Professional Documents
Culture Documents
a Green Environment
Bioprocess Engineering for
a Green Environment
Edited by
V. Sivasubramanian
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Editor...................................................................................................................... vii
Contributors ............................................................................................................ix
v
vi Contents
vii
Contributors
R. Aiswarya M. Chakravarthy
Department of Biotechnology Centre for Biotechnology
St. Joseph’s College of Engineering Anna University
Chennai, India Chennai, India
ix
x Contributors
N. Krishnanand S. Ramachandran
Department of Pharmaceutical Department of Biotechnology
Technology BITS Pilani
Anna University Dubai, UAE
Tiruchirappalli, India
Moorthy Ranjithkumar
Shankar Nalinakshan Bioenergy Research Laboratory
Department of Chemical Department of Biotechnology
Engineering Bannari Amman Institute of
National Institute of Technology Technology
Calicut Erode, India
Kozhikode, India
R. Selvaraj P. Sreeda
Department of Biotechnology Department of Chemical
Anna Bioresearch Foundation Engineering
Arunai Engineering College National Institute of Technology
Tiruvannamali, India Calicut
Kozhikode, India
P. Senthil Kumar
Department of Chemical P.C. Suryawanshi
Engineering R&D Laboratory
SSN College of Engineering GPS Renewables
Chennai, India Bangalore, India
xii Contributors
CONTENTS
1.1 Introduction .................................................................................................... 2
1.2 Classification of Environmental Pollution ................................................. 3
1.2.1 Air Pollution ....................................................................................... 3
1.2.2 Water Pollution ...................................................................................4
1.2.3 Soil Pollution.......................................................................................4
1.2.4 Noise Pollution ................................................................................... 4
1.3 Biotechnology in Industrial Pollution Management ................................ 5
1.4 Bioremediation ...............................................................................................6
1.4.1 Types of Bioremediation ...................................................................7
1.4.2 Factors of Bioremediation ................................................................. 7
1.4.3 Microbial Population for Bioremediation Processes.....................8
1.5 Phytoremediation .......................................................................................... 9
1.5.1 Advantages of Phytoremediation .................................................. 10
1.5.2 Disadvantages of Phytoremediation ............................................. 11
1.6 Biosorption .................................................................................................... 11
1.6.1 Mechanisms Involved in Biosorption ........................................... 12
1.7 Bioplastics ..................................................................................................... 13
1.7.1 Efficient Use of Microbial Accumulates ....................................... 14
1.7.2 Advantages of Bioplastics ............................................................... 15
1.8 Biofuels .......................................................................................................... 15
1.8.1 Potential Applications of Biotechnology to Improve
Renewable Fuel Production ............................................................ 16
1.8.2 Biotechnologies Applicable to Biofuels......................................... 17
1.9 Biogas ............................................................................................................. 18
1.9.1 Biogas and Its Utilization................................................................ 19
1.9.2 Utilization of Fermentation Residue ............................................. 19
1.9.3 Fermentation..................................................................................... 20
1
2 Bioprocess Engineering for a Green Environment
1.1 Introduction
We know that a living organism cannot live by itself. Organisms inter-
act among themselves. Hence, all organisms, such as plants, animals, and
human beings, as well as the physical surroundings with which we interact,
form a part of our environment. All of these constituents of the environ-
ment are dependent on each other. Thus, they maintain a balance in nature.
As we are the only organisms that try to modify the environment to ful-
fill our needs, it is our responsibility to take the steps necessary to control
environmental imbalances. Environmental imbalances give rise to various
environmental problems such as pollution, soil erosion leading to floods, salt
deserts and sea recession, desertification, landslides, change of river direc-
tions, extinction of species, and vulnerable ecosystems. Environmental prob-
lems lead to displacement of more complex and stable ecosystems; instead,
there is depletion of natural resources, waste accumulation, deforestation,
thinning of the ozone layer, and global warming. We can see the impact
of environmental problems in pollution, population growth, development,
industrialization, unplanned urbanization, and so on. Rapid migration and
increasingly urban populations have also led to traffic congestion, water
shortages, and increased solid waste. In the past few years, air, water, and
noise pollution have become common visible problems in almost all urban
areas. Environmental pollution is an undesirable change in the physical,
chemical, and biological characteristics of our air, land, and water. As a
result of overpopulation, rapid industrialization, and other human activi-
ties such as agriculture and deforestation, the earth has become loaded with
Biotechnology and Its Significance in Environmental Protection 3
1.4 Bioremediation
Environmental biotechnology is not a new field. Composting and waste-
water treatments are familiar examples of old environmental biotech-
nologies. However, recent studies in molecular biology and ecology offer
opportunities for more efficient biological processes. Notable accomplish-
ments of these studies include the clean-up of polluted water and land
areas. Bioremediation is the process whereby organic wastes are biologi-
cally degraded under controlled conditions to an innocuous state, or to
levels below concentration limits established by regulatory authorities.
By definition, bioremediation is the use of living organisms, primarily
microorganisms, to degrade environmental contaminants into less toxic
forms. It uses naturally occurring bacteria and fungi or plants to degrade
or detoxify substances hazardous to human health and/or the environ-
ment. The microorganisms may be indigenous to a contaminated area, or
they may be isolated from elsewhere and brought to the contaminated site.
Contaminant compounds are transformed by living organisms through
reactions that take place as part of their metabolic processes. Biodegradation
of a compound is often a result of the actions of multiple organisms.
Biotechnology and Its Significance in Environmental Protection 7
1.5 Phytoremediation
The use of plants for cleaning up xenobiotic compounds has received
much attention in the past few years, and the development of transgenic
plants customized for remediation will further enhance their potential.
Although plants have the inherent ability to detoxify some xenobiotic pol-
lutants, they generally lack the catabolic pathway for complete degradation/
mineralization of these compounds compared to microorganisms (Eapen
et al. 2007). Phytoremediation is the use of vegetation for in situ treatment
of contaminated soils, sediments, and water. It is applicable at sites contain-
ing organic nutrients or metal pollutants that can be accessed by the roots
of plants and sequestered, degraded, immobilized, or metabolized in place
(Dietz and Schnoor 2001). Most recent studies are based on finding the best
plant for the job, determining the pollutant transforming mechanism of
plants, and determining which plants can be use for phytoremediation.
Due to human activities and natural processes, environmental prob-
lems are increasing day by day, which is a result of increasing popula-
tion, industrialization, and urbanization. Since the time of the Industrial
Revolution, scientific and technological developments have permitted
humans to overexploit natural resources, which have disturbed the natu-
ral environment. Phytoremediation is the best solution to the pollution
problem. It is the most effective modern technology using floral systems
to treat contaminants. This new and emerging technology relies on a mul-
tidisciplinary approach and depends mainly on plants. Phytoremediation
is based on one basic principle: using plants that draw pollutants through
the roots. The pollutants can be stored in the plant, volatized by the plant,
metabolized by the plant, or any combination of these processes. Some
of the most commonly used techniques for phytoremediation are the
following:
The term “xenobiotic” is derived from Greek, where “xenos” means “foreign
or strange” and “bios” means “life.” Xenobiotic compounds are chemicals
that are alien to the biosphere. Depending on their fate in air, water, soil,
or sediment, xenobiotic pollutants may become available to microorganisms
in different environmental compartments. Actually, the dominant means of
transformation and degradation of xenobiotic compounds on earth inhabited
in microorganisms (Doty et al. 2000). In natural habitats, the physiochemical
properties of the environment may affect and even control biodegradation
performances. Substances that are present in abnormally high concentra-
tions can also be considered to be xenobiotics. For example, antibiotic drugs
found in the human body are considered to be xenobiotics, as they are nei-
ther produced by the human body itself nor a normal part of diet. Even a nat-
ural substance can be considered to be xenobiotic if it has entered the body
of another organism. But this term is generally used to refer to a chemical or
pollutant that is unfamiliar to almost all living organisms. Xenobiotics in the
body are removed by a process called xenobiotic metabolism. In this process,
these compounds are degraded by liver enzymes via oxidation, hydrolysis,
reduction, or hydration and then are excreted from the body via the usual
excretory routes of urination, exhalation, sweating, and so on (Eapen et al.
2007).
In early times, we had enough land and other resources, but today, our
carelessness has resulted in global scarcity. The speedy industrial develop-
ment of the past has tremendously increased the amount of toxic waste efflu-
ents that have flowed into bodies of water. Environmental pollution is caused
by the release of domestic and industrial effluents, which consist mainly of
a wide range of organic and inorganic pollutants. In particular, xenobiot-
ics from industry are creating ecosystem-wide problems, which have forced
environmentalists to focus more on the effects of pollution and its preven-
tion techniques.
• It does not have the destructive impact on soil fertility and structure,
and the presence of plants is likely to improve the overall condition
of the soil, regardless of the degree of contaminant reduction.
• Vegetation can also reduce or prevent erosion and fugitive dust
emissions.
While considering all of its advantages, it also must be said that phytoreme-
diation is environmentally friendly and aesthetically pleasing. All remedia-
tion techniques are useful and have some advantages based on the type of
contaminants, their presence in the natural environment, and some other
factors.
1.6 Biosorption
In recent years, microbial biomass has emerged as an option for developing
economic and ecofriendly wastewater treatment processes. Therefore, much
attention has been paid to applying biotechnology to efforts to control and
remove metal pollution, and it has gradually become a hot topic in the field
of metal pollution control because of its potential application. An alternative
process is biosorption, which utilizes specific natural materials of biologi-
cal origin, including bacteria, fungi, yeast, algae, and so on. Biosorption can
be defined as the process of biological materials accumulating heavy metals
from wastewater (from even the most dilute aqueous solutions) through met-
abolically mediated or physico-chemical pathways of uptake. Biosorption
offers a technically feasible and economically attractive alternative to other
remediation techniques.
Biosorption is considered to be an ideal alternative method for remov-
ing contaminates from effluents. It is a rapid phenomenon of passive metal
12 Bioprocess Engineering for a Green Environment
• Intracellular sequestration
• Export by keeping the toxic ion out of the cell by altering a mem-
brane transport system involved in initial cellular accumulation
• Reduced permeability
• Extracellular sequestration by specific mineral–ion binding, that is,
extracellular detoxification of the toxic cation or anion by enzymatic
conversion from a more toxic to a less toxic form
1.7 Bioplastics
Bioplastics are polymers of biomass of mainly carbon-based compounds.
The major environmental concern these days is increasing nondegrad-
able waste on our planet and replenishing reserves of nonrenewable fos-
sil fuels. The major environmental concerns related to the extensive use
of synthetic plastics are its biodegradability and the production of toxins
during its degradation. Therefore, there is an absolute need for ecofriendly
plastics. Polyhydroxy alkanoates (PHAs), a class of alkanoates, closely
resemble synthetic plastics, which make them good alternate, and they are
the most studied bioplastics. They accumulate in microbes as storage mate-
rials under certain conditions. These polymers can be extracted and easily
molded. Polyhydroxybutyrate (PHB) belongs to a family of polyhydroxy
alkanoates that is a class of biopolymer. Their properties resemble that of
synthetic plastics, though their most attractive property is related to their
production and degradation, which are different processes than those in
14 Bioprocess Engineering for a Green Environment
synthetic plastics. Over the course of decades, plastics related to the com-
mercial manufacture of polymers have accumulated on our planet, raising
serious questions related to degradation and specifically recycling costs.
Also, because synthetic plastics are made from nonrenewable fossil fuel
carbon sources (petroleum being the starting material for production), a
serious crisis related to these nonrenewable resources is anticipated in the
near future. Plastic has become a part of everyday life due to properties
such as its flexibility, strength, versatility, ability to be easily tailored from
thin films to huge containers, and durability. But in the environment, it is
creating unsolved problems such as pollution and waste. The drawback lies
in overcoming the bioplastics’ high production cost, which research shows
can be overcome by using natural substrates and production procedures
rather going for complex ones. Many microbes under stress conditions pro-
duce additional substances, and they accumulate as storage materials in
their cells.
These are a few of the handling techniques by which production costs can
be substantially decreased. A remarkable decrease can be achieved by
using an inexpensive carbon source as substrate. Different fermentable
substrates can be used for different microbial strains. With the advance-
ment of recombinant DNA technology, engineered species are preferred
for industrial bioplastic production. A few of the inexpensive substrates
well investigated so far are sugarcane molasses, corn syrup, corn steep
Biotechnology and Its Significance in Environmental Protection 15
1.8 Biofuels
In recent years, as the need to develop alternative, non-petroleum-based
transportation fuels has become more pressing, there has been a growing
interest in using advanced biotechnologies to improve biofuel production.
Specifically, numerous strategies have evolved by which biotechnology
is being used to create improved biofuel products or processes, and these
16 Bioprocess Engineering for a Green Environment
1.9 Biogas
The use of renewable bioenergy production is being discussed because of
its relationship to both human and animal food. The treatment of organic
waste is necessary in order to keep a clean environment. Both of these pro-
posals, waste utilization and the production of renewable energy, can be
combined with several techniques. Anaerobic digestion (AD) is the conver-
sion of organic material directly to gas, called biogas, a mixture of mainly
methane (CH4) and carbon dioxide (CO2) with small quantities of other gases
such as hydrogen sulfide (H2S), ammonia (NH4), water vapor, hydrogen (H2),
and nitrogen (N2). AD is the process of decomposing organic matter via a
microbial consortium in an oxygen-free environment. It is a process found
in many naturally occurring anoxic environments, including watercourses,
sediments, water-logged soils, and the mammalian gut. Biogas is one of the
most efficient and effective options among the various alternative sources
Biotechnology and Its Significance in Environmental Protection 19
1.9.3 Fermentation
Depending on how the fermentation substrates will be fed into the fer-
menter, which is also called a fermenting tank, the fermentation is classi-
fied as a continuous or discontinuous process. In the case of discontinuous
(batch) processes, the fermenter is filled with fresh substrate and hermeti-
cally closed. Discontinuous processes are as a rule operated as dry fer-
mentation, which is also called solid fermentation. Here, the garage-like
fermenters are simply filled and emptied by means of wheeled loaders.
The gas production starts slowly after filling and declines slowly after
reaching the maximum. Here, the substrate remains in the tank without
adding or taking off substrate. After the biogas production is completed,
the fermented substrate is replaced by fresh substrate, and the process
starts anew. Discontinuous dry fermentation processes are increasingly
being applied in the fermenting of biowastes. Continuous processes are
the classical form of biogas production. They are marked by a regular
(quasi-continuous) feeding into the fermenter. The drawback of this pro-
cess is the high demand for energy for operating stirring units, as the
content of the fermenter has to be regularly mixed. The investment costs of
continuously operating plants are generally slightly higher than those of
discontinuously operating plants. Also, the maintenance costs are slightly
higher due to the movable stirring units. The essential advantage of con-
tinuously operating plants is clearly higher gas output as compared with
discontinuously operating dry fermentation plants. In Germany, contin-
uous processes are preferred for agricultural plants with the substrate
being fed into the fermenter a few times a day. Liquid (liquid manure,
sludges) as well as solid substrates (maize silage, biowastes) may be used,
with a sufficient water content having always to be reached in the mixture.
When feeding into the fermenter, an equal quantity of fermented substrate
is transported from the fermenter into the next tank. Depending on the
plant concept, this may be a further fermenter, a secondary fermenter, or
a fermentation residue tank. Thus, it is possible to continuously produce
biogas and thus electricity. A process with one or a few fermenters and a
fermentation residue tank is also referred to as storage-flow procedure. In
the predominant part, methane bacteria have an optimum temperature
Biotechnology and Its Significance in Environmental Protection 21
a few related species of insect larvae. While some Bts control moth larvae
found on plants, other Bts are specific for larvae of flies and mosquitoes. The
target insect species is determined by whether the particular Bt produces a
protein that can bind to a larval gut receptor, thereby causing the insect lar-
vae to starve. Plant-incorporated protectants (PIPs) are pesticidal substances
that plants produce from genetic material that has been added to the plant.
For example, scientists can take the gene for the Bt pesticidal protein and
introduce the gene into the plant’s own genetic material. Then the plant,
instead of the Bt bacterium, manufactures the substance that destroys the
pest. Biochemical pesticides are naturally occurring substances that control
pests by nontoxic mechanisms. Conventional pesticides, by contrast, are gen-
erally synthetic materials that directly kill or inactivate the pest. Biochemical
pesticides include substances such as insect sex pheromones that interfere
with mating as well as various scented plant extracts that attract insect pests
to traps.
1.11 Biodeodorisation
Sulfur oxides, nitrogen oxides, carbon monoxides, hydrogen sulfides, hydro-
carbons, and particulate matter are the major components of air pollution
and present health and environmental hazards. Equally important are
Biotechnology and Its Significance in Environmental Protection 25
• Bioscrubbers
• Biofilters, biobeds
• Biotrickling filters
• Rate of degradation
• Substrate/product inhibition
• Diauxy
Biological purification of waste gases was discussed as early as 1923 for H2S
emissions. In 1934, the earliest patents were filed. In the early 1950s, large-
scale applications were begun. The biofiltration process has been exhaus-
tively described by Ottengraf and Van Den Oever (1983). Wheatley et al.
(1985) suggests that prototype units for waste gases will most likely become
26 Bioprocess Engineering for a Green Environment
1.11.1 Bioscrubbers
A typical bioscrubber consists of an absorption column and one or more bio-
reactors. Biological oxidation takes place in these bioreactors. The reaction
tanks are aerated and supplied with a nutrient solution. The microbial mass
mainly remains in the circulating liquor that passes through the absorption
column. The circulation rate is fast enough that not much of the biofilm will
develop in the absorption column. If any biofilm develops in the packing
of the column, then it has to be removed from time to time. Waste air to
be treated is first brought to a temperature range suitable for microorgan-
isms (10°C–43°C). Dust in the air, if there is any, should be removed by the
filter in the line. Construction of the bioscrubber is such that air velocity
is 0.8 m/s, residence time in packing is 1.8 s, the liquor circulation rate is
5–6 kg/hm2, and residence time of liquor in the reaction tank is 50 min.
Bioscrubbers require a lot of skilled attention. They are reported to be suc-
cessful in experimental works and at places where skilled attention is pos-
sible. Bioscrubbers are applied in the food industry, livestock farming, and
foundries. Bioscrubbers are more suitable for water-soluble hydrocarbons.
The use of activated carbon in the absorber improves mass transfer, buffer
capacity, and immobilization of microorganisms. The ventury scrubber has
0.2 to 1 kg total suspended solid (TSS) biomass/m3 and gas flow 0.5–1 m/s,
and it gives 90% conversions. Where bioscrubbers are applied, the concentra-
tion of biodegradable compound is <100–500 mg/m3 air.
1.12 Biosensors
A biosensor is an analytical device that converts a biological response into
a physical, chemical, or electrical signal. The development of biosensors
involves the integration of specific and sensitive biologically derived sensing
elements (immobilized cells, enzymes, or antibodies) with physico-chemical
transducers (either electrochemical or optical). Immobilized on a substrate,
their properties change in response to some environmental effect in a way
that is electronically or optically detectable. It is then possible to make quan-
titative measurements of pollutants with extreme precision or to very high
sensitivities. The biological response of the biosensor is determined by the
biocatalytic membrane, which accomplishes the conversion of reactant to
product. Immobilized enzymes possess a number of advantageous features
that make them particularly applicable for use in such systems.
They may be reused, which ensures that the same catalytic activity is
present for a series of analyses. Biosensors are powerful tools that rely on
biochemical reactions to detect specific substances, and they have brought
benefits to a wide range of sectors, including manufacturing and engineer-
ing, as well as the chemical, water, food, and beverage industries. They are
able to detect even small amounts of their particular target chemicals quickly,
easily, and accurately, which is why they have been ardently adopted for a
variety of process monitoring applications, principally in respect to pollution
assessment and control. Biosensors that detect carbohydrates, organic acids,
28 Bioprocess Engineering for a Green Environment
1.14 Conclusion
Biotechnology has played an important role in environmental pollu-
tion abatement using environmentally friendly techniques and products.
From this review, it can be concluded that environmental biotechnology
is used to develop and regulate remediation techniques for contaminated
environments (land, air, and water) and for environmentally friendly pro-
cesses. The overall goal of biotechnology is to attain a safe and sustainable
environment.
30 Bioprocess Engineering for a Green Environment
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Biotechnology and Its Significance in Environmental Protection 31
CONTENTS
2.1 Introduction .................................................................................................. 33
2.2 Sanitation in Rural Areas: Government Policies and Initiatives .......... 36
2.3 Factors to Be Considered While Adopting Solid Waste
Management Techniques in Rural Areas ................................................. 37
2.4 Treatment Options for Rural Solid Waste Management ........................ 39
2.4.1 Composting ...................................................................................... 40
2.4.2 Aerobic Composting........................................................................ 40
2.4.3 Anaerobic Treatment ....................................................................... 41
2.5 E-Waste and Rural India ............................................................................. 41
2.6 A Few Villages Which That Dealt with Waste in the Right Way .........42
2.6.1 Dhamner Gram Panchayat, Satara District, Maharashtra .........42
2.6.2 Chunnakara Panchayat, Alappuzha District, Kerala .................42
2.6.3 Mellidra Gram Panchayat, South Sikkim District, Sikkim ........43
2.7 Conclusion ....................................................................................................43
References...............................................................................................................44
2.1 Introduction
Today the world is facing a major problem due to the large amount of waste
generated, and the real challenge is effective waste management. Waste
management may be defined as all the activities associated with generation,
storage, collection, transportation, processing, and safe disposal of waste
materials. Waste may be defined as any material that can no longer meet its
intended use (Tchobanoglous et al., 1993). There are different kinds of waste,
and they can be classified according the source of generation (Figure 2.1) as
domestic waste, industrial waste, and so on or based on the type of waste
generated: broadly classified, solid waste or liquid waste (Figure 2.2). Solid
waste is all solid waste generated other than human fecal waste. Solid waste
is further subdivided into biodegradable and nonbiodegradable waste. The
major source of biodegradable solid waste from households is kitchen waste.
33
34 Bioprocess Engineering for a Green Environment
Urban waste
Domestic waste
Rural waste
Solid/liquid
Nonhazardous waste
Waste Industrial waste
Hazardous waste
Biomedical waste
E-waste
FIGURE 2.1
Types of waste based on source. (From Urban, Rural and Built Environment, State of Environment
Report Gujarat, p. 1, 2012.)
Waste
FIGURE 2.2
Types of waste based on characteristics. (From Handbook on Scaling up Solid and Liquid Waste
Management in Rural Areas, Water and Sanitation Program, Ministry of Drinking Water and
Sanitation, p. 9, 2012.)
Solid Waste Management in Rural India 35
The animal waste (cow dung, etc.) was recycled back to the farmlands or used
as fuel. But the recent agricultural slowdown and the reach of globalization
has collapsed this balance. The nature of the waste generated has changed,
and nonbiodegradable waste is now generated in rural areas also.
Generation of solid waste is the immediate consequence of changed life-
styles, which are now highly resource intensive and consumer based and
which is why rural areas were less susceptible to the ills of solid waste in the
past. Self-sufficiency and optimum utilization of available resources ensured
that the cycle of use and recycle was efficient. Also, low incomes in the
majority of rural households prevented them from falling prey to increas-
ing consumerism, which is one of the key reasons today for generation of
solid waste in urban areas. Rapid urbanization and population migration in
search of a better livelihood have brought the horrors of waste generation to
the villages (Kadam and Sarawade, 2016). Once lifestyles change, it is very
difficult to forfeit such luxuries. It is time for solid waste management in
rural areas to be given the same importance as in urban areas.
TABLE 2.2
Time Line of the Major Government
Schemes for Encouraging Sanitation
Practices
Central Rural Sanitation Programme, 1986
Total Sanitation Campaign, 1999
Nirmal Bharat Abhiyan, 2012
Swachch Bharat Mission, 2014
• Swachch Bharat Mission (Gramin)
• Swachch Bharat Mission (Urban)
2003 to encourage Gram Panchayats that attained full sanitation cover and
ODF status, among other criteria.
With the success of the NGP, Nirmal Bharat Abhiyan (NBA) was envisaged to
cover the entire community for saturated outcomes with a view to create Nirmal
Gram Panchayats. The NBA, successor of the TSC program was launched in 2012
with a vision to accelerate sanitation initiatives to more innovative strategies
and saturation approaches. The funds for IHHLs were enhanced, and support
was obtained from Mahatma Gandhi National Rural Employment Guarantee
Act (MNREGA). All the aforementioned programs focused on attaining sanita-
tion through effective removal of the practice of open defecation. It was with
the launch of the Swachh bharat mission (gramin) that sanitation efforts refo-
cused on not only achieving open defecation-free villages but at the same time
achieving overall sanitation by focusing on solid and liquid waste management
and achieving the goal of Swachh Bharat by October 2, 2019 (Table 2.2).
