compact,
applications up to 600 Vdc.
30 Marked as suitable for NEC 690 PV economical disconnect switches.
■ UL 98 listed applications per UL 1741 requirements.
■ UL listed
600 Vdc per pole and 1000 Vdc.
■ All switches are single-pole and ■
31 suitable for switching one circuit ■ UL Listed to the UL 98B standard
Meets NEC Article 430 require-
ments for a separate disconnect
■ Clear polycarbonate deadfront to ■ Products designed and available means within sight of all motor
32 guard against accidental contact for grounded and ungrounded loads
with live parts (floating) systems ■ Padlockable in the OFF position
■ Suitable for positive and negative Note: Catalog numbers beginning with DCG (up to three padlocks) to meet OSHA
33 grounded systems—100% load are for use on grounded systems. Catalog lockout requirements
break rated with current flowing in numbers beginning with DCU are for use on
■ Available 16–80 A ratings
either direction ungrounded systems.
■ 600 Vac, three- and four-pole
34 ■ NEC 690.17—compliant labeling
■ Grounded designs can be non-fusible device
warning that the switch terminals
used on positive and negative ■ Rated at highest available hp rating
may be energized in the open
grounded systems (at 480 Vac, 16 A–10 hp, 25 A–15 hp,
35 position
30 A–15 hp, 40 A–20 hp, 60 A–30 hp,
❑ Not polarity sensitive
■ NEC 690.14.(C) two required “PV 80 A–40 hp)
System Disconnect” labels included ■ Bi-directional functionality
36 ■ Isolated ground terminals (neutral) ❑ Will break high-energy DC
■ Rated for making and breaking loads
arc regardless of direction ■ Accepts auxiliary contacts
for grounded conductors
of current flow ■ Capability to signal PLC controllers
37 ■ Ground lug for equipment
■ Ampacity range—30, 60, 100, ■ Ground lug connection provided
grounding conductor
■ NEMA 3R, 12 and 4X stainless 200 and 400 A ■ Can be rated up to 65 kAIC,
38 enclosures ■ Clear polycarbonate when protected by applicable
deadfront shield upstream fusing
■ Fusible and non-fusible configura-
tions—Class R fuse clips standard ■ Equipment ground
39 ■ Fuse clips are located on the center ■ NEMA 3R, 4 and 4X stainless
pole to ensure that both fuse clips steel enclosures
are de-energized—meets NEC ■ Flex Center modification available,
40 Article 690.16, which requires such as viewing windows, pilot
isolation of the fuse from all lights and more
potential supply sources
41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-13
February 2017 Safety Switches
Sheet 28 013
Factory Modifications—Flex Center Facility

Flex Center 22
Introduction
The Switching Device Flex Center is a special facility at the site of Eaton’s Cleveland, Tennessee plant that is dedicated 23
to providing customized safety switches and enclosed breakers that meet customer’s challenging applications.
Table 28.0-2. Common Flex Center Design Offerings
Modification Catalog Description
24
Suffix

Custom paint (varies) Special paint colors are available such as red, orange, yellow, green, black, white. Other colors may be 25
available upon request. Custom color is applied over the standard ANSI-61 gray finish.
Nameplates -00NP Plastic or phenolic nameplates are available. Up to three lines of text, 25 characters per line. Standard offering
is white with black letters. Custom colors and sizes available upon request. Specify text at order entry. 26
Lock on provisions -00LO Available on heavy-duty and double-throw safety switches. Provision will accept a single lock.
Trapped key interlock -00TK Available on heavy-duty and double-throw safety switches. Trapped key systems are used on safety switches
to prevent unauthorized operations or to predetermine a series of power transfers by an authorized operator. 27
Upper viewing W An upper viewing window is centered over the switching contacts to provide visual verification of ON/OFF status.
window Available on NEMA 12/3R and NEMA 4X stainless steel heavy-duty and double-throw safety switches.
Note: 30–100 A switches are now provided with a full view cover window for both blade and blown fuse viewing. 28
Lower viewing LW A lower viewing window is centered over the fuses and provides visual verification of blown fuse indicators.
window Available on 200–1200 A NEMA 12/3R and NEMA 4X stainless steel heavy-duty and double-throw safety switches.
Available for fusible switches only.
Note: 30–100 A switches are now provided with a full view cover window for both blade and blown fuse viewing. 29
Neutral assemblies N Factory install of field neutral accessory kits. Add Suffix N on non-fusible switches, or replace the 6th character “F”
with “N” on fusible switches.
Class “R” fuse clips 5 or 6 Factory installed Class R fuse clips/provisions. Add Suffix 5 for 240 V switches, and Suffix 6 for 600 V switches.
30
Available on 30–600 A safety switches.
Class “T” fuse clips T Factory installed Class T fuse clips/provisions. Available on 200–1200 A safety switches.
Class “J” fuse clips J Factory installed Class J fuse clips/provisions. Available on 30–600 A safety switches.
31
Note: Field modification kits are not available for 30 A heavy-duty safety switches.
30 A switches requiring Class J fusing must be ordered factory installed with J suffix.
Fungus proofing -00FP All non-metallic components of the switch are coated with a moisture and fungus-resistant varnish. The inhibitor 32
used meets military specification: MIL-V-173C for MOISTURE AND FUNGUS-RESISTANT TREATMENT. The treated
switch meets military specification MIL-T-152E for MOISTURE AND FUNGUS-RESISTANT TREATMENT OF
COMMUNICATIONS, ELECTRONICS, AND ASSOCIATED EQUIPMENT. Not UL Listed. 33
Fuse pullers FE Factory installed fuse pullers.
Note: Standard NEMA 12/3R and 4X switches 30–200 A are supplied with fuse pullers from the factory.
Crimp lug pads -00CK Factory installed crimp lug pad kits. Available on 400–800 A safety switches. Crimp lugs are not included. 34
Note: Standard heavy-duty Type DH switches 30–200 A are adaptable to crimp lugs; simply remove the box lugs.
Copper lugs -00CL Factory installed copper lug kits. Available on 30–800 A safety switches.
Ground lug kits G Factory installed ground lug kits. Provides additional ground lug capacity when compared to ground lugs that come 35
factory installed with standard safety switches. Available on 30–1200 A safety switches.
Custom lugs -000L Customer-specified lug arrangements are available on heavy-duty and double-throw safety switches.
Auxiliary contacts 2 or 3 Factory installed auxiliary contact kits (DS200EK1 or DS200EK2). Auxiliary contacts are Early-Make/Early-Break 36
operation. To specify 1NO/1NC contact, add Suffix 2. To specify 2NO/2NC contacts, add Suffix 3.
Control pole -00CP The K-Series control pole provides one NO contact. It mounts in the exact location as the neutral block using the same
pre-drilled holes. This is directly connected to the power pole operating shaft. Direct connection and visible blades pro- 37
vide more secure electrical interlocking than handle linkage operation of a snap/switch type interlock. This reliability
meets the requirements of many specifications for four-pole switches when the fourth pole is required for secure elec-
trical interlocking. This control pole provides Same-Make/Same-Break operation.
Control pole -0CP2 Same as above except this control pole provides Late-Make/Early-Break operation.
38
with offset Both Control Pole options are provided when you purchase the DS16CP field kit.
Switching neutral
double throws
SN UL Listed for three-pole and four-pole non-fusible double-throw safety switches. Switching neutrals are required for
separately derived systems when bonding the neutral of the generator to a grounding system at the generator.
39
Surge protection (varies) Factory installed Eaton Type 1 (SP1 series) or Type 2 (CVX series) surge protective device products.
SPD installed and wired to load side of disconnect.
40
Additional Flex Center Design Offerings ■ Irrigation switches Contact
■ Left-hand design (30–200 A) ■ Fuses installed For more information on these or
any other modifications, please
41
■ Cover controls ■ Hook stick handles
■ 200% neutrals (heavy-duty switches only) contact the Switching Device Flex
■ Custom labels Center at 1-888-329-9272, email 42
■ Seam-welded stainless steel FlexSwitches@eaton.com or visit
■ Quick Connect products with ■ Custom mounting Eaton.com/FlexCenter.
Cam-Lok and Posi-Lok receptacles ■ Pad-mount designs
■ Custom enclosures ■ Non-standard receptacles
43
■ 316 grade stainless steel ■ Enhanced visible blade
■ Mill duty switches ■ Voltage indicators

CA08104001E For more information, visit: www.eaton.com/consultants


28.0-14 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 014
General Description—Selection Guide

Safety Switch Selection Guide


22 Table 28.0-3. Safety Switch Selection Guide
Type Fuse Fuse Ampere Number Enclosure Types
23 Type Class Rating of Poles NEMA 1 NEMA 3R NEMA 12 NEMA 4 NEMA 4X NEMA 4X NEMA 4X NEMA
Painted Stainless Non- 316 Grade 7/9
Steel Steel Metallic Stainless
24 Steel

General- Single-throw Fusible Plug — 30 1 and 2 Yes Yes — — — — — —


duty max. 240 Vac Cartridge H a 30–600 2 and 3 Yes Yes — — — — — —
25 horsepower
Non- — — 30–600 2 and 3 Yes Yes — — — — — —
rated
fusible
Single-throw Fusible Cartridge H a Yes b
26 Shunt
trip max. 600 Vac L
30–600
800
2, 3
and 4
— — Yes Yes — Yes —

horsepower Non- — — 30–800 2, 3 — — Yes b Yes Yes — Yes —


rated fusible and 4
27 Heavy- Single-throw Fusible Cartridge H a 30–600 2, 3 Yes Yes Yes b Yes Yes Yes Yes Yes c
duty max. 600 Vac L 800–1200 and 4 up to up to up to 400– up to up to up to up to
horsepower 1200 A 1200 A 1200 A 1200 A 1200 A 200 A 1200 A 100 A
28 rated Non- — — 30–1200 2, 3 Yes Yes Yes b Yes Yes Yes Yes Yes
fusible and 4 up to 400– up to up to up to up to
1200 A 1200 A 1200 A 200 A 1200 A 100 A
29 Six-pole Single-throw Fusible Cartridge H a 30–800 6 — Yes Yes b — Yes — Yes —
motor max. 600 Vac Non- — — 30–800 6 — Yes Yes b — Yes — — —
circuit fusible
30 Double- Max. 600 Vac Fusible Cartridge H a 30–400 2 and 3 Yes Yes Yes — Yes — Yes —
throw horsepower T (600 V) 400 up to up to up to
rated J 600 600 A b 400 A 400 A
31 L 800–1200
Non- — — 30–1200 2, 3, 4 Yes Yes Yes — Yes — Yes —
fusible and 6 up to up to up to
32 800 A b 600 A 600 A
Rotary Max. 600 Vac Non- — — 16–80 3, 4 Yes Yes Yes b — Yes Yes Yes —
switches fusible
33 Auxiliary Max. 600 Vac Fusible Cartridge H a 30–200 3 — Yes — — — — — —
power horsepower Non- — — 30–200 3 — Yes — — — — — —
heavy- rated fusible
34 duty
Elevator Max. 600 Vac Fusible Cartridge J 30–400 3 Yes Yes Yes Yes Yes — — —
control horsepower
35 switch
a
rated
Class J, R and T available in many instances with the use of adapter kits listed on Page 28.0-19.
b NEMA Type 12 enclosures (30–1200 A) can be field modified to meet NEMA 3R rainproof requirements when a factory provided drain screw is removed.
36 c Class J clips provided.

Table 28.0-4. EnviroLine Safety Switch Selection Guide


37 EnviroLine Fuse Fuse Ampere Number Enclosure Types
Type Class Rating of Poles NEMA 1 NEMA 3R NEMA 12 NEMA 4 NEMA 4X NEMA 4X
Painted Stainless Non-
38 Steel Steel Metallic

Stainless enclosure Fusible Cartridge H d 30–400 2 and 3 — — — — Yes —


with stainless Non- — — 30–400 3 — — — — Yes —
39 mechanism fusible
Viewing window Fusible Cartridge H d 30–600 2, 3, 4 — — Yes e Yes Yes —
L 800–1200 and 6
40 Non- — — 30–1200 2, 3, 4 — — Yes e Yes Yes —
fusible and 6
Fusible Cartridge H d Yes e
41 Welding receptacle 30–100 3 — — — Yes —
Non- — — 30–100 3 — — Yes e — Yes —
fusible
42 Non-metallic Fusible Cartridge H d 30–200 3 — — — — — Yes
Non- — — 30–200 3 — — — — — Yes
fusible
43 d Class J, R and T available in many instances with the use of adapter kits listed on Page 28.0-19.
e NEMA Type 12 enclosures (30–1200 A) can be field modified to meet NEMA 3R rainproof requirements when a factory provided drain screw is removed.

