SINGHANIA INTERNATIONAL LTD

LUDHIANA(PUNJAB) Page 1 of 8
PROTOTYPE PRE-LAUNCH PRODUCTION KEY CONTACT/PHONE
CONTROL PLAN NO.

PART NAME/DESCRIPTION/OPERATION LATEST CHANGE LEVEL CORE TEAM

NUMBER 0.0 SIGN
CUSTOMER APPROVAL (IF REQUIRED)
M6X1 - 6H FLANGE NUT(DIN 6923)

PROCESS PROCESS NAME/ MACHINE DEVISE CHARACTERISTICS SPECIAL

CHARACTERIS
NUMBER OPERATION JIG. TOOLS FOR NO. PRODUCT PARAMETERS TICS CLASS PRODUCT/
DESCRIPTION MANUFACTURING m=Minor PROCESS
M=Major SPECIFICATION
C= Critical

Raw Material
10 1 Raw Material Wire Coil Identification M 1010
Received.
Raw Material
20 2 Dia. M 9.05±0.02
Insp.

Chemical
3 (SAE: 1010 ) c SAE: 1010
Composition

SAE:1010 " %C 0.08 to 0.13

" % P 0.040Max.
" %Mn 0.30 to 0.50
" %S 0.050Max.

4 Tensile Strength (Soft Cond.) SAE:1010 m

5 Hardness (Soft Cond.) SAE: 1010 " 85 HRB Max.

6 Visual " Free from Rust, Pits & Seams

SINGHANIA INTERNATIONAL LTD
Page 2 of 8
LUDHIANA(PUNJAB)
PROTOTYPE PRE-LAUNCH PRODUCTION KEY CONTACT/PHONE
CONTROL PLAN NO.

PART NAME/DESCRIPTION/OPERATION LATEST CHANGE LEVEL CORE TEAM

NUMBER 0.0 SIGN
CUSTOMER APPROVAL (IF REQUIRED)
M6X1 - 6H FLANGE NUT(DIN 6923)

PROCESS PROCESS NAME/ MACHINE DEVISE CHARACTERISTICS SPECIAL

CHARACTERIS
NUMBER OPERATION JIG. TOOLS FOR NO. PRODUCT PARAMETERS TICS CLASS PRODUCT/
DESCRIPTION MANUFACTURING m=Minor PROCESS
M=Major SPECIFICATION
C= Critical

30 Forging Cold Nut Former 1 Nut Height M 5.70/6.00

2 Nut A/F M 9.78/10.00

3 Nut A/C M 11.05 Min

4 Bore Dia C 5.05/5.15

5 Flange Dia M 14.20 max

6 Flange Thickness m 1.10 Min

Burr,Dent,Chip,Sharp edges,
7 Visual M
Crack not allowed
Thread Tapping
40 Thread Tapping 1 Threads C M6x1 -6H
M/c
Burr,Dent,Chip,Sharp edges,
2 Visual m Crack not allowed
SINGHANIA INTERNATIONAL LTD
LUDHIANA(PUNJAB) Page 3 of 8
PROTOTYPE PRE-LAUNCH PRODUCTION KEY CONTACT/PHONE
CONTROL PLAN NO.

PART NAME/DESCRIPTION/OPERATION LATEST CHANGE LEVEL CORE TEAM

NUMBER 0.0 SIGN
CUSTOMER APPROVAL (IF REQUIRED)
M6X1 - 6H FLANGE NUT(DIN 6923)

PROCESS PROCESS NAME/ MACHINE DEVISE CHARACTERISTICS SPECIAL

CHARACTERIS
NUMBER OPERATION JIG. TOOLS FOR NO. PRODUCT PARAMETERS TICS CLASS PRODUCT/
DESCRIPTION MANUFACTURING m=Minor PROCESS
M=Major SPECIFICATION
C= Critical

Final
50 Final insp. Area 1 Nut Height M 5.70/6.00
Inspection
2 Nut A/F M 15.73/16.00

3 Nut A/C M 11.05 Min

4 Threads C M6x1 -6H

5 Flange Dia M 14.20 max

6 Flange Thickness m 1.10 Min

Burr,Dent,Chip,Sharp edges,
7 Visual M
Crack not allowed

8 Finish m As Per Required

9 Proof load C As per grade

 Page 4 of 8

SINGHANIA INTERNATIONAL LTD

LUDHIANA(PUNJAB)
PROTOTYPE PRE-LAUNCH PRODUCTION KEY CONTACT/PHONE
CONTROL PLAN NO.