• Composition and volume of the waste: The composition of the waste plays
a major role in determining the right type of treatment. Biodegradable
waste can be easily treated using composting. Nonbiodegradable
waste has to be segregated as recyclable and nonrecyclable waste and
disposed of separately. In cities, the population is very large com-
pared to rural areas. As a result, the waste generated is very large in
quantity when compared to rural areas. The economic feasibility of
38 Bioprocess Engineering for a Green Environment
Solid waste
Segregate at source
Biodegradable Nonbiodegradable
Paper Recycle at
Domestic waste
village level
Cloth
Compost/vermicompost
Plastic
To recycling
Community level
Glass chain through
scrap dealers
Metal
FIGURE 2.3
Ideal waste management strategy. (From Source Book on Solid and Liquid Waste Management in
Rural Areas, Ministry of Drinking Water and Sanitation, Government of India, New Delhi,
India, April 2015.)
40 Bioprocess Engineering for a Green Environment
2.4.1 Composting
Composting is the process of converting organic matter to a more stable
humus-like substance known as compost. This compost can then be applied
to agricultural lands and is an excellent biofertilizer (Mohee, 2007). The tech-
nology of composting is well established and can be carried out at the house-
hold level as well as the community level.
TABLE 2.3
Types of Aerobic Composting
Windrow composting • Piles of waste stacked into rows for composting
• Stacks “turned” to mix the components and reintroduce air
• Turning removes carbon dioxide and water vapor from stacks
• Achieves thermophilic temperatures, thus eliminating pathogens
Passively aerated • Stack piles similar to windrow composting
windrow system • Air introduced through perforated pipeline at bottom of stacks
• Premixing and maintaining porosity very important
Force-aerated static piles • Different from passively aerated windrow system in that air is
introduced with the help of blowers connected to perforated
pipelines
Enclosed composting • Composting process takes place inside a vessel
• Greater control of the process conditions
• Suitable for large-scale producers
• Smaller bins and vessels applied on small farmlands also
Vermicomposting • Utilizes earthworms to decompose organic matter
• Converts organic matter into worm castings, which are nutrient
rich
• Maintains ambient temperature and does not heat up during
composting, unlike microbial composting
Solid Waste Management in Rural India 41
the Alappuzha district of Kerala. When land is very scarce and the waste
generated is less and mostly kitchen waste, pipe composting can easily be
applied. The system consists of two identical polyvinyl chloride (PVC) pipes
that are fixed firmly on the ground. The waste is deposited into one of the
pipes daily until it is full. The bottom has a bedding to absorb the leach-
ate. Once the pipe is filled completely, it is shut, and the waste is allowed
to decompose. Meanwhile, the second pipe is filled with waste. By the time
the second pipe is completely full, the waste in the first pipe has turned into
compost, which can be removed, and the pipe is ready to be filled again. This
process can be repeated over and over again. The system provides a very
cheap and effective way of dealing with kitchen waste.
But at the same time they are valuable because they contain valuable and
recoverable materials. The increased reach of telecommunication technol-
ogies and electrification of villages has led to increased use of electronic
gadgets. Through the use of such products, the standard of living of the
rural population has increased, but at same time, awareness about the
proper disposal of the e-waste is not present among the rural population.
Often, household products contain toxic metals (e.g., compact fluorescent
light bulbs contain mercury), which when of disposed unscientifically,
contaminate the soil, water, and air. This waste is classified as domestic
hazardous waste, and its safe disposal is of great concern.
The E-Waste (Management and Handling) rules of 2011 say that under
extended producer responsibility, producers should set up collection centers
to collect as much e-waste as possible and to ensure safe disposal. However,
this mechanism is failing, and the informal sector is currently processing
e-waste, often without proper precautions. It is highly necessary to educate
and spread awareness among the rural population about the ill effects of
e-waste and to provide them with alternative safe disposal options. Best
practice e-waste management in rural areas is source-level segregation and
collection, and transportation to recycling plants on a regular basis.
2.7 Conclusion
From the above-mentioned studies, it is evident that the rural population is
always willing to address challenges. A community-based setup is an added
advantage. What is often lacking is awareness of modern-day challenges
that come with the waste generated. With changing times, living standards
have changed, and villagers have also become consumers. However, these
villagers are often unaware of the waste generated along with consumerism.
There is an urgent need for education at the grassroots level. Many villages
still dump waste as was done in previous generations, but with the increase
in population and increase in waste, such methods are becoming obsolete.
Women can play a major role, so educating women and encouraging them
44 Bioprocess Engineering for a Green Environment
References
Daniel H and Perinaz B-T, What a Waste: A Global Review of Solid Waste Management,
World Bank, 2012.
E-Waste in India, Research Unit (LARRDIS), Rajya Sabha Secretariat, New Delhi,
India, June 2011.
Handbook on Scaling up Solid and Liquid Waste Management in Rural Areas, Ministry of
Drinking Water and Sanitation, Government of India, New Delhi, India, May
2012.
Jain AP, Solid waste management in India, Presented at 20th WEDC Conference on
Affordable Water Supply and Sanitation, Colombo, Sri Lanka, 1994.
Kadam MS and Sarawade SS, Study and analysis of solid waste management chal-
lenges and options for treatment (Indian Villages), IOSR Journal of Mechanical
and Civil Engineering, Presented at the 5th National Conference RDME, 2016.
Mohee R, Waste Management Opportunities for Rural Communities—Composting as and
Effective Waste Management Strategy for Farm, Households and Others, Food and
Agriculture Organisation of the United Nations, Rome, Italy, 2007.
Solid and Liquid Waste Management in Rural Areas: A Technical Note, Ministry of
Drinking Water and Sanitation, Government of India, New Delhi, India, May
2012.
Solid Waste Management in Rural Areas: A Step-by-Step Guide for Gram Panchayaths,
Centre for Rural Infrastructure, National Institute of Rural Development and
Panchayati Raj, Hyderabad, India, May 2016.
Source Book on Solid and Liquid Waste Management in Rural Areas, Ministry of Drinking
Water and Sanitation, Government of India, New Delhi, India, April 2015.
Solid Waste Management in Rural India 45
Status of Waste Management in Urban and Rural Areas, Urban, Rural and Built
Environment, State of Environment Report Gujarat, Forest and Environment
Department, Government of Gujarat, India, 2012.
Tchobanoglous G, Theisen H and Vigil S, Integrated Solid Waste Management:
Engineering Principles and Management Issues, McGraw-Hill Book, Singapore,
1993.
Technology Options for Solid and Liquid Waste Management in Rural Areas, Ministry
of Drinking Water and Sanitation, Government of India, New Delhi, India,
March 2013.
3
Bio-Based Building Materials for a
Green and Sustainable Environment
CONTENTS
3.1 Introduction .................................................................................................. 48
3.2 Natural Materials ......................................................................................... 50
3.2.1 Reeds................................................................................................ 50
3.2.2 Bagasse ............................................................................................ 50
3.2.3 Cattail .............................................................................................. 51
3.2.4 Corn Cob ......................................................................................... 52
3.2.5 Cotton Stalk .................................................................................... 52
3.2.6 Date Palm ........................................................................................ 53
3.2.7 Durian ............................................................................................. 53
3.2.8 Oil Palm Fiber.................................................................................54
3.2.9 Pineapple Leaves ............................................................................54
3.2.10 Rice ................................................................................................... 55
3.2.11 Sansevieria Fiber ............................................................................ 56
3.2.12 Sunflower Composite Materials .................................................. 56
3.2.13 Banana Fibers ................................................................................. 57
3.2.14 Coir Fiber......................................................................................... 57
3.3 Recycled Bio-Based Materials .................................................................... 58
3.3.1 Textile Fibers ................................................................................... 58
3.3.2 Paper Fibers .................................................................................... 58
3.4 Other Recycled Materials ........................................................................... 59
3.4.1 Recycled Metal ............................................................................... 59
3.4.2 Recycled Glass ................................................................................ 60
3.5 Conclusion .................................................................................................... 61
References............................................................................................................... 61
47
48 Bioprocess Engineering for a Green Environment
3.1 Introduction
Sustainable development is development that meets the needs of the
present without compromising the ability of future generations to meet
their own needs.
CO2 emissions (González and Navarro 2006). Thus, the concept of embod-
ied energy is a vital parameter in the screening of sustainable materials for
the construction sector (Rawlinson and Weight 2007). The relative impor-
tance of embodied energy (carbon) increases as researchers work to drive
the search for new energy-efficient buildings. Using plant-based materials
in the construction sector uses less embodied energy, and the exploitation
of locally grown materials can reduce transportation costs and sequester
CO2. In the photosynthetic process, the plants utilize C in the form of CO2
to synthesize structural materials and release O2 to the atmosphere. From
the stoichiometric analysis, for each mole of CO2 (44 g/mol) absorbed,
one mole of C (44 g/mol) is embodied by the plant, and the balance of O2
(32 g/mol) is released. In short, every 12 kg of plant material sequesters
44 kg of atmospheric CO2. But the use of these bio-based materials is not
new to the construction sector, as the use of timber, straw, and so on has
a long history in this field. The use of these biodegradable raw materials
derived from plant sources established their performance in green archi-
tecture, whereas the performance of modified and combined forms of such
materials has to be assessed in practical, economical, and environmental
terms. In general, these bio-based materials provide plenty of potential
advantages to the construction sectors, including the following:
• Biodegradable
• Sustainable production
• Lower embodied energy
• Carbon restoration
• Low/zero linear coefficients of thermal expansion
• Temperature and humidity regulation
• High vapor diffusivity
• High specific heat capacity
• Low thermal diffusivity
• High performance: weight ratios
3.2.2 Bagasse
Being a nonwood lignocellulosic raw material, bagasse has a prominent
place in sustainable building materials. In developing countries, most of
this sugarcane waste is still left unused or is burned. Due to its proper-
ties of low density and thermal conductivity, it can be used in the settle-
ment of floorings, between cavity walls, and as filling for raised flooring
Bio-Based Building Materials for a Green and Sustainable Environment 51
and partition walls. The high cellulose content allows bagasse to replace
synthetic binders, the poor thermal conductivity allows them to be a cheap
thermal insulation material. Ecologists find these biodegradable thermal
insulation building materials more attractive than the human-made non-
biodegradable thermal insulations. Manohar et al. (2005) identified sug-
arcane fiber as a potential insulation material from its apparent thermal
conductivity value (0.0483 W/mK) and showed linearity with increasing
temperature. The thermo-physical properties of sugarcane fiber were esti-
mated by Manohar in another study (2012). These test results proved that
sugarcane fiber with a low solid fiber density of 686 kg/m3 has the lowest
apparent thermal conductivity of 0.04610 W/mK. As the conductivity val-
ues fall within the range of 0.02 to 0.06 W/mK, which is normally required
for thermal insulators, these fibers will serve as excellent alternative sustain-
able building materials. Panyakaew and Fotios (2011) successfully produced
low-density thermal insulation boards made of sugarcane bagasse without
using any synthetic binders. Their work in this study also confirms the low
density and thermal conductivity of bagasse, which were close to conven-
tional insulation materials. Alkali-treated bagasse fibers can reduce thermal
conductivity and specific heat when reinforced with a cement composite.
Three percent fiber reinforcement reduced the measured thermal conductiv-
ity from 0.62 to 0.46 W/mK (Onesippe et al. 2010).
3.2.3 Cattail
Narrow-leaved cattail (Typha angustifolia L.) is considered to be a weed that
is overgrown in wetland areas and negatively influences the growth of
other crops. The leaf mass of typha is especially well suited to environmen-
tal applications because of the structure of the plant; it has fiber-reinforced
supporting tissue filled with soft open-cell spongy tissue, which provides
strength and insulation (Martin et al. 2014). These weeds greatly affect the
tropical areas of Southeast Asia as well as the Pacific Northwest in the United
States. Determining the best possible ways of managing these weeds is quite
challenging, and recent research has sought to determine how these weeds
could be used as insulating materials as well as wastewater treatment.
Cattail fiber-based thermal insulation particle boards were prepared by
Luamkanchanaphan et al. (2012) with a synthetic binder. The board showed
good physical, mechanical, and thermal properties (0.0438–0.0606 W/mK),
though they were found to be less than that of fibrous and cellular materials.
The study showed cattail fiber-derived insulation boards acting as excellent
insulators and energy-saving materials. A study at Fraunhofer Institute pro-
posed a thermal insulation panel made of cattail fiber that showed thermal
conductivity of 0.052 W/mK. Extremely high strength and dynamic stability
along with low thermal conductivity (0.055 W/mK) were observed for the
magnesite-bound typha board. Due to the inherent stiffness of the weeds,
the ease of shape factor can be achieved (Martin et al. 2014).
52 Bioprocess Engineering for a Green Environment
stalk fibers. The results from their study showed that the board had a den-
sity of 150–450 kg/m3, with thermal conductivity values ranging from 0.0585
to 0.0815 W/mK, which was close to that of the expanded perlite and ver-
miculite within the same density range. As an ecofriendly and sustainable
material, BCSF is suitable for ceiling and wall applications to save energy. A
new low-cost and lightweight composite with a combination of cotton waste
and fly ash was produced. The compressive strength, flexural strength, unit
weight, and water absorption properties of this composite meet the relevant
standards, and it has been found to be superior to concrete block houses
for sustained comfortable indoor temperatures. The advantages of being a
lighter-weight composite and having the potential to be used for walls allow
cotton stalk to serve as an economical alternative to concrete blocks, ceiling
panels, sound barrier panels, and so on (Binici et al. 2010).
3.2.7 Durian
Durian is widely known in Southeast Asia as the king of fruit, and it is
harvested from tree species of the genus Durio. The husk/durian peel,
waste product from the durian industry, is used as fuel or fertilizer for
trees and plants. Khedari et al. (2003) developed durian fruit peel-based
particle boards because these agrowastes have a low thermal conductiv-
ity of 0.064 W/mK and a density of 428 kg/m3. In this study, the effect of
binder types and board density on the use of durian peels as a compo-
nent of construction panels was investigated. The thermal conductivity of
54 Bioprocess Engineering for a Green Environment
particle boards made of durian peel and coconut coir fiber composite was
evaluated, and the mixture ratio of the two components was optimized. The
optimum mixture ratio of durian peel and coconut coir is 10:90 (by weight),
respectively, with a board density of 856 kg/m3. With this optimal ratio,
the thermal conductivity of 0.1342 W/mK, modulus of rupture (MOR) of
440.46 kgf/cm2, modulus of elasticity (MOE) of 21,867 kgf/cm2, internal bond
of 37.25 kgf/cm2, thickness swelling of 10.49%, and moisture content of 6.22%
were observed. On comparing the properties of durian- and coir-based par-
ticle boards, the composite boards showed better properties. Another study
explored the potential for using durian peel as a material for thermal insu-
lation. The availability of agricultural waste materials, their physical prop-
erties, methods of production, and environmental impacts were evaluated
by Panyakaew and Fotios (2008).
the rule of mixtures. The reports showed that the flexural strength of the
composites (5.4% volume fraction) was higher than that of pure polypropyl-
ene resin. Tangjuank (2011) prepared a squared thermal insulation board
20 cm × 1.5 cm thick with rubber latex as a binder. The physical and ther-
mal properties were close to the commercial insulator, as the thermal con-
ductivity value of approximately 0.035 W/mK with a density of 210 kg/m3
suggested that the pineapple fibrous insulator has the potential to replace
conventional insulators. Another study of using admixtures of pineapple
leaf fiber and natural rubber latex at different proportion levels to produce
thermal insulation board was attempted by Kumfu and Jintakosol (2012).
The squared thermal insulation of size 35 cm × 0.9 cm thick showed thermal
conductivity of 0.057 W/mK and density of 338 kg/m3. The success of this
indicates a high feasibility of utilizing pineapple leaf fiber as an alternative
sustainable building material.
3.2.10 Rice
According to the official data of FAO 2013, after sugarcane and maize, rice
was the third most produced commodity, with production of more than
740 million tons per year. It is obvious that a huge amount of residues
are produced, and they need to be disposed of in an ecofriendly man-
ner. Rice husks, an agricultural residue, are rich in fiber and could be suc-
cessfully employed in the production of useful green materials. Because
they are a pozzolanic material, rice husks could be blended with a cement
matrix to enhance the early strength and thus help it avoid cracking.
Also, it forms calcium silicate hydrate gel around the cement particles,
increasing density and porosity (Saraswathy and Song 2007). Another
study found improved compressive strength and workability of con-
crete when ultra-fine rice husks partially replaced some of the cement.
But the resultant composite showed decreased water permeability of the
hardened concrete. The decreasing average particle size of the rice husk
ash causes increased compressive strength and water permeability, and
negatively affects the workability of fresh concrete (Givi et al. 2010). The
use of viscosity-modifying agents in self-compacting concrete has gained
much attention in recent research. Instead of using chemical viscosity
modifiers, which result in increased production costs, agrowaste such as
rice husk ash could be employed. A recent study showed that a low-cost
self-compacting concrete can be developed using rice husk ash as modi-
fiers without affecting the concrete’s compressive strength (Mamon et al.
2011). Yarbrough et al. (2005) evaluated the potential of parboiled rice hulls
to be used as thermal insulation building material. The particle boards
made of rice hulls showed thermal conductivity in the range of 0.0464 to
0.0566 W/mK. They also reported that resistance to smoldering combus-
tion, critical radiant flux, flame spread index, smoke development index,
water sorption, corrosion, odor emission, and resistance to fungal growth
56 Bioprocess Engineering for a Green Environment
world—it is being used not only for writing and printing but also for pack-
aging, cleaning, and sometimes in the construction process. This broad
utilization results in a large amount of waste that needs to be managed
effectively. The use of recycled paper for fuel, building materials, and
insulating material in cars and shoes seems to be effective. Studies have
attempted to utilize waste paper in the production of building materials
as fiber-reinforced cement composite (Sujivorakul et al. 2006; Ashori et al.
2011), wall panels (Masjuki et al. 2008), building blocks (Fuller et al. 2006),
bricks (Jegatheeswaran and Malathy 2011), thin cement sheets (Soroushian
et al. 1995), low-density boards (Massijaya and Okuma 1996; Okino et al.
2000), and composite panels (Ashori and Nourbakhsh 2009). Because it
has a lower thermal conductivity (0.10 W/[mK]) than concrete (1.25 and
1.75 W/[mK]) (Titzman 2009), paper waste could be employed as insula-
tion material. Research showed increasing the proportion of waste paper
results in high moisture absorption of fiber and composite, and low com-
patibility of fiber with cement (Tolêdo Filho et al. 2000; Olorunnisola and
Adefisan 2007). Waste paper aggregates enhanced the weight:strength
ratio, insulation properties, and toughness characteristics of concrete
materials (Soroushian et al. 1992). The compressive strength of papercrete,
repulped paper fiber enforced with Portland cement, was in the range of
0.96–1.1 MPa (Fuller et al. 2006) to 1.7 MPa (Nepal and Aggarwal 2014),
with a very low tensile strength ranging between 0.195 and 0.052 MPa
(Titzman 2009). When using papercrete, the mixture ratio and components
were found to be crucial; the light mix with only Portland cement is easier
to cut with a chain saw and drive rebar through than a mix with larger
amounts of sand, clay, and so on. Increasing the proportion of cement
increases strength and resistance to abrasion (Fuller et al. 2006). Similar
studies carried out with different concrete mixes with the waste paper
showed that mechanical strength decreased significantly with the addi-
tion of 25% waste paper to the amount of cement, and a good correlation
was observed between the density and strength of concrete-containing
paper (Mohamad Shukeri et al. 2008).
weight of clay. Chidiac and Federico (2007) showed that when the glass pore
structure of both fine and coarse waste was improved by 15% (by weight of
clay), the strength and transport properties of clay bricks were improved.
3.5 Conclusion
Materials that are renewable, are locally available in abundance, have
less embodied energy, pose negligible environmental emissions, and are
thermally inert need less energy to turn them into sustainable building
materials. The use of such materials reduces transportation costs and CO2
emissions, and it offers employment options for the local workers. These
materials are comparable to conventional materials in their functional, tech-
nical, and economic specifications. Recent research has focused on further
developing the standardization of raw materials, consistency in production,
and the long-term security of supply. Future research will focus on effi-
cient usage of resources, such as recycling bio-based composites and using
improved crops. It should also address improving the physical and chemi-
cal properties of the materials and matrices, developing customized bio-
based composites (e.g., integrating conductive properties), and innovating
manufacturing techniques, including the use of automated processes for
large-scale production.
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Master’s thesis, Texas A&M University.
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4
Bioprocessing of Agrofood Industrial
Wastes for the Production of
Bacterial Exopolysaccharide
CONTENTS
4.1 Introduction .................................................................................................. 68
4.2 Microbial Polysaccharides .......................................................................... 68
4.2.1 Bacterial Exopolysaccharides .......................................................71
4.2.2 Bacterial Alginate ...........................................................................72
4.2.3 Bacterial Cellulose..........................................................................72
4.2.4 Curdlan............................................................................................72
4.2.5 Glucans ............................................................................................76
4.2.6 Gellan and Related Polymers (Sphingans).................................76
4.2.7 Hyaluronan .....................................................................................76
4.2.8 Levan ...............................................................................................77
4.2.9 Succinoglycan .................................................................................77
4.2.10 Xanthan Gum .................................................................................77
4.3 Bacterial Exopolysaccharides Biosynthesis Pathway.............................. 78
4.4 Agroindustrial Wastes ................................................................................ 79
4.5 Bioprocessing of Agroindustrial Wastes ..................................................83
4.5.1 Solid-State Fermentation...............................................................84
4.6 Low-Cost Agrowastes for Exopolysaccharide Production .................... 85
4.6.1 Sugarcane Molasses .......................................................................87
4.6.2 Whey-Dairy Industry ....................................................................88
4.6.3 Pomace.............................................................................................89
4.6.4 Cereals and Cereal Bran ................................................................ 90
4.6.5 Glycerol ...........................................................................................90
4.7 Constraints and Improvements ................................................................. 91
References............................................................................................................... 92
67
68 Bioprocess Engineering for a Green Environment
4.1 Introduction
The demand for natural polysaccharides has progressively increased over
the past few decades due to their far-reaching commercial applications
in various industrial sectors such as food, chemicals, pharmaceuticals,
agriculture, and medicine. Due to their diverse structure, biological
functions, and material properties, industrial microbial polysaccharides
have overtaken traditional polysaccharides in the current polymer market.
A useful biopolymer cannot find its proper place in the polymer market
unless it is produced economically. In microbial polysaccharide production,
the shift in feedstock utilization requires intensive research activities for
the application of innovative concepts on a large scale. These concepts
could involve novel resources and pretreatments as well as fermentation
and downstream processing techniques. Bioprocessing may play an impor-
tant role by providing adequate pretreatment, coagulation, dewatering,
and modification of alternatives. Agrowastes are a renewable, natural,
and inexpensive resource that can be employed for the cost-effective pro-
duction of value-added products, and there has been an increasing trend
toward more efficient utilization of industrial agrowastes. In recent years,
in order to decrease the costs of bacterial exopolysaccharide (EPS) produc-
tion, there has been a growing interest in developing culture media based
on other sources of sugars, for example, industrial agrofood wastes such
as peels and pomace of fruits, vegetables, and sugarcane molasses. These
items are rich in sugars such as glucose, fructose, and sucrose, and they
also contain nitrogen and vitamins that are useful for EPS biosynthesis.
The agrofood industry is developing new technologies to use waste as raw
materials for biochemical production to promote economic advantages
and diminish environmental pollution. This chapter attempts to extend
the use of industrial agrowastewater for bacterial EPS production, with
a focus on the bioprocessing techniques.
Polysaccharide
Source
Bacterial Fungal
Galactosaminogalactan,
Environment
N-acetylglucosamine, pullulan
Intracellular Extracellular
polymeric polymeric
substance substance
IPS EPS
Inorganic
Polysaccharides Polyesters Polyamides
polyanhydrides
Alginate, cellulose, curdlan, Polyhydroxybutyrate
Polyphosphates Poly-ε-lysine (ε-PL)
levan, xanthan
Capsular Exopolysaccharides
polysaccharides Lipopolysaccharides
(unbound)
(bound)
Klebsiella sp., Erwinia sp.,
Monomer composition O-antigen Salmonella
Neisseria sp.