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-15
February 2017 Safety Switches
Sheet 28 015
General Description—Catalog Numbering System

Catalog Numbering System


Table 28.0-5. Safety Switch Catalog Numbering System
22

DH 3 6 1 N D K W 23

Switch Type Options 24


DP = General-duty/ W = Viewing window b
plug fuse Voltage a V = Enhanced visible blade
DG = General-duty/ 1 = 120 Vac
Amperes Fusible/Non-Fusible X = EnviroLine stainless 25
cartridge fuse or Neutral (enclosure and mechanism)
2 = 240 Vac 1 = 30 A
DH = Heavy-duty 6 = 600 Vac 2 = 60 A F = Fusible without GCL = Mill duty
DT = Double-throw
DS = Classified
3 = 100 A neutral CB = Provisions for cube fuses
(30–100 A, 600 V)
26
4 = 200 A U = Non-fusible
location with 5 = 400 A N = Fusible with neutral 316 = 316 Grade stainless steel
DS interior enclosure and hardware
6
7
= 600 A
= 800 A
27
8 = 1200 A NEMA Enclosure Ratings
Poles/Blades Series
G = NEMA 1
1
2
= Single-pole
= Two-pole
R = NEMA 3R K = Design—All general-duty
switches above 200 A and
28
D = NEMA 12
3 = Three-pole P = NEMA 4 (painted steel) all heavy-duty switches
4 = Four-pole incorporate K-Series switch
6 = Six-pole
W = NEMA 4X corrosion resistant
(304 Grade stainless steel) design features listed on 29
C = NEMA 4X non-metallic the following page
KRYDON (for Type DH) B = Design general-duty 30–100 A
X = NEMA 7 and 9 (for Type DS) H = Design general-duty double-
throw switch (compact design
30
30–100 A)

a
31
For DC ratings, check individual switch ratings.
b All window switches feature enhanced visible blade design as standard.

Table 28.0-6. Shunt Trip Safety Switch Catalog Numbering System


32

STS 3 6 4 U D 3 2 33

Switch Series Accessories/Options 34


STS = Shunt trip Blank = No accessories
switch (UL) Shunt Trip CL = Copper lugs
CTS = Shunt trip Protection Coil Voltage CP = Control pole 35
switch (CSA) F = Fusible without neutral 1 = 24 Vac J = Factory converted provision
U = Non-fusible 2 = 48 Vac for Class J fusing
Poles N = Fusible with neutral 3 = 120 Vac N = Factory installed neutral for
non-fused switch
36
4 = 240 Vac
2 = Two-pole 5 = 480 Vac T = Factory converted provision
3 = Three-pole NEMA Enclosure Rating for Class T fusing
4 = Four-pole D = NEMA 12/3R
6 = 24 Vdc
7 = 48 Vdc W = Viewing window 37
8 = 125 Vdc within door
P = NEMA 4 (painted steel)
W = NEMA 4X, stainless 304
Maximum System
Voltage X = NEMA 4X, stainless 316 Auxiliary Switch 38
2 = 240 Vac Blank = No auxiliary switches
1 = 1NO/NC alarm switch only
6 = 600 Vac
2 = 1NO/1NC auxiliary contact only 39
3 = 2NO/2NC auxiliary contacts only
Switch Ampacity 4 = 1NO/1NC auxiliary contact and
1 = 30 A
5
1NO/NC alarm switch
= 2NO/2NC auxiliary contacts and
40
2 = 60 A
3 = 100 A 1NO/NC alarm switch
4
5
= 200 A
= 400 A
41
6 = 600 A
7 = 800 A
42

43

CA08104001E For more information, visit: www.eaton.com/consultants


28.0-16 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 016
General Description—Catalog Numbering System

Table 28.0-7. Quick-Connect Safety Switch Catalog Numbering System


22
DT 3 6 5 N U R K LC
23
Switch Type Receptacle Type
24 DT = Heavy-duty
double-throw Series
LC = Cam-Lok
LCR = Cam-Lok reverse pin
DH = Heavy-duty K=K LP = Posi-Lok
single-throw Upper Switch a PLR = Posi-Lok reverse pin
25
U = Non-fusible Enclosure
Poles F = Fusible Neutral c
N = Fusible with solid neutral G = NEMA 1
26 2 = Two-pole
SN = Fusible with switched neutral R = NEMA 3R Blank = No neutral or included
3 = Three-pole with switch designation
4 = Four-pole N = Solid neutral
Lower Switch ab SN
27 = Switched neutral
Maximum Voltage U = Non-fusible
F = Fusible
2 = 240 Vac
N = Fusible with solid neutral
28 6 = 600 Vac
SN = Fusible with switched neutral

Switch Ampacity
29 3 = 100 A
4 = 200 A
5 = 400 A
30 6 = 600 A
7 = 800 A

31 a When upper and lower switches are the same, the switch configuration is consolidated in one letter (e.g.,”U” not “UU”). Also, a switch with a neutral will have
either a solid neutral or a switched neutral, not both. Lastly, a switched neutral pole is never fused.
b Heavy-duty single-throw switches will not have a lower switch option.
32 c This field is only used when a switch is completely non-fused.

Table 28.0-8. Elevator Control Switch Catalog Numbering System


33
ES 1 T2 R2 G F1 R N B
34
Switch Type Auxiliary Contacts
1NO/1NC
35 ES = Elevator
control switch Industrial Control B = Main switch
Transformer d Fire Alarm Voltage
Fire Safety Pilot Light Monitoring Relay e
36 Amperes T2 = 208 V
T3 = 240 V Interface Relay ON
F1 = Single-pole
Isolated Full Capacity
(3PDT, 10 A, 120 V) Neutral Lug
1 = 30 A T1 = 480 V G = Green F3 = Three-pole
2 = 60 A T4 = 600 V R2 = 24 Vdc coil R = Red N = Neutral lug
37 3 = 100 A R1 = 120 Vac coil W = White
4 = 200 A
5 = 400 A Enclosure Options f

38 3 = NEMA 3R
D = NEMA 12
P = NEMA 4 painted steel
W = NEMA 4X stainless
39
d 100 VA with primary and secondary fusing (120 V secondary).
e To monitor shunt trip voltage.
40 f NEMA 1 standard with no suffix designation required.
Note: All modules are three-pole, 600 V and contain a key to test switch and mechanically interlocked auxiliary contact as standard.

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-17
February 2017 Safety Switches
Sheet 28 017
General Description—Catalog Numbering System

Table 28.0-9. OEM Line Isolation Switch Catalog Numbering System


22
OLI 3 6 3 F D J B - OOVP
23
Switch Type Options/Modifications a
OEM Line Isolation
Voltage Fuse Class Provisions
0000 = None 24
0002 = 1NO/1NC aux
6 = 600 Vac max. J = Class J 0003 = 2NO/2NC aux
Poles/Blades BLAK = Painted black
2 = Two-pole
X = Non (non-fused)
ORNG= Painted orange
25
3 = Three-pole Ampere Rating 0RED = Painted red
NEMA Enclosure 0316 = 316 stainless steel
2 = 60 A
3 = 100 A D = NEMA 12/3R 00NP = Custom nameplate 26
4 = 200 A W = NEMA 4X stainless 000G = Additional grounding
5 = 400 A 00VP = Voltage portal b

Fusible/Non-Fusible 27
Voltage Indicator Location
F = Fusible without neutral
U = Non-fusible without neutral X = None
A = Load side 28
B = Line and load side
C = Line side
29
a More combinations and options are available.
b One voltage portal for each voltage indicator specified.
30
Table 28.0-10. Auxiliary Power Heavy-Duty Safety Switch Catalog Numbering System

DH 3 6 1 F R K A1 480 31

Switch Type Auxiliary Circuit Voltage 32


GFI Receptacle 208 = 208 V
DH = Heavy-duty
Voltage 240 = 240 V
2 = 240 Vac
A1 = 15 A
A2 = 20 A 480 = 480 V 33
Poles/Blades Fusible/Non-Fusible 600 = 600 V
6 = 600 Vac
3 = Three-pole or Neutral

Amperes F = Fusible without Series


34
neutral
1 = 30 A U = Non-fusible K = Design—All general-duty switches above
2
3
= 60 A
= 100 A
N = Fusible with neutral 200 A and all heavy-duty switches incorporate
K-Series switch design features listed on the
35
4 = 200 A following page
NEMA Enclosure Ratings
R = NEMA 3R 36

Table 28.0-11. DC Disconnect Catalog Numbering System


37

DCG 3 06 1 U R M 38

Class and Type Accessories/Options 39


DCG = DC Disconnect/ Blank = No accessories
grounded system Maximum System 2 = 1NO/1NC auxiliary contact
DCU = DC Disconnect/ Voltage Protection 3 = 2NO/2NC auxiliary contact 40
ungrounded system 06 = 600 Vdc F = Fusible W = Viewing window
10 = 1000 Vdc U = Non-fusible J = Factory-converted Class J
Number of Circuits c
fuse provisions 41
1 = 1 circuit Ampacity NEMA Enclosure Rating
Switch Series
2 = 2 circuits 1 = 30 A
3 = 3 circuits 2 = 60 A
R
P
= NEMA 3R
= NEMA 4 M = DC photovoltaic applications 42
4 = 4 circuits 3 = 100 A W = NEMA 4X, stainless 304
5 = 5 circuits 4 = 200 A X = NEMA 4X, stainless 316
6 = 6 circuits 5 = 400 A 43
c Not all configurations for ampere rating and number of circuits are available.All circuit configurations can be found in the product dimension tables.

CA08104001E For more information, visit: www.eaton.com/consultants


28.0-18 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 018
General Description

22 All General-Duty Switches Above 100 A and All Heavy-Duty Switches


Incorporate These K-Series Switch Design Features
23

24

25

26

27
Visible Double Break Rotary Blade Mechanism Clearly Visible Handle Interlocking Mechanism
28
Two points of contact provide a The position (ON or OFF) can be Door cannot be opened when the
positive open and close, easier clearly seen from a distance and the handle is in the ON position. Front side
29 operation, and also help prevent length provides for easy operation. operable defeater mechanism provides
contact burning for longer contact life. for user access when necessary.

30

31

32

33

34
Clear Line Shield Triple Padlocking Capability Tangential Knockouts

35 Protects against accidental contact with Personnel safety feature because the An ample number are provided on the
energized parts. Probe holes enable large hasp can accommodate up to top, bottom and sides of both NEMA
the user to test if the line side is ener- three 3/8-inch (9.5 mm) shank locks to Types 1 and 3R enclosures through 200 A.
36 gized without removing the shield. lock switch in the OFF position.
Not provided on general-duty switches.

37

38

39

40

41
Built-in Fuse Pullers (NEMA 12 and Bolt-On Hub Kits
4X 30–200 A Only) Additional Locking Capability
42 For switches in a NEMA Type 3R, 12,
Provide easy removal of fuses. Cabinet door can be further padlocked 4 or 4X enclosure.
at the top and bottom as applicable.
43
Note: Size of hasp in inches (mm):
30–100 A—0.344 (8.7) 0.250 shank
200–1200 A—0.50 (12.7) 0.375 shank

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-19
February 2017 Safety Switches
Sheet 28 019
General Description—Accessories, Hubs, Lug Data

Accessories, Hubs, Lug Data 22

23

24

DH030NK DS16CP DS200EK1 DS200GK DS22JK 25

26

27

28
DS36CL DS56CK DS30FP DS12FK DS426TK

Table 28.0-12. Safety Switches—Accessories 29


Description Catalog Description Catalog
Number Number
30
Neutral Kits/Ground Kits Fuse Puller Kits
30 A DG DG030NB 30 A DH e DS30FP
60–100 A DG
200 A DG, DH (NEMA 1, 3R enclosures)
DG100NB
DG200NK
60 A DH
100 A DH e
DS60FP
DS100FP
31
30–60 A DH DH030NK 200 A DH e DS200FP
100 A DH DH100NK “J” Fuse Adapter Kits gh
200 A DH (NEMA 4X, 12 enclosures)
400 A DG, DH
DH200NK
DS400NK
60 A 240 V DH e DS22JK 32
60 A DT and receptacle switches e DS26JK
600 A DG, DH DS600NK 400 A 600 V DT i DT400JK
400–600 A Fusible DT, 800–1200 A DH DS800NK 600 A 240–600 V DH only f
30–100 A DT DT100NK
DS600JK
33
200 A DT DT200NK “R” Fuse Adapter Kits e
400 A Non-fusible DT DT400NK 30 A DG DG030RB
600 A Non-fusible DT DT600NK 100 A DG DG100RB
800 A DT DT800NK 30 A 240 V DH, DT DS12FK 34
1200 A DT DT1200NK 30 A 600 V DH, DT, 60 A 240 V DH, DT, 60 A DG DS16FK
60 A 600 V DH, DT DS26FK
Ground Lug Kits a 100 A 240–600 V DH, DT DS36FK
30–100 A DG DG030GB 200 A 240–600 V DH, DT, 200 A DG DS46FK 35
30–100 A DH, DT b DS100GK 400 A 240–600 V DH, 240 V DT, 400 A DG DS56FK
200 A DG, DH, DT DS200GK 600 A 240–600 V DH, 600 A DG DS66FK
400–600 A DG, 400–1200 A DH, 400–1200 A DT DS468GK
Switching Neutral Bonding Kits c
“T” Fuse Adapter Kits 36
200 A 240 V DH e DS426TK
30–100 A DT, three-pole, four-pole, non-fusible DT100BK 200 A 600 V DH e DS466TK
200 A DT, three-pole, four-pole, non-fusible DT200BK 400 A 240 V DG, DH f DS526TK
400 A DT, three-pole, four-pole, non-fusible
600 A DT, three-pole, four-pole, non-fusible
DT400BK
DT600BK
400 A 600 V DH f DS566TK 37
600 A 240 V DG, DH f DS626TK
800 A DT, three-pole, four-pole, non-fusible DT800BK 600 A 600 V DH f DS666TK
600 A 240 V f
Control Pole Kit
400–600 A DG, 30–1200 A DH, 30–800 A DT DS16CP 600 A 600 V f
DT626TK
DT666TK
38
800 A 240 V DH, DT f DS726TK
Auxiliary Contact Kits
800 A 600 V DH, DT f DS766TK
All switches (except 30–100 A DG) 1NO/1NC DS200EK1 d
All switches (except 30–100 A DG) 2NO/2NC DS200EK2 d
1200 A 240 V DH DT j
1200 A 600 V DH DT j


39
NEMA 7/9 switches (30–100 A) 1NO/1NC 178C265G05
NEMA 7/9 switches (30–100 A) 2NO/2NC 178C265G06 Hookstick handle DH800HSH
Copper Lug Kits Lubricating grease for safety switch blades and contacts DSLUBEKIT 40
30 A DH, DT e DS16CL (Each kit contains three 30 cc tubes of lubricating grease.)
60 A DH, DT e DS26CL d For duty ratings, see table on Page 28.0-20.
100 A DH, DT e DS36CL
200 A DH e DS46CL
e Order one kit for three poles. 41
f
400 A DH (NEMA 4, 4X, 12 enclosures) f DS56CL Order one kit for each pole.
600–800 A DH (NEMA 4, 4X, 12 enclosures) f DS66CL g 30 A Class J available as factory option only.
Crimp Lug Pad Kit (NEMA 4, 4X, 12 Enclosures) h If no kit is listed, the switch will accept Class J fusing by repositioning 42
400–600 A DH e DS56CK either the fuse base or fuse clips. No drilling required.
800 A DH f DS76CK i Order one kit for six poles.
400–800 A neutral DH c DS800CNK j
a Provides additional ground lug capacity when compared to ground lugs that
No kit needed, simply move fuse bases forward.
Note: Accessories are not applicable to NEMA 7/9 switches unless
43
are provided as standard on all safety switches. indicated otherwise.
b Ground bar kit is not listed on device publications.
c Order one kit per switch.