PART NAME/DESCRIPTION/OPERATION LATEST CHANGE LEVEL CORE TEAM

NUMBER 0.0 SIGN
CUSTOMER APPROVAL (IF REQUIRED)
M6X1 - 6H FLANGE NUT(DIN 6923)

PROCESS PROCESS NAME/ MACHINE DEVISE CHARACTERISTICS SPECIAL

CHARACTERIS
NUMBER OPERATION JIG. TOOLS FOR NO. PRODUCT PARAMETERS TICS CLASS PRODUCT/
DESCRIPTION MANUFACTURING m=Minor PROCESS
M=Major SPECIFICATION
C= Critical

10 Hardness C As per grade

Packing/
60 As Per Requirement
Despatch
 CONTROL PLAN
Page 5 of 8
DATE (ORIGINAL) DATE (APPROVAL) DATE (REVISION)

Engg. Q.A. Production

REV. DETAILS:-

CONTROL METHODS
EVALUATION SAMPLE RECO- CONTROL REACTION
RESP.
MEASUREMENT SIZE FREQUENCY RDING METHOD PLAN
TECHNIQUE

R/M TAG/ Colour

E/Coil Each Coil Insp. Yes
Code Reject he
Petrol Process Material/Ask to
Micrometer Each Coil Each Coil Insp. Yes Inspection Report Wire Draw
Deptt For
Mill T.C./Spectro As per Action plan
report R/M Req
Heatwise Lab Inc. "
External
T.C./Spectro report
" " " " " "
" " " " " "
" " " " " " "
" " " " " " "
Mill T.C./Internal
testing
" " " " Lab report "

Hardness Tester 1 Pcs Each Coil Lab Inc. " Lab report "
Visual 100% Each Coil Lab Inc. " Lab report "
 CONTROL PLAN
Page 6 of 8

DATE (ORIGINAL) DATE (APPROVAL) DATE (REVISION)

Engg. Q.A. Production

REV. DETAILS:-

CONTROL METHODS
EVALUATION SAMPLE RECO- CONTROL REACTION
RESP.
MEASUREMENT SIZE FREQUENCY RDING METHOD PLAN
TECHNIQUE

vernier 5 Pcs /2Hr. Opr./Insp. Yes

" 5 Pcs /2Hr. " "

" 5 Pcs /2Hr. " "
Stop the
Petrol process Machine&
" 5 Pcs /2Hr. " " Inspection Report Rectify
the dimensions
" 5 Pcs /2Hr. Opr./Insp. "
" 5 Pcs /2Hr. Opr./Insp. "

Visually 10 Pcs /1Hr. Opr./Insp. "

Thread Plug
5 Pcs /2Hr. Opr./Insp. Yes Petrol process Stop the M/C
Gauge
Inspection Report Recify the
Visual 10 Pcs /2Hr. " " Parameter
 CONTROL PLAN
Page 7 of 8
DATE (ORIGINAL) DATE (APPROVAL) DATE (REVISION)

Engg. Q.A. Production

REV. DETAILS:-

CONTROL METHODS
EVALUATION SAMPLE RECO- CONTROL REACTION
RESP.
MEASUREMENT SIZE FREQUENCY RDING METHOD PLAN
TECHNIQUE

As Per Sampling Std.

vernier Insp. Yes Final Inspection Seggrigation/R
Report eject/ Rectify
the Material
" " " "

" " " " " "

Thread Plug
Gauge " " " " "

vernier " " " " "

vernier " " " " "

Visualy " " " " "

Visual " " " " "

UTM " " " INTERNAL TC "

 Page 8 of 8

CONTROL PLAN

DATE (ORIGINAL) DATE (APPROVAL) DATE (REVISION)

Engg. Q.A. Production

REV. DETAILS:-

CONTROL METHODS
EVALUATION SAMPLE RECO- CONTROL REACTION
RESP.
MEASUREMENT SIZE FREQUENCY RDING METHOD PLAN
TECHNIQUE

Hardness Tester " " " INTERNAL TC "

As Per Requirement