Homopolysaccharides Heteropolysaccharide
FIGURE 4.1
Classification of bacterial polysaccharides.
70 Bioprocess Engineering for a Green Environment
EPS are often favored for commercial use because they are naturally exuded
by microorganisms into the extracellular environment, and easier product
recovery is facilitated. The demand for bacterial EPSs has great commercial-
ization potential predominantly due to their structural diversity and peculiar
characteristics. Today, EPS could be used in many industrial applications,
especially in the food and pharmaceutical industries. Industrially, most bac-
terial EPS are produced via microbial fermentation. However, owing to the
development of enzyme immobilization, industry is producing dextran and
Bioprocessing of Agrofood Industrial Wastes 71
FIGURE 4.2
General strategies for the production of bacterial exopolysaccharides.
4.2.4 Curdlan
Curdlan is a neutral, water-insoluble, linear biopolysaccharide that is com-
posed primarily of β (1-3)-linked glucose. It is synthesized by pure culture
fermentation using Rhizobium radiobacter and other related bacteria under
nitrogen-limiting conditions. Curdlan was given its name because of its abil-
ity to “curdle” when heated, a property that makes it a good gelling material
TABLE 4.1
Commercially Used Bacterial Exopolysaccharides with Their Potent Applications
EPS Components Charge Molecular Weight Main Properties Main Applications
GalactoPol Galactose Anionic (1.0–5.0) × 10 6 Viscous shear thinning solutions Hydrocolloid for use in:
Mannose in aqueous media Food and feed
Glucose Film-forming Cosmetics
Rhamnose Emulsifying capacity Pharmaceuticals and medicine
Acetate Flocculating capacity Oil recovery
Succinate Coatings and packages
Pyruvate
Gellan Glucose Anionic 5.0 × 105 Hydrocolloid Foods
Rhamnose Stability over wide pH range Pet food
Glucuronic acid Gelling capacity Pharmaceutical research: agar
Acetate Thermoreversible gels substitute and gel electrophoresis
Glycerate
Hyaluronan Glucuronic acid Anionic 2.0 × 106 Biological activity Medicine
Acetylglucosamine Highly hydrophilic Solid culture media
Biocompatible
Levan Fructose Neutral 3.0 × 106 Low viscosity Food (prebiotic)
High water solubility Feed
Biological activity: Medicines
Antitumor activity Cosmetics
Anti-inflammatory Industry
Adhesive strength
Film-forming capacity
(Continued)
Bioprocess Engineering for a Green Environment
TABLE 4.1 (Continued)
Commercially Used Bacterial Exopolysaccharides with Their Potent Applications
EPS Components Charge Molecular Weight Main Properties Main Applications
Succinoglycan Glucose Anionc LMW < 5 × 10 3 Viscous shear thinning aqueous Food
Galactose HMW > 1 × 106 solutions Oil recovery
Acetate Acid stability
Pyruvate
Succinate
3-hydroxybutyrate
Bioprocessing of Agrofood Industrial Wastes
4.2.5 Glucans
Glucans are homopolysaccharides comprises of d-glucose monomers linked
by glycosidic linkages. They also demonstrate variability in structural and
functional properties depending on the type of glycosidic linkage, degree and
type of branching, length of chain, molecular mass, and polymer conformation.
Glucan has a six-sided arrangement, where d-glucose rings are joined linearly
and contain carbons at varying positions. Glucans are classified as β-glucans
and α-glucans. The α-glucans include the EPSs such as dextran, mutan, alter-
nan, and reuteran, and are produced primarily because the microorganisms
belong to the family of lactobacillus. α-glucans are produced by the utilization
of a sucrose-rich source by the extracellular enzyme produced by the bacteria.
4.2.7 Hyaluronan
Hyaluronan (HA) is high-molecular-mass extracellular linear polysaccha-
ride with disaccharide repeating units composed of glucuronic acid and
Bioprocessing of Agrofood Industrial Wastes 77
4.2.8 Levan
Levan is a highly branched and complex homopolysaccharide of fructose.
It is generally composed of d-fructofuranosyl residues attached together by
β (2–6) and β (2–1) linkages. Levans are biosynthesized by the action of the
enzyme levansucrase. Levan is synthesized from sucrose via the catalytic
action of levansucrase, the enzyme responsible for both sucrose hydrolysis
and the transfer of d-fructosyl residues from fructose to the levan chain by
transfructosylation. Levans are primarily produced by the genera Bacillus,
Rahnella, Aerobacter, Erwinia, Streptococcus, Pseudomonas, and Zymomonas
(Bahl et al. 2010). Owing to the ease of production, levans have more advan-
tages, as they are economically and industrially feasible with numerous
applications. Apart from its biodegradability and biocompatibility prop-
erties, it has excellent biomedical properties; it is an anticarcinogenic,
a hyperglycemic inhibitor, an anti-AIDS agent, an antioxidant, and an
anti-inflammatory (Dahech et al. 2011). Due to its tremendous medicinal
and polymeric properties, microbial levan is considered to be a valuable
biopolymer with high potential.
4.2.9 Succinoglycan
Succinoglycan is a highly branched EPS with glucose and galactose in the
main chain and side chain containing tetrasaccharide that are composed
of modified sugar residues. Succinate, pyruvate, and acetate are commonly
found as monosaccharide substituents. It is produced by several soil bacteria,
for example, Rhizobium, Alcaligenes, Pseudomonas, and Agrobacterium (Glenn
et al. 2007). Depending on the source organism, succinoglycan contains sub-
stituents acetyl and succinyl to varying degrees.
Cereal and
brewery industry
Corn cob
Corn-steep liquor
Bran
Starch
Spent grain
Fruit and
vegetable industry
Peel
Seeds
Pomace
Wastewater
FIGURE 4.3
Waste generation from different agrofood processing industries suitable for bacterial EPS
production.
TABLE 4.2
Agroindustrial Waste Biomass Used for High-Value Biochemical Production
Agroindustrial Value-Added
Wastes Products Microorganism References
Sugarcane Industry
Bagasse Protease Bacillus spp tk1 and Kuberan et al. (2010)
tk2 (SSF)
Glucoamylase Aspergillus oryzae Parbat and Singhal
(SSF) (2011)
Biohydrogen Clostridium butyricum Plangklang et al.
tistr1032 (2012)
Animal feed Pleurotuseryngii Okano et al. (2007)
Cellulose T. harzianum L04 Benoliel et al. (2013)
Penicillin Penicillium Gonzalez et al. (1993)
chrysogenum (SSF)
Molasses Pullulan Aureobasidium Israilides et al. (1999)
pullulans
Fruity aroma Ceratocystis Rossi et al. (2009)
Biosurfactant Bacillus subtilis (SSF) Makkar and
Cameotra (1997)
Press mud Vermicompost Eisenia fetida Pandit and
Maheshwari (2012)
Waste water Hydrogen Rhodobacter Yetis et al. (2000)
sphaeroides (SSF)
Dairy Industry
Whey Ethanol Lactococcus lactis Liu et al. (2016)
(SmF)
Hydrogen Rhodopseudomonas Singh et al. (1994)
Canthaxanthin Dietzia natronolimnaea Khodaiyan et al. (2008)
Dextran Leuconostoc Santos et al. (2005)
mesenteroides
Gellan S. paucimobilis ATCC Fialho et al. (1999)
31461
Citric acid Aspergillus El-Holi and
nigerATCC9642 Al-Delaimy (2003)
Galacto- Aspergillus oryzae Sheu et al. (1998)
oligosacchrides
Waste water Lipase Trichoderma atroviride Marques et al. (2014)
676 (SmF)
Fruit and Vegetable Industries
Peel
Pineapple Pectinase A. flavus Thangaratham and
A. oryzae (SSF) Manimegalai (2014)
Citric acid Aspergillus foetidus Tran et al. (1998)
(SSF)
(Continued)
82 Bioprocess Engineering for a Green Environment
Wheat and rice brans Xylanase Aspergillus terreus Gawande and Kamat
A. niger (SSF) (1999)
Neomycin Streptomyces Ellaiah et al. (2004)
marinensis
Enzyme pectinase Bacillus sp. Kashyap et al. (2003)
Cephalosporin C Cephalosporium sp. Ellaiah et al. (2002)
Hydrolyzed potato Lactic acid Lactobacillus Anuradha et al.
starch delbrueckii (SSF) (1999)
Pullulan Aureobasidium Barnett et al. (1999)
pullulan
Starchy wastewater Poly(β- Alcaligenes latus Yu (2001)
hydroxybutyric
acid) (PHB)
TABLE 4.3
Low-Cost Agroindustrial Wastes or By-Products Used for Bacterial EPS Production
Agroindustrial
EPS Organisms Waste Resources References
whey contains 4%–5% lactose, 0.2% lactic acid, 0.8%–1% proteins, fats, miner-
als, vitamins, growth factors, some small organic molecules, and water. Water
is the most abundant constituent present in whey, so it provides a cheap and
renewable source of carbon and nitrogen to produce various exopolysaccha-
rides such as dextran (Santos et al. 2005), xanthan gum (Silva et al. 2009),
and gellan (Fialho et al. 1999). Fialho et al. (1999) evaluated the production
of gellan gum by the S. paucimobilis ATCC 31461 strain in media containing
lactose, glucose, and sweet cheese whey as substrates. The strain was known
to produce highly viscous gellan directly from lactose (Pollock 1993). Cheese
whey has also been investigated as a potential substrate for dextran produc-
tion by L. mesenteroides NRRL B512 cultures (Santos et al. 2005). Alternatively,
the cheese whey acts as a basic medium for the fermentation of useful prod-
ucts of industrial importance. Fermentation for the large-scale utilization of
whey was first investigated in 1930s and 1940s. Various researches focused
on the bioconversion of whey into useful products such as ethanol, baker’s
yeast, methane, single-cell proteins, lactate, propionate, vitamins acetate,
citric acid, and Polyhydroxy Butyrate (PHB).
4.6.3 Pomace
Pomace is the residue produced after the extraction of juice, flavors, and con-
centrates from fruits or vegetables. Pomace consists of peel, core, and pulp,
which are usually used as animal feed or fertilizer. Another food industry-
derived process is the direct conversion of pomace into snacks, cereals, and
pet foods via extrusion process. (Paraman et al. 2015). However, due to the
presence of carbohydrates and other biomolecules, the waste pomace can
no longer be considered to be waste. The dry or pulpy substance is rich in
dietary fibers, polyphenols, bioactive compounds, and natural antioxidants
that make it an attractive source for human diet supplements. Due to the
presence of dietary fibers, it contains a lot of health-promoting ingredients
as well as value-added products such as organic acids, enzymes, alcohols,
biofuels, bioadsorbents, flavors, and pigments. Among all the types of pom-
ace, apple pomace has been the most widely studied and has been utilized
using SSF to produce ethanol and crude protein for animal feed (Joshi and
Sandhu 1996). The presence of pectin in apple pomace substrate induces the
production of pectin esterase (Joshi and Attri 2006). Grape pomace is the resi-
due left from grapes after the wine-making process. It is widely used for the
production of various hydrolytic enzymes, but the productivity may change
depending on the weather and the type of grape used. To overcome this
problem and to reach optimum productivity, grape pomace is used along
with orange peels (Ndubuisi Ezejiofor et al. 2014). Grape pomace is primarily
used to produce xylanase by Aspergillus awamori in SSF (Botella et al. 2007).
Pomace has a large potential for bioconversion into several value-added
products in an economically feasible way.
90 Bioprocess Engineering for a Green Environment
4.6.5 Glycerol
Glycerol, also known as glycerine or propane-1,2,3-triol, is a by-product of
many industrial processes, mainly from biodiesel plants and soap manufactur-
ing. Biodiesel is considered to be a green fuel and an alternative to fossil fuels.
But large amounts of glycerol come from biodiesel plants and are disposed
of without any conversion, which creates environmental pollution. Turning
crude glycerol into an economically valuable product resolves waste manage-
ment problems and also diminishes the cost of biodiesel. 1,3-propanediol is
a simple organic chemical and has a variety of applications in the produc-
tion of polymers, cosmetics, foods, lubricants, and medicines. Dipankar et al.
(2012) have suggested the production of hydrogen from crude glycerol using
a strain of Rhodopseudomonas palustris via photofermentation. The n-butanol
Bioprocessing of Agrofood Industrial Wastes 91
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5
Bioprocessing for Enhanced Biological
Textile Wastewater Treatment
CONTENTS
5.1 Introduction .............................................................................................. 100
5.2 Water Pollution ......................................................................................... 100
5.2.1 Water Pollution in India .............................................................. 101
5.2.1.1 Noyyal and Tiruppur ................................................... 102
5.3 Textile Industry ........................................................................................ 103
5.4 Textile Industry Wastewater................................................................... 103
5.4.1 Pollution Problems Caused by Textile Industry Activities .... 104
5.4.2 Dyes and Their Classification .................................................... 105
5.5 Guidelines for Treating Industrial Waste Water from the
Textile Industry ........................................................................................ 107
5.6 Textile Wastewater Components and Treatment Difficulties ............ 108
5.7 Treatment Methods .................................................................................. 113
5.7.1 Physicochemical Wastewater Treatment .................................. 113
5.7.1.1 Equalization and Homogenization ............................ 113
5.7.1.2 Floatation ........................................................................ 114
5.7.1.3 Coagulation, Flocculation, and Sedimentation ........ 114
5.7.2 Chemical Oxidation ..................................................................... 114
5.7.2.1 Fenton Oxidation........................................................... 114
5.7.2.2 Ozone Oxidation ........................................................... 114
5.7.3 Adsorption .................................................................................... 114
5.7.4 Membrane Separation Process ................................................... 115
5.8 Biological Wastewater Treatment Method ........................................... 115
5.8.1 Aerobic Biological Treatment ..................................................... 115
5.8.1.1 Activated Sludge Process ............................................. 115
5.8.1.2 Biofilm Processes........................................................... 115
5.8.2 Anaerobic Biological Treatment ................................................. 116
5.8.3 Sequential Degradation............................................................... 116
5.8.4 Other Organisms for Dye Degradation .................................... 116
5.9 Biological Method: Justification ............................................................. 117
5.10 Bioprocess Considerations for Large-Scale Implementation of
Biological Treatment ................................................................................ 117
99
100 Bioprocess Engineering for a Green Environment
5.1 Introduction
Water pollution is a major global issue wreaking havoc around the world
because it leads to lack of usable water. It has been suggested that water pol-
lution is the leading worldwide cause of death and disease, and that it is
responsible for the deaths of more than 14,000 people every day [1].
4500 4250
4000
3500
Volume, mld
3000
2500 1906
2000 1746
1500 1087
1000 410 458
500 100 103 154.6
0
s
ts
rs
g
n
pe
al
ie
ie
ie
in
an
tto
ic
er
tr
tr
th
er
pa
pl
em
us
us
ill
co
O
ne
d
ist
nd
nd
r
s(
ch
an
ze
gi
D
ri
li
En
ile
ili
ic
lp
el
ga
rt
xt
an
Pu
St
Fe
Su
Te
rg
O
FIGURE 5.1
Volume of wastewater generated from different industries in India.
control water pollution in rivers. But the results are less than satisfactory [9]. An
estimated 580 people in India die of water pollution-related illness every day.
The total wastewater generated from all major industrial sources is 83,048
Million liters per day (Mld), which includes 66,700 Mld of cooling water
produced from thermal power plants.
Of the remaining 16,348 mid of wastewater, thermal power plants gener-
ate another 7,275 Mld boiler blowdown water and overflow from ash ponds.
Engineering industries are the second largest generator of wastewater in
terms of volume, with electroplating being the major contributor [10]. The vol-
ume of wastewater from different industries in India is shown in Figure 5.1.
• Acid dyes
• Direct dyes
• Azoic dyes
• Disperse dyes
• Sulfur dyes
Auxochrome Cl
N Auxochrome
Chromophore OH NH N
O NH2 Auxochrome
N
N N
Cl
NaO3S SO3Na SO3Na
Auxochrome
Azo dye reactive red 2 SO2CH2CH2OSO3Na
Auxochrome
COOH O HN
Chromophore
NaO3S N N OH Chromophore
Auxochrome Auxochrome Anthraquinone dye
reactive blue 19
Azo dye mordant yellow 10
FIGURE 5.2
Different types of dyes.
106 Bioprocess Engineering for a Green Environment
• Reactive dyes
• Basic dyes
• Oxidation dyes
• Mordant dyes (chrome dyes)
• Vat dyes
• Optical/fluorescent brighteners
• Solvent dyes
Among these dyes and colorants, the major pollutants are the reactive and
oxidant dyes. The oxidant dyes reduce dissolved oxygen levels to such a
low level that organisms that are dependent on this oxygen have almost no
chance of survival. Sulfur dyes are also a significant pollution threat in tex-
tile wastewater.
Dye molecules are comprised of two key components: chromophores,
which are responsible for producing the color, and auxochromes, which can
not only supplement chromophores but also render the molecules soluble
in water and give enhanced affinity (to attach) toward the fibers. The most
important chromophores are the azo (–N=N–), carbonyl (–C=O), methine
(–CH=), nitro (–NO2), and quinoid groups. The most important auxochromes
are amine (–NH3), carboxyl (–COOH), sulfonate (–SO3H) and hydroxyl (–OH).
It is worth mentioning that the sulfonate groups confer very high aqueous
solubility to the dyes. The auxochromes can belong to the classes of reactive,
acidic, direct, basic, mordant, dispersive, pigment, vat, anionic and ingrain,
sulfur, and solvent dyes.
It is estimated that worldwide, almost 109 kg of dyes are produced annu-
ally, of which azodyes represent about 70% by weight [15]. This group of dyes
is characterized by reactive groups that form covalent bonds with OH–, NH–,
or SH– groups in fibers (cotton, wool, silk, nylon). Azo dyes are used mostly
for yellow, orange, and red colors. To obtain the target color, normally a mix-
ture of red, yellow, and blue dyes is applied in the dye baths. These three
dyes do not necessarily have the same chemical structure. They might contain
many different chromophores, in which azo, anthraquinone, and phthalocya-
nine dyes are the most important groups. Anthraquinone dyes constitute the
second most important class of textile dyes, after azodyes. Anthraquinone
dyes have a wide range of colors in almost the whole visible spectrum, but
they are most commonly used for violet, blue, and green colors.
Dyes exhibit considerable structural diversity and are classified in several
ways, both by their chemical structure and their application to the fiber type.
Dyes may also be classified on the basis of their solubility: soluble dyes that
include acid, mordant, metal complex, direct, basic, and reactive dyes, and
insoluble dyes that include azoic, sulfur, vat, and dispersive dyes. In addi-
tion, either a major azo linkage or an anthraquinone unit characterizes dyes
chemically (industrial effluence treatment).
Bioprocessing for Enhanced Biological Textile Wastewater Treatment 107
TABLE 5.1
Schematic of Operations Involved in the Cotton Textile Industry and the Main
Pollutants from Each Step
Process Emission Wastewater Solid Wastes
Fiber Little to none Little to none Fiber waste and
preparation packaging waste
Yarn spinning Little to none Little to none Packaging waste; sized
yarn; fiber waste;
cleaning and
processing waste
Slashing/ Volatile Organic BO, COD, metals Fiber lint; yarn waste;
sizing Compounds (VOC) packaging waste;
unused starch-based
sizes
Weaving Little to none Little to none Packaging waste;
yarn and fabric
scraps; off-spec fabric;
used oil
Knitting Little to none Little to none Packaging waste; yarn
and fabric scraps;
off-spec fabric
Tufting Little to none Little to none Packaging waste; yarn
and fabric scraps;
off-spec fabric
Desizing VOC from glycol ethers BOD from water-soluble Packaging waste; fiber
sizes; synthetic size; lint; yarn waste;
lubricants; biocides; cleaning and
anti-static compounds maintenance
materials
Scouring VOC from glycol ethers Disinfectant, insecticide Little to none
and scouring solvents residues; NaOH,
detergents, oils; knitting
lubricants; spin finishes;
spent solvents
Bleaching Little to none H2O2, stabilizers; high pH Little to none; even
if little, the impact
could be considerable
Singeing Small amounts of Little to none Little to none
exhaust gases from the
burners
Mercerizing Little to none High pH; NaOH Little to none
Heat setting Volatilization of spin Little to none Little to none
finish agents; synthetic
fiber manufacture
(Continued)
110 Bioprocess Engineering for a Green Environment
TABLE 5.2
Chemical Characteristics of Combined Wastes of Integrated Textile Mills
Cotton Textile Synthetic Textile
Mill Mills
Serial
Number Characteristic Range Mean Range Mean
TABLE 5.3
Textile Industry Standards for Water Pollutants
The Limits of The Special
The Limits of Discharged Limits of
Discharged Concentration Discharged
Serial Number Parameters Concentration for New Factory Concentration
TABLE 5.4
Emission Standards for Fabric Printing and Dyeing Wastewater
Best Practical Control Tech. (BPT)
TABLE 5.5
Emission Standards for Yarn Printing and Dyeing Wastewater
BPT
Maximum Average of 30 days
Serial Number Parameters Kg/t (Fabric)
1 BOD 6.8 3.4
2 COD 84.6 42.3
3 TSS 17.4 8.7
4 S 0.24 0.12
5 Phenol 0.12 0.06
6 Cr 0.12 0.06
7 pH 6.0–9.0 6.0–9.0
TABLE 5.6
Discussion of Different Waste Water Treatment Methods
Treatment Method Advantages Limitations
Physical Methods
1. Adsorption
a. Activated Effective removal of cationic, mordant, Expensive; 10%–15% loss of
carbon and acid dyes sorbent during reactivation
b. Wood chips Good sorption capacity for acid dyes Long retention times; huge
due to their hardness quantities required
c. Silica gel Effective for basic dye removal Possibility of side reactions
2. Irradiation Effective oxidation at lab scale Requires a lot of dissolved
oxygen
Chemical Methods
a. Fenton reagent Capable of decolorizing both soluble Sludge generation
and insoluble dyes
b. Sodium Initiates and accelerates azo-bond Release of aromatic amines
hypochloride cleavage
c. Cucurbituril Good sorption capacity for various dyes High cost
Biological Methods
Single cell (fungal, Good removal efficiency for low –
algal, bacterial) volumes and concentrations; very
effective for specific colorant removal
5.7.1.2 Floatation
Floatation produces a large number of microbubbles to form the three-phase
substances of water, gas, and solid. This method can effectively remove the
fibers from wastewater due to the buoyancy of rising bubbles.
5.7.3 Adsorption
Adsorption is a common and widely used method used in physicochemical
wastewater treatment. It can mix wastewater and porous material powder
Bioprocessing for Enhanced Biological Textile Wastewater Treatment 115
or granules such as activated carbon and clay, or it can allow the wastewater
through its filter bed that is composed of granular materials. Through this
method, pollutants in the wastewater are adsorbed and removed at the sur-
face of the porous material or filter. Activated carbon, silicon polymers, and
kaolin are the commonly used adsorbents.
purify it by contact. The main types of biofilm processes are biological con-
tact oxidation, rotating biological contactors, and biological fluidized bed.
dye by the fungal strain Aspergillus terreus KN4. Overall color, BOD, and COD
were reduced by 84.53%, 66.50%, and 75.24%, respectively, with 50 mgl−1 dye
concentration and hydraulic retention time (HRT) of 24 hours. The microalga
Phaeodactylum tricornutum was also found effective for dye degradation [16].
Products and
unreacted materials
to separation
Catalyst on
support
Diffuser
Reactants
FIGURE 5.3
Schematic representation of packed bed reactor [25].
Material for the reactor packing can be random and include small objects
such as saddles or pall and raschig rings, or the packing material can be
specifically designed structured packing. Random packing provides good
contact between gas and liquid, and it is less expensive and easily available.
Structured packing was initially applied in absorption and distillation tow-
ers [26]. More recently it has been widely employed in chemical catalytic
processes [27,28]. Structured packing refers to compact modules made of
corrugated plastic, ceramic, or metal sheets/gauze. Plastic structured pack-
ing has already been investigated in biofilm reactors in the field of waste-
water treatment [29]. In comparison with random packing, this structured
packing promotes a high mass transfer rate and improves flow distribution,
thus minimizing pockets of stagnant fluid and flow channeling, which are
considered to be the major drawbacks of packed bed reactors. Due to a high
void fraction, structured packing promotes high liquid loading and reduces
the chance of bed blockage by biomass. One of the major limitations that
restricts the use of structured packing in biological packed bed reactors is
the difficulty in monitoring the biofilm. Nondisruptive sampling of bio-
film is not possible because structured packing consists of a single module.