CA08104001E For more information, visit: www.eaton.com/consultants


28.0-20 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 020
General Description—Accessories, Hubs, Lug Data

22 Auxiliary Contact Rating Table 28.0-16. Myers Type Hubs


NEMA Type 3R (400 A and Above)
Table 28.0-13. AC Pilot Duty Ratings NEMA Types 4, 4X (Stainless Steel), 12
Description Volts Break Make Catalog Conduit Size Catalog
23 (Amperes) (Amperes) Number
Inches mm Number
1NO-1NC 110 15.0 40.0 DS200EK1
1/2 12.7 DS050MH
24 1NO-1NC 220 10.0 20.0 DS200EK1 3/4 19.1 DS075MH
1NO-1NC 440 6.0 10.0 DS200EK1 1 25.4 DS100MH
1NO-1NC 600 5.0 8.0 DS200EK1 1-1/4 31.8 DS125MH
25 2NO/2NC 110 3.0 30.0 DS200EK2
1-1/2
2
38.1
50.8
DS150MH
DS200MH
2NO/2NC 220 1.5 15.0 DS200EK2
2-1/2 63.5 DS250MH
2NO/2NC 440 1.0 8.0 DS200EK2
26 2NO/2NC 600 0.8 6.0 DS200EK2
3
3-1/2
76.2
88.9
DS300MH
DS350MH
4 101.6 DS400MH
Table 28.0-14. DC Pilot Duty Ratings 5 127.0 DS500MH
27
Single Throw Double Throw Catalog
Description Volts (Amperes) (Amperes) Number
Note: Contact the Flex Center at 1-888-329-9272 for information on
hubs for non-metallic NEMA 4X switches.
28 1NO-1NC 115 2.0 0.5 DS200EK1
1NO-1NC 230 0.5 0.2 DS200EK1
Table 28.0-17. Standard Lug Capacities
Ampere Minimum Maximum Wire
29 1NO-1NC 600 0.1 0.02 DS200EK1
Rating Wire Size Wire Size Type
2NO/2NC 115 1.0 0.2 DS200EK2
2NO/2NC 230 0.3 0.1 DS200EK2 30 A DP #14 #10 Cu OR
30 2NO/2NC 600 0.1 — DS200EK2 30 A DG
#12
#14
#10
#6
Al
Cu/Al
30 A DH, DT #14 #2 Cu/Al

31 Hubs 60 A DG
60 A DH, DT
#14
#14
#1/0
#2
Cu/Al
Cu/Al
100 A DG a #14 #1/0 Cu/Al
100 A DH, DT #14 #1/0 Cu/Al
32 200 A DG, DT #6 250 kcmil Cu/Al
200 A DH Type 1 and 3R #6 250 kcmil Cu/Al
200 A DH Type 4 and 12 #6 300 kcmil Cu/Al
33 400 A DG, DH, DT (2) #1/0 (2) 300 kcmil Cu/Al OR b
(1) #1/0 (1) 750 kcmil Cu/Al
600 A DG (1) #2 (1) 600 kcmil Cu/Al AND c
34 600 A DH (1) #1/0 (1) 750 kcmil Cu/Al
600 A DT (Non-fusible) (2) #250 (2) 500 kcmil Cu/Al
35 DS075H1
800 A DH
800 A DT, 600 A Fusible DT
(4) #1/0
(3) #250
(4) 750 kcmil
(3) 500 kcmil
Cu/Al
Cu/Al

Table 28.0-15. Plate Type Hubs 1200 A DH, DT (4) #1/0 (4) 750 kcmil Cu/Al
36 for NEMA Type 3R Enclosures (Up to 200 A) Copper-Bodied Lugs
Group 1 Group 2 30 A Cu #14 #6 Cu
General-Duty, Heavy-Duty, General-Duty, Heavy-Duty, 60 A Cu #14 #4 Cu
37 Double-Throw Through 100 A Double-Throw—200 A 100 A Cu #6 #1/0 Cu
Conduit Size Catalog Conduit Size Catalog 200 A Cu #6 250 kcmil Cu
Number Number 400 A Cu #1/0 500 kcmil Cu
Inches mm Inches mm
38 600–800 A Cu (2) #1/0 (2) 500 kcmil Cu
3/4 19.1 DS075H1 2 50.8 DS200H2 a The maximum size aluminum or copper-clad aluminum wire allowable for
1 25.4 DS100H1 2-1/2 63.5 DS250H2 applications where the conductor enters or leaves the enclosure through the
39 1-1/4
1-1/2
31.8
38.1
DS125H1
DS150H1
3

76.2

DS300H2
— b
wall opposite its terminal is #1 gauge.
Single-barrel lug accepts one OR two cables per phase as detailed above.
2 50.8 DS200H1 — — — c Double-barrel lug accepts two cables per phase as detailed above.
Note: Although certain lug capacities are larger than required, only
40 Note: Catalog Number DS900AK Adapter Kit—Permits Installation of minimum wire bending space is provided per the requirements
Group 1 Hubs on 200 A Type General-Duty, Heavy-Duty and Double- noted in NEC Tables 373.6 (a) and (b) for respective ampere ratings.
Throw Switches.
41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-21
February 2017 Safety Switches
Sheet 28 021
General Description—Lug Data, Connection Plugs

Table 28.0-18. Available Lug Capacities of the Double-Throw Switch Assembly with Cam-Lok or Posi-Lok Receptacles
Double Throw Switch Service Load Switched Neutral Solid Neutral Ground Receptacle 22
Size—Cam-Lok or Terminal Terminal Pole Load Terminal Terminal Terminal Bypass
Posi-Lok Receptacles Openings Openings Openings Openings Openings Terminal

100 (1) 1/0–14 (1) 1/0–14 (1) 1/0–14 (2) 1/0–14 AWG, (3) 2–14 (1) 10–32
23
AWG Cu/Al AWG Cu/Al AWG Cu/Al (1) 2–14 AWG Cu/Al AWG Cu/Al Screw mounting
200 (1) 300 kcmil–
6 AWG Cu/Al
(1) 250 kcmil–
6 AWG Cu/Al
(1) 250 kcmil–
6 AWG Cu/Al
(2) 250 kcmil–6 AWG,
(1) 1/0–14 AWG,
(3) 2–14
AWG Cu/Al
(2) 1/4 Studs,
1.75-inch spacing
24
(1) 2–14 AWG Cu/Al
400 (1) 750 kcmil–1/0 or (1) 750 kcmil–1/0 or (1) 750 kcmil–1/0 or (6) 500 kcmil, (4) 250 kcmil– (2) 1/2-13 UNC studs,
(2) 300 kcmil–1/0 (2) 300 kcmil–1/0 (2) 300 kcmil–1/0 (6) 250 kcmil– 6 AWG Cu/Al 1.75-inch spacing 25
Cu/Al Cu/Al Cu/Al 6 AWG Cu/Al
600 (4) 750 kcmil– (4) 750 kcmil– (4) 750 kcmil– (6) 500–250 kcmil, (4) 250 kcmil– (2) 1/2-13 UNC studs,
3/0 Cu/Al 3/0 Cu/Al 3/0 Cu/Al (4) 250 kcmil– 6 AWG Cu/Al 1.75-inch spacing 26
6 AWG Cu/Al
800 (4) 750 kcmil– (4) 750 kcmil– (4) 750 kcmil– (6) 500–250 kcmil, (4) 250 kcmil– (2) 1/2-13 UNC studs,
3/0 Cu/Al 3/0 Cu/Al 3/0 Cu/Al (4) 250 kcmil– 6 AWG Cu/Al 1.75-inch spacing 27
6 AWG Cu/Al

Table 28.0-19. Quick-Connect Double-Throw Standard Receptacles and Corresponding Connection Plugs (Part Numbers are Crouse-Hinds) 28
Switch Connector Cam-Lok Connectors Posi-Lok Connectors
Ampacity Color Receptacle a Plug b Receptacle Panel Plug c
240 Vac
29
100, 200 Ground (green) E1016-1635S E-Z1016-8366 Two-pole, three-wire with solid neutral or three-pole, three-wire with E0200-281
Neutral (white)
A Phase (black)
E1016-1636S
E1016-1600S
E-Z1016-8367
E-Z1016-8387
switched neutral pole (two-phase and one neutral pole): E0200-1672/
three-pole, three-wire (no neutral): E0200-1661-NN/ three-pole, four-wire
E0200-282
E0200-283
30
B Phase (red) E1016-1602S E-Z1016-8389 with solid neutral or four-pole, four-wire with solid neutral or four-pole, E0200-284
C Phase (blue) E1016-1612S E-Z1016-8393 four-wire with switched neutral pole (three-phase and one neutral pole): E0200-285
E0200-1662 31
400 Ground (green) E1016-1635S E-Z1016-8366 Two-pole, three-wire with solid neutral or three-pole, three-wire with E0400-281
Neutral (white) E1016-1636S E-Z1016-8367 switched neutral pole (two-phase and one neutral pole): E0400-1672/ E0400-282
A Phase (black)
B Phase (red)
E1016-1600S
E1016-1602S
E-Z1016-8387
E-Z1016-8389
three-pole, three-wire (no neutral): E0400-1661-NN/ three-pole, four-wire
with solid neutral or four-pole, four-wire with solid neutral or four-pole,
E0400-283
E0400-284
32
C Phase (blue) E1016-1612S E-Z1016-8393 four-wire with switched neutral pole (three-phase and one neutral pole): E0400-285
E0400-1662
600, 800 Ground (green) (2) E1016-1635S (2) E-Z1016-8366 Two-pole, three-wire with solid neutral or three-pole, three-wire with (2) E0400-281
33
Neutral (white) (2) E1016-1636S (2) E-Z1016-8367 switched neutral pole (two-phase and one neutral pole): (2) E0400-1672/ (2) E0400-282
A Phase (black) (2) E1016-1600S (2) E-Z1016-8387 three-pole, three-wire (no neutral): (2) E0400-1661-NN/ three-pole, (2) E0400-283
B Phase (red) (2) E1016-1602S (2) E-Z1016-8389 four-wire with solid neutral or four-pole, four-wire with solid neutral (2) E0400-284 34
C Phase (blue) (2) E1016-1612S (2) E-Z1016-8393 or four-pole, four-wire with switched neutral pole (three-phase and one (2) E0400-285
neutral pole): (2) E0400-1662
600 Vac d 35
100, 200 Ground (green) E1016-1635S E-Z1016-8366 Three-pole, three-wire (no neutral): E0200-1891-NN/ three-pole, four-wire E0200-281
Neutral (white) E1016-1636S E-Z1016-8367 with solid neutral or four-pole, four-wire with solid neutral or four-pole, E0200-282
A Phase (brown) E1016-1619S E-Z1016-8394 four-wire with switched neutral pole (three-phase and one neutral pole): E0200-288 36
B Phase (orange) E1016-1603S E-Z1016-8390 E0200-1891 E0200-289
C Phase (yellow) E1016-1601S E-Z1016-8388 E0200-286
400 Ground (green)
Neutral (white)
E1016-1635S
E1016-1636S
E-Z1016-8366
E-Z1016-8367
Three-pole, three-wire (no neutral): E0400-1862-NN/ three-pole, four-wire
with solid neutral or four-pole, four-wire with solid neutral or four-pole,
E0400-281
E0400-282
37
A Phase (brown) E1016-1619S E-Z1016-8394 four-wire with switched neutral pole (three-phase and one neutral pole): E0400-299
B Phase (orange) E1016-1603S E-Z1016-8390 E0400-1703 E0400-295
C Phase (yellow E1016-1601S E-Z1016-8388 E0400-292 38
600, 800 Ground (green) (2) E1016-1635S (2) E-Z1016-8366 Three-pole, three-wire (no neutral): (2) E0400-1862-NN/ three-pole, (2) E0400-281
Neutral (white) (2) E1016-1636S (2) E-Z1016-8367 four-wire with solid neutral or four-pole, four-wire with solid neutral (2) E0400-282
A Phase (brown) (2) E1016-1619S (2) E-Z1016-8394 or four-pole, four-wire with switched neutral pole (three-phase and one (2) E0400-299 39
B Phase (orange) (2) E1016-1603S (2) E-Z1016-8390 neutral pole): (2) E0400-1703 (2) E0400-295
C Phase (yellow (2) E1016-1601S (2) E-Z1016-8388 (2) E0400-292
a For non-standard receptacle options, please contact the Flex Center at 888-329-9272. 40
b E/E-Z 1016 type plugs listed in above table accept 2/0–4/0 size cable.
c E0200 type plugs listed in above table accept #2–2/0 size cable. E0400 type plugs listed accept 3/0–4/0 size cable.
d For Canadian switches, 600 Vac products have the same color configurations as the 240 Vac versions (green, white, black, red, blue). 41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants


