DESIGN (MECHANICAL & THERMAL), ENGINEERING, PROCUREMENT OF MATERIALS, FABRICATION, ASSEMBLY, INSPECTION. TESTING & SUPPLY OF ‘CAST AIR PREHEATER ASSEMBLY BC-31001 FOR CRUDE DISTILLATION UNIT |. inrropucion "i Procurement of new Cost Air Pre-Heater BC31001 os a Retrofit replacement forthe exising Cast APH, The exiting Cast Ar Pre-Hecter 8C31001, Dwg, Nox C[AP-139-1197 Sheet 1 of 2 fav. Of, Quan (One number, Manufacured by M/s Kemal Engineering Corporetion Yamuna Noga, insalad in CDU- ‘3 Hector APH System of Crude Dsltion Unt i . SCOPE OF WORK ‘A. Design (Mecharicsl & Thermal), gineering, Procurement of Moteral, Fabriceion, Assnbly, Inspection, Testing & Supply af Cos Air Pre-Heoter = 8C31001, Quanity: One Number as retro replacement forthe exiting Cost Ale PreeHeoter as per drawing CTAP-139-1197 Shost | of 2 ev.0d supplied by M/s Kamal Engineering Corportion Yamuna Nagar, wih Applicable Cada and Stondorde (a por Clouse IV] to mest the Procera Design, Process Perameters (os per Clause VIA) & vie), ‘The New Cast Alc Pre-Heater shall have th some fet and Outlet Flange Size (Flue gas & Airside) Type, tating, Number of Nezzes os per the existing Air Pre-Heotersrcly os per the drawing. The New Cast Al: Pro-Heater wil be mounted on the exiting suture and connected to exis inlet ‘nd outlet anges without any modiisien, . The above activities hove to be carced out under Third Paty Inpecton Agency he M/s LIS/ El\/ BVIS/ DNV/ TUV/ TOYO/ IRS nly. ©. Tranporting the new Cost Air Pre-Heater from Vendor works to MRPL se, Mangalore Including obtaining the necessary & applicable clecranceren-ovie frm te cncemed exter. I, REFERENCE DOCUMENTS 1. Cast Air Pro-eter Drawing No: CTAP-139-1197 Sh I of 2Rev.04(! shoot. 2, Cas Air Pre-Hactar Drawing Nev CTAP-139-1197 Sh 2 of 2 Rev.02 (| sheet 13. BL Date Sheet for Com Air Pre-Hecter: 8005-00-05-45-05.01 [2 She!) The docomerts furithed above are for process perameters, dimensone and other datalsraqured for design and engineering ely IV, APPLICABLE CODES & STANDARDS 1. Moterials ASTM ASME/ IS Moteral Specctions/ Designation, 2. ASME Sec Ik Welding & Brazing quelficctions 3 Design Codes ASME Section VilLDivison 1 Latest Elion 44.15: 875 Code ofProcee for Design lod for building & srctures 5.15 1893 Criteria for acrh qucke resitont Design of stucure. 8 15 800 Code of practice for ganaralconaucion intel 7. Corsrucion:AP1833 Latest Exvon 8. ASME B 16.5 “Pipe Flanges ond Flanged Figs NPS Ys through NPS 24 Y. TECHNICAL DETAILS (OF ONE UND ‘A. MAJOR DESIGN PARAMETERS: eee a eet transfer area Cost APH 3265? Page|!‘DESIGN (MECHANICAL & THERMAL), ENGINEERING, PROCUREMENT OF MATERIALS, FABRICATION, ASSEMBLY, INSPECTION, TESTING & SUPPLY OF ‘CAST AIR PREHEATER ASSEMBLY BC-31001 FOR CRUDE DISTILLATION UNIT No.of Cos wbe = 270 Cost tbe length Cost tbes/ Row ‘Wosh woterrequitement= a 90 35 CUM/He (Approx) Noof Rows ‘edule no. 1 4 (With Bosh sl fie) Medleno. 