Hence, biofilm characteristics such as mass, structure, metabolic activity, and
exopolysaccharide (EPS) content cannot be monitored. Future research in
this area could involve the development of an innovative reactor design that
allows the real-time monitoring of biofilms on structured packing.
Products
Distributor
plate
Reactants
FIGURE 5.4
Schematic representation of fluidized bed reactor [25].
system. Bed expansion should be only 10%–20% for expanded bed reactors
and 30%–90% for fluidized beds. Usually, the treated effluence is recycled in
a ratio so as to dilute the inlet feed and to supply an adequate flow rate to
maintain particles in suspension. Sudden changes in particle density, biogas
production, or liquid flow rate results in the loss of biomass particles from
the reactor. Washing out would be the major disadvantage of natural flocs
and pellets, particularly when the gas produced in the process adheres to
them. Because of variation in the growth of anaerobic digestion organisms,
there are significant difficulties when trying to control the size of the par-
ticles and flocs density. Therefore, in practical applications, FBR are consid-
ered to be challenging to operate; inverted fluidized bed operation has been
proposed as an attractive alternative for some applications.
Mixing
CH4 + CO2
Clarifier
Recycle
Waster sludge
FIGURE 5.5
Schematic representation of anaerobic contact process reactor [31].
CH4 + CO2
Gas–liquid–solids separator
Effluence
Clarifier zone
Reaction zone
Granular biomass
Influent
FIGURE 5.6
Schematic representation of upflow anaerobic sludge blanket reactor [31].
present at the top. This three-phase separation device is the most charac-
teristic component of a UASB reactor.
The main aims of the separation device are (1) maintaining separation
between the sludge, biogas, and wastewater; (2) preventing biomass from
washing out; (3) preventing floating sludge from washing out; and (4) facilitat-
ing disengagement of adherent biogas bubbles from rising sludge particles,
thereby aiding internal recycling of the sludge. UASB reactors achieve higher
Organic Loading Rate (OLR) because of the superior settling characteristics of
granular sludge. Although removing dissolved organics is mainly a biological
process, some physical aspects are also involved, for example, temperature,
solubility of gases, and wastewater viscosity. Granular sludge development
is now used in UASB reactors to treat different types of wastewater. This
type of reactor is integrated with anaerobic membrane reactors [32] to treat
azo dyes. Conventional UASB reactors operate efficiently at mesophilic tem-
peratures, thereby limiting their suitability for low-temperature treatments.
Hence, modification of conventional USAB reactors led to the development of
expanded granular sludge bed (EGSB) reactors and UASB hybrid reactors for
lower-temperature application.
Gas outlet
Gas space
Liquid Liquid
inlet outlet
Liquid
Sludge
blanket
FIGURE 5.7
Schematic representation of anaerobic baffled reactor [31].
Permeate
Influent Influent
Bioas recycle
for membrane
Membrane scouring
Biogas
Influent
Permeate
(c) Cross-flow
FIGURE 5.8
Three different configurations of anaerobic membrane bioreactors: Submerged membrane
AnMBR (a), AnMBR with external submerged hollow fiber membrane (b), and AnMBR with
external crossflow membrane (c). (From Baeta, B.E.L. et al., Biodegradation, 23, 199–208, 2012.)
quality, which can be used as process water. Thus, the treatment process
overcomes the drawbacks of anaerobic reactors and competes with the aero-
bic process because of longer SRT and high-quality effluence with fewer sus-
pended solids. The membrane fouling is still the major aspect limiting the
efficiency of the AnMBR. This is caused by the adsorption of bacteria, soluble
microbial products, and colloidal materials on the membrane surface [36].
High liquid velocities across the membrane might be used to minimize foul-
ing; however, high pumping flow rates may cause cell lysis, leading to the
loss of viable bacteria. Developments in novel membrane design and fouling
control measures might make AnMBR a feasible technology in the future.
the gap between success in the laboratory and success of the same pro-
cess in the field. For many treatment processes, laboratory trials do not
accurately predict field results because of differences in physiological con-
ditions, pollutant concentration, and other microbial aspects that are not
taken into consideration in the lab. Research should focus on studies that
are closer to “realistic” field conditions; therefore, wastewater treatment
modeling and simulation tools have received significant attention in recent
years. The primary rationale for process modeling is to employ mathemat-
ical models that represent treatment processes to perform system design,
troubleshooting, and optimization. The concentration of target pollutants
used to carry out biodegradation studies in the laboratory should not be
speculative yet should relate to pollutant levels present in the environment
(field). Therefore, it is critical that users have good knowledge and under-
standing of the assumptions and limitations of the predicted models so
that they can interpret and apply modeling results in accordance with the
objectives of the modeling strategy. Models predict dynamic responses to
different types of variations such as change in influent composition and
also help to identify bottlenecks to aid in selecting appropriate counter-
measures. Training operators could use offline simulation related to the
variety of control actions to be taken. The activated sludge process (sus-
pended growth models) is the most extensively researched and modeled
process in wastewater treatment. Process designers can access the many
activated sludge models that provide information that can be exploited
to gain knowledge about treating industrial wastewater. Kinetic models
facilitate the assessment of xenobiotics’ degradation velocity and evalu-
ation of kinetic parameters used for the design, operation, and optimi-
zation of bioreactors for wastewater treatment. Today, simplified kinetic
models are applied with the aim of comparing treatment efficiency, which
facilitates the study, design, and scale-up of biological reactors. An upflow
microaerophilic fixed film bioreactor was employed for the microaero-
philic treatment of textile dyes in which the kinetics were evaluated by
a modified Stover-Kincannon model and Grau’s second-order substrate
removal model [37].
Various models available for wastewater treatment processes:
1. Wastewater characterization
2. Biokinetic characterization
3. Sludge settling characterization
4. Hydraulic characterization
5.13 Conclusion
This chapter has presented an overview of current biological textile waste-
water treatment processes, their salient features, bioprocess considerations
for enhanced performance, and various anaerobic high-rate reactors. Because
regulations related to effluent quality are becoming more stringent (e.g.,
implementation of zero-effluence discharge), treatment of textile wastewa-
ter presents a technical challenge for the industry. The textile industry is
also challenged by disposal problems because of increasing costs related to
water supply and treatment. Hence, the industry urgently needs technically
feasible and cost-effective methods to achieve desired targets. Further, when
treating hazardous pollutants in the field, there it is possible that unknown
by-products of biodegradation could enter the environment. Future research
related to biodegradation of azo dyes should focus on both essential and prac-
tical aspects of the topic.
128 Bioprocess Engineering for a Green Environment
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6
Application of Biomaterials in
Dye Wastewater Treatment
CONTENTS
6.1 Introduction ................................................................................................ 132
6.2 Materials and Methods ............................................................................. 133
6.2.1 Preparation of Raw C. urens Seed .............................................. 133
6.2.2 Preparation of Surface-Modified C. urens Seed ....................... 133
6.2.3 Preparation of Ultrasonic Assisted C. urens Seed ................... 134
6.2.4 Preparation of MB Dye Solution ................................................ 134
6.2.5 Instrumentation Study ................................................................ 134
6.2.6 Adsorption Experimental Studies ............................................. 135
6.2.7 Adsorption Equilibrium Studies ............................................... 135
6.2.8 Adsorption Kinetic Studies ........................................................ 137
6.2.9 Thermodynamic Study ............................................................... 138
6.2.10 Design of a Single-Stage Batch Adsorber ................................. 138
6.3 Results and Discussion ............................................................................. 139
6.3.1 Characterization Studies............................................................. 139
6.3.2 Effect of pH ................................................................................... 142
6.3.3 Effect of Adsorbent Dose ............................................................ 143
6.3.4 Effect of Initial MB Dye Concentration .................................... 144
6.3.5 Adsorption Isotherm Models ..................................................... 144
6.3.6 Effect of Contact Time ................................................................. 146
6.3.7 Adsorption Kinetics Model ........................................................ 148
6.3.8 Effect of Temperature .................................................................. 148
6.3.9 Thermodynamic Study ............................................................... 151
6.3.10 Design of the Single-Stage Batch Adsorber ............................. 153
6.3.11 Comparison of Monolayer Adsorption Capacity .................... 153
6.4 Conclusion .................................................................................................. 155
References............................................................................................................. 155
131
132 Bioprocess Engineering for a Green Environment
6.1 Introduction
The removal of chemical dyes from waterways and streams is a key ecologi-
cal challenge. Effluence from coloring and other related procedures contains
highly toxic dye and dye-related materials [1,2]. Approximately 15% of the
dye and dye-related materials used in assembling and preparing operations
are lost in industrial effluence that is released directly into the water supply
[3–5]. These dyes are stable and hard to biodegrade in natural conditions and
thus can be exceptionally lethal, cancer-causing, mutagenic, and allergenic
to unprotected organisms [6]. Exceptionally colored squanders are elegantly
repulsive as well as prevent light infiltration and may aggravate the environ-
ment. Methylene Blue (MB) is a cationic dye that is extensively used in many
industries such as chemistry, medical science, biology, and dyeing. MB is
a toxic dye, and large doses (>7.0 mg/kg) can lead to humans side effects
such as nausea, mental disorders, vomiting, anemia, abdominal pain, optical
injuries, methemoglobinemia, hypertension, and damage to the renal, cen-
tral nervous, and reproductive systems [7–9]. Because of the aforementioned
characteristics of dyes released into the water supply and the attendant risks,
it is vital to appropriately treat wastewater before it is released.
Filtration, coagulation, adsorption, flocculation, chemical oxidation, elec-
trochemical treatment, ion exchange, and membrane separation have all been
used to remove harmful dyes from wastewater [10–12]. Of these methods,
adsorption has been found to be among the most effective and efficient. It
uses an adsorbent, a material that gathers a harmful substance on its surface.
Specific benefits of adsorption include cost, adaptability, straightforward-
ness of configuration, and simplicity of operation. In addition, adsorption
techniques do not produce harmful by-products, and absorption techniques
can be tailored to address the characteristics of the specific pollutants to be
remediated [13,14].
Various adsorbent materials have been tested for the effective removal of MB
dye. One of the most widely recognized natural adsorbents is activated carbon,
and different types have been used commercially as adsorbents: hazelnut acti-
vated carbons, dust coal activated carbons, coconut shell activated carbons,
wood activated carbons, tea waste activated carbons, and sawdust activated
carbons [15–19]. However, the commercial use of these activated carbons is
sometimes limited due to cost and effectiveness (diffusion is sometimes lim-
ited, and there can be too few active surface sites) [20,21]. Therefore, many
researchers are working to develop new low-cost adsorbents to remove pol-
lutants such as dyes and metal ions. Among the various adsorbent materials
being investigated, agricultural waste has been a focus in the removal of dyes
from wastewater. Compared to other potential adsorbents, Agricultural Waste
Biomass (AWB) are more effective, readily accessible, and plentiful, and they are
produced from horticultural waste materials. In addition, they can be efficiently
prepared and disposed of with few deleterious environmental effects [22,23].
Application of Biomaterials in Dye Wastewater Treatment 133
(Ci − C f )
% removal of MB dye = × 100 (6.1)
Cf
where:
Ci is the initial MB dye concentration (mg/L)
Cf is the final MB dye concentration (mg/L)
(Ci − C f )V
qe = (6.2)
m
where:
V is the volume of solution (g)
m is the mass of the adsorbent (g)
136 Bioprocess Engineering for a Green Environment
The obtained experimental equilibrium data were applied to check the dif-
ferent adsorption isotherm models such as Langmuir, Freundlich, Dubinin–
Radushkevich, and Redlich–Peterson to know the adsorption characteristics
of the present adsorption process. The isotherm models are listed as follows:
qm KLCe
qe = (6.3)
1 + K LC e
where:
qm is the maximum monolayer adsorption capacity (mg/g)
K L is the Langmuir constant related to the affinity of the Cr(VI) ions to the
carbon sphere (L/mg)
C e is the concentration of Cr(VI) ion in the solution at equilibrium
(mg/L)
qe = K FCe1/n (6.4)
1
2
where:
qm,D is the Dubinin–Radushkevich monolayer adsorption capacity
(mg g−1)
β is a constant related to adsorption energy
KRPCe
qe = (6.6)
1 + α RPCeβRP
where:
KRP is the Redlich–Peterson isotherm constant (L/g)
αRP is the Redlich–Peterson isotherm constant (L/mg)(1/β)RP
βRP is the exponent that lies between 0 and 1
Application of Biomaterials in Dye Wastewater Treatment 137
(Ci − Ct )V
qt = (6.7)
m
where Ct is the concentration of MB dye in the solution at time t (mg/L). The
obtained adsorption kinetic data was applied to pseudo-first-order, pseudo-
second-order and Elovich kinetic models.
where:
t is the time (min)
k1 is the pseudo-first-order kinetic rate constant (1/min)
qe2k2t
qt = (6.9)
1 + qe k2t
where:
αE is the initial adsorption rate mg/(g.min)
βE is the desorption constant related to the activation energy of chemisorp-
tion (g/mg)
CAe
Kc = (6.11)
Ce
∆G o = −RT ln K c (6.12)
∆H o ∆S o
log K c = − + (6.13)
2.303 RT 2.303 R
where:
CAe is the amount of MB dye adsorbed by the adsorbent material per liter
of solution (mg L−1)
Kc is the equilibrium constant
T is the temperature
R is the universal gas constant (8.314 Jk−1mol−1)
(Ci − C f )
M= V (6.15)
qe
RCUS SMCUS
UACUS
FIGURE 6.1
SEM images of RCUS, SMCUS, and UACUS.
140 Bioprocess Engineering for a Green Environment
cps/eV cps/eV
3.0 1.2
2.5 1.0
2.0 0.8
C O Si C O Si
1.5 0.6
1.0 0.4
0.5 0.2
0.0 0.0
1 2 3 4 5 1 2 3 4 5
keV keV
cps/eV
3.0 UACUS
2.5
2.0
1.5
C O
1.0
0.5
0.0
1 2 3 4 5
keV
FIGURE 6.2
EDX analysis of RCUS, SMCUS, and UACUS.
TABLE 6.1
Elemental Composition of RCUS, SMCUS, and UACUS
Adsorbent Material
S. No Elements RCUS SMCUS UACUS
1.2 1.2
RCUS SMCUS
1 1
0.8 0.8
1902
0.6
%T
0.6
%T
2947 1733
1235
1652 0.4 1647
0.4 1117
3416 3442
0.2
0.2
0
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 0 500 1000 1500 2000 2500 3000 3500 4000 4500
Wavenumber (cm−1) Wavenumber (cm−1)
1.2
UACUS
1
0.8
1925
%T
0.6 1903
1719
1650
0.4
3495
0.2
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500
Wavenumber (cm−1)
FIGURE 6.3
FTIR spectrum of RCUS, SMCUS, and UACUS.
as that of RCUS. The peak at 1,733 cm in the SMCUS shows the presence of
ester/keto groups. The peak at 1,902 cm in the SMCUS shows the presence
of N–C–S, which indicates the presence of transitional metal carbonyls. The
conversion of the alcohol groups into ethers is clearly evident by the well-
resolved –C–O–C– asymmetric vibrations at 1,235 cm. The corresponding
bending vibrations are also clearly seen at 851 and 885 cm. The results of
the FTIR spectrum of SMCUS show that a large proportion of RCUS alcohol
groups converted to ether. The formation of ethers results in the formulation
of a matrix with a highly cross-linked network. In UACUS, the peak due to
the O–H stretching vibration in the higher-energy region is not as intense
as that of RCUS and SMCUS. Hence, some of the alcohol groups might be
converted into ethers as a result of ultrasonication. Again, the water content
is also reduced, which can be seen by the decrease in the intensity of the
peak due to its bending vibration at 1,650 cm. The peak at 1,719 cm in the
UACUS indicates the presence of ester/keto groups. The peak at 1,309 cm in
the FTIR spectrum for UACUS indicates the presence of C–N and a carboxyl-
ate functional group. The result of the FTIR spectrum of UACUS shows it is
more carbonaceous. The formation of ethers results in the formulation of a
matrix with a highly cross-linked network. The FTIR spectrum of SMCUS
and UACUS compared with RCUS shows that some of the associated func-
tional groups in the SMCUS and UACUS have been modified. UACUS has
slightly higher potential when compared with SMCUS and RCUS due to the
presence of more carbonaceous content. This confirms that the prepared
UACUS adsorbents have higher potential with respect to the removal of MB
dye molecules from aqueous solutions.
6.3.2 Effect of pH
Solution pH is an important controlling parameter in the adsorption
process because the adsorption of hydronium ions and hydroxyl ions is
somewhat easier than that of other ions present in the solution. This indi-
cates that the adsorption of other ions present in the solution is affected
by solution pH. Thus, it is important to explain the effect of solution pH
(2.0–10.0) on the removal of MB dye from its aqueous solution. As seen in
Figure 6.4, MB dye removal increases with increasing solution pH; beyond
a pH of 6.0, it reaches almost a constant value. The maximum removal
of MB dye is observed at a pH of 6.0. At an acidic pH, the surface of the
adsorbent receives positive charges by absorbing the hydronium ions,
which prevents the adsorption of MB dye molecules onto the surface of
the adsorbent due to the electrostatic repulsion between the MB dye mol-
ecules and the positive charges of the adsorbent surface. As the solution
pH is increased, the surface of the adsorbent material turns to a negative
charge, which results in increased removal of MB dye molecules due to the
electrostatic attraction.
Application of Biomaterials in Dye Wastewater Treatment 143
80
60 RCUS
SMCUS
UACUS
40
0 2 4 6 8 10
pH
FIGURE 6.4
Effect of pH on MB dye removal onto RCUS, SMCUS, and UACUS.
100
% Removal of MB dye
80
60
40
RCUS
20 SMCUS
UACUS
0
0 2 4 6 8 10 12 14
Adsorbent dosage
FIGURE 6.5
Effect of adsorbent dosage on MB dye removal onto RCUS, SMCUS, and UACUS.
144 Bioprocess Engineering for a Green Environment
100
% Removal of MB dye 98
96
94
92
RCUS
90
SMCUS
88 UACUS
86
0 50 100 150 200 250
Initial MB dye concentration (mg/L)
FIGURE 6.6
Effect of initial MB dye concentration on MB dye removal onto RCUS, SMCUS, and UACUS.
RCUS SMCUS
20
100
15 80
qe (mg/g)
qe (mg/g)
60
10
40
Experimental Experimental
5 Langmuir Langmuir
Freundlich 20 Freundlich
Dubinin–Radushkevich Dubinin–Radushkevich
Redlich–Peterson Redlich–Peterson
0 0
5 10 15 20 25 5 10 15 20
ce (mg/L) ce (mg/L)
UACUS
200
150
qe (mg/g)
100
50 Experimental
Langmuir
Freundlich
Dubinin–Radushkevich
0 Redlich–Peterson
0 2 4 6 8 10 12 14 16
ce (mg/L)
FIGURE 6.7
Adsorption isotherm parameters for MB dye removal onto RCUS, SMCUS, and UACUS.
TABLE 6.2
Adsorption Isotherm Parameters for MB Dye Removal onto RCUS, SMCUS,
and UACUS
S. No Isotherm Model Parameters RCUS SMCUS UACUS
100 RCUS
% Removal of MB dye 80
60
50 mg/L
40 100 mg/L
150 mg/L
20 200 mg/L
250 mg/L
0
0 20 40 60 80 100
Contact time (min)
FIGURE 6.8
Effect of contact time on MB dye removal onto RCUS.
100 SMCUS
% Removal of MB dye
80
60
50 mg/L
40 100 mg/L
150 mg/L
20 200 mg/L
250 mg/L
0
0 5 10 15 20 25 30 35 40 45 50 55 60
Contact time (min)
FIGURE 6.9
Effect of contact time on MB dye removal onto SMCUS.
100 UACUS
% Removal of MB dye
80
60
50 mg/L
40 100 mg/L
150 mg/L
20 200 mg/L
250 mg/L
0
0 5 10 15 20 25 30 35 40 45 50 55 60
Contact time (min)
FIGURE 6.10
Effect of contact time on MB dye removal onto UACUS.
148 Bioprocess Engineering for a Green Environment
55
26 SMCUS - 50 mg/L SMCUS - 100 mg/L
50
24
22 45
20 40
qt (mg/g)
qt (mg/g)
18 35
16
30
14 Experimental Experimental
Pseudo first order 25 Pseudo first order
12 Pseudo second order Pseudo second order
Elovich kinetic 20 Elovich kinetic
10
10 20 30 40 50 60 10 20 30 40 50 60
Time (min) Time (min)
80
SMCUS - 150 mg/L 100 SMCUS - 200 mg/L
70 90
60 80
qt (mg/g)
qt (mg/g)
70
50
60
40 50
Experimental Experimental
Pseudo first order Pseudo first order
30 Pseudo second order 40 Pseudo second order
Elovich kinetic Elovich kinetic
10 20 30 40 50 60 10 20 30 40 50 60
Time (min) Time (min)
qt (mg/g)
80 35
70 30
60
Experimental 25 Experimental
50 Pseudo first order Pseudo first order
Pseudo second order 20 Pseudo second order
40 Elovich kinetic Elovich kinetic
10 20 30 40 50 60 10 20 30 40 50 60
Time (min) Time (min)
110
qt (mg/g)
70
100
60 90
80
50 Experimental 70 Experimental
Pseudo first order Pseudo first order
40 Pseudo second order 60 Pseudo second order
Elovich kinetic Elovich kinetic
50
30
10 20 30 40 50 60 10 20 30 40 50 60
Time (min) Time (min)
200
UACUS - 200 mg/L 240 UACUS - 250 mg/L
220
200
150 180
qt (mg/g)
qt (mg/g)
160
140
100 120
Experimental 100 Experimental
Pseudo first order Pseudo first order
Pseudo second order 80 Pseudo second order
Elovich kinetic Elovich kinetic
50 60
10 20 30 40 50 60 10 20 30 40 50 60
Time (min) Time (min)
FIGURE 6.11
Adsorption kinetic parameters for MB dye removal onto SMCUS and UACUS.
150
TABLE 6.3
Adsorption Kinetic Parameters for MB Dye Removal onto RCUS, SMCUS, and UACUS
Concentration mg/L
SMCUS UACUS
Kinetic Model Parameters 50 100 150 200 250 50 100 150 200 250
Pseudo first k1 (min−1) 0.1095 0.099 0.090 0.0871 0.0833 0.0901 0.0821 0.0924 0.066 0.057
order qe, cal (mg/g) 25.23 50.3 74.87 97.44 118.5 50.29 99.94 136.6 197.4 247
qe, exp (mg/g) 24.896 49.275 74.045 94.403 114.46 50.023 98.975 146.29 191.27 234.12
R2 0.9949 0.9945 0.9928 0.9885 0.9866 0.9962 0.9935 0.9809 0.9932 0.9914
SSE 1.03 5.032 16.31 46.8 85.42 3.614 25.46 46.84 121.4 262.8
RMSE 0.3589 0.7931 1.428 2.419 3.268 0.6722 1.784 2.214 3.895 5.732
Pseudo second k2 (g/mg/min) 0.0046 0.0019 0.0014 0.0008 0.0006 0.0016 0.0007 0.0004 0.0002 0.0001
order qe, cal (mg/g) 29.5 59.76 85.96 118.6 145.6 60.6 122 185.4 250.6 322.7
R2 0.9569 0.9604 0.9556 0.9552 0.9535 0.9882 0.9905 0.9597 0.9871 0.9849
SSE 7.733 36.35 100 182.4 296.8 11.07 37.16 98.77 224.4 462.7
RMSE 0.9831 2.132 3.333 4.775 6.091 1.176 2.155 3.514 5.296 7.605
Elovich kinetic αE mg/(g.min) 0.874 0.1256 0.1011 0.063 0.042 0.1703 0.057 0.0254 0.015 0.0065
βE (g/mg) 1.659 5.463 7.979 11.07 14.27 4.952 11.52 19.1 26.35 38.41
R2 0.8892 0.8817 0.9113 0.9009 0.902 0.9506 0.9632 0.9675 0.9672 0.9699
SSE 22.38 108.5 199.7 403.5 626.1 46.43 144.5 310.1 592.6 922.7
RMSE 1.577 3.473 4.996 7.102 8.846 2.409 4.25 6.226 8.115 10.74
Bioprocess Engineering for a Green Environment
Application of Biomaterials in Dye Wastewater Treatment 151
100
100
95
% Removal of MB dye
% Removal of MB dye
95
90
90
85 50 mg/L 50 mg/L
100 mg/L 100 mg/L
80 150 mg/L 85 150 mg/L
200 mg/L 200 mg/L
250 mg/L 250 mg/L
75 80
300 310 320 330 300 310 320 330
Temperature (K) Temperature (K)
100
% Removal of MB dye
95
50 mg/L
90 100 mg/L
150 mg/L
200 mg/L
250 mg/L
85
300 310 320 330
Temperature (K)
FIGURE 6.12
Effect of temperature on MB dye removal onto RCUS, SMCUS, and UACUS.