28.0-22 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 022
General Description—Lug Data, Connection Plugs

Table 28.0-20. Company Switch Available Lug Capacities of the Single-Throw Switch Assembly with Cam-Lok™ or Posi-Lok™ Receptacles
22 Switch Service Terminal Load Terminal Switched Neutral Solid Neutral Ground Terminal Receptacle
Ampacity Openings Cu/AI Openings Cu/AI Pole Load Terminal Terminal Openings Openings Cu/AI Bypass Terminal
Openings Cu/AI
23 100 (1) 1/0–14 AWG (1) 1/0–14 AWG (1) 1/0–14 AWG (2) 14 AWG–1/0 (1) 2–14 AWG (1) 1/0–14 AWG
and (2) 6–14 AWG

24 200 (1) 300 kcmil–6 AWG (1) 300 kcmil–6 AWG (1) 300 kcmil–6 AWG (2) 6 AWG–300 kcmil
and (2) 6–14 AWG
(2) 2–14 AWG (1) 300 kcmil–6 AWG

400 (1) 750 kcmil–1/0 or (1) 750 kcmil–1/0 or (1) 750 kcmil–1/0 or (2x) (2) 1/0–300 kcmil (2) 250 kcmil–6 AWG Crimp lug
(2) 300 kcmil–1/0 (2) 300 kcmil–1/0 (2) 300 kcmil–1/0 or (1) 1/0–750 kcmil provisions
25 and (3) 6 AWG–250 kcmil
600 (1) 750 kcmil–1/0 or (1) 750 kcmil–1/0 or (1) 750 kcmil–1/0 or (2) 2 AWG–600 kcmil (2) 250 kcmil–6 AWG Crimp lug
(1) 600 kcmil–2 (1) 600 kcmil–2 (1) 600 kcmil–2 and 1/0–750 kcmil and provisions
26 (3) 6 AWG–250 kcmil
800 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (2x) (4) 1/0–750 kcmil (2) 250 kcmil–6 AWG Crimp lug
and (3) 6 AWG–250 kcmil provisions
27
Table 28.0-21. Company Switch Standard Receptacles and Corresponding Connection Plugs
Switch Connector Cam-Lok Connectors Posi-Lok Connectors
28 Ampacity Color Receptacle a Plug b Receptacle Panel Plug c
240 Vac
29 100, 200 Ground (green) E1016-1604S E-Z1016-8391 Two-pole, three-wire with solid neutral or three-pole, three-wire with E0200-181
Neutral (white) E1016-1605S E-Z1016-8392 switched neutral pole (two-phase and one neutral pole): E0200-1696/ E0200-182
A Phase (black) E1016-1631S E-Z1016-8362 three-pole, three-wire (no neutral): E0200-1686-NN/ three-pole, four-wire E0200-183
B Phase (red) E1016-1633S E-Z1016-8364 with Solid neutral or four-pole, four-wire with solid neutral or four-pole, E0200-184
30 C Phase (blue) E1016-1643S E-Z1016-8368 four-wire with switched neutral pole (three-phase and one neutral pole): E0200-185
E0200-1687
400 Ground (green) E1016-1604S E-Z1016-8391 Two-pole, three-wire with solid neutral or three-pole, three-wire with E0400-181
31 Neutral (white) E1016-1605S E-Z1016-8392 switched neutral pole (two-phase and one neutral pole): E0400-1696/ E0400-182
A Phase (black) E1016-1631S E-Z1016-8362 three-pole, three-wire (no neutral): E0400-1686-NN/ three-pole, four-wire E0400-183
B Phase (red) E1016-1633S E-Z1016-8364 with solid neutral or four-pole, four-wire with solid neutral or four-pole, E0400-184
32 C Phase (blue) E1016-1643S E-Z1016-8368 four-wire with switched neutral pole (three-phase and one neutral pole):
E0400-1687
E0400-185

600, 800 Ground (green) (2) E1016-1604S (2) E-Z1016-8391 Two-pole, three-wire with solid neutral or three-pole, three-wire with (2) E0400-181
33 Neutral (white)
A Phase (black)
(2) E1016-1605S
(2) E1016-1631S
(2) E-Z1016-8392
(2) E-Z1016-8362
switched neutral pole (two-phase and one neutral pole): (2) E0400-1696/
three-pole, three-wire (no neutral): (2) E0400-1686-NN/ three-pole,
(2) E0400-182
(2) E0400-183
B Phase (red) (2) E1016-1633S (2) E-Z1016-8364 four-wire with solid neutral or four-pole, four-wire with solid neutral (2) E0400-184
C Phase (blue) (2) E1016-1643S (2) E-Z1016-8368 or four-pole, four-wire with switched neutral pole (three-phase and one (2) E0400-185
34 neutral pole): (2) E0400-1687
600 Vac d
100, 200 Ground (green) E1016-1604S E-Z1016-8391 Three-pole, three-wire (no neutral): E0200-1892-NN/ three-pole, four-wire E0200-181
35 Neutral (white) E1016-1605S E-Z1016-8392 with solid neutral or four-pole, four-wire with solid neutral or four-pole, E0200-182
A Phase (brown) E1016-1687S E-Z1016-8369 four-wire with switched neutral pole (three-phase and one neutral pole): E0200-199
B Phase (orange) E1016-1634S E-Z1016-8365 E0200-1890 E0200-195
36 C Phase (yellow) E1016-1632S E-Z1016-8363 E0200-192
400 Ground (green) E1016-1604S E-Z1016-8391 Three-pole, three-wire (no neutral): E0400-1833-NN/ three-pole, four-wire E0400-181
Neutral (white) E1016-1605S E-Z1016-8392 with solid neutral or four-pole, four-wire with solid neutral or four-pole, E0400-182
37 A Phase (brown)
B Phase (orange)
E1016-1687S
E1016-1634S
E-Z1016-8369
E-Z1016-8365
four-wire with switched neutral pole (three-phase and one neutral pole):
E0400-1702
E0400-199
E0400-195
C Phase (yellow) E1016-1632S E-Z1016-8363 E0400-192
600, 800 Ground (green) (2) E1016-1604S (2) E-Z1016-8391 Three-pole, three-wire (no neutral): (2) E0400-1833-NN/ three-pole, (2) E0400-181
38 Neutral (white) (2) E1016-1605S (2) E-Z1016-8392 four-wire with solid neutral or four-pole, four-wire with solid neutral (2) E0400-182
A Phase (brown) (2) E1016-1687S (2) E-Z1016-8369 or four-pole, four-wire with switched neutral pole (three-phase and one (2) E0400-199
B Phase (orange) (2) E1016-1634S (2) E-Z1016-8365 neutral pole): (2) E0400-1702 (2) E0400-195
39 C Phase (yellow) (2) E1016-1632S (2) E-Z1016-8363 (2) E0400-192
a For non-standard receptacle options, please contact the Flex Center at 888-329-9272.
b E/E-Z 1016 type plugs listed in above table accept 2/0–4/0 size cable.
40 c E0200 type plugs listed in above table accept #2–2/0 size cable. E0400 type plugs listed accept 3/0–4/0 size cable.
d For Canadian switches, 600 Vac products have the same color configurations as the 240 Vac versions (green, white, black, red, blue).

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-23
February 2017 Safety Switches
Sheet 28 023
General Description—Lug Data, Connection Plugs

Table 28.0-22. Generator Switch Available Lug Capacities of the Single-Throw Switch Assembly with Cam-Lok or Posi-Lok Receptacles
Switch Service Terminal Load Terminal Switched Neutral Solid Neutral Ground Terminal Receptacle 22
Ampacity Openings Cu/AI Openings Cu/AI Pole Load Terminal Terminal Openings Openings Cu/AI Bypass Terminal
Openings Cu/AI

100 (1) 1/0–14 AWG (1) 1/0–14 AWG (1) 1/0–14 AWG (2) 14 AWG–1/0 (1) 2–14 AWG (1) 1/0–14 AWG
23
and (2) 6–14 AWG
200 (1) 300 kcmil–6 AWG (1) 300 kcmil–6 AWG (1) 300 kcmil–6 AWG (2) 6 AWG–300 kcmil
and (2) 6–14 AWG
(2) 2–14 AWG (1) 300 kcmil–6 AWG
24
400 (1) 750 kcmil–1/0 or (1) 750 kcmil–1/0 or (1) 750 kcmil–1/0 or (2x) (2) 1/0–300 kcmil (2) 250 kcmil–6 AWG (1) 750 kcmil–1/0 or
(2) 300 kcmil–1/0 (2) 300 kcmil–1/0 (2) 300 kcmil–1/0 or (1) 1/0–750 kcmil (2) 300 kcmil–1/0
and (3) 6 AWG–250 kcmil 25
600 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 2x) (4) 1/0–750 kcmil (2) 250 kcmil–6 AWG (4) 750 kcmil–1/0
and (3) 6 AWG–250 kcmil
800 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (2x) (4) 1/0–750 kcmil (2) 250 kcmil–6 AWG (4) 750 kcmil–1/0
26
and (3) 6 AWG–250 kcmil

Table 28.0-23. Generator Switch Standard Receptacles and Corresponding Connection Plugs
27
Switch Connector Cam-Lok Connectors Posi-Lok Connectors
Ampacity Color Receptacle a Plug b Receptacle Panel Plug c 28
240 Vac
100, 200 Ground (green) E1016-1635S E-Z1016-8366 Two-pole, three-wire with solid neutral or three-pole, three-wire E0200-281
Neutral (white) E1016-1636S E-Z1016-8367 with switched neutral pole (two-phase and one neutral pole): E0200-282 29
A Phase (black) E1016-1600S E-Z1016-8387 E0200-1672/ three-pole, three-wire (no neutral): E0200-1661-NN/ E0200-283
B Phase (red) E1016-1602S E-Z1016-8389 three-pole, four-wire with solid neutral or four-pole, four-wire with E0200-284
C Phase (blue) E1016-1612S E-Z1016-8393 solid neutral or four-pole, four-wire with switched neutral pole
(three-phase and one neutral pole): E0200-1662
E0200-285 30
400 Ground (green) E1016-1635S E-Z1016-8366 Two-pole, three-wire with solid neutral or three-pole, three-wire E0400-281
Neutral (white)
A Phase (black)
E1016-1636S
E1016-1600S
E-Z1016-8367
E-Z1016-8387
with switched neutral pole (two-phase and one neutral pole):
E0400-1672/ three-pole, three-wire (no neutral): E0400-1661-NN/
E0400-282
E0400-283
31
B Phase (red) E1016-1602S E-Z1016-8389 three-pole, four-wire with solid neutral or four-pole, four-wire with E0400-284
C Phase (blue) E1016-1612S E-Z1016-8393 solid neutral or four-pole, four-wire with switched neutral pole E0400-285
(three-phase and one neutral pole): E0400-1662 32
600, 800 Ground (green) (2) E1016-1635S (2) E-Z1016-8366 Two-pole, three-wire with solid neutral or three-pole, three-wire (2) E0400-281
Neutral (white) (2) E1016-1636S (2) E-Z1016-8367 with switched neutral pole (two-phase and one neutral pole): (2) (2) E0400-282
A Phase (black) (2) E1016-1600S (2) E-Z1016-8387 E0400-1672/ three-pole, three-wire (no neutral): (2) E0400-1661-NN/ (2) E0400-283 33
B Phase (red) (2) E1016-1602S (2) E-Z1016-8389 three-pole, four-wire with solid neutral or four-pole, four-wire with (2) E0400-284
C Phase (blue) (2) E1016-1612S (2) E-Z1016-8393 solid neutral or four-pole, four-wire with switched neutral pole (2) E0400-285
(three-phase and one neutral pole): (2) E0400-1662
600 Vac d
34
100, 200 Ground (green) E1016-1635S E-Z1016-8366 Three-pole, three-wire (no neutral): E0200-1891-NN/ three-pole, E0200-281
Neutral (white)
A Phase (brown)
E1016-1636S
E1016-1619S
E-Z1016-8367
E-Z1016-8394
four-wire with solid neutral or four-pole, four-wire with solid neutral
or four-pole, four-wire with switched neutral pole (three-phase and
E0200-282
E0200-288
35
B Phase (orange) E1016-1603S E-Z1016-8390 one neutral Pole): E0200-1891 E0200-289
C Phase (yellow) E1016-1601S E-Z1016-8388 E0200-286
400 Ground (green) E1016-1635S E-Z1016-8366 Three-pole, three-wire (no neutral): E0400-1862-NN/ three-pole, E0400-281 36
Neutral (white) E1016-1636S E-Z1016-8367 four-wire with solid neutral or four-pole, four-wire with solid neutral E0400-282
A Phase (brown) E1016-1619S E-Z1016-8394 or four-pole, four-wire with switched neutral pole (three-phase and E0400-299
B Phase (orange) E1016-1603S E-Z1016-8390 one neutral pole): E0400-1703 E0400-295 37
C Phase (yellow E1016-1601S E-Z1016-8388 E0400-292
600, 800 Ground (green) (2) E1016-1635S (2) E-Z1016-8366 Three-pole, three-wire (no neutral): (2) E0400-1862-NN/ three-pole, (2) E0400-281
Neutral (white)
A Phase (brown)
(2) E1016-1636S
(2) E1016-1619S
(2) E-Z1016-8367
(2) E-Z1016-8394
four-wire with solid neutral or four-pole, four-wire with solid neutral
or four-pole, four-wire with switched neutral pole (three-phase and
(2) E0400-282
(2) E0400-299
38
B Phase (orange) (2) E1016-1603S (2) E-Z1016-8390 one neutral pole): (2) E0400-1703 (2) E0400-295
C Phase (yellow (2) E1016-1601S (2) E-Z1016-8388 (2) E0400-292
a For non-standard receptacle options, please contact the Flex Center at 888-329-9272.
39
b E/E-Z 1016 type plugs listed in above table accept 2/0–4/0 size cable.
c E0200 type plugs listed in above table accept #2–2/0 size cable. E0400 type plugs listed accept 3/0–4/0 size cable.
d For Canadian switches, 600 Vac products have the same color configurations as the 240 Vac versions (green, white, black, red, blue).
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CA08104001E For more information, visit: www.eaton.com/consultants