2 cl § (With bot ide fins) ‘Maxie pneuncic et prestre (mm WC}~ 1009 (Fve gs Sid) Leckage Rete of Nermal Volumetric Flow-—0.4% (Mex) TN AiR TEP OPERATING CASE RATED ete FLOW, kg/h 115060 104600 INLET Tee, Dag © 38 16 | (OUTET TEWP, Dog C 282.1 232.2 AIR SIDE ALOWABE, | mmH20 "| 135 135 135 13s pressure pron, 1m HO pmt20 | 135 tos 9s 7s FLOW, kg va1935 | 121935 | ni08s0| 110850) INLET TENP, Dag as | 97s 350) 350 | Five | our tenp, Deg ¢| 140 | 160. 160) 160) ons ‘AUTOWABIE, | mmo | 135 135, 135 135 pressure prop, |e 2O —| mnh20 | 135 135 110. us HEATEXCHANGED — 69 69 555 355 uu 1. Operating conetions 2. Expansion Diagrom MECHANICAL CALCULATION & DATA SHAULINCLUDE lecding Diagram 2. toe Gos Can ehtrcanet 3. Crowover Duc reinforcement “4. Mexinum flange lood carrying capecity~ Forces & moments onal four flanges (Fue gat & Ai) suited to mit the eiting conditions. ‘5. Vibration analy "APH Is signed tcc external dct load of 5 ten en the go inet, 5 ton on fl gos outlet & 3 ton on ai inlet/outlet flange of APH Weight of Hecviest Medle ~ ~54 Tomes Poge |? &‘DESIGN (MECHANICAL & THERMAL), ENGINEERING, PROCUREMENT OF MATERIALS, FABRICATION, ASSEMBLY, INSPECTION, TESTING & SUPPLY OF ‘CAST AIR PREHEATER ASSEMBLY BC-31001 FOR CRUDE DISTILLATION UNIT-I Total Unt Weight 101.8 Tomes. 1. Five Got lle Temp 375 deg. C 21 Fue Gos Outlet Temp: = 160 deo. € 3. Inston Tikes 100mm 8 lat " 1 Strenwe/ Pate 15 2082 Gea, 2. Casing Pte ss Coren Soe! 3. Cost Tube ~ Grey Cl 4. Bole & Nut for nazleflenges—~ 5. Bolte & Net for ater ja &. Nozale Pi 7. Noze Flanger 8. Goske for nozle feng 9. Geka fer ether oints—— 10.Nome plete/Brecke =~ $8 304/152062 GA 11-The MOC not mentioned inhi st ean be considered exper the ettached Drewings. 1s 1367 CL.44/4.0 . OTHER REQUIREMENTS: 1. Fue gos temperate ot CAPH outlet shall not be parmined to fall below 160 deg C in all ‘peraing conditions. 2, Water weshing arrangement os per crewing CTAP-199-1197 Sht 2 of 2 Rey 024 The water wothing crrangoment shal be designed considering availatilty of 35m3/h (min) water ot 2.5xg/em®(g) end emblont tom 3. Fue gor mectorementcormedtns es per drawing CTAP-139-1197 Skt 1 of 2 Rev.04. “4 Alemoaruromentcomections oz per drawing CTAP-139-1197 Sit | of 2 Revd 5 Prosson of Skin Thermocouple ot per drowing CTAP-139-1197 Shr 1 of 2 Rew 04. 6. The CAPH shall be evpplied with shop welded insltion elas stable forthe external uation shiener. 7. Tha Inet ond Out dt forget of Airside ond Five ga side shall be clearly merked, 8. All opanings/ end of CAPH shal be provided wih witeble packing/ wooden blanks so oF to veld any domoge ducing tons 9. ting srrangement shal be provided on Cost APH meddle for handling purpose. 10. the vendor soll point the CAPH carbon steel surfceslntemel & External) at por the below restoned specification: ‘All carbon sea surfaces {hverol & Exeral) shal be poled with one primer coat of heat resin inorganic zn scat tte! DFT 604} & One coat of heat resistence size sluminiom point stable up to $00 deg C (Total DFT 40-80). Surface preparation shall be as per 2s or equal Page |3