2.5 2.5
50 mg/L RCUS 50 mg/L SMCUS
100 mg/L 100 mg/L
2 150 mg/L 2 150 mg/L
200 mg/L 200 mg/L
Log Kc
250 mg/L 250 mg/L
Log Kc
1.5 1.5
1 1
0.5 0.5
0.00295 0.00305 0.00315 0.00325 0.00335 0.00295 0.00305 0.00315 0.00325 0.00335
Temperature (K) Temperature (K)
3
50 mg/L UACUS
2.5 100 mg/L
150 mg/L
2 200 mg/L
Log Kc
250 mg/L
1.5
0.5
0.00295 0.00305 0.00315 0.00325 0.00335
Temperature (K)
FIGURE 6.13
Thermodynamic study for MB dye removal onto RCUS, SMCUS, and UACUS.
TABLE 6.4
Thermodynamic Parameters for MB Dye Removal onto RCUS, SMCUS,
and UACUS
∆G° (KJ/mol)
Conc. of MB ∆H° ∆S°
Dye (mg/L) (KJ/mol) (J/mol/K) 30°C 40°C 50°C 60°C
M, g of adsorbent qe, mg of
solute/g of adsorbent
M, g of adsorbent qt, mg of
solute/g of adsorbent
FIGURE 6.14
Schematic diagram of a single-stage batch adsorber.
(Ci − C f )
M= V (6.16)
K FCe1/ n
300 100
50 mg/L RCUS 90 50 mg/L SMCUS
250 100 mg/L 80 100 mg/L
Adsorbent dosage (g)
150 mg/L
15 200 mg/L
250 mg/L
10
0
0 1 2 3 4 5 6 7 8 9 10
Volume of MB dye solution (L)
FIGURE 6.15
Design results of a single-stage batch adsorber.
TABLE 6.5
Comparison of Maximum Monolayer Adsorption Capacity of RCUS,
SMCUS, and UACUS for MB Dye Removal with Various Adsorbents
S. No Adsorbents qm (mg/g) References
6.4 Conclusion
The potential use of Caryota urens seed powder (raw, surface modified, and
ultrasonicated powder) in the removal of MB dye from aqueous solutions
using the batch adsorption processes was examined via the present study
and analysis. SEM, EDX, XRD, and FTIR analysis was used to examine the
surface modification of native RCUS in comparison with SMCUS and UACUS.
Adsorption of MB dye onto RCUS, SMCUS, and UACUS was found to be
influenced by various parameters such as solution pH, adsorbent dose, initial
MB dye concentration, temperature, and contact time. The best results were
observed at a pH of 6.0; an adsorbent dose of RCUS = 10 g/L, SMCUS = 2 g/L,
UACUS = 1 g/L; contact time of RCUS = 60 minutes, SMCUS = 30 minutes,
UACUS = 40 minutes; temperature of 30°C; and initial MB dye concentra-
tion of 50 mg/L. The adsorption equilibrium data were well described by
the Freundlich adsorption isotherm model with higher R2 values of 0.9998,
0.996, and 0.957 for RCUS, SMCUS, and UACUS, respectively, which indi-
cates a heterogeneous adsorption system. From the Langmuir adsorption
isotherm model, the maximum monolayer adsorption capacity was found to
be 23.59 mg/g for RCUS, 117.4 mg/g for SMCUS, and 246.2 mg/g for UACUS.
The adsorption kinetic studies showed better applicability with the pseudo-
first-order kinetic model. The thermodynamic study showed a negative
value for ∆G°, indicating a spontaneous process; a negative value for ∆H°,
indicating an exothermic process; and a negative value for ∆S°, indicating
the affinity of the adsorbent to MB dye. On the basis of the above results, it
can be concluded that all three adsorbents show very high potential in the
removal of MB dye from aqueous solutions. In light of the high adsorption
effectiveness shown, the presently discussed activated carbons from fish
tail palm seed squanders could be effectively used as low cost adsorbents to
remove dyes from wastewater.
References
1. Albadarin AB, Collins MN, Naushad M, Shirazian S, Walker G, Mangwandi C.
Activated lignin-chitosan extruded blends for efficient adsorption of methy-
lene blue. Chem Eng J 2017;307:264–272.
2. Nataraj SK, Hosamani KM, Aminabhavi TM. Nanofiltration and reverse osmo-
sis thin film composite membrane module for the removal of dye and salts from
the simulated mixtures. Desalination 2009;249:12–17.
3. Auta M, Hameed BH. Preparation of waste tea activated carbon using potas-
sium acetate as an activating agent for adsorption of Acid Blue 25 dye. Chem
Eng J 2011;171:502–509.
156 Bioprocess Engineering for a Green Environment
CONTENTS
7.1 Introduction ................................................................................................ 159
7.2 Inulin ........................................................................................................... 160
7.3 Inulinases .................................................................................................... 161
7.4 Bioethanol Production .............................................................................. 163
7.4.1 Jerusalem Artichoke in Bioethanol Production......................... 163
7.4.2 Separate Hydrolysis and Fermentation ...................................... 163
7.4.3 Simultaneous Saccharification and Fermentation .................... 164
7.4.4 Consolidated Bioprocessing Strategy ......................................... 164
7.5 Development Strategies of Microbial Factories for Consolidated
Bioprocessing.............................................................................................. 166
7.5.1 The Native Strategy ....................................................................... 167
7.5.2 The Recombinant Strategy ........................................................... 168
7.6 Conclusion .................................................................................................. 169
References............................................................................................................. 169
7.1 Introduction
Throughout history, biological agents have been exploited to serve human
needs and desires. The earliest application of enzymes dates back in to
6000 bce, with the brewing of beer, fermentation of cheese and vinegar,
and wine making. The term “enzyme” was coined by German physiologist
Wilhelm Kuhne in 1878. Subsequent work by James Batcheller Sumner in
1926 demonstrated the protein nature of enzymes through the crystallization
of urease, for which he was awarded a Noble Prize in 1946. In the late
1950s, while knowledge about enzymes was still incomplete, crude enzyme
preparations from animal sources were applied to the preparation of leather
and malt extract. The inability to produce them on a large scale was the
primary limitation for the industrial application of enzymes. Later in the
159
160 Bioprocess Engineering for a Green Environment
7.2 Inulin
Inulin is a naturally occurring fructan class of oligosaccharide of plant
origin composed of α-d-glucopyranosyl-[β-(2,1)-d-fructofuranosyl-d-
fructofuranosides] containing 2 to 140 fructose units. The β-(2,1)-linked
fructofuranose molecules in inulin are terminated at the reducing end by a
d-glucose residue. Inulin is a soluble dietary fiber and is nondigestible. It
gets easily solubilized in warm water and at high concentrations does not
form viscous solutions. Moreover, inulin is a renewable, inexpensive, and
abundant source of raw materials and is thus commercially important in
the production of fructose syrups, ethanol, and acetone–butanol. Further,
the fructose obtained through the hydrolysis of inulin by inulinases can
be utilized for the production of value-added products such as biofuels,
biodiesel, citric acid, and butyric acid (Chi et al., 2009; Zhao et al., 2010).
The occurrence of inulin has been reported in more than 36,000 plant
species. Major sources of inulin for industrial-scale production are
Jerusalem artichoke (Helianthus tuberosus) and chicory (Cichorium intybus).
Other natural sources of inulin include chicory roots, dahlia tubers,
yacon, asparagus, leek, onion, banana, wheat, and garlic (Table 7.1) (Shoaib
et al., 2016). The artichoke alone accumulates about 50–70 g/kg of its fresh
weight fructan as inulin (Chi et al., 2011). The worldwide production of
inulin is currently estimated to be about 317514.659 metric tons. Major
producers include Belgium, France, the Netherlands, and Chile. Inulin has
officially been recognized as a natural food ingredient by European Union
countries and has a self-affirmed generally recognized as safe (GRAS) status
in the United States (Kalyani Nair et al., 2010). Inulin as a prebiotic support
Newer Strategies in Bioprocessing of Inulin-Based Biofuel 161
TABLE 7.1
Distribution of Inulin (% of Fresh Weight) in Various Plants
S. No Source Edible Parts Inulin Content (%)
1 Onion Bulb 2–6
2 Jerusalem artichoke Tuber 14–19
3 Dahlia Tuber 9–12.5
4 Chicory Root 15–20
5 Leek Bulb 3–10
6 Garlic Bulb 9–16
7 Artichoke Leaves-heart 3–10
8 Banana Fruit 0.3–0.7
9 Rye Cereal 0.5–1
10 Barley Cereal 0.5–1.5
11 Dandelion Leaves 12–15
12 Burdock Root 3.5–4
13 Camas Bulb 12–22
14 Murnong Root 8–13
15 Yacon Root 3–19
16 Salsify Root 4–11
Source: Kango, N., and Jain, S.C., Food Biotechnol., 25, 165–212, 2011.
7.3 Inulinases
Inulinases (2,1-β-d-fructan fructanohydrolase, E.C. 3.2.1.7) catalyze the
endohydrolysis of 2,1-beta-d-fructosidic linkages in inulin, producing
inulo-oligosaccharides, fructose, and glucose as the main products. Based
on their mechanism of action, inulinases are divided into two types: exoi-
nulinases and endoinulinases. Exoinulinases (E.C.3.8.1.80) hydrolyze ter-
minal, nonreducing 2,1-linked and 2,6-linked β-d-fructofuranose residues
in fructans, thereby releasing β-d-fructose. Inulin, levan, and sucrose
are the best examples of exoinulinase natural substrates. Endoinulinase
(E.C. 3.2.1.7) breaks down internal linkages present in inulin, which results
in the yield of inulooligosaccharides (IOS) such as inulotriose, inulotetraose,
and inulopentaose, but this process lacks invertase activity (Chi et al., 2009).
In general, the catalytic activities of inulinase (I) and invertase (S) are
162 Bioprocess Engineering for a Green Environment
described in terms of I/S ratio (relative activities with inulin and sucrose)
and are employed to distinguish between inulinase and invertase (Naidoo
et al., 2009). In some cases, the differences between the I/S ratio and Km
value are correlated to distinguish and characterize the enzyme complex;
for example, if the I/S ratio is higher than 10−2, the inulinase produc-
tion is preponderated in the culture, while for invertase production, an
I/S ratio lower than 10 −4 indicates higher production (Dinarvand et al.,
2012). A low I/S ratio (high activity with sucrose) indicates invertase.
The identification of inulinase or invertase as β-fructosidase is based on
their relative hydrolytic capacity for inulin and sucrose (I/S) (Neagu and
Bahrim, 2011). Industrial application of inulinase hydrolysates includes
production of ultra-high fructose syrup, bioethanol, single-cell proteins,
and citric acid (Chi et al., 2009). Microbial sources are the best choice for
large-scale production of inulinase, due to their easy cultivation, han-
dling, and yield. Large numbers of bacteria, fungi, and yeasts have been
reported to be used for inulinase production (Figure 7.1). Among them,
strains belonging to Aspergillus and Kluyveromyces are the preferred choice
for commercial inulinase production (Vijayaraghavan et al., 2009; Singh
and Chauhan, 2016.)
Series 1,
Meyerozyma sp.,
7.5%, 7%
Series 1, Bacillus
sp., 10%, 10%
Series 1,
Kluyveromyces
sp., 22.5%, 22%
FIGURE 7.1
Comprehensive information on inulinase (E.C. 3.2.1.7) producers.
Newer Strategies in Bioprocessing of Inulin-Based Biofuel 163
Separate
hydrolysis and
fermentation
(SHF)
Consolidated
bioprocessing
(CBP)
FIGURE 7.2
Bioethanol production from Jerusalem artichoke tubers.
Inulin
FIGURE 7.3
Consolidated bioprocessing for ethanol production from inulin resources.
Main goal
Development of CBP-compatible
microbes for industrial processes
FIGURE 7.4
Development strategies of microbial factories for consolidated bioprocessing.
Newer Strategies in Bioprocessing of Inulin-Based Biofuel 167
Resistance to
ethanol
Resistance to
Efficient ethanol environmental
production stress (pH, temperature,
osmotic pressure, etc.)
FIGURE 7.5
An ideal microorganism for consolidated bioprocessing.
fuel is produced with high yield, titer, and robustness under industrial
conditions. Candidates for the native strategy can be organized into three
groups: fungi, free-enzyme bacteria, and cellulosome-forming bacteria.
Progress in the development of genetic tools for fungal systems has recently
been reviewed and will not be discussed in detail here. Although to date,
most engineering efforts have focused on increasing inulinase production,
there is also interest in engineering biofuel production in fungal systems
such as Fusarium oxysporum and Trichoderma reesei.
Experience with industrial microorganism development provides increas-
ing support for the proposition that with sufficient effort, stoichiometric
yields of engineered products can be achieved and the titer gap closed.
Prominent examples include ethanol production in yeast and E. coli and more
recently, engineering of E. coli to produce propane diol at 81% of theoretical
yield and a titer of 135 g/L. It is expected that this is also true for less well-
established organisms of interest for the native CBP development strategy,
with T. saccharolyticum providing the most fully developed example to date.
Progress with hosts for the native CBP strategy will be slower because tools
are less developed, although this will probably become less true over time.
The case for eventual success via the native strategy is somewhat less clear
with respect to industrial robustness, including compatibility with practical
pretreatments, fermentation at high substrate (and hence solids) concentra-
tion in industrial growth media, and strain management and stability. These
and other dimensions of industrial robustness are a key area for investiga-
tion aimed at advancing the native strategy.
7.6 Conclusion
Saccharification of biomass is a major hinderance that biorefinery and bio-
fuel industries face today. In order to address this issue, various approaches
have been briefed. To date cellulose has been seen as a major source for etha-
nol production. In this chapter, the advantage of using inulin as a source for
bioethanol production has been briefed along with the application of inulin-
ase enzyme. Ethanol-tolerant S. cerevisiae and Z. mobilis have been used for a
higher yield of ethanol, and the process conserves energy for various down-
stream operations such as distillation and waste distillage treatment. Though
inulinases are much more expensive than other industrial enzymes such as
amylases and glucoamylases, which are currently used in ethanol production
from starch-based feedstocks, coculturing different species for inulinase and
ethanol production is difficult to optimize because of different physiological
conditions required by these species. Thus, the CBP strategy with inulinase-
producing species such as K. marxianus integrates both inulinase production
and ethanol fermentation and presents significant advantages.
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stability of Clostridium thermocellum endoglucanase Cel8A by using consensus-
guided mutagenesis. Appl. Environ. Microbiol. 78: 3458–3464.
Chi, Z., Chi, Z., Zhang, T., Liu, G., Yue, L. 2009. Inulinase-expressing microorganisms
and applications of inulinases. Appl. Microbiol. Biotechnol. 82: 211–220.
Chi, Z.M., Zhang, T., Cao, T.S., Liu, X.Y., Cui, W., Zhao, C.H., 2011. Biotechnological
potential of inulin for bioprocesses. Bioresour. Technol. 102: 4295–4303.
Dinarvand, M., Arbakariya, B., Moeini, H., Ajdari, Z., Sadegh Mousavi, S., Nahavandi,
R. 2012. Optimization of medium composition and culture conditions for inver-
tase production by Aspergillus niger ATCC 20611. Minerva Biotecnologica. 24:
135–140.
Gefen, G., Anbar, M., Morag, E., Lamed, R., Bayer, E.A. 2012. Enhanced cellulose
degradation by targeted integration of a cohesin-fused β-glucosidase into the
Clostridium thermocellum cellulosome. Proc. Nat. Acad. Sci. 109: 10298–10303.
Hasunuma, T., Kondo, A. 2012. Consolidated bioprocessing and simultaneous sac-
charification and fermentation of lignocellulose to ethanol with thermotolerant
yeast strains. Process Biochem. 47: 1287–1294.
Hong, S.J., Kim, H.J., Kim, J.W., Lee, D.H., Seo, J.H. 2015. Optimizing promoters and
secretory signal sequences for producing ethanol from inulin by recombinant
Saccharomyces cerevisiae carrying Kluyveromyces marxianus inulinase. Bioprocess.
Biosyst. Eng. 38: 263–272.
Kalyani Nair, K., Kharb, S., Thompkinson, D.K. 2010. Inulin dietary fiber with func-
tional and health attributes—A review. Food Rev. Int. 26: 189–203.
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Kango, N., Jain, S.C. 2011. Production and properties of microbial inulinases: Recent
advances. Food Biotechnol. 25: 165–212.
Kricka, W., Fitzpatrick, J., Bond, U. 2014. Metabolic engineering of yeasts by heterolo-
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Kumagai, A., Kawamura, S., Lee, S.H., Endo, T., Rodriguez, M., Mielenz, J.R. 2014.
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8
Biodegradable Plastics for a Green
and Sustainable Environment
CONTENTS
8.1 Introduction .............................................................................................. 171
8.2 Functions and Synthesis of Biopolymers ............................................. 172
8.3 Production of Biopolymers ..................................................................... 173
8.4 Intracellular versus Extracellular Production of Biopolymers .......... 174
8.5 Genetic Engineering and Biopolymer Technology ............................. 174
8.6 Genetically Engineered Biopolymer Production Systems ................. 175
8.6.1 Bacterial Cellulose ....................................................................... 175
8.6.2 Xanthan Gum ............................................................................... 175
8.6.3 Dextran .......................................................................................... 176
8.6.4 Pullulan ......................................................................................... 176
8.6.5 Glucans .......................................................................................... 176
8.6.6 Chitin and Chitosan .................................................................... 177
8.7 Classification and Composition of Biodegradable Polymers............. 178
8.8 Techniques for the Preparation and Synthesis of Biopolymers ........ 180
8.9 Commercial Importance of Biopolymers ............................................. 181
8.10 Industrial Applications of Biopolymers ............................................... 186
8.11 Future Developments in Biopolymer Applications ............................ 187
8.12 Biodegradability ....................................................................................... 188
8.13 Conclusion ................................................................................................ 191
References............................................................................................................. 192
8.1 Introduction
Plastics are nonbiodegradable polymers produced from petrochemical
sources (Hamieh et al., 2013). They are an integral part of everyday life.
Worldwide, approximately 140 million tons of plastic are produced every
year (Rao et al., 2014). Plastic manufacturing has increased drastically due to
its low cost, durability, good mechanical properties, and thermal properties.
171
172 Bioprocess Engineering for a Green Environment
Wood, paper, glass, and metals have now been replaced with plastics
(Hamieh et al., 2013). They are used in medical applications, telecommuni-
cations, clothing, footwear, furniture, packaging materials, shopping and
garbage bags, fluid containers, toys, household and industrial products, and
building materials (Thompson et al., 2009; Mikkili et al., 2014). Two major
problems are caused by the use of plastics (Zhu et al., 2013). First, since they
are stable, they accumulate in the environment for decades and cause several
environmental and health problems (Mikkili et al., 2014). They contaminate
water resources and are a threat to the life of marine animals and birds.
Animals get entangled in plastics, leading to injury and ultimately death
(Nkwachukwu et al., 2013). Second, due to the inevitable decline of petro-
leum resources, alternative methods to produce plastics have to be devel-
oped (Zhu et al., 2013). In order to overcome the problems caused by plastics,
there is a need for the development of biodegradable polymers that have
properties similar to conventional plastics. Biopolymers are defined as poly-
mers formed under natural conditions during the growth cycles of all organ-
isms. Therefore, they are also called natural polymers. They are formed
within cells by complex metabolic processes. For material applications, cel-
lulose and starch are most interesting. However, there is increasing attention
being paid to more complex hydrocarbon polymers produced by bacteria
and fungi, particularly polysaccharides such as xanthan, curdlan, pullulan,
chitin, chitosan, and hyaluronic acid (Rao et al., 2014). The importance of bio-
degradable polymers is growing day by day, and current research is focused
on producing newer biodegradable polymers. More biodegradable polymers
have been synthesized or are formed in nature during the growth cycles
of all organisms. Some microorganisms and enzymes capable of degrading
them have been identified. Depending on the evolution of the synthesis of
biopolymers, different classifications of biodegradable polymers have been
proposed (Davis, 1993).
8.6.3 Dextran
Dextran is the generic name of a large family of microbial polysaccharides
that are assembled or polymerized outside the cell by enzymes called dex-
tran sucrases. This class of polysaccharide is composed of building blocks
(monomers) of the simple sugar glucose and is stored as fuel in yeasts and
bacteria. Dextran polymers have a number of medical applications. Dextrans
have been used for wound coverings, in surgical sutures, as blood volume
expanders, to improve blood flow in capillaries in the treatment of vascular
occlusion, and in the treatment of iron deficiency anemia in both humans
and animals. Dextran-hemoglobin compounds may be used as blood sub-
stitutes that have oxygen delivery potential and can also function as plasma
expanders (Alsop, 1983; Larsen, 2008; Peng et al., 2013).
8.6.4 Pullulan
Pullulan is a water-soluble polysaccharide produced outside the cell by sev-
eral species of yeast, most notably Aureobasidium pullulans. Pullulan is a lin-
ear polymer made up of monomers that contain three glucose sugars linked
together. Pullulan compounds are biodegradable in biologically active envi-
ronments, have high heat resistance, and display a wide range of elasticities
and solubilities. This versatility allows them to be utilized in many different
ways. Pullan can be used as a food additive, providing bulk and texture.
It is tasteless, odorless, and nontoxic. It does not break down in the pres-
ence of naturally occurring digestive enzymes and therefore has no caloric
content. Consequently, it can be used as a food additive in low-calorie foods
and drinks, in place of starch or other fillers. Pullulan can be used as a bind-
ing agent for solid fertilizers. The biopolymer can be used as a flocculating
agent for the precipitation of potash clays, uranium clays, and ferric hydrox-
ide from slurries used in the beneficiation of mineral ores. In the medical
area, pullulan acts as a plasma expander without undesired side effects.
After metabolic turnover, it is completely excreted. Pullulan compounds can
also serve as drug carriers and can be used as medical adhesives. Although
markets for many of the applications listed here are still relatively small,
with some applications only in the exploratory stage, pullulan appears to
have long-term commercial potential. On the whole, pullulan’s many dif-
ferent applications may entitle it to become biopolymer “wonder material”
(DeSimone, 1973; Jeanes, 1977; Shin et al., 1989).
8.6.5 Glucans
Glucans are homopolymers of the simple sugar glucose. The term “glucan”
is commonly used to describe the glucan component of the yeast cell wall.
A common source for this glucan is Saccharomyces cerevisiae, though it is
found in other sources. Glucans are the most abundant polymers in yeast,
Biodegradable Plastics for a Green and Sustainable Environment 177
TABLE 8.1
Classification of Biopolymers
Synthetic Origins and
Natural Origins Synthetic Monomers
Polysaccharides Starch, cellulose, lignin, Aliphatic Polyglycolic acid,
and chitin polyesters polybutylene succinate,
and polycaprolactone
Proteins Gelatin, casein, silk, and Aromatic Polybutylene succinate
wool polyesters terephthalate
Lipids Plate oil, castor oil, and Aliphatic–
animal fats aromatic
co-polyesters
Polyesters 1-polyhydroxyalcanoates, Polyvinyl-
1-microorganism poly-3-hydrox-ybutyrate alcohols
or plants
2-bioderived 2-polylactic acid Modified Polyethylene or
monomers polyolefin polypropylene and
specific agents
Source: Crank et al. (2004).
Biodegradable Plastics for a Green and Sustainable Environment 179
Biopolymers
(polyester)
Aliphatic Aromatic
Modified Aliphatic
Polybutylene Polycapro- Polyhydroxy- Polylactic polyethylene aromatic
succinate lactone alkanoate acid (PLA) terephthalate co-polyester
(PBS) (PC) (PHA)
(PET) (AAP)
Polybutylene
Polybutylene
Polyhydroxy- adipate/
succinate
butyrate (PHB) therephthalate
adipate (PBSA)
(PBAT)
Polyethylene
Polyhydroxy- adipate/
valerate therephthalate
(PTMAT)
A
B
Polyhydroxy-
C hexanoate
FIGURE 8.1
Classification of biopolymers based on their nature (A: synthetic, nonrenewable; B: naturally
produced, renewable; and C: synthetic, renewable).