28.0-24 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 024
Layout—Dimensions

Dimensions
22 Table 28.0-24. General-Duty, Non-Fusible, 240 V, Three-Pole, Single-Throw
W D

Ampere NEMA 1 NEMA 3R


23 Rating Dimensions in Inches (mm) Weight Dimensions in Inches (mm) Weight
Width Height Depth Depth Lb (kg) Width Height Depth Depth Lb (kg)
(W) (H) (D) (D2) (W) (H) (D) (D2)
24 30 6.38 10.69 6.88 3.75 6 6.38 10.81 6.88 3.75 6
H

(162.1) (271.5) (174.8) (95.2) (2.724) (162.1) (274.6) (174.8) (95.2) (2.724)

25 60 8.69 14.19
(220.7) (360.4)
7.38
(187.5)
4.21
(106.9)
9
(4.086)
8.69 14.38
(220.7) (365.3)
7.38
(187.5)
4.21
(106.9)
9
(4.086)
100 9.13 18.81 7.38 4.23 12 9.13 19.25 7.38 4.23 12
D2
26 (231.9) (477.8) (187.5) (107.4) (5.448) (231.9) (489.0) (187.5) (107.4) (5.448)
200 16.00 25.25 11.25 6.14 48 16.00 25.50 11.25 6.14 55
(406.4) (641.4) (285.8) (156.0) (21.792) (406.4) (647.7) (285.8) (156.0) (24.97) Figure 28.0-4. NEMA 1-3R 30–100 A
27 400 23.00 44.75
(584.2) (1136.7)
12.63 7.27
(320.8) (184.7)
100
(45.4)
23.00 45.19
(584.2) (1147.8)
12.63 7.27
(320.8) (184.7)
105
(47.67)
600 24.00 52.25 14.25 8.95 130 24.00 52.70 14.25 8.95 135 W D

28 (609.6) (1327.2) (362.0) (227.3) (59.02) (609.6) (1338.6) (362.0) (227.3) (61.29)

Table 28.0-25. General-Duty, Fusible, 240 V, Three-Pole, Solid Neutral, Single-Throw


29 Ampere NEMA 1
Rating Dimensions in Inches (mm)
NEMA 3R
Weight Dimensions in Inches (mm) Weight H
Width Height Depth Depth Lb (kg) Width Height Depth Depth Lb (kg)
30 (W) (H) (D) (D2) (W) (H) (D) (D2) CL

30 6.38 10.69 6.88 3.75 6 6.38 10.81 6.88 3.75 6


(162.1) (271.5) (174.8) (95.2) (2.724) (162.1) (274.6) (174.8) (95.2) (2.724)
31 60 8.68 14.19 7.38 4.21 10 8.69 14.38 7.38 4.21 10 D2
(220.7) (360.4) (187.5) (106.9) (4.54) (220.7) (365.3) (187.5)) (106.9) (4.54)

32 100 9.13
(231.9)
18.81
(477.8)
7.38 4.23
(187.5) (107.4)
14
(6.356)
9.13
(231.9)
19.25
(489.0)
7.38
(187.5)
4.23
(107.4)
14
(6.356) Figure 28.0-5. NEMA 1-3R 200–600 A
200 16.00 24.75 11.25 6.14 48 16.00 25.50 11.25 6.14 55
(406.4) (628.7) (285.8) (156.0) (21.792) (406.4) (647.7) (285.8) (158.0) (24.97)
33 400 23.00 44.75 12.63 7.27 110 23.00 45.19 12.63 7.27 115
(584.2) (1136.7) (320.8) (184.7) (49.94) (584.2) (1147.8) (320.8) (184.7) (52.21)
34 600 24.00
(609.6)
52.25
(1327.2)
14.25 8.95
(362.0) (227.3)
145
(65.83)
24.00
(609.6)
52.70 14.25 8.95 150
(1338.6) (362.0) (227.3)) (68.1)

Note: Not applicable to plug fuse.


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Dimensions are for estimating purposes only.

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-25
February 2017 Safety Switches
Sheet 28 025
Layout—Dimensions

Dimensions (Continued)
Table 28.0-26. Heavy-Duty, Non-Fusible, 600 V, Three-Pole, Single-Throw
W D 22
Ampere NEMA 1, 3R NEMA 12, 4X Stainless Steel, 4
Rating Dimensions in Inches (mm) Weight Dimensions in Inches (mm) Weight 23
Width Height Depth Depth Lb (kg) Width Height Depth Depth Lb (kg)
(W) (H) (D) (D2) (W) (H) (D) (D2)

30 8.13 15.88 10.00 5.25 16 8.13 12.13 10.00 5.50 17


H
24
(206.5) (403.4) (254.0) (133.3) (7.264) (206.5) (308.1) (254.0) (139.7) (7.718) CL
60 8.13
(206.5)
15.88
(403.4)
10.00 5.25
(254.0) (133.3)
16
(7.264)
8.13
(206.5)
12.13
(308.1)
10.00 5.50 17
(254.0) (139.7) (7.718)
25
100 11.13 21.69 10.00 5.25 22 11.13 24.00 10.25 5.50 28
D2
(282.7) (550.9) (254.0) (133.3) (9.988) (282.7) (609.6) (260.4) (139.7) (12.712)
26
200 16.00 27.63 11.25 6.14 46 16.00 34.38 11.50 6.44 55
(406.4) (701.8) (285.8) (156.0) (20.884) (406.4) (873.3) (292.1) (163.6) (24.97) Figure 28.0-6. NEMA 1, 3R 30–1200 A
400 23.00
(584.2)
45.19
(1147.8)
12.63 7.27
(320.8) (184.7)
110
(49.94)
23.00
(584.2)
57.63 12.63 7.19 125
(1463.8) (320.8) (182.6) (56.75)
27
W D
600 24.00 52.70 14.25 8.95 135 24.00 63.00 14.25 8.88 167
(609.6) (1338.6) (362.0) (227.3) (61.29) (609.6) (1600.2) (362.0) (225.6) (75.818)
28
800 25.38 56.69 14.25 8.95 158 25.38 71.75 14.25 8.88 175
(644.7) (1439.9) (362.0) (227.3) (71.732) (644.7) (1822.5) (362.0) (225.6) (79.45) CL

1200 41.47 70.31 19.94 12.44


(1053.3) (1785.9) (506.5) (316.0)
430
(195.22)
41.47 70.31 19.94 13.51 475
(1053.3) (1785.9) (506.5) (343.2) (215.65)
H 29
Table 28.0-27. Heavy-Duty, Fusible, 240 and 600 V, Three-Pole Solid Neutral, Single-Throw 30
Ampere NEMA 1, 3R NEMA 12, 4X Stainless Steel, 4
Rating Dimensions in Inches (mm) Weight Dimensions in Inches (mm) Weight D2

Width Height Depth Depth Lb (kg) Width Height Depth Depth Lb (kg) 31
(W) (H) (D) (D2) (W) (H) (D) (D2) Figure 28.0-7. NEMA 4/4X and 12 30–1200 A
30 8.13
(206.5)
15.88
(403.4)
10.00 5.25 20
(254.0) (133.3) (9.08)
8.13
(206.5)
17.88
(454.2)
10.00 5.50 22
(254.0) (139.7) (9.988)
32
60 8.13 15.88 10.00 5.25 20 8.13 17.88 10.00 5.50 22
(206.5) (403.4) (254.0) (133.3) (9.08) (206.5) (454.2) (254.0) (139.7) (9.988)
33
100 11.13 21.69 10.00 5.25 27 11.13 24.00 10.25 5.50 30
(282.7) (550.9) (254.0) (133.3) (12.258) (282.7) (609.6) (260.4) (139.7) (13.62)
200 16.00
(406.4)
27.63
(701.8)
11.25 6.14 52 16.00
(285.8) (156.0) (23.608) (406.4)
34.38
(873.3)
11.50 6.44 61
(292.1) (163.6) (27.694)
34
400 23.00 45.19 12.63 7.27 120 23.00 57.63 12.63 7.19 135
(584.2) (1147.8) (320.8) (184.7) (54.48) (584.2) (1463.8) (320.8) (182.6) (61.29)
35
600 24.00 52.70 14.25 8.95 153 24.00 63.00 14.25 8.88 203
(609.6) (1338.6) (362.0) (227.3) (69.462) (609.6) (1600.2) (362.0) (225.6) (92.162)
800 25.38
(644.7)
56.69 14.25 8.95
(1439.9) (362.0) (227.3)
168
(76.272)
25.38
(644.7)
71.75 14.25 8.88 213
(1822.5) (362.0) (225.6) (96.702)
36
1200 41.47 70.31 19.94 12.44 465 41.47 70.31 19.94 13.51 510
(1053.3) (1785.9) (506.5) (316.0) (211.11) (1053.3) (1785.9) (506.5) (343.2) (231.54) 37

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CA08104001E For more information, visit: www.eaton.com/consultants


28.0-26 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 026
Layout—Dimensions

Dimensions (Continued)
22 Table 28.0-28. Heavy-Duty, Non-Fusible, 240 and 600 V, Three-Pole, Double-Throw
W D

Ampere NEMA 1, 3R NEMA 12, 4X Stainless Steel


23 Rating Dimensions in Inches (mm) Weight Dimensions in Inches (mm) Weight
Width Height Depth Depth Lb (kg) Width Height Depth Depth Lb (kg)
(W) (H) (D) (D2) (W) (H) (D) (D2)
24 30 11.94 24.63 9.88 5.38 34 12.00 25.88 10.25 5.50 60
CL H

(303.3) (625.6) (251.0) (136.7) (15.436) (304.8) (657.4) (260.4) (139.7) (27.24)

25 60 11.94
(303.3)
24.63
(625.6)
9.88
(251.0)
5.38 34 12.00 25.88
(136.7) (15.436) (304.8) (657.4)
10.25 5.50 60
(260.4) (139.7) (27.24)
100 11.94 24.63 9.88 5.38 34 12.00 25.88 10.25 5.50 60
(303.3) (625.6) (251.0) (136.7) (15.436) (304.8) (657.4) (260.4) (139.7) (27.24) D2
26 200 19.56 37.38 11.25 6.10 80 19.50 41.00 11.63 6.48 105
(496.8) (949.5) (285.8) (154.9) (36.32) (495.3) (1041.4) (295.4) (164.6) (47.67) Figure 28.0-8. NEMA 1, 3R 30–800 A
27 400 23.13
(587.5)
53.81 12.50
(1366.8) (317.5)
7.25 140
(184.2) (63.56)
23.00 57.50
(584.2) (1460.5)
12.50
(317.5)
7.25 185
(184.2) (83.99)
W D
600 24.13 63.31 14.13 8.88 175 — — — — —
(612.9) (1608.1) (358.9) (225.6) (79.45)
28 800 24.13 63.31 14.13 8.88 175 — — — — —
(612.9) (1608.1) (358.9) (225.6) (79.45)

29 1200 42.62
(1082.5)
78.11
(1984.0)
25.62 20.47 509
(650.7) (519.9) (231.09)
— — — — —

H
Table 28.0-29. Heavy-Duty, Fusible, 240 and 600 V, Three-Pole, Double-Throw
30
Ampere NEMA 1, 3R NEMA 12, 4X Stainless Steel
Rating Dimensions in Inches (mm) Weight Dimensions in Inches (mm) Weight
31 Width Height Depth Depth Lb (kg) Width Height Depth Depth Lb (kg)
(W) (H) (D) (D2) (W) (H) (D) (D2)

32 30 11.94
(303.3)
36.63
(930.4)
9.88
(251.0)
5.38 44
(136.7) (19.976)
12.00 39.81
(304.8) (1011.2)
10.25 5.50 45
(260.4) (139.7) (20.43)
D2