Biopolymers
Polysaccharides and
Polyhydroxyalkanoates
lipids (starch, cellulose, (Polylactides, PBS, etc.)
(PHA, PHB, etc.)
and alginates)
FIGURE 8.2
Classification of biopolymers based on production.
180 Bioprocess Engineering for a Green Environment
TABLE 8.2
Commercially Important Microbial Biopolymers
Polymer Class Source Substrates Applications References
Polyamides
Cyanophycin Cyanobacteria, Acinetobacter • Arginine, (NH4)2SO4 • Water softener Elbahloul et al. (2005)
sp., Bordetella sp., • Protein hydrolysate • Metal ion-exchange Mooibroek et al. (2007)
Desulfitobacterium hafniense, • Protamylasse system Solaiman et al. (2011)
Nitrosomonas europaea • Hydrogels
• Synthesis of chemicals
• Nutrition
γ-Polyglutamic Bacillus spp., Staphylococcus • Glycerol, l-glutamic-acid, • Biodegradable plastics Buescher and
acid epidermis, Natrialba citric acid • Fertilizer Margaritis (2007)
aegyptiaca, Natronococcus • Food thickener Rehm (2010)
occultus, Fusobacterium • Hydrogels Bajaj and Singhal
nucleatum • Medical adhesives (2011)
• Nanoparticle drug/gene delivery
• Skin care
• Tissue scaffolds
• Wastewater treatment
Poly-ε-lysine Streptomyces albulus spp. • Glucose, (NH4)2SO4 • Coating material Hamano (2011)
lysinopolymerus • Dietary agent Shih et al. (2006)
• Drug/gene delivery
• Emulsifying agent
• Endotoxin removal
• Food preservative
• Hydrogels
• Interferon inducer
(Continued)
Bioprocess Engineering for a Green Environment
TABLE 8.2 (Continued)
Commercially Important Microbial Biopolymers
Polymer Class Source Substrates Applications References
Polyanhydrides
Polyphosphate Eukaryotic and prokaryotic • Sodium acetate, KH2PO4 • Antibacterial agent Achberge-rová and
cells and NH4Cl e.g., from • ATP substitute Nahalká (2011)
wastewater • Food additive Kishida et al. (2006)
• Insulating fiber Kornberg et al. (1999)
Polyesters
Polyhydroxy- Prokaryotes • Carbohydrates • Biodegradable plastics Chanprateep (2010)
alkanoates • Starch • Drug delivery Koller et al. (2010)
• Alcohols • Tissue engineering Zinn et al. (2001)
• Industrial waste Products
Alginate Pseudomonas and Azotobacter • Sucrose • Cell immobilization Remminghorst and
spp. (mostly A. vinelandii) • Drug delivery Rehm (2006)
• Food additive Sabra et al. (2001)
• Textile/paper industry Rehm and Valla (1997)
• Wound dressing
• Water treatment
Bacterial Gluconacetobacter, • Glucose • Food additive Chawla et al. (2009)
cellulose Agrobacterium, Aerobacter, • Sucrose • Membrane material Shoda and Sugano
Biodegradable Plastics for a Green and Sustainable Environment
(Continued)
183
184
• Food additive
• Oil recovery
• Paper industry
• Thickener
Source: Kreyenschulte, D. et al., Crit. Rev. Biotechnol., 34, 1–16, 2012.
185
186 Bioprocess Engineering for a Green Environment
Medium Medium
Raw materials
preparation sterilization
Inoculum
Cultivation Microorganism
preparation
Biopolymer
Biopolymer
Cell separation separation from cells
product
and purification
FIGURE 8.3
Schematic structure of overall biopolymer production process.
8.12 Biodegradability
Despite the fact that we want to make as much biodegradable plastic as
possible from renewable resources, it is a fact that the susceptibility of
polymers and plastics to biodegradation is solely dependent on the chemi-
cal structure of the polymer. For biodegradability itself, it does not matter
whether the polymer is made on the basis of renewable resources (biomass)
or on the basis of nonrenewable (fossil fuel) resources, but only what its
final structure is. Biodegradable polymers can thus be made based on either
renewable or nonrenewable resources. It is very often wrongly assumed
that all biodegradable polymers are made from renewable resources.
Biodegradability is a specific feature of some plastic materials and polymers
that plastic materials are composed of; biological degradation (biodegrada-
tion) is the process of degrading the polymer material under the influence of
biotic (living) factors. The process of biodegradation is based on the fact that
organisms, mainly microorganisms (bacteria, fungi, and algae), identify
the polymer as a source of organic building block (e.g., simple saccharides,
amino acids) and also as a source of energy needed for life. Simply put,
biodegradable polymers serve as food to the microorganisms. The poly-
mer chemically reacts under the influence of either cellular or extracellular
enzymes, wherein the polymer chain is split. The process can take place
under the influence of a variety of enzymes and gradually leads to smaller
molecules. The latter enter the metabolic processes that take place inside the
cells (e.g., Krebs cycle) and alongside the emission of energy are converted
into water, carbon dioxide, biomass, and other basic products of the biologi-
cal conversion. The characteristic of the products of degradation is that they
are not toxic and are quite commonly present in the natural environment as
well as in living organisms. Artificial material (e.g., plastics) is in this way
converted into elements that are normally present in nature. The process
Biodegradable Plastics for a Green and Sustainable Environment 189
of converting organic carbon (in our case, the polymer) into inorganic car-
bon (e.g., carbon dioxide) is called mineralization. The biodegradable plas-
tics entering the waste stream are handled by current available options
such as recycling, incineration, and biological waste treatments (compost-
ing or anaerobic digestion and landfill). Biodegradable polymers are food
resources to microorganisms. Biological degradation thus takes place under
the influence of various microorganisms, which may be due to the ability
of enzymes to decompose polymers. During the metabolic process, biode-
gradable polymers in the final stage under aerobic conditions are converted
into water, carbon dioxide, and biomass; under anaerobic conditions, they
are converted into methane, water, and biomass. The characteristic of those
final products of degradation is that they are nontoxic and normally present
in nature as well as in living organisms.
Anaerobic
digestion
facility
Composting Debris to
facility environment
Biodegradable
plastic
Waste to Recycling
energy facility facility
Landfill
FIGURE 8.4
Disposable infrastructures of biopolymers.
8.13 Conclusion
The agriculture, automotive, medical, and packaging sectors require envi-
ronmental friendly polymers. Because the level of biodegradation may
be tailored to specific needs, each industry is able to create its own ideal
material. The various modes of biodegradation are also main advantage
of such materials because disposal methods may be tailored to industry
specifications. Environmental responsibility is constantly increasing in
importance to both consumers and industry. For those who produce bio-
degradable plastic materials, this is a key advantage. Biopolymers limit
carbon dioxide emissions during creation and degrade to organic matter
after disposal. Although synthetic plastics are a more economically fea-
sible choice than biodegradable ones, the increasing availability of bio-
degradable plastics will allow many consumers to choose them on the
basis of their environmentally responsible disposal (Zhu et al., 2013). The
processes that hold the most promise for further development of bio-
polymer materials are those that employ renewable resource feedstocks.
Biodegradable plastics containing starch and/or cellulose fibers appear to
be the most likely to experience continual growth in usage. Microbially
grown plastics are scientifically sound and novel, but the infrastructure
needed to commercially expand their use is still costly and inconvenient
192 Bioprocess Engineering for a Green Environment
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9
Sustainable Production of Biofuels—
A Green Spark: Technology, Economics,
and Environmental Issues
CONTENTS
9.1 Introduction ................................................................................................ 200
9.2 Biofuels ........................................................................................................ 201
9.3 Biofuel Production—Current Scenario ................................................... 201
9.4 Bioethanol ................................................................................................... 202
9.4.1 Lignocellulosic Residues/Biomass .............................................. 202
9.4.1.1 Agricultural Lignocellulosic Residues ......................... 203
9.4.1.2 Wood Processing and Forest Residues ........................ 204
9.4.1.3 Food Industrial Residues ............................................... 205
9.4.2 Pretreatment of Lignocellulosic Biomass ................................... 205
9.4.2.1 Hybrid Pretreatment Technologies versus
Conventional Technologies............................................ 205
9.4.2.2 Limitations of Pretreatment Technologies .................. 207
9.4.3 Hydrolysis of Carbohydrates/Polysaccharides ......................... 208
9.4.3.1 Chemical Hydrolysis ........................................................ 208
9.4.4 Fermentation of Lignocellulosic Biomass to Ethanol ............... 210
9.4.5 Role of Genetically Modified Organisms (GMOs) in Sugar
Fermentation................................................................................... 212
9.4.6 Consolidated Bioprocessing ......................................................... 212
9.4.7 Economic Challenges in Bioethanol Production ....................... 214
9.4.8 Future Prospective of Bioethanol ................................................ 215
9.5 Biodiesel ...................................................................................................... 216
9.5.1 Sources of Oil.................................................................................. 217
9.5.2 Typical Oil Crops Useful for Biodiesel Production................... 218
9.5.2.1 Rapeseed and Canola ..................................................... 218
9.5.2.2 Soybean ............................................................................ 219
9.5.2.3 Oil Palm ............................................................................ 219
9.5.2.4 Soapnut (Sapindus mukorossi) ......................................... 219
9.5.2.5 Sunflower ......................................................................... 220
199
200 Bioprocess Engineering for a Green Environment
9.1 Introduction
About 90% of the world’s energy resources based on fossil fuels such as coal,
oil, and natural gas, and fossil fuels will continue dominate upcoming decades
(Larson, 2008). They are formed from organic materials over the course of hun-
dreds of millions of years. These organic sources are burned for the generation
of energy in various forms. Crude oil is the most significant hydrocarbon-
based primary energy resource, and it is processed in oil refineries to convert
it into fuel oil, gasoline, and other oil-based products. It is the predominant
energy resource used in many sectors, especially transportation. Fossil fuels
are limited, nonrenewable resources, and they pollute the environment.
According to a survey by the U.S. Environmental Protection Agency (EPA),
the burning of fossil fuels was responsible for 79% of greenhouse gas emis-
sions in the United States in 2010. The increasing use of fossil fuels increases
environmental pollution and climate change, and it poses health hazards to
humans. According to a report published by India’s Ministry of New and
Renewable Energy (MNRE), the world’s fossil fuel resources are being rapidly
depleted, and few will remain available for public use by 2035. The Global
Energy Statistical report says total energy production was just 0.8% in 2015,
which was the lowest recorded since 1999. On the other hand, the world’s total
energy consumption increased by 37% in 2015. The consumption of primary
energy resources is higher than the rate at which they are being produced.
Because of the high demand for fossil fuels in day-to-day life, which con-
tinues to gradually increase, worldwide crude oil prices fluctuate. Escalating
crude oil prices significantly impact nations’ economic status, especially
those in the developing world. Crude oil consumption is higher in coun-
tries such as China, the United States, and India, where the transportation
sector plays a key economic role. In India, nearly 95% of petro-based oil is
required for transportation, and the sector is identified as a major air pol-
luter sector due to its larger consumption of crude oils (Kumar et al., 2015).
In order to overcome the problems related to conventional fossil fuels,
most countries are targeting renewable and sustainable energy resources
Sustainable Production of Biofuels—A Green Spark 201
9.2 Biofuels
Concerns about problems created by nonrenewable energy resources such as
global warming, greenhouse gas emissions, and the future world’s energy
security have led to the development of renewable energy from natural
resources. Biofuels are liquid fuels derived from natural feedstocks that pro-
vide a strategic advantage to promote sustainable development and to replace
conventional energy resources for transportation fuels (Vani et al., 2012).
Bioethanol and biodiesel are two common biofuels that are used as transporta-
tion fuels worldwide. Biofuel represents only about 2% of total transportation
fuel used globally (IEA, 2011). This may be due to constraints related to land
and water supplements for biofuel biomass, as well as the lack of cost-effective
and efficient technologies to produce biofuels (Schubert, 2006). Biofuels are
blended with petroleum-based fuels and used for energy purposes. In India,
5% blending (B5) is currently being used in petroleum products. According
to the “Policy on Biofuels” report, this blending was expected reach 20% by
2017. Brazil has B100-based fuels on the market for vehicles run completely on
biofuels. Brazil and the United States are the top producers of biofuels, both
biodiesel and bioethanol. Scientists devote significant resources to biofuel pro-
duction with the aim of achieving higher yields that are economically feasible.
9.4 Bioethanol
Replacing fossil fuels with biofuels made from residual organic lignocel-
lulosic materials should be advantageous due to energy security concerns
of nations around the globe. Though compared to gasoline fuel ethanol’s
energy equivalent is 68% lower (due to its high octane content), the combus-
tion of ethanol, which produces fewer emissions, is widely recognized as
a potential alternative to fossil fuel (Vohra et al., 2014). Compared to fossil
fuels, bioethanol blends use less CO2 and emit less CO2 into the environ-
ment; with bioethanol blends, there is manual recycling of CO2 with negli-
gible emission rates (Chen, 2015). Figure 9.1 shows the process of bioethanol
production from lignocellulosic biomass.
Using edible crops as a source for first-generation bioethanol products
leads to societal issues related to food crop availability and price hikes, and
the controversial technology has come to be seen as unsustainable in many
countries. There is already a surplus of agroindustrial residues, of which a
significant part is left unused. Using these residues for the production of bio-
fuel and other chemicals is the most feasible way to replace petroleum with
bioethanol in the future.
Fibril
Plant cell
Lignin
Pretreatment Hemicellulose
Bioethanol
Cellulose bundles
Ethanol Hydrolysis
fermentation
Microfibril
Cellulose
Glucose
FIGURE 9.1
Bioethanol production from lignocellulosic biomass.
residues such as rice straw, baggasse, stover, and other crop residues. Secure,
consistent biomass availability is a key prerequisite for advanced biorefinery
processes. The primary skeleton of lignocellulosic biomass consists of struc-
tural polymers: cellulose (C6H10O5) and hemicelluloses such as xylan (C5H8O4)
and lignin [C9H10O3(OCH3)]n. The availability of renewable carbon resources
must be analyzed prior to the development of sustainable technology for the
production of second-generation biofuels. Lignocellulosic biomass is a ver-
satile resource that provides biofuels, and it can also produce value-added
chemicals and industry-related products (Deng et al., 2015). Regional analy-
sis of biomass availability helps with economic evaluations and determining
suitable locations for biofuel production facilities. Lignocellulosic biomass
residues are used in various types of biorefinery concepts.
TABLE 9.1
Availability of Agricultural Biomass Residues in India
Annual Availability
Agroresidue (MMT*) Cellulose (%)
Rice straw 8.9 33
Wheat straw 9.1 33
Bagasse 6.4 40
Corn stover 1.1 35
Sugarcane tops 79.5 35
Chili stalk 0.5 47
Cotton stalk 11.4 31
*MMT—Million Metric Tons.
TABLE 9.2
Annual Food Industrial Waste Residues
Source Amount of Residues Remarks
Grain processing industry 24 Ktons 90% of this waste is dumped, and the
other 10% is used as animal feed.
Sugar industry 240 Ktons Sugar beet cake and molasses.
Citrus fruit industries 125 Ktons 50% of the raw material is considered to
be waste.
can be used with high dry cellulosic matter content (>20%) for
saccharification. This process can operate continuously, which
enhances the accessibility of the enzyme cocktail into the cellu-
lose core via bioextrusion. This hybrid technology is advantageous
because (1) of its low-temperature operation, (2) of its minimal
energy consumption, (3) its low ratio of liquids to solids minimizes
water requirements, (4) of its fast and tedious operating conditions,
and (5) it is applicable to wide of range biomass (Vandenbossche
et al., 2014).
Supercritical fluid extrusion. Supercritical (SC) fluid extrusion is car-
ried out via penetration of SC fluids into the cellulosic biomass and
subsequent explosion of SC fluid inside the biomass. This leads
to the breakdown of bonds between sugar polymer and lignin
inside the biomass. SC fluid extrusion improves the accessibility
of the biomass surface area for enzymatic hydrolysis and liberates
high fermentable sugars yield from the biomass (Pyo et al., 2013).
This pretreatment technology proceeds in a temperature range of
35°C–85°C under pressurized conditions (120 atm) and ensures
high sugar recovery without decomposition. The advantages of SC
fluid treatment are (1) application of inexpensive fluid for pretreat-
ment; (2) nontoxic compounds; (3) ability of SC compounds to be
stored in any form (solid, liquid, or gas); and (4) prevention of sugar
degradation due to low operating temperatures (Arvaniti et al.,
2012; Travaini et al., 2016).
Thermo-chemical pretreatment. This method combines both chemical
and physical principles to reduce the recalcitrant property of the
biomass with lower energy consumption. Microwave treatment
with sensitizers has a powerful and selective delignification
capability. The H2O2-activated ammonium molybdate system
energized by microwave radiation is an example of the thermo-
electro-chemical process (Muthaiyan et al., 2011). Pretreatment
with NaOH and H2SO4 for Miscanthus under different temperatures
(130°C–200°C) showed effective results in sugar recovery. The yields
of reducing sugars increased up to 180°C and then declined with
increasing temperature. It is very important to monitor the micro-
wave exposure time and temperature to ensure maximum sugar
recovery (Zhu et al., 2015). This is an attractive hybrid technology
due to the application of cationic or anionic liquids to affect biomass
solubility. Swatloski et al. (2002) assessed the dissolution of biomass
in ILs containing cations and a range of anions, including Cl−, Br−,
SCN−, [PF6]−, and [BF4]−. The result showed 25% of the cellulose was
dissolved in 1-butyl-3-methylimidazolium with Cl– after microwave
heating for 3–5 seconds. This dissolution property of ILs make them
attractive for effective biomass pretreatment.
Sustainable Production of Biofuels—A Green Spark 207
TABLE 9.3
Genetic Modifications on S. cerevisiae Metabolism for High-Efficiency Ethanol
Fermentation
Ethanol
Engineered Cultivation Yield Enzyme Starch
Enzyme Gene Source Time (h) (g.1−1.h−1) Activity Source
9.5 Biodiesel
Biodiesel is simply a liquid fuel derived from vegetable oils and fats that has
combustion properties similar to conventional petroleum diesel fuel. Biodiesel
can be produced from straight vegetable oil, animal oil/fats, tallow and waste
cooking oil. Biodiesel is a renewable, clean-burning diesel replacement that
is reducing dependence on foreign petroleum, creating jobs, and improving
the environment. Biodiesel is made through a chemical process called trans-
esterification whereby the glycerin is separated from the fat or vegetable oil.
The process leaves behind two products: methyl esters (the chemical name
for biodiesel) and glycerin (a valuable by-product usually sold to be used in
soaps and other products) (Wen et al., 2010). Meeting strict technical fuel qual-
ity and engine performance specifications, it can be used in existing diesel
engines without modification and is covered by all major engine manufacturers’
warranties, most often in blends of up to 5% or 20% biodiesel.
Technical definition for biodiesel and biodiesel blend according to
American Society for Testing And Materials (ASTM D 6751):
TABLE 9.4
Sources for Biodiesel Production
S. No. Sources
1 Castor seed
2 Peanut
3 Sunflower
4 Soapnut (Sapindus mukorossi)
5 Oil palm
6 Soybean
7 Rapeseed and canola
8 Hemp
9 Jatropha
10 Waste vegetable oils
11 Animal fats
12 Microalgae
13 Linseed
14 Safflower
are useful for biofuel production. Waste vegetable oil can often be sourced
for free, or it can be sourced already treated for a small price. (The waste oil
must be treated before conversion to biodiesel to remove impurities.) The
result is that biodiesel produced from waste vegetable oil can compete with
fossil diesel. The oils most used for worldwide biodiesel production are rape-
seed (mainly in the European Union countries), soybean (Argentina and the
United States), palm (Asian and Central American countries), and sunflower,
although other oils are also used, including peanut, linseed, safflower, used
vegetable oils, and animal fats. Methanol is the most frequently used alcohol,
although ethanol can also be used (Table 9.4).
9.5.2.2 Soybean
The soybean a legume originating in East Asia. Depending on environ-
mental conditions and genetic varieties, the plants show wide variations in
height. Leading soybean-producing countries are the United States, Brazil,
Argentina, China, and India. Biodiesel production form soybean yields valu-
able subproducts in addition to glycerin: soybean meal and pellets (used as
food for livestock) and flour (which has a high content of lecithin, a protein).
Grain yield varies between 2,000 and 4,000 kg/hectare. Because the seeds are
very rich in protein, oil content is around 18% (Romano and Sorichetti, 2010).
9.5.2.5 Sunflower
Sunflower “seeds” are really a fruit, the inedible wall (husk) surrounding the
seed that is in the kernel. The great importance of sunflower lies in the excel-
lent quality of the edible oil extracted from its seeds. It is highly regarded
from the point of view of nutritional quality, taste, and flavor (Borges and
Díaz, 2012). Moreover, after oil extraction, the remaining cake is used as live-
stock feed. It must be noted that sunflower oil has very low linoleic acid con-
tent, and it therefore may be stored for long periods. Sunflower adapts well
to adverse environmental conditions, does not require specialized agricul-
tural equipment, and can be used for crop rotation with soybean and corn.
Oil yield of current hybrids is in the 48%–52% range.
9.5.2.6 Peanut
Peanut quality is strongly affected by weather conditions during harvest.
Peanuts are mainly used for human consumption, in the manufacture of pea-
nut butter, and as an ingredient for confectionery and other processed
foods. Peanuts of lower quality (including the rejects from the confection-
ery industry) are used for oil production, which has a steady demand in the
international market. Peanut oil is used in blends for cooking and as a fla-
voring agent in the confectionery industry. The flour left over, following oil
extraction, is of high quality with high protein content; in pellet form, it is
used as a livestock feed.
vegetable or animal fats and oils being reacted with short-chain alcohols. The
alcohols used should be of low molecular weight; because of its low cost, eth-
anol is one of the most frequently used alcohols. However, greater biodiesel
conversion can be achieved using methanol. Although the transesterification
reaction can be catalyzed by either acids or bases, the most common means
of production is base-catalyzed transesterification. This path has lower reac-
tion times and catalyst costs than those posed by acid catalysis. However,
alkaline catalysis has the disadvantage of its high sensitivity to both water
and free fatty acids (FFAs) present in the oils (Roschat et al., 2012).
Transesterification of natural glycerides with methanol to methylesters is
a technically important reaction that has been used extensively in the soap
and detergent manufacturing industry worldwide for many years. Almost
all biodiesel is produced via a similar chemical process using base-catalyzed
transesterification because it is the most economical process, requiring only
low temperatures and pressures while producing a 98% conversion yield.
The transesterification process is the reaction of a triglyceride (fat/oil) with
an alcohol to form esters and glycerol. A triglyceride has a glycerin molecule
as its base with three long-chain fatty acids attached. The characteristics of
the fat are determined by the nature of the fatty acids attached to the glyc-
erin. The nature of the fatty acids can, in turn, affect the characteristics of the
biodiesel (Dawodu et al., 2014).
During the esterification process, the triglyceride is reacted with alco-
hol in the presence of a catalyst, usually a strong alkaline such as sodium
hydroxide. The alcohol reacts with the fatty acids to form the monoalkyl
ester, or biodiesel, and crude glycerol. In most production processes, metha-
nol or ethanol is the alcohol used (methanol produces methyl esters, and
ethanol produces ethyl esters) and is base-catalyzed by either potassium or
sodium hydroxide. Potassium hydroxide has been found to be more suitable
for ethyl ester biodiesel production, but either base can be used for methyl
ester production.
Figure 9.2 shows the chemical process for methyl ester biodiesel produc-
tion. The reaction between the fat or oil and the alcohol is reversible, so the
alcohol must be added in excess to drive the reaction toward the right and
ensure complete conversion.
O
CH2O C R CH2OH
O O
CH O C R + CH3OH OH− 3CH3O C R + CH OH
O
Esters
CH2O C R Catalyst CH2OH
Alcohol
Glyceride Glycerol
FIGURE 9.2
Chemical process for methyl ester biodiesel.