60 11.94 36.63 9.88 5.38 44 12.00 39.81 10.25 5.50 45 Figure 28.0-9. NEMA 12, 4X 30–400 A
(303.3) (930.4) (251.0) (136.7) (19.976) (304.8) (1011.2) (260.4) (139.7) (20.43)
33 100 11.94 36.63 9.88 5.38 44 12.00 39.81 10.25 5.50 45
(303.3) (930.4) (251.0) (136.7) (19.976) (304.8) (1011.2) (260.4) (139.7) (20.43)

34 200 19.56
(496.8)
50.88 11.25 6.10 95
(1292.4) (285.8) (154.9) (43.13)
19.56 55.63
(496.8) (1413.0)
11.63 6.46 100
(295.4) (164.1) (45.4)
400 25.38 74.75 14.13 8.88 230 25.38 74.75 14.13 8.92 260
(644.7) (1898.7) (358.9) (225.6) (104.42) (644.7) (1898.7) (358.9) (226.6) (118.04)
35 600 28.12 58.86 25.62 20.47 282 — — — — —
(714.3) (1495.0) (650.7) (520.0) (128.03)

36 800 28.12
(714.2)
58.86 25.62 20.47 282
(1495.0) (650.7) (519.9) (128.03)
— — — — —

1200 42.62 78.11 29.62 20.47 509 — — — — —


(1082.5) (1984.0) (752.3) (519.9) (231.09)
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For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-27
February 2017 Safety Switches
Sheet 28 027
Layout—Dimensions

Dimensions (Continued)
Table 28.0-30. Shunt Trip Safety Switch, 240 Vac and 600 Vac
22
D2
Ampere Fuse Number Enclosure Dimensions a, Exterior in Inches (mm)
Rating Class b of Poles
Height (H) Width (W) Depth (D1) Depth (D2) 23
Fusible
W D1
30 H 2, 3 or 4 c 21.58 (584.1) 11.58 (294.1) 11.43 (290.3) 5.58 (141.7)
60 H 2, 3 or 4 c 21.58 (584.1) 11.58 (294.1) 11.43 (290.3) 5.58 (141.7)
24
100 H 2, 3 or 4 c 24.95 (633.7) 14.89 (378.2) 11.51 (282.4) 5.58 (141.7)
200 H 2, 3 or 4 35.38 (898.7) 20.11 (510.8) 11.61 (294.9) 6.45 (163.8) 25
400 H 2, 3 or 4 57.47 (1459.7) 27.29 (693.2) 12.43 (315.7) 7.42 (188.5)
600 H 2, 3 62.97 (1599.4) 28.29 (718.6) 12.43 (315.7) 7.42 (188.5) H
800 L 2, 3 71.72 (1821.7) 29.54 (750.3) 12.43 (315.7) 7.42 (188.5)
26
Non-Fusible
30 — 2, 3 or 4 c 21.58 (584.1) 11.58 (294.1) 11.43 (290.3) 5.58 (141.7) 27
60 — 2, 3 or 4 c 21.58 (584.1) 11.58 (294.1) 11.43 (290.3) 5.58 (141.7)
100 — 2, 3 or 4 c 24.95 (633.7) 14.89 (378.2) 11.51 (282.4) 5.58 (141.7)
200 — 2, 3 or 4 35.38 (898.7) 20.11 (510.8) 11.61 (294.9) 6.45 (163.8) Figure 28.0-10. Shunt Trip Safety Switch, 28
400 — 2, 3 or 4 57.47 (1459.7) 27.29 (693.2) 12.43 (315.7) 7.42 (188.5) 240 Vac and 600 Vac
600 — 2, 3 62.97 (1599.4) 28.29 (718.6) 12.43 (315.7) 7.42 (188.5) 29
800 — 2, 3 71.72 (1821.7) 29.54 (750.3) 12.43 (315.7) 7.42 (188.5)
a Accurate for all enclosure NEMA type ratings—12/3R, 4, 4X stainless steel.
b Class H fuse clips supplied as standard on fusible devices 30–600 A, Class L for 800 A; Class R, J, 30
T fuse clips available.
c Four-pole devices are wider than dimension for 30, 60 and 100 A devices. Consult factory
for details. 31

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CA08104001E For more information, visit: www.eaton.com/consultants


28.0-28 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 028
Layout—Dimensions

Dimensions (Continued)
22 Table 28.0-31. Heavy-Duty, Solar Photovoltaic Switch Multi-Circuit, 600 Vdc, D
Non-Fusible and Fusible
23 Ampere
Rating
Number
of Circuits
NEMA Type 3R a NEMA Types 4, 4X Stainless a
Dimensions in Inches (mm) Dimensions in Inches (mm)
B C
A B C D A B C D
24 Grounded
30, 60 3 16.27 8.87 9.89 5.25 19.08 8.76 10.22 5.50
(413.3) (225.3) (251.2) (133.4) (484.6) (222.5) (259.6) (139.7)
25 30, 60 6 19.08 12.88 10.22 5.50 19.08 12.88 10.22 5.50 A
(484.6) (327.2) (259.6) (139.7) (484.6) (327.2) (259.6) (139.7)

26 100 3 21.99
(558.5)
11.84
(300.7)
9.89
(251.2)
5.25
(133.4)
24.95
(633.7)
11.79
(299.5)
10.22
(259.6)
5.50
(139.7)
100 6 24.95 16.13 10.22 5.50 24.95 16.13 10.22 5.50
(633.7) (409.7) (259.6) (139.7) (633.7) (409.7) (259.6) (139.7)
27 200 2 35.38 16.54 11.63 6.44 35.38 16.54 11.63 6.44
(898.7) (420.1) (295.4) (163.6) (898.7) (420.1) (295.4) (163.6)

28 200 3 35.38 16.54 11.63 6.44 35.38 16.54 11.63 6.44 Figure 28.0-11. NEMA Type 3R Dimensions
(898.7) (420.1) (295.4) (163.6) (898.7) (420.1) (295.4) (163.6)
200 4 35.38 24.46 11.63 6.44 35.38 24.46 11.63 6.44
(898.7) (621.3) (295.4) (163.6) (898.7) (621.3) (295.4) (163.6)
29 200 6 39.18 30.18 11.63 6.44 39.18 30.18 11.63 6.44
D

(995.2) (766.6) (295.4) (163.6) (995.2) (766.6) (295.4) (163.6)


30 400 b 2 57.47 24.12
(1459.7) (612.7)
12.43
(315.7)
7.19
(182.6)
57.47 24.12
(1459.7) (612.7)
12.43
(315.7)
7.19
(182.6) B C

400 b 3 57.47 24.12 12.43 7.19 57.47 24.12 12.43 7.19


31 (1459.7) (612.7) (315.7) (182.6) (1459.7) (612.7) (315.7) (182.6)
400 b 4 57.47 24.12 12.43 7.19 57.47 24.12 12.43 7.19
(1459.7) (612.7) (315.7) (182.6) (1459.7) (612.7) (315.7) (182.6)
32 Ungrounded
30, 60 1 16.27 8.87 9.89 5.25 19.08 8.76 10.22 5.50
(413.3) (225.3) (251.2) (133.4) (484.6) (222.5) (259.6) (139.7) A
33 30, 60 3 19.08 12.88 10.22 5.50 19.08 12.88 10.22 5.50
(484.6) (327.2) (259.6) (139.7) (484.6) (327.2) (259.6) (139.7)
100 1 21.99 11.84 9.89 5.25 24.95 11.79 10.22 5.50
34 (558.5) (300.7) (251.2) (133.4) (633.7) (299.5) (259.6) (139.7)
100 3 24.95 16.13 10.22 5.50 24.95 16.13 10.22 5.50
(633.7) (409.7) (259.6) (139.7) (633.7) (409.7) (259.6) (139.7)
35 200 1 35.38 16.54 11.63 6.44 35.38 16.54 11.63 6.44
(898.7) (420.1) (295.4) (163.6) (898.7) (420.1) (295.4) (163.6) Figure 28.0-12. NEMA 4/4X Stainless
200 2 35.38 16.54 11.63 6.44 35.38 16.54 11.63 6.44 Dimensions
36 (898.7) (420.1) (295.4) (163.6) (898.7) (420.1) (295.4) (163.6)
200 3 35.38 24.46 11.63 6.44 35.38 24.46 11.63 6.44
(898.7) (621.3) (295.4) (163.6) (898.7) (621.3) (295.4) (163.6)
37 400 b 1 57.47 24.12 12.43 7.19 57.47 24.12 12.43 7.19
(1459.7) (612.7) (315.7) (182.6) (1459.7) (612.7) (315.7) (182.6)
400 b 2 57.47 24.12 12.43 7.19 57.47 24.12 12.43 7.19
38 (1459.7) (612.7) (315.7) (182.6) (1459.7) (612.7) (315.7) (182.6)
a NEMA Type 4 and 4X stainless steel enclosures are suitable for mounting in either vertical or
horizontal positions. NEMA Type 3R enclosures must be mounted vertically.
39 b For smaller NEMA 3R enclosure, consult factory.

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-29
February 2017 Safety Switches
Sheet 28 029
Layout—Dimensions

Dimensions (Continued)
Table 28.0-32. Heavy-Duty, Solar Photovoltaic Switch Multi-Circuit, 1000 Vdc, Non-Fusible
22
D
(Fusible Available at 200 A and 400 A)
Ampere Number NEMA Type 3R a NEMA Types 4, 4X Stainless a 23
Rating of Circuits Dimensions in Inches (mm) Dimensions in Inches (mm)
B C
A B C D A B C D
Grounded
24
30, 60 1 16.27 8.87 9.89 5.25 14.14 8.76 10.22 5.50
(413.3) (225.3) (251.2) (133.4) (359.2) (222.5) (259.6) (139.7)
30, 60 2 19.08 12.88 10.22 5.50 19.08 12.88 10.22 5.50
25
A
(484.6) (327.2) (259.6) (139.7) (484.6) (327.2) (259.6) (139.7)
100 1 21.99
(558.6)
11.84
(300.7)
9.89
(251.2)
5.25
(133.4)
24.95
(633.7)
11.79
(299.5)
10.22
(259.6)
5.50
(139.7)
26
100 2 24.95 16.13 10.22 5.50 24.95 16.13 10.22 5.50
(633.7) (409.7) (259.6) (139.7) (633.7) (409.7) (259.6) (139.7)
200 1 35.38 16.95 11.63 6.44 35.38 16.95 11.63 6.44
27
(898.7) (430.5) (295.4) (163.6) (898.7) (430.5) (295.4) (163.6)
200 2 35.38
(898.7)
24.57
(624.1)
11.63
(295.4)
6.44
(163.6)
35.38
(898.7)
24.57
(624.1)
11.63
(295.4)
6.44
(163.6)
Figure 28.0-13. NEMA Type 3R Dimensions 28
200 3 35.38 24.57 11.63 6.44 35.38 24.57 11.63 6.44
(898.7) (624.1) (295.4) (163.6) (898.7) (624.1) (295.4) (163.6)
D 29
400 b 1 57.47 24.12 12.43 7.19 57.47 24.12 12.43 7.19
(1459.7) (612.7) (315.7) (182.6) (1459.7) (612.7) (315.7) (182.6)
400 b 2 57.47 24.12
(1459.7) (612.7)
12.43
(315.7)
7.19
(182.6)
57.47 24.12
(1459.7) (612.7)
12.43
(315.7)
7.19
(182.6) B C
30
Ungrounded
30, 60 1 16.27 8.87 9.89 5.25 14.14 8.76 10.22 5.50 31
(413.3) (225.3) (251.2) (133.4) (359.2) (222.5) (259.6) (139.7)
30, 60 2 19.08 12.88 10.22 5.50 19.08 12.88 10.22 5.50
(484.6) (327.2) (259.6) (139.7) (484.6) (327.2) (259.6) (139.7) 32
100 1 21.99 11.84 9.89 5.25 24.95 11.79 10.22 5.50
(558.6) (300.7) (251.2) (133.4) (633.7) (299.5) (259.6) (139.7) A
100 2 24.95 16.13 10.22 5.50 24.95 16.13 11.63 5.50 33
(633.7) (409.7) (259.6) (139.7) (633.7) (409.7) (295.4) (139.7)
200 1 35.38 16.54 11.63 6.44 35.38 16.54 11.63 6.44
(898.7) (420.1) (295.4) (163.6) (898.7) (420.1) (295.4) (163.6) 34
200 2 35.38 16.54 11.63 6.44 35.38 16.54 11.63 6.44
(898.7) (420.1) (295.4) (163.6) (898.7) (420.1) (295.4) (163.6)
200 3 35.38 24.26 11.63 6.44 35.38 24.26 11.63 6.44 35
(898.7) (616.2) (295.4) (163.6) (898.7) (616.2) (295.4) (163.6) Figure 28.0-14. NEMA 4/4X Stainless
400 b 1 57.47 24.12 12.43 7.19 57.47 24.12 12.43 7.19 Dimensions
(1459.7) (612.7) (315.7) (182.6) (1459.7) (612.7) (315.7) (182.6) 36
400 b 2 57.47 24.12 12.43 7.19 57.47 24.12 12.43 7.19
(1459.7) (612.7) (315.7) (182.6) (1459.7) (612.7) (315.7) (182.6)
a NEMA Type 4 and 4X stainless steel enclosures are suitable for mounting in either vertical 37
or horizontal positions. NEMA Type 3R enclosures must be mounted vertically.
b For smaller NEMA 3R enclosure, consult factory.
38

39

40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants


28.0-30 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 030
Layout—Dimensions