222 Bioprocess Engineering for a Green Environment
Waste material-based
catalyst
Acid catalyst
Homogeneous Boron group-based
catalyst catalyst
Base catalyst
Transition metal
Biocatalyst
oxides and derivatives
Catalyst Base heterogeneous
Enzyme-based Alkali metal oxides
catalyst and derivatives
Acid Ion-exchange
heterogeneous resins
FIGURE 9.3
Catalyst classification (Chouhan and Sarma, 2011).
In general, catalysts that can be used to produce biodiesel are divided into
three groups: alkaline, acidic, and enzymatic. Compared with other cata-
lysts, alkaline catalysts show better performance. Alkaline and acidic cata-
lysts are also classified into two groups: heterogeneous and homogeneous.
Figure 9.3 shows the classification of catalysts. Homogeneous catalysts act
in the same liquid phase as the reaction mixture, whereas heterogeneous
catalysts act in a solid phase with the reaction mixture. Heterogeneous cata-
lysts are noncorrosive and so enable a green process that is environmentally
friendly. They can be recycled and used several times, thus offering a more
economic pathway for biodiesel production (Endalew et al., 2011).
the earth metal oxides and their derivatives, mixed metal oxides and their
derivatives, and alkali metal oxides and their derivatives, all of which have
been used in various biodiesel production processes. The heterogeneously
catalyzed methanolysis reaction of transesterification is very complex. It
includes a three-phase system, such as one solid phase (heterogeneous cata-
lyst) and two immiscible liquid phases (oil and methanol). Also, concurrent
with methanolysis, some side reactions, such as the saponification of glyc-
erides and methyl esters and the neutralization of FFAs by catalyst, take
place. The application of homogeneous, heterogeneous, and enzymatic
catalysis for transesterification of high-FFA oil to biodiesel has been
reviewed by many researchers (Lam et al., 2010). Some heterogeneous
acid and enzyme catalysis systems still experience problems with regard
to mass transfer and are therefore not suitable for industrial applications.
The heterogeneous catalysts can be classified into heterogeneous base
catalysts and heterogeneous acid catalysts. List 1 in Table 9.5 presents
several research works on solid catalysts used in the transesterification
(Sanjay, 2013).
TABLE 9.5
Heterogeneous Acid Catalysts and Heterogeneous Base Catalysts Used in
Transesterification
Heterogeneous Acid Catalysts Heterogeneous Base Catalysts
mixed oxides for biodiesel synthesis. The best catalyst was MT-1-923, which
has an Mg/Ti molar ratio of 1 and is calcined at 923 K, based on an assessment
of the activity and stability of the catalyst. For the MT-1-923, catalytic activity
decreased slowly within the reuse processes (Wei et al., 2009).
Aside from the increasing popularity of biobutanol due to its advantages, the
percent yield and speed of its production are partially dependent on the organ-
isms that process the substrates. Efforts are currently underway to improve the
existing microbes used for fermentation. The next major cost hurdle is address-
ing costs related to separating the butanol from the fermentation broth—
several membrane-based separation methods are under investigation, which
can reduce costs of biobutanol by 40%–50%. Through a mixture of genetic
engineering and membrane separation, biobutanol has a promising future.
more forest and grassland to replace crops for feed and food (Morton et al.,
2006). Farmers also try to boost yields through improved irrigation, drain-
age, and fertilizer (which have their own environmental effects), but reduced
crop rotations and greater reliance on marginal lands depress yields. Relevant
analysis assume that present growth trends in yields continue but that posi-
tive and negative effects on yields from biofuels balance out. It has been
determined that even if corn ethanol caused no emissions except those from
land-use change, overall greenhouse gases would still increase over a 30-year
period. The value of producing biofuels from waste products is that doing so
avoids land-use change and its emissions (Perlack et al., 2005). To avoid land-
use changes altogether, biofuels must use carbon that would otherwise reen-
ter the atmosphere without doing useful work that needs to be replaced, for
example, municipal waste, crop waste, and fall grass harvests from reserve
lands. Using good cropland to expand biofuel production will probably exac-
erbate global warming in a manner similar to directly converting forests and
grasslands (Fargione et al., 2008). When farmers use today’s good cropland to
produce food, they help to avert greenhouse gases from land-use change.
9.8 Conclusions
Biofuels have become very popular in India, as they reduce gas emissions
along with fossil fuel consumption. On the other hand, the cultivation of
biomass for biofuels has increased the use of water and chemicals, which
damages the soil. It would be very expensive for the Indian economy to
develop biofuel that suits the needs of the Indian masses. With an increasing
dependency on biofuel, the infrastructure necessary for making it available
to the public at large on a day-to-day basis must be looked into. The very few
limitations of biofuels are expected to be reduced in the future, and many
researchers are working to make ecofriendly biofuels with high productiv-
ity. Thus, for Indian consumers, it would definitely be a great boon if biofuel
were to replace petrol and diesel for transportation, which helps the coun-
try’s energy security and economic stability. Doing so is ultimately not only
going to create a new and cheaper source of power but also will create a
greener planet for future generations.
globe, dispensing fuels that contain significantly more energy per kilogram
than batteries do. That leaves a gap for a clean liquid fuel, which is quietly
being filled with biofuels. In general, researchers have argued that the use of
heterogeneous catalysts in the transesterification process has good prospects
for the future. First-generation biofuel, also known as starch-based ethanol,
represents the vast majority of biofuel that is being added, as a 10% blend,
into gasoline today (Amalia Kartika et al., 2013). At present, corn produc-
tion volumes have grown enormously, as has the efficiency of conversion.
The supply chain is well prepared to keep pace with increasing goals. While
ethanol contains less energy per gallon than gasoline does, its high octane
rating actually allows it to generate more power in an engine with a high
compression ratio. That is why Formula 1 racing cars use ethanol as their fuel
of choice. Unfortunately, those engines cannot run regular gasoline without
harmful “knocking.” Engines can vary their compression ratio, thus they
must be modified for fuel. That way, depending on the fuel you are running,
the compression ratio would adapt. No such engine is yet on the market.
Those concerned that using corn for fuel could be taking food off the table
may not realize that only the starch from the corn is used. The protein frac-
tion, which is 40% of the corn, is returned as animal feed known as distiller’s
dry grain (DDG).
Numerous biotech startups are building demonstration plants utilizing
various approaches. Most plants that are out there today are there because
someone wanted to demonstrate the viability of the technology.
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10
Bioprocessing of Biofuels for Green
and Clean Environment
B. Bharathiraja, J. Jayamuthunagai, M. Chakravarthy,
and R. Praveen Kumar
CONTENTS
10.1 Biofuel Opportunities for Green Environment ................................... 237
10.2 Need for Bioprocess Technologies in Biofuel Production .................. 238
10.3 Green Chemistry in Pretreatment and Extraction of Biomass .......... 240
10.3.1 Water ............................................................................................ 240
10.3.2 Ionic Liquids ............................................................................... 241
10.3.3 Supercritical CO2 ........................................................................ 243
10.3.4 Organic Solvents ........................................................................ 244
10.3.5 Microwave Technology ............................................................. 244
10.3.6 Ultrasonication Technology...................................................... 245
10.4 Challenges and Projected Scenarios ..................................................... 246
References............................................................................................................. 246
237
238 Bioprocess Engineering for a Green Environment
250,000
200,000
150,000
100,000
50,000
0
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Year
FIGURE 10.1
Bioethanol and biodiesel production and consumption statistics.
200
Biodiesel feedstock (trillion btu)
180
160 Losses and coproducts from biodiesel production
(trillion btu)
140
Biodiesel production (trillion btu)
Trillion Btu
120
Biodiesel consumption (trillion btu)
100
80
60
40
20
0
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Year
FIGURE 10.2
Energy overview of biodiesel: feedstock, production, consumption, and losses (in trillion Btu).
2500
Fuel ethanol, excluding denaturant,
feedstock (trillion btu)
2000 Fuel ethanol, excluding denaturant,
losses and coproducts (trillion btu)
Trillion btu
1000
500
0
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Year
FIGURE 10.3
Energy overview of bioethanol: feedstock, production, consumption, and losses (in trillion Btu).
240 Bioprocess Engineering for a Green Environment
Whole crop/
lignocellulosic
biomass
FIGURE 10.4
Products associated with green processing of biomass for biofuels.
biomass (Amidon and Liu, 2009). In the so-called woody and forest biore-
fineries, biofuel and other coproducts are obtained by hot water treatment
of wood chip and pulpy biomass. The composition of biomass is typically
40–45 wt% cellulose, 25–35 wt% hemicellulose, 15–30 wt% lignin, and 10 wt%
other components (Dorrestijn et al., 2000). The potential products include
oil, reducing sugars, furans, organic acids, alcohols, and other complex fine
chemicals (Sainio et al., 2013). Hot water extraction supports the extraction
of higher molecular hemicelluloses than alkali extraction, and the hydrolytic
products are readily compatible for further processing (Schlesinger et al.,
2006). A significant advantage of water treatments performed under subcriti-
cal conditions with other high-temperature processes is that leftover solid
residue is enriched in fermentable sugars or polymers. These monosugars
can be fermented for alcohol production, and the polymers can be used in
the production of cellulose, nanocellulose, and other valuable carbohydrate
polymers (Cordeiro et al., 2013; Tunc et al., 2013). The acidifying pH profile of
the medium during the SCW extraction process is often challenging because
of hexose degradation that results in the formation of formic acid. At acidic
pH, the efficiency of autohydrolysis is decreased, and undesired products
are formed. Self-polymerization of the furfurals and hydroxyl methyl fur-
furals occurs along the lignin condensation reactions and contaminates the
monosugars produced by hydrolysis of the medium (Garrote et al., 1999).
Apart from carbohydrate extracts, terpenes, fatty acids, waxes, polyphenols,
lignans, and waxes are value-added products of most investigated categories
(Guay et al., 2000) (Table 10.1).
TABLE 10.1
SCW-Mediated Conversion Processes and Products
Conversion Process Raw Material Products Reaction Conditions Additives
The more chloride ions there are, the greater the solubilization capacity; but
the process fails when IL is saturated with chloride ions, since the melting
temperature increases tremendously (Bao et al., 2001; Pu et al., 2011).
Because of their low melting temperature and low viscosity character-
istics, a wide range of carboxylate and phosphonate derivatives have been
explored as new IL anions (Klemm et al., 2005). The significance of cations in
enhancing the solubility of cellulose was exploited, and functional IL (FIL)
were later developed using amino acid mixtures (Kilpeläinen et al., 2007; Xie
et al., 2010; Viell and Marquardt, 2011). FIL were halogen free, less viscous,
and economical, and they were made of environmentally friendly ingre-
dients (Swatloski et al., 2002; Zhu et al., 2006). The addition of water to an
IL– cellulose mixture can result in precipitation of cellulose. The recyclability
of IL and the separation of lignin and cellulose from lignocellulosic dissolu-
tion mixtures via use of acetone is an interesting property of FIL (Damen
et al., 2009). The hydrolytic products obtained through IL-based methods are
expected to show no change in microbial or enzymatic conversion process in
the later stages (Kobayashi and Makino, 2009). The applicability of these IL
can partially eliminate the use of energy and chemically intensive processes
such as ammonium fiber explosion, steam explosion, liquid hot water, acid/
alkali hydrolysis, and CO2 explosion.
IEEE Microwave Theory and Techniques Society, and Tsuji, 2010). Cellulose
and hemicellulose fibers are coated by lignin, and this arrangement inhibits
enzyme mobility; hence, activity on the substrate is reduced. To overcome
this challenge, the woody biomass is often microwave pretreated with the
addition of solvents. An optimal loading of 10% biomass in organic solvent
pretreated at 170°C for 30 minutes has been shown to result in in 90% sac-
charification yield after enzyme hydrolysis (Budarin et al., 2010; Zhang and
Zhao, 2010). A low-temperature decomposition process was developed to
rearrange biomass fibers and soften the amorphous cellulose for production
of high-quality bio-oil and biochar (Budarin et al., 2010). Biomass carboniza-
tion by the microwave process occurs in four stages. First, the water content
of the biomass is removed by constant heating around 180°C. Second, the
volatile content of the biomass is recovered by heating between 190°C and
280°C. Then the temperature is kept constant at 280°C to decompose the cel-
lulose to yield white- and yellow-color high-quality wood vinegar. Finally,
the biomass is converted to biochar at 400°C. A new design for enhanced heat
distribution entailing 58,000 kg of coconut shell has lessened the process-
ing time, and easy temperature control was recently proposed (Payakkawan
et al., 2014). Catalytic microwave pyrolysis has been employed to obtain
higher concentrations of phenol and phenolics at 589 K (Bu et al., 2011).
Activated carbon has played an important role in increasing the decomposi-
tion of lignin and concentration of esters in the final product.
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11
Potential of Oleaginous Microorganisms
in Green Diesel Production
CONTENTS
11.1 Introduction .............................................................................................. 252
11.2 Feedstocks ................................................................................................. 253
11.2.1 Waste Cooking Oil...................................................................... 253
11.2.2 Animal Fat ...................................................................................254
11.2.2.1 Beef Tallow ..................................................................254
11.2.2.2 Pork Lard .....................................................................254
11.2.2.3 Chicken Fat .................................................................. 255
11.2.3 Oleaginous Microorganisms for Triglyceride Production .... 255
11.2.3.1 Microalgae ................................................................... 256
11.2.3.2 Yeast Oil ....................................................................... 257
11.2.3.3 Molds............................................................................ 258
11.2.3.4 Bacteria ........................................................................ 258
11.2.3.5 Microdiesel .................................................................. 259
11.3 Carbon Sources ......................................................................................... 260
11.3.1 Carbon Dioxide, Energy Crops, Lignocellulose
Materials, Glycerol, and C2 Crop ............................................. 260
11.4 Single-Cell Oil Synthesis ......................................................................... 260
11.4.1 Lipogenesis .................................................................................. 260
11.4.2 Lipid Accumulation.................................................................... 261
11.4.3 Key Enzymes ............................................................................... 262
11.4.3.1 Isocitrate Dehydrogenase.......................................... 262
11.4.3.2 ATP Citrate Lyase ....................................................... 262
11.4.3.3 Malic Enzyme ............................................................. 262
11.5 Cultivation Method .................................................................................. 262
11.5.1 Batch Process ............................................................................... 262
11.5.2 Fed-Batch Process ....................................................................... 263
11.5.3 Continuous Process .................................................................... 263
251
252 Bioprocess Engineering for a Green Environment
11.1 Introduction
The concentration of CO2 in the atmosphere has increased more than 400
parts per million (ppm) in 2013 due to globalization, industrialization, and
deforestation (Pandey et al. 2013). It is thus necessary to aim for sustainable
development and establish renewable energy technologies independent
from fossil sources (Fischer et al. 2015), for example, biodiesel produced
from renewable sources. Renewable biomass has the potential to be used to
produce biodiesel by transesterification and/or esterification of fats, greases,
vegetable oils, animal fat, and organisms of microbial origin such as algae,
bacteria, and yeasts (Cassia et al. 2008; Liu et al. 2008). Significant debate
related to fuel issues and the cost increments of edible oils has revealed
flaws in the development of second-generation biodiesel from noned-
ible sources, namely jatropha, jojoba, waste oils, and animal fats (Sitepu
et al. 2014). Currently, there is a worldwide energy crisis due to decreasing
resources, increasing industrialization, and an exploding population. It is
estimated that at the present rate of resource consumption, within 50 years,
oil reserves will be exhausted.
Biodiesel is an efficient, nontoxic, biodegradable, and clean-burning fuel
that is an alternative to petroleum fuels used in conventional diesel engines.
Diesel is widely used in the transportation, commercial, domestic, and indus-
trial sectors for the generation of power, and replacing even a small fraction
of the total consumption with biodiesel will have a significant impact on
the economy and the environment. Biodiesel is similar to petrodiesel and
has some similar characteristics; both are ecofriendly and renewable, pro-
duce fewer emissions, and have higher combustion efficiency, improved
lubricity, and higher levels of safety. The combustion of natural resources
generates enormous emissions of greenhouse gases and drastically affects
global climate change. Consequently, a renewable energy based on abundant
Potential of Oleaginous Microorganisms in Green Diesel Production 253
11.2 Feedstocks
11.2.1 Waste Cooking Oil
Waste cooking or frying oils contain free fatty acids (FFA) at approximately
8–12 wt% and have significant potential as a low-cost raw material for bio-
diesel production. They can be easily recycled and turned into new prod-
ucts. Therefore, waste cooking oil is considered to be an important feedstock
for biodiesel production. FFA composition and water content can affect the
254 Bioprocess Engineering for a Green Environment
TABLE 11.1
Beef Tallow Fatty Acid
Fatty Acid Myristic Palmitic Palmitoleic Stearic Oleic Linoleic
(wt%) 14:0 16:0 16:1 18:0 18:1 18:2
TABLE 11.2
Pork Lard Fatty Acid
Fatty Acid Myristic Palmitic Palmitoleic Stearic Oleic Linoleic
(wt%) 14:0 16:0 16:1 18:0 18:1 18:2
C18:2, and 0.5 wt% of C18:3, along with and a low amount of saturated fatty
acids graded from 1.4 wt% of C14:0, 23.6 wt% of C16:0, and 14.2 wt% of C18:0
(D’Arrigo et al. 2002). Supercritical methanol was employed to produce bio-
diesel from waste lard without pretreatment. See Table 11.2 for information
about pork lard fatty acids.
TABLE 11.3
Chicken Fat Fatty Acid
Myristic Palmitic Palmitoleic Stearic Oleic Linoleic
Fatty Acid 14:0 16:0 16:1 18:0 18:1 18:2
Chicken fat 1 25 8 6 41 18
256 Bioprocess Engineering for a Green Environment
11.2.3.1 Microalgae
Microalgae are unicellular, are the fastest-growing photoautotrophic cul-
ture, and can use greenhouse gas carbon dioxide as a carbon source and
sunlight as an energy source. Heterotrophic cultures use organic carbon,
rather than sunlight, as a carbon source (Demirbas and Fatih 2010). Around
30,000 species of microalgae have been categorized based on param-
eters such as size, shape, and growth rate (Gonzalez and Kafarov 2012).
Filamentous and phytoplankton are the two populations of algae
(Demirbas 2010). Microbial lipids are stored in the form of triacylglycer-
ides in microalgae. Rapid growing culture Chlorella spp. or Nannochloropsis
spp. can produce high-fat content biomass (more than 60%) (Lin et al. 2011;
Yousuf et al. 2012).
Mixotrophic culture uses light as an organic carbon source. The mass
growth of autotrophic microalgae is more difficult due to the light supply
during the growth phase. Producing oil from microalgae is expensive, as
the process depends on sunlight and carbon sources. The high volume
of biomass can be cultivated by fermentation technology in a controlled
environment. The microalgal growth cycle can be completed in few days,
and its fatty acids, which can be saturated or unsaturated, range in length
from 12 to 22 carbons. The unsaturated fatty acids are cis-isomers and
have six or fewer double bonds (Halim et al. 2012). In addition, microalgae
can be grown on waste effluents, sewage, pond water, and salt water. The
algal lipid profile varies with respect to species, medium components,
temperature, pressure, carbon dioxide, time, and metabolism. In general,
triglycerides are synthesized in algal cells based on essential nutrient
limitations (Greenwell et al. 2010). The lipid profile of algal cells varies
from 1% to 70%. Algae growth and lipid accumulation are influenced by
many factors, including cell growth rate, pH, Dissolved Oxygen (DO), CO2,
and nutrient concentration. Biomass and lipid content must be optimized
to increase production (Thevenieau and Nicaud 2013). Microbial lipid pro-
duction is approximately 4.5–7.5 t/ha/year (Tsukahara and Sawayama
2005), which is greater than other such as soybean (0.4 t/ha/year), jatro-
pha (4.1 t/ha/year), rapeseed (1.4–1.6 t/ha/year), and palm (3.6 t/ha/year)
(Chisti 2010; Lam and Lee 2012). Microalgae cultivation systems exploit
suspended cultures, tubular photobioreactors, and shallow ponds. The
main factors to be considered related to improving productivity are CO2
availability, proper mixing, densities, growth media and nutrients, and
low-cost production. Harvesting suspended cultures of microalgae is
very difficult; thus, attached cultures are recommended (Sara et al. 2014).
The cost of microalgae-mediated biodiesel is more than that of petroleum
diesel (Whipple 2009). It can be reduced by secondary products such as
feed for methane, fertilizer, or bioplastic production (Chiellini et al. 2008).
Table 11.4 shows microalgal lipid contents.
Potential of Oleaginous Microorganisms in Green Diesel Production 257
TABLE 11.4
Microalgae Lipid Contents (wt%)
S. No. Microorganism Lipid Content (wt%)
Source: Nascimento et al., 2012; Pinzi, S. et al., Biofuels Bioprod. Bioref., 8, 126–143, 2014.
TABLE 11.5
Yeast Lipid Contents (wt%)
S. No. Microorganism Lipid Content (wt%)
1 Cryptococcus curvatus 58
2 Cryptococcus albidus 65 65
3 Candida sp. 107 42
4 Lipomyces starkeyi 63
5 Rhodotorula glutinis 72
6 Rhodotorula graminis 36
7 Rhizopus arrhizus 57
8 Trichosporon pullulans 65
9 Trichosporon dermatis 40
10 Yarrowia lipolytica 36
with a mixture of two carbon source (dextrose and glycerol) whereas 53% for
glycerol and 25% for xylose. The important species of yeast and their lipid
content are shown in Table 11.5.
11.2.3.3 Molds
In filamentous fungi, the biomass is approximately 80% lipids. Oil contains
more unsaturated fatty acids than yeast (Papanikolaou and Aggelis 2011).
An advantage of oleaginous molds is their high content of polyunsaturated
fatty acids such as γ-linolenic acid, docosahexaenoic acid, and arachidonic
acid (Li et al. 2008). Renewable carbon sources may be used as a substrate for
oil production. Composition of fatty acid from filamentous fungi can be var-
ied based on substrate, growth pattern, and the environmental condition of
bioreactors (Azocar et al. 2010). Most fungi are studied to determine the syn-
thesis of intracellular lipids; among them, Mucor rouxii is the highest yielding
yeast. See Table 11.6 for the significant mold species.
11.2.3.4 Bacteria
Bacteria are unicellular microorganisms with a high growth rate (Meng et al.
2009). Bacteria can accumulate lipids during the stationary phase, which
in turn leads to the cessation of protein synthesis. Micro- and macronu-
trient insufficiency plays a major role in the growth of biomass and lipid
accumulation (Thevenieau and Nicaud 2013). Bacterial fatty acid synthesis
can be altered through gene regulation mechanisms. Metabolic engineer-
ing is applied to modify bacterial genes that improve lipid accumulation.
Genetically engineered Escherichia coli have produced biodiesel directly with
fatty acid ester concentrations of 0.7–3.8 g/L (Zhang et al. 2012). The compo-
sition of bacterial fatty acid is mainly oleic (C18:1) and hexadecanoic acids
(C16:0). See Table 11.7 for the significant bacteria species.
Potential of Oleaginous Microorganisms in Green Diesel Production 259
TABLE 11.6
Mold Lipid Contents (wt%)
S. No Microorganism Lipid Content (wt%)
TABLE 11.7
Bacteria Lipid Contents (wt%)
S. No Microorganism Lipid Content (wt%)
1 Arthrobacter sp. 40
2 Acinetobacter calcoaceticus 27
3 Bacillus alcalophilus 18
4 Rhodococcus opacus 24
5 Rhodococcus erythropolis –
6 Rhodococcus fascians –
7 Rhodococcus rubber –
8 Rhodococcus jostii –
9 Nocardia asteroides –
10 Nocardia coralline –
11 Nocardia globerula –
12 Nocardia restricta –
13 Streptomyces coelicolor –
14 Acinetobacter baylyi –
11.2.3.5 Microdiesel
Microdiesel (fatty acids ethyl esters [FAEE]) is produced by expressing ester
synthase genes into microorganisms. A new microbe’s isolated Gliocladium
roseum strain produces microdiesel that has properties similar to diesel fuel
(Strobel et al. 2008). This new genetic engineering technology is recom-
mended to improve yield and enable other efficient microorganisms to do
the same as G. roseum.
260 Bioprocess Engineering for a Green Environment
Oleaginous microorganisms
Bacteria, fungi, yeast, microalgae
Acetyl CoA
Extraction
Transesterification
FIGURE 11.1
Lipid accumulation of single-cell oil.