Dimensions (Continued)
22
18.57 13.56 14.00 7.00 (177.8)
23 (471.7) (344.4) 8.59 (218.2) (355.6) 2.24 (56.9)
Conduit
Entry 5.00
24 50.45
(1281.4)
Allowed 60.51
(127.0)
In This (1537.0)
Conduit
Area
Entry
58.38
25 Allowed
95.75
(2432.1) (1482.9)
Along
68.25
This 38.90 (1733.6)
Side
26 61.24
(988.1)
62.89
(1555.5) (1597.4)
27 33.50
Grade (850.9) 4.14
No Conduit 6.00 (105.2)
28 Entry This End
18.15
(152.4)
(461.0)

29
Figure 28.0-15. Quick-Connect Double-Throw 30/200 A—Dimensions in Inches (mm)

30 26.68 15.61 5.12


(677.7) (396.5) (130.0)

31 2.65
(67.31)

32
93.11 92.49
87.25
(2365.0) (2349.2)
(2216.2)
33 44.43 ø.560
(1128.5) 1.37 Mounting
20.95 (34.8) Holes
34 (532.1)

50.18 2.93
(1274.6) (74.4)
35 10.63 15.40 8.00 (203.2)
4.42
(270.0) (391.2) 16.00 (406.4) (112.3)
26.25 23.65 8.02 17.75
(666.8) (600.7) (203.7) (450.9)
36
Figure 28.0-16. Quick-Connect Double-Throw 400 A—Dimensions in Inches (mm)
37
38.18 15.61 5.12
38 (969.8) (396.5)
2.65
(130.0)

(67.3)

39
93.11 92.49 87.25
40 (2365.0) (2349.2) (2216.2)
44.43
(1128.5) ø.560
41 20.95 1.37
Mounting
Holes
(532.1) (34.8)
61.68 2.93
42 (1566.7) 8.00 (203.2) (74.4)
10.63 “A” 29.25 4.42
16.00 (406.4)
(270.0) (743.0) (112.3)
43 37.75
(958.9)
23.65
(600.7)
8.02
(203.7)

Figure 28.0-17. Quick-Connect Double-Throw 600–800 A—Dimensions in Inches (mm)

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-31
February 2017 Safety Switches
Sheet 28 031
Layout—Dimensions

Dimensions (Continued)
22
14.00 2.24 (56.9)
1.93 (49.0) 18.57
(471.7)
13.68 (347.5)
8.61 (218.7)
R0.25 (355.6)
7.00 (177.8)
23
Conduit Entry

27.43 Conduit
Allowed in
this Area
1.06
(26.9)
24
(696.7) Entry 5.00
Allowed (127.0)
38.15
(969.0)
Along
Left Side
37.40 25
(950.0)
28.42 39.12 ø0.56 35.27
(721.9) (993.6) Mounting (895.9)
39.78 Holes 26
(1010.4)

6.25 (158.8)
Grade 6.00 (152.4) Minimum 4.15
27
Conduit Entry (105.4)
Allowed in Top
18.00
(457.2)
End Wall 28

Figure 28.0-18. 100 A Quick-Connect Single-Throw Switch—Dimensions in Inches (mm) 29

18.57 13.68 14.00


(355.6)
2.24 (56.9) 30
(471.7) (347.5) 8.61 (218.7) R0.25 7.00 (177.8)
1.94
(49.3)
30.17
Conduit Entry
Allowed in Conduit 1.06
31
(766.3) Conduit This Area 42.53 Entry (26.9)
Entry 6.00 Allowed in
(1080.3)
Allowed
Along Left
(152.4)
41.87
This Area 38.02 32
(965.7)
Side (1063.5)
28.38
(720.8)
40.15 ø0.56
Mounting
33
(1019.8)
Holes
40.89
(1038.6) 34
18.00 6.25 (158.8)
(457.2) 6.00 (152.4)
Conduit Entry Grade 4.15
Allowed in
Minimum
(105.4) 35
Top End Wall

36
Figure 28.0-19. 200 A Quick-Connect Single-Throw Switch—Dimensions in Inches (mm)
37
32.87
(834.9) 16.10 (408.9)
11.14 (283.0) 38
60.69 Conduit Entry
Allowed in
(1541.5)
This Area 39
12.00
Conduit 73.79
(304.8) 65.80
Entry (1874.3)
Allowed 51.64 (1671.3) 40
Along Left (1311.6)
69.79 ø0.56
Side (1772.7) Mounting
Holes
41
74.34
(1888.2)
Conduit Entry
Allowed in 4.34 42
Top 8.30 (210.8) Grade 24.00 (110.2)
End Wall (609.6) 4.39
32.60
(828.0)
6.00 (152.4) Minimum (111.5) 43

Figure 28.0-20. 400–600 A Quick-Connect Single-Throw Switch—Dimensions in Inches (mm)

CA08104001E For more information, visit: www.eaton.com/consultants


28.0-32 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 032
Layout—Dimensions

Dimensions (Continued)
22

23 32.87
(834.9) 16.79 (426.5)
21.73 (551.9)

Conduit Entry
24 60.69 Conduit
(1541.5) Entry
Allowed in
This Area 12.00 85.04
Allowed 77.05
(304.8) (2160.0)
Along (1957.1)
25 Left Side 62.23
85.59 (1580.6)
(2174.0) ø0.56
81.03
26 (2058.2) Mounting
Holes

Conduit 4.34
27 Entry Grade
24.00 (110.2)
32.60 (828.0) 13.96 (354.6) (609.6)
Allowed in
Top End 6.00 (152.4) 4.39
28 Wall Minimum (111.5)

29 Figure 28.0-21. 800 A Quick-Connect Single-Throw Switch—Dimensions in Inches (mm)

30

31

32

33

34

35

36

37

38

39

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-33
February 2017 Safety Switches
Sheet 28 033
Layout—Dimensions

Dimensions (Continued)
Table 28.0-33. Auxiliary Power Heavy-Duty Safety Switch W D
22
Ampere NEMA 3R
Rating Dimensions in Inches (mm) Weight 23
Width (W) Height (H) Depth (D) Depth (D2) Lb (kg)
H
30 26.58
(675.1)
24.93
(633.2)
16.00
(406.4)
11.29
(286.8)
a
24
60 26.58 24.93 16.00 11.29 a
(675.1) (633.2) (406.4) (286.8)
a
25
100 26.58 24.93 16.00 11.29 D2
(675.1) (633.2) (406.4) (286.8)
a 108 lbs (49 kg) with a 15 A GFI receptacle; 130 lbs (59 kg) with a 20 A GFI receptacle.
Figure 28.0-22. Auxiliary Power Heavy-Duty
26
Table 28.0-34. Elevator Control Switch Switch Diagram
Ampere Dimensions in Inches (mm) 27
Rating Width (W) Height (H) Depth (D)
NEMA 1
28
30 16.35 29.62 11.18
(415.4) (752.3) (283.9)
60 16.35
(415.4)
29.62
(752.3)
11.18
(283.9)
29
100 16.35 29.62 11.18
(415.4) (752.3) (283.9)
30
200 20.38 32.63 11.28
(517.8) (828.9) (286.4)
400 25.21
(640.3)
54.63
(1387.7)
12.69
(322.3)
31
NEMA 3R or 12
30 16.35 29.62 11.18 32
(415.4) (752.3) (283.9) Figure 28.0-23. Elevator Control
60 16.35 29.62 11.18 Switch Diagram
(415.4) (752.3) (283.9) 33
100 16.35 29.62 11.18
(415.4) (752.3) (283.9)
200 20.38 32.63 11.28 34
(517.8) (828.9) (286.4)
400 25.21 54.63 12.69
(640.3) (1387.7) (322.3) 35

36

37

38

39

40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants


28.0-34 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 034
Layout—Dimensions

Dimensions (Continued)
22 Table 28.0-35. OEM Line Isolation (OLI) Switch Ratings and Capacities
Ampere Short-Circuit Ratings (Amperes) Standard Lug Capacities
23 Rating Fusible (Class J) Non-Fusible Per Phase Ground
Min. Wire Size Max. Wire Size Wire Type Min. Wire Size Max. Wire Size Wire Type

24 60 200 k at 600 V 10 k at 600 V #14 #2 Cu/Al (2) #14 (2) 1/0 Cu/Al
100 200 k at 600 V 10 k at 600 V #14 1/0 Cu/Al (2) #14 (2) 1/0 Cu/Al
200 200 k at 600 V 10 k at 600 V #6 300 kcmil Cu/Al (2) #14 (2) 1/0 Cu/Al
25 400 100 k at 600 V 10 k at 600 V (2) 1/0 (2) 300 kcmil or Cu/Al (2) #6 (2) 250 kcmil Cu/Al
200 k at 480 V (1) 1/0 (1) 750 kcmil

26 Table 28.0-36. OLI Switch Dimensions in Inches (mm)


Switch Height (H) Width (W) Depth (D)
Amperage D W
27
60 21.49 (545.8) 16.08 (408.4) 9.24 (234.7)
100 21.49 (545.8) 16.08 (408.4) 9.24 (234.7)
28 200 28.21 (716.5) 18.30 (464.8) 9.24 (234.7)
400 50.15 (1273.8) 21.30 (541.0) 9.24 (234.7)

29

30 H

31

32

33
Figure 28.0-24. OLI Switch Dimensions

34 Note: Learn more at Eaton.com/OLI.

35

36

37

38

39

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-35
February 2017 Safety Switches
Sheet 28 035
Layout—Dimensions

Dimensions (Continued)
Table 28.0-37. NEMA 7/9 Hazardous Location Disconnect Switch
22
Dimensions in Inches (mm) and Weights
Non-Fusible Disconnect Switch Fusible Disconnect Switch 23
Dimension DS361UX DS362UX DS363UX DS361FX DS362FX DS363FX

A 9.74 (247.0) 9.90 (251.0) 10.28 (261.0) 10.02 (255.0) 9.90 (251.0) 10.40 (264.0)
24
B 5.00 (127.0) 7.00 (178.0) 9.00 (229.0) 7.00 (178.0) 7.00 (178.0) 15.00 (380.0)
C 10.47 (266.0) 12.53 (318.0) 14.67 (373.0) 12.67 (322.0) 12.53 (318.0) 17.31 (440.0)
D 11.13 (283.0) 15.13 (384.0) 17.13 (435.0) 13.13 (333.0) 15.13 (384.0) 11.50 (292.0) 25
E 12.47 (317.0) 16.53 (420.0) 18.67 (474.0) 14.67 (373.0) 16.53 (420.0) 23.31 (592.0)
F 3.50 (89.0) 3.50 (89.0) 3.50 (89.0) 3.50 (89.0) 3.50 (89.0) 3.50 (89.0)
Weight in lb (kg) 33 (15) 51 (23) 72 (33) 47 (21) 51 (23) 108 (49)
26
Table 28.0-38. NEMA 7/9 Hazardous Location Disconnect Switch 27
Electrical Ratings
Non-Fusible Horsepower Rating Fusible Horsepower Rating
Switch Rating (Amperes) 480 Vac 600 Vac 250 Vdc Switch Rating (Amperes) 480 Vac 600 Vac 250 Vdc 28
30 15 20 5 30 15 20 5
60 30 50 10 60 30 50 10 29
100 60 75 20 100 60 75 20

Table 28.0-39. NEMA 7/9 Hazardous Location Disconnect Switch 30


Ordering Information
Ampere Rating Fusible/Non-Fusible Catalog Number
31
30 Non-fusible DS361UX
Fusible DS361FX
60 Non-fusible DS362UX 32
Fusible DS362FX
100 Non-fusible DS363UX
Fusible DS363FX
33

34
C/2
F
35

36
D
E
37

38
A B 0.44
C (11.0) 39
Figure 28.0-25. Non-Fusible and Fusible Disconnect Switch Dimensions
40

41

42

43

Dimensions are for estimating purposes only.