262 Bioprocess Engineering for a Green Environment
Isocitrate + NAD +
→ 2-oxoglutarate + NADH + H + (11.1)
L-malate + NADP +
→ Pyruvate + CO 2 + NADPH + H+ (11.3)
excess carbon to lipids in order to limit nitrogen. If this does not occur, the
biomass remains in the exponential phase and continues to increase. After
the nitrogen source is exhausted, the culture enters the lipid accumulation
phase (Evan and Ratledge 1984). It has been observed that oleaginous yeast
lipids have many advantages due to their high growth rate, high oil content,
and resemblance to plant oil (Meng et al. 2009).
sulfate (SDS). A chaotropic agent is a molecule that can disrupt the hydrogen
bonding network between water molecules. Chaotropic agents are also used
for cell lysis through urea and guanidine.
11.6.1.4 Sonication
Sonication is a laboratory-scale method that uses ultrasound (20–50 kHz)
for cell disruption. The high-frequency wave is generated and causes a low-
pressure region that results in cavitation, which disrupts the cell membrane.
The volume of the sample, size of the biomass, and reaction time affect
microbial oil yield. Although the short, high-frequency pulses of sonication
induce cell disruption, it can be difficult to separate the product from the
sample if ultrasonication parameters are not monitored.
11.6.2 Extraction
Extraction is a process by which a substance from the sample can be sepa-
rated. Variables include type of extraction process, degree of cell disruption,
moisture content, time, and temperature. Results are based on the purity of
the solvent and operating costs.
A Soxhlet extractor is a glass apparatus designed for continuous lipid
extraction via repeated cycling washes of the sample by the solvent. This
method is used to extract lipids from microalgae (Chlorella protothecoides) and
yeast (Rhodotorula glutinis) (Dai et al. 2007). The Folch extraction method is
used for the extraction of lipids from animal sources. The animal tissue is
homogenized with solvent mixture (chloroform and methanol; 2:1). After
the homogenization process, the lower phase contains the extracted lipids.
Potential of Oleaginous Microorganisms in Green Diesel Production 265
11.7 Conclusion
Vegetable oil, animal oils and fats, cooking oil waste, and yellow grease are
the main raw materials used in the production of biodiesel. Large-scale com-
mercialization of biodiesel has not completely achieved because of the cost of
raw materials. Though the production cost is low when compared with the
conventional method, productivity could be increased with the use of micro-
bial oil. Microbial oil can be produced from various oleaginous microorgan-
isms such as bacteria, yeast filamentous fungi, and microalgae. Microbial oil
is obtained from waste carbon sources and waste nitrogen sources. Recent
research has addressed new production strains that can produce microbial
lipids on low-cost substrates such as sugarcane, molasses, corn meal, crude
glycerol, and industrial fats. By using recent technologies such as genetic
engineering, metabolic engineering, and system biology, the efficiency of
the oleaginous species gene responsible for fatty acids accumulation can
be enhanced. Microbial oil from oleaginous microorganisms is a potential
research area for green diesel production.
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12
Microwave-Assisted Pretreatment of
Biomass before Transformation into Biofuel
CONTENTS
12.1 Introduction .............................................................................................. 271
12.2 Microwave Mechanism ........................................................................... 274
12.3 Effect of Microwave Heating .................................................................. 275
12.4 Microwave Pretreatment and Reactions of Lignocellulosic
Biomass ...................................................................................................... 277
12.4.1 Destruction and Fractionation of Lignocellulose .................. 277
12.4.2 Conversion of Lignocellulose to Saccharides and
Bioethanol .................................................................................... 280
12.5 Factors Influencing Microwave Reaction.............................................. 283
12.5.1 Effect of Temperature Due to Microwave Pretreatment ....... 283
12.5.2 Effect of Time on Microwave Pretreatment ............................284
12.5.3 Effect of Microwave Power Level ............................................. 285
12.5.4 Effect of Contact Surface Area .................................................. 285
12.6 Advantages of Microwave Pretreatment on Lignocellulosic
Biomass ...................................................................................................... 286
12.7 Disadvantages of Microwave Pretreatment ......................................... 290
12.8 Conclusion ................................................................................................. 290
References............................................................................................................. 290
12.1 Introduction
Fossil-based energy such as coal and natural gas accounts for about 82% of
the world’s total energy reserves. An increasing dependence on fossil fuels
has led to increased carbon emissions and global warming (Raymond and
Leffler 2005). Fossil-based energy reserves are declining at an alarming rate.
The industrial and transportation sectors use more than 600 million units of
fuel, which may increase to 2.5 billion units by 2050 (Balat and Balat 2009).
The demand for fuel was 75 million barrels per day in 2003 (McAuley 2003).
271
272 Bioprocess Engineering for a Green Environment
ε* = ε′ + iε′′ (12.1)
where:
ε′ is the dielectric constant and represents the ability of the material
to be polarized by an external field and therefore is also a relative
measure of microwave energy density.
ε″ denotes the loss factor and determines the efficiency with which the
electromagnetic energy is converted into heat (Acierno et al. 2004).
The term “loss” denotes the amount of microwave radiation that is lost to
material by being dissipated into heat.
The ratio of dielectric constant and loss factor is defined as the loss tangent
factor or dissippation factor. Loss tangent is the ability of the material to
absorb microwave energy and dissipate heat to the surroundings. Loss tan-
gent is given by the following equation:
ε′
tan (δ) = (12.2)
ε′′
Materials with a high tan (δ) value are highly susceptible to microwave
energy. But this does not preclude a material with low δ from being sub-
jected to microwave. Such material can be easily irradiated using additives.
Loss tangent factor depends on both the temperature and frequency applied
to the reaction media.
Easy to implement and has high heating Difficult to implement, as it require very
efficiency high pressure
Generates higher power densities; thus, Not energy efficient and not cost effective
production rate is high and production cost is
low
Release of pentose is high after pretreatment Less pentose release
Heat penetrates from the surface to the core of Heat transferred between objects
the object
Hotspots occurring in exothermic reactions occur Hotspots not found
in the areas of sample
Heating is by dielectric loss, vibration, and Heat transferred by conduction, convection,
polarization of ions and radiation
Microwave transparent material is used, directly Reaction material has greater temperature
coupling microwave energy to the molecules compared to reaction mixture
Property of the material directs the microwave Independent of the material used
heating
Heating is controlled, and is based on need; No control toward pretreatment
reaction temperature can be controlled
Size requirements are mitigated Feed particles should be the size required
for pretreatment
Microwave-Assisted Pretreatment of Biomass 277
economics that enable increasing ionic liquid (IL) temperature from 40°C to
140°C within a few seconds (Hoffman et al. 2003). IL can also be recovered and
reused by flash distillation. However, care should be taken in downstream
fermentation steps, as residual IL remaining in biomass could interact. At high
temperatures, IL form hydrogen bonds with cellulose due to the presence of
anions such as formate, chloride, alkylphosphonate, and acetate.
Hydrolysis and fermentation reactions are directly influenced by microwave
energy. Under the short duration of the microwave treatment during hydroly-
sis, the crystalline structure of starch is destroyed to produce reducing sugars
(Palav and Seetharaman 2007). Total sugar yield of 53% from switchgrass was
obtained using microwaves, a percentage higher than that obtained from con-
ventional heating (Hu and Wen 2008). Microwave-assisted alkali treatment
and microwave-assisted acid treatment have been proposed to convert sug-
arcane bagasse into sugars. Microwave-assisted alkali treatment of sugarcane
bagasse yields 0.665 g/g reducing sugar, while combined microwave–alkali–
acid treatment yields 0.83 g/g (Binod et al. 2012). Microwave-assisted hydro-
lysis produces less inhibitor content (furfural and acetic acid).
Direct application of microwaves with enzymes accelerates saccharifica-
tion. A low-power, high-frequency electromagnetic field results in activation
of enzymes (Yadav and Lathi 2007). Microwave-assisted enzymatic reactions
have shown a 2.3-fold reaction rate increase, with fewer enzymes needed
(Nomanbhay et al. 2013). Aoxia and his team subjected hyacinth feedstock to
microwave pretreatment with 1% H2SO4 followed by enzymatic hydrolysis
using cellulose to obtain a sugar yield of 48.3 g/100 g sample. This was 94.6%
of the theoretical reducing sugar yield (Xia et al. 2013). The ultrastructure
of cellulose is changed by microwaves, which degrade lignin and hemicel-
lulose and increase the enzymatic susceptibility of lignocellulosic material
(Xiong et al. 2007). Compared with the conventional oil bath heating mode,
microwave irradiation has significantly reduced the reaction time, increased
cellulose hydrolysis, and enhanced reducing sugar yield (Zhang et al. 2009).
Microwave-assisted enzymatic conversion of cellulose can be performed
in cellulose solvents such as ionic liquids. In kenaf powder, cellulose sacchar-
ification was approximately 20% in different cholinium IL, choline formate
(ChFor), choline acetate (ChOAc), and choline propionate (ChPro) with con-
ventional heating, whereas 60%–90% cellulose saccharification was obtained
by microwave heating in same IL. This shows cellulose saccharification is
higher with microwave-assisted heating than conventional heating in the
presence of IL (Ogura et al., 2014).
Microwave treatment not only enhances cellulose conversion through
intensified pretreatment but also enhances saccharification and fermenta-
tion rates. For microwave-assisted pretreatment, stretching hydrogen bonds
loosens and causes changes in cellulosic structure. However, saccharifica-
tion enhancement is mainly due to the increase in surface area. Microwaves
cause biomass swelling and fragmentation. Fragmentation results in particle
Microwave-Assisted Pretreatment of Biomass 283
xylose yields after treatment and during hydrolysis are stable (Liu and Wyman
2005). Thus, a step increase in temperature increases reducing sugar yield.
Heating the lignocellulosic biomass using conventional heating methods
requires a maximum temperature of 250°C, and the heating process is car-
ried out in a ceramic mantle. A pitched blade stirrer is fixed in the mantle for
equal distribution. The energy required for running this system is high. The
more energy that is spent agitating the sample, the better the lignin is broken
down. But with microwave pretreatment, energy is spent only for heating
purposes. Thus, energy loss in microwave systems is minimal compared to
that in conventional methods (Binod et al. 2012).
Rice husk 1. Pretreatment using 95% (v/v) 1. For hydrolysis, fungus 1. Using aqueous glycerol 12% Diaz et al.
Corn straw glycerol–water, glycerol NaOH (1.4 M) Myceliophthora heterothallia lignin, removal attained (2015)
2. 60-mL solution + 10 g(s) for 16 hours cultivated for several days at 60°C 2. Reduction in cellulose and
3. Microwave treatment for 2 minutes 2. From that culture, enzymes such hemicellulose content of 43.5%
(Electronic NE21S, 2450 MHz, 1300 W, as xylanase, CMCase, FPase, BGL, and 12.3% produced
temp = 180°C) and avicellase extracted
3. 0.3 g solid + 7 mL solution
containing 1% w/v sodium azide,
15.7% v/v enzyme extract
Microwave-Assisted Pretreatment of Biomass
Sago pith 1. SPW dried at 60°C for 60 hours Fermentation with 6 g bakers yeast at 1. Yield coefficient of ethanol = Thangavelu
waste 2. 10 g SPW + 120 g deionized water + 35°C and 200 rpm 15.6 g/100 g SPW et al. (2014)
(SPW) 10 g CO2 (dry ice) 2. Glucose yield with CO2 at
3. Microwave pretreatment: 2450 MHz 900 W, 2 minutes = 33.1 g/100 g
Power: 500, 700, and 900 W for SPW
5 minutes 3. Glucose yield without CO2 =
4. Biomass:liquid = 1:2 8.4 g/100 g SPW
Sugarcane 1. Sample treated with dilute H2SO4 1. Cellulose hydrolysis (furfural + 1. Acid used: 0–0.02 M Chen et al.
(0.005 M) xylose) 2. Residual solid 60 to 56.6 wt% (2011)
2. Microwave pretreatment of frequency 2. Glucose + HMF (6.44%) 3. 40 to 44 wt% degraded
2.45 GHz, power = 900 W, temp = (pretreatment)
180°C for 30 minutes 4. 80% to 98% of hemicellulose
hydrolyzed
(Continued)
287
288
Rape straw 1. 10 g dry rape straw immersed in 90 g After pretreatment, enzymatic 1. According to glucan content, Lu (2011)
of 2% (v/v) H2SO4 hydrolysis at 52°C and pH 5.0; theoretical yield of ethanol 21.0 g
2. Microwave pretreatment carried out at enzyme of celluclast 1.5 L/g ethanol/100 g raw material
900, 700, and 550 W for 1, 3, 6, and cellulose and 0.05 g β-glucosidase/g 2. After pretreatment, cellulose
10 minute; frequency = 2450 MHz cellulose for 24 hours incubated amount increased from 37% to
at 36°C 42.3%; hemicellulose increased
from 19.6% to 23.6%
Sugarcane 1. Microwave pretreatment (oven: Hydrolysis using cellulase enzyme; 1. Yield during microwave alkali Binod (2011)
bagasse Samsung, CE2877N) at 2450 MHz, 2 g pretreated solid + enzyme treatment = 0.665 g/g sugar
Power = 100, 180, 300, 450, 600, and (incubation at 50°C for 72 hours, 2. Yield during microwave acid +
850 W 120 rpm) alkali = 0.83 g/g sugar
2. Microwave alkali: 1% NaOH + 10% 3. 1% H2SO4 pretreatment sugar
biomass (1 to 30 minutes) yield = 0.091 g/g (600 W)
3. Microwave acid: 1% H2SO4 + 10% solid
Rice straw 1. Alkali pretreatment at different 1. Czapeck—Dox inorganic 1. Alkali concentration, irradiation Singh (2012)
concentrations medium + pretreated rice straw time, substrate concentration
2. Microwave pretreatment using (crude enzyme) to obtain are 2.75%, 22.50 minutes, and
microwave oven (M510 micro 800 W) moisture level 30 g/L optimum
Power = 200 to 800 W A. heteromorphous was added and 2. Before pretreatment, cellulose
Temp up to 100°C incubated at 30°C 38%, hemicellulose 26%, lignin
7%, and ash content 15%
3. After pretreatment cellulose
52%, hemicellulose 32%, lignin
3.5%, and ash 8%
(Continued)
Bioprocess Engineering for a Green Environment
TABLE 12.2 (Continued)
Overview of Microwave-Based Lignocellulosic Biomass Pretreatment
Materials Pretreatment Hydrolysis Results Reference
Cotton Pretreated using microwave oven Cellulase + pretreated biomass 1. Microwave pretreatment for Vani and
plant (Samsung CE2877N) at frequency of incubated at 50°C and 120 rpm 6 minutes @ 300 W + et al. (2010)
residue 2.450 GHz hydrolysis yields 0.495 g/g
sugar
2. High-pressure reactor
pretreatment gives 0.79 g/g
after 45 minutes
Recalcitrant 1. Pulp washed with 100 mL acetone and 1. Hydrolysis using cellulase from 1. 0.1% Hcl (pka 6) at 180°C for Liu et al.
softwood 100 mL distilled water Trichoderma viridae 6 minutes; Highest sugar (2010)
(Japanese 2. Solvent for pretreatment: glycerol/ 2. Enzyme hydrolysis at 0.05 M yield = 53.1%
cedar) water (10:1, w/w) sodium citrate buffer (pH 4.5) at 2. Addition of catalyst such as
3. Catalyst used acid at different: (0, 1% 45°C for 48 hours at 140 rpm 3.0% citric acid, acetic acid, and
Microwave-Assisted Pretreatment of Biomass
12.8 Conclusion
The urge to produce alternative fuels and to use different raw materials than
have been used thus far has been analyzed. The reason for the pretreatment
of raw material and effective pretreatment technology has been studied.
Advances in microwave pretreatment for higher reducing sugars yields from
lignocellulosic biomass has been reviewed. The utilization of microwave
heating enhances the accessible surface area; thus, enzymatic hydrolysis can
be improved. Optimized irradiation power, time, and temperature and its
yield and effect has been reviewed. This review focused on microwave pre-
treatment, its optimum parameters, and the economic feasibility of utiliz-
ing this pretreatment method. It also provided insights on the advantages of
microwave pretreatment in the field of bioethanol production.
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13
Microalgae—A Source for
Third-Generation Biofuels
CONTENTS
13.1 Introduction .............................................................................................. 297
13.2 Microalgae................................................................................................. 298
13.3 Microalgae for Biofuel Production ........................................................ 298
13.3.1 Biodiesel ......................................................................................300
13.3.2 Bioethanol ...................................................................................300
13.3.3 Biohydrogen and Bioethane .....................................................300
13.4 Cultivation of Microalgae ....................................................................... 301
13.4.1 Open Pond .................................................................................. 301
13.4.2 Photobioreactors......................................................................... 301
13.4.3 Hybrid Photobioreactors ........................................................... 302
13.5 Harvesting of Microalgal Biomass ........................................................ 302
13.6 Extraction of Algal Oil for Biodiesel Production................................. 302
13.6.1 Chemical Solvents Extraction .................................................. 303
13.6.2 Supercritical Carbon Dioxide Extraction ................................ 303
13.6.3 Physicochemical Extraction ...................................................... 303
13.7 Challenges in the Commercialization of Biofuel Produced from
Algal Biomass ........................................................................................... 303
13.8 Conclusions ...............................................................................................304
References.............................................................................................................304
13.1 Introduction
The increase in population and rapid industrialization around the world
has resulted in huge energy demands. The main reason for the explora-
tion of alternative fuels known as renewable energy sources are fluctua-
tions in the price of conventional fuels and catastrophic climate changes.
Among the biofuels, biodiesel and bioethanol are the most promising, and
their use has been firmly established in the transportation sector (Jones and
297
298 Bioprocess Engineering for a Green Environment
Mayfield 2012). In order to minimize CO2 emissions, various policies have
been adopted to reduce fossil fuel dependency and to ensure the economic
stability of the environment (Brennan and Owende 2010). First-generation
fuels from edible crops indirectly increased the price of oil, irrespective of
their advantages related to fuel production. The technological costs asso-
ciated with second-generation fuels such as nonedible crops have been
reported as unsustainable due to low conversion rates and related processes.
This has led to the establishment of third-generation biofuels such as algal-
based biofuels, which have been significantly used because they are less in
demand and are highly efficient in mitigating CO2 (Demirbas 2010). Biofuel
derived from the third-generation fuel known as microalgae has great poten-
tial for large-scale production. Microalgae can grow in extreme environ-
ments, where careful selection of species for cultivation plays a major role in
biomass yield. Also, monitoring parameters during algal biomass cultivation
is extremely important because doing so influences yield during oil extrac-
tion (Milano et al. 2016).
13.2 Microalgae
The photosynthetic organism known as microalgae was discovered recently
as a fossil fuel replacement because it has the greatest ability to convert solar
energy to chemical forms through photosynthesis because the microalgae
has a higher growth rate than other available plants. Microalgae consist
of light-derived cell factories converting carbon dioxide to potential biofu-
els, foods, and feeds (Metting and Pyne 1986). The algal species include a
wide range of aquatic organisms that are usually microscopic in nature and
that produce their respective biomass with the help of sunlight, CO2, and
other nutrients. The population of algae is classified primarily based upon
color: blue-green algae, diatoms, golden, and green algae. Red, brown, and
green algae are primarily classified as macroalgae. It has been reported that
approximately 50,000 species of algae exist, and only 30,000 have been identi-
fied (Ndimba et al. 2013; Slade and Bauen 2013).
biofuels have a much lower impact on the environment and on the world’s
food supply when compared with conventional biofuel-producing crops.
Compared to plant biofuels, microalgal biomass has high caloric value, low
viscosity, and low density. In addition to their inherent high-lipid content,
semisteady state production, and suitability in a variety of climates (Clarens
et al. 2010), these properties make microalgae more suitable for biofuel pro-
duction than other lignocellulosic materials are (Miao and Wu 2004). A wide
number of potential pathways exist for the conversion of algal biomass to
fuels: (1) processing of algal extracts (e.g., lipids, carbohydrates) to yield fuel
molecules (e.g., biodiesel, bioethanol); (2) processing of whole algal biomass
to yield fuel molecules; and (3) direct algal production of recoverable fuel
molecules (e.g., ethanol, hydrogen, methane, alkanes) (Gouveia 2011).
Compared to other advanced feedstocks, one unique aspect of algae is the
spectrum of species that are amenable to biofuel production. Different species
may be chosen to optimize the production of various biofuels. In addition to
the production of biofuel, algae can be used for a variety of other purposes,
such as fertilizer, pollution control, and human nutrition. Microalgae can
be used to reduce the amount of toxic chemicals needed to clean and purify
water such as in wastewater treatment facilities. They can also be used for
reducing CO2 emissions from power plants (Zhiyou and Michael 2009).
Microalgae offer a diverse spectrum of valuable products such as nutritional
compounds, omega 3 fatty acids, animal feed, biodegradable plastics, recom-
binant proteins, pigments, medicines, pharmaceuticals, and vaccines (Pulz
and Gross 2004). The schematic diagram in Figure 13.1 gives an overview of
biofuel production using algal biomass.
Algal biomass
Thermochemical Biochemical
process process
1. Syngas 1. Methane
2. Bio-oil 2. Ethanol
3. Electricity 3. Biodiesel
4. Biohydrogen
FIGURE 13.1
Schematic diagram showing an overview of biofuel production using algal biomass.
300 Bioprocess Engineering for a Green Environment
13.3.1 Biodiesel
The biodiesel produced from algal biomass is important because of its high
lipid content, which is required for biofuel production. Key factors to be
noted during the production process are as follows:
Microalgae with high oil content are a prerequisite for the production of bio-
diesel. Depending on the species, they produce many different kinds of lip-
ids, hydrocarbons, and other complex oils, so every species is not used to
produce biodiesel (Banerjee et al. 2002). In order to reduce production costs
when using algal biomass in the extraction of oil, an innovative approach
known as in situ transesterification has been adopted facilitate the direct con-
version of fatty acids to biodiesel. This approach is assisted by ultrasonication
without the intermediate step of oil extraction (Skorupskaite et al. 2016).
13.3.2 Bioethanol
Alcoholic fermentation in the production of bioethanol is carried out by
aerobic and anaerobic processes in which the algal biomass requires addi-
tional treatment prior to fermentation. With ethanol conversion of about
65%, the microalgae Chara vulgaris are a good source of ethanol due to their
high carbohydrate content. It has been reported that after the extraction of
oil from algal biomass, the fermentation process utilizes the glucoamylase
and α-amylase along with yeast or fungi to convert the sugars to ethanol and
carbon dioxide. The simultaneous saccharification and fermentation (SSF)
and separate hydrolysis and fermentation processes convert algal biomass
via enzymatic hydrolysate to bioethanol with a theoretical yield of approxi-
mately 79.9% and 92.3% (Dismukes et al. 2008).
13.4.2 Photobioreactors
Photobioreactors are continuous culture systems. They are used to over-
come the contamination and evaporation problems found in open ponds.
Photobioreactors are made of transparent materials and are kept outdoors
for illumination by natural light. The cultivation vessels have a large surface
area to volume ratio. Tubular, flat plate, airlift, bubble column, and stirred
tank are the different types of photobioreactors that have been developed.
The tubular design is the most widely used, and it has a number of trans-
parent tubes exposed to the sunlight. The medium is circulated through
the pump to the tubes, where it is exposed to light for photosynthesis. The
high turbulent flow within the reactor is maintained by mechanical or airlift
pump, which prevents the algal biomass from settling (Suh and Lee 2003).
302 Bioprocess Engineering for a Green Environment
first. High viscosity, molecular weights, flash point, and low volumetric heat-
ing values are the important characteristics of bio-oil obtained from microal-
gal biomass when compared to conventional diesel fuel.
13.8 Conclusions
In terms of economical value and environmental effects, people have come
to associate first-generation biofuels with negative social impacts because of
their various disadvantages. In order to overcome these issues, algal fuels
were identified as sustainable alternative sources. Microalgae reduce CO2
emissions from power plants and also reduce wastewater pollution. Improved
algal biology through metabolic and genetic engineering helps produce
low-cost microalgal biodiesel. Currently, microalgal biodiesel production
is expensive due to costs related to processing, production, and extraction.
Thus, future cost-saving efforts should focus on how the oil-rich microalgae
are produced. Researches in genetic engineering are keen to couple advances
in their field with advanced microalgal biomass cultivation, biodiesel produc-
tion techniques, and downstream processing for the development of microal-
gae for biofuel production, especially for the production of biodiesel.
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Banerjee, A., Sharma, R., Chisti, Y., and Banerjee, U.C. 2002. Botryococcus braunii:
A renewable source of hydrocarbons and other chemicals. Crit. Rev. Biotechnol.
22