CA08104001E For more information, visit: www.eaton.com/consultants


28.0-36 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 036
Technical Data

Maximum Horsepower Ratings


22 Table 28.0-40. General-Duty, Fusible and Non-Fusible, Table 28.0-46. Heavy-Duty, Non-Fusible, 240 V
120 V with Time Delay Fuses Ampere Single-Phase Three-Phase
23 Ampere Single-Phase Three-Phase Rating AC AC
Rating AC AC
30 3 10
30 2 3 60 10 20
24 60 3 7-1/2 100 20 40
200 15 60
Table 28.0-41. General-Duty, Fusible and Non-Fusible, 400 — 125
25 240 V with Time Delay Fuses 600 — 200
800 — —
Ampere Single-Phase Three-Phase
Rating AC AC
26 Table 28.0-47. Heavy-Duty, Non-Fusible, 480 V
30 3 7-1/2 Ampere Single-Phase Three-Phase
60 10 15 Rating AC AC
100 15 30
27 200 15 60 30 7-1/2 20
400 — 125 60 20 50
600 — 200 100 40 75
28 200 50 125
Table 28.0-42. Heavy-Duty, Non-Fusible, 120 V 400 — 250
600 — 400
29 Ampere
Rating
Single-Phase
AC
Three-Phase
AC
800 — 500

30 2 5 Table 28.0-48. Heavy-Duty, Non-Fusible, 600 V


30 60 3 10 Ampere Single-Phase Three-Phase
Rating AC AC
Table 28.0-43. Heavy-Duty, Fusible, 240 V with Time Delay Fuses
31 Ampere Single-Phase Three-Phase
30
60
10
25
30
60
Rating AC AC 100 50 100
200 50 150
32 30
60
3
10
7-1/2
15 400 — 350
100 15 30 600 — 500
200 15 60 800 — 500
33 400 — 125
600 — 200 Table 28.0-49. Double Throw, Fusible, 240 V with Time Delay Fuses
800 — 250 Ampere Single-Phase Three-Phase
34 Rating AC AC
Table 28.0-44. Heavy-Duty, Fusible, 480 V with Time Delay Fuses
30 3 7-1/2
Ampere Single-Phase Three-Phase 60 10 15
35 Rating AC AC 100 15 30
30 7-1/2 15 200 15 60
60 20 30 400 — 125
36 100 30 60 600 a — 50
200 50 125 a Only available for use with fast acting fuses. Standard hp rating is shown.
400 — 250
37 600 — 400 Table 28.0-50. Double Throw, Fusible, 480 V with Time Delay Fuses
800 — 500
Ampere Single-Phase Three-Phase
Rating AC AC
38 Table 28.0-45. Heavy-Duty, Fusible, 600 V with Time Delay Fuses
30 7-1/2 15
Ampere Single-Phase Three-Phase
60 20 30
Rating AC AC
39 100 30 60
30 10 20 200 50 125
60 25 50 400 — 250
100 40 75
40 200 50 150 Note: Ratings are based on three-pole designs.
400 — 350
600 — 500
41 800 — 500

42

43

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-37
February 2017 Safety Switches
Sheet 28 037
Technical Data

Maximum Horsepower Ratings


Table 28.0-51. Double-Throw, Fusible, 600 V with Time Delay Fuses Table 28.0-55. Double-Throw, Non-Fusible, 600 V
22
Ampere Single-Phase Three-Phase Ampere Single-Phase Three-Phase
Rating AC AC Rating AC AC 23
30 10 20 30 10 30
60 25 50 60 25 60
100 40 75 100 50 100 24
200 50 150 200 50 150
400 — 350 400 — 350
600 — 350 25
Table 28.0-52. Double-Throw, Non-Fusible, 120 V 800 — 350

Ampere Single-Phase Three-Phase


Rating AC AC
Table 28.0-56. Heavy-Duty, Non-Fusible, 480 V, 600 V Types 7 and 9 26
Ampere Three-Phase, 480 V Three-Phase, 600 V
30 2 5 Rating AC AC
60 3 10
30 20 20
27
Table 28.0-53. Double-Throw, Non-Fusible, 240 V 60 40 50
100 75 75
Ampere Single-Phase Three-Phase 200 125 150 28
Rating AC AC

30 3 10 Table 28.0-57. Heavy-Duty, Fusible, 480 V, 600 V Types 7 and 9 with


60 10 20 Time Delay Fuses 29
100 20 40 Ampere Three-Phase, 480 V Three-Phase, 600 V
200 15 60 Rating AC AC
400 — 125
30 15 20
30
600 — 125
800 — 125 60 30 50
100 60 75
Table 28.0-54. Double-Throw, Non-Fusible, 480 V
200 125 150 31
Ampere Single-Phase Three-Phase Note: Ratings are based on three-pole designs.
Rating AC AC 32
30 7-1/2 20
60 20 50
100 40 75 33
200 50 125
400 — 250
600 — 250 34
800 — 250

35

36

37

38

39

40

41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants


28.0-38 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 038
Technical Data—Short-Circuit Ratings

General-Duty Double Throw


22 Table 28.0-58. Short-Circuit Ratings Using Class “R,” Table 28.0-61. Short-Circuit Ratings Using Class “R,”
“J” or “T” Fusing where Applicable “J” or “T” Fusing where Applicable
23 Ampere Short-Circuit Ratings (Amperes) Ampere Short-Circuit Ratings (Amperes) (600 V)
Rating Type 1 Type 3R Rating Type 1 Type 3R Type 12 Type 4 and 4X

24 30
60
100 k at 240 V
100 k at 240 V
100 k at 240 V
100 k at 240 V
30
60
100 k
100 k
100 k
100 k
100 k
100 k
100 k
100 k
100 100 k at 240 V 100 k at 240 V 100 100 k 100 k 100 k 100 k
200 100 k at 240 V 100 k at 240 V 200 100 k 100 k 100 k 100 k
25 400 100 k at 250 V 100 k at 250 V 400 100 k 100 k 100 k 100 k
600 100 k at 250 V 100 k at 250 V 600 100 k 100 k 100 k 100 k
800 100 k 100 k — —
26 Note: Class “H” fuse clips supplied as standard for 30–600 A. 1200 100 k 100 k — —
Rated at 10,000 rms symmetrical when using Class “H” fuses.
Note: Class “H” fuse clips supplied as standard for 30–600 A, except
27 Shunt Trip Safety Switch Class “T” for 400 A at 600 V and 600 A at 240 V. Rated at 10,000 A
rms symmetrical when using Class “H” fuses.
Table 28.0-59. Short-Circuit Ratings Using Class “R,” Note: Class “L” fuse connectors supplied as standard for 800 A
“J/L” or “T” Fusing a and 1200 A.
28 Note: Safety switch short-circuit ratings are applicable to AC only.
Ampere 480 V 600 V
Rating Note: Safety switch I2t and Ip values are identical to UL maximum
acceptable I2t and Ip values for the corresponding class fuse.
29 30 200 kAIC 200 kAIC
Note: Table 28.0-61 is not applicable to the compact design shown
60 200 kAIC 200 kAIC
100 200 kAIC 200 kAIC in Eaton’s Volume 2—Commercial Distribution, CA08100003E, Tab 8,
Section 8.1. The compact design is suitable for use on a circuit capa-
30 200 200 kAIC 100 kAIC
ble of delivering not more than 10,000 rms symmetrical amperes.
400 200 kAIC 100 kAIC
600 200 kAIC 100 kAIC
31 800 200 kAIC 200 kAIC Short-Circuit Ratings of Non-Fusible Switches
a Non-fusible values are based on combination rating with upstream device The UL listed short-circuit ratings for Eaton’s non-fusible
(see TD00801005E). switches are based on the switches being properly protected
32 Heavy-Duty
by overcurrent protective devices. For applications that
require a UL listed short-circuit rating of 10,000 rms
Table 28.0-60. Short-Circuit Ratings Using Class “R,” symmetrical amperes or less, an Eaton non-fusible switch
33 “J” or “T” Fusing where Applicable must be properly protected by any overcurrent protective
Ampere Short-Circuit Ratings (Amperes)
device rated no greater than the ampere rating of the switch.
Rating For applications that require a UL listed short-circuit rating of
Type 1 Type 3R Type 12 Type 4 and 4X
34 greater than 10,000 rms symmetrical amperes, an
30 200 k at 600 V 200 k at 600 V 200 k at 600 V 200 k at 600 V Eaton non-fusible switch must be properly protected by
60 200 k at 600 V 200 k at 600 V 200 k at 600 V 200 k at 600 V the appropriate class and size fusing noted. Otherwise, this
35 100 200 k at 480 V 200 k at 480 V 200 k at 600 V 200 k at 600 V
non-fusible switch must be replaced with an Eaton fusible
100 k at 600 V 100 k at 600 V switch that uses the appropriate fusing required. Molded-
200 200 k at 600 V 200 k at 600 V 200 k at 600 V 200 k at 600 V
case circuit breaker protection of non-fusible Eaton switches
36 400 200 k at 480 V 200 k at 480 V 200 k at 480 V 200 k at 480 V
for applications that require a short-circuit rating of greater
100 k at 600 V 100 k at 600 V 100 k at 600 V 100 k at 600 V
than 10,000 rms symmetrical amperes has been evaluated
and is summarized below. Refer to the reference tables for
37 600 200 k at 480 V 200 k at 480 V 200 k at 480 V 200 k at 480 V
100 k at 600 V 100 k at 600 V 100 k at 600 V 100 k at 600
typical Eaton fusible switch UL listed short-circuit ratings.
800 b 200 k at 480 V 200 k at 480 V 200 k at 480 V 200 k at 480 V Table 28.0-62. UL Recognized Safety Switch/Circuit Breaker
100 k at 600 V 100 k at 600 V 100 k at 600 V 100 k at 600 V Series-Connected Ratings
38 1200 b 200 k at 600 V 200 k at 600 V 200 k at 600 V 200 k at 600 V Safety Maximum Circuit Breaker Circuit Breaker
b Class “L” fuse connectors supplied as standard for 800 A and 1200 A. Switch System Maximum Frame(s)
39 Note: Class “H” fuse clips supplied as standard for 30–600 A. Rated Ampere
Rating
Voltage AC Short Circuit
Rating (rms
at 10,000 A rms symmetrical when using Class “H” fuses.
Symmetrical)

40 30 and 600 25,000 FDC, HFD, HFDE, EGH


60 18,000 FD, EGE
14,000 FDB
41 100 600 25,000
18,000
FDC, HFD, HFDE, EGH
FD, EGE
14,000 FDB

42 480 35,000 EGH, EGS


200 600 25,000 FDC, HFD, HFDE, HJD, JGH
18,000 FD, JD, JGE
14,000 FDB
43 480 65,000 HFD, HFDE, HJD, JGH

For more information, visit: www.eaton.com/consultants CA08104001E


Switching Devices —Low Voltage 28.0-39
February 2017 Safety Switches
Sheet 28 039
Technical Data—Fuse Dimensions

Typical Fuse Dimensions


22

Class T Class J Class RK5 and RK1 23


T-Tron姠 Fuses Low-Peak姞 and Limitron姞 Fuses Fusetron姞, Low-Peak and
JJN (300V) JJS (600V) LPJ & JKS (600V) Limitron Fuses (250 and 600V)
FRN-R and FRS-R; LPN-RK 24
and LPS-RK; KTN-R and KTS-R
Basic dimensions are same as Class H
(formerly NEC) ONE-TIME (NON and NOS)
and SUPERLAG Renewable RES and
25
REN fuses.
Note: These fuses can be used to replace
existing Class H, RK1 and RK5 fuses relating 26
to dimensional compatibility.
A
27
B

250V 600V 28
Ampere A B A B
1/10–30 2.00 0.56 5.00 0.81
35–60 3.00 0.81 5.50 1.06
29
A

B
30
Fusetron and Limitron
250V 600V
Ampere A B A B 31
70–100 5.88 1.06 7.88 1.34
110–200 7.13 1.56 9.63 1.84
225–400 8.63 2.06 11.63 2.59 32
450–600 10.38 2.59 13.38 3.13
Low-Peak
250V 600V 33
Ampere A B A B
70–100 5.88 1.16 7.88 1.16
110–200
225–400
7.13
8.63
1.66
2.38
9.63
11.63
1.66
2.38
34
450–600 10.38 2.88 13.38 2.88

35
Class L Low-Peak and Limitron Fuses
KRP-C, KTU & KLU (601–4000A) (600V)
Note: KRP-CL (150–600A) fuses
have same dimensions as 601–800A
36
case size. KTU (200–600A) have
same dimensions, except tube
3-inch lgth. x 2-inch dia.; terminal 37
1.63-inch width x 1.25-inch thick.

38

39

40

41

42

43
Figure 28.0-26. Typical Fuse Dimensions in Inches
Note: For typical fuse dimensions in millimeters, see Figure 28.0-27 on Page 28.0-40.

CA08104001E For more information, visit: www.eaton.com/consultants


28.0-40 Switching Devices —Low Voltage
Safety Switches February 2017
Sheet 28 040
Technical Data—Fuse Dimensions

Typical Fuse Dimensions (Continued)


22

23 Class T Class J Class RK5 and RK1


T-Tron Fuses Low-Peak and Limitron Fuses Fusetron, Low-Peak and
JJN (300V) JJS (600V) LPJ and JKS (600V) Limitron Fuses (250 and 600V)
24 FRN-R and FRS-R; LPN-RK
and LPS-RK; KTN-R and KTS-R
Basic dimensions are same as Class H
25 (formerly NEC) ONE-TIME (NON and NOS)
and SUPERLAG Renewable RES and REN fuses.
Note: These fuses can be used to replace
26 existing Class H, RK1 and RK5 fuses relating
to dimensional compatibility.

A
27
B

28 Ampere A
250V
B A
600V
B
1/10–30 50.8 14.3 127.0 20.6
35–60 76.2 20.6 139.7 27.0
29 A

B
30
Fusetron and Limitron
250V 600V
31 Ampere A B A B
70–100 149.2 26.9 200.0 34.0
110–200 181.0 39.6 244.5 46.7
32 225–400
450–600
219.1
263.5
52.3
65.8
295.3
339.7
65.8
79.5
Low-Peak
33 Ampere A
250V
B A
600V
B
70–100 149.2 29.5 200.0 29.5

34 110–200
225–400
181.0
219.1
42.2
60.5
244.5
295.3
42.2
60.5
450–600 263.5 73.2 339.7 73.2

35
Class L Low-Peak and Limitron Fuses
KRP-C, KTU and KLU (601–4000A) (600V)
36 Note: KRP-CL (150–600A) fuses
have same dimensions as 601–800A
case size. KTU (200–600A) have
samedimensions, except tube
37 76.2 mm lgth. x 50.8 mm dia.; terminal
41.3 mm width x 31.8 mm thick.

38

39

40

41

42

43
Figure 28.0-27. Typical Fuse Dimensions in Millimeters
Note: For typical fuse dimensions in inches, see Figure 28.0-26 on Page 28.0-39.

For more information, visit: www.eaton.com/consultants CA08104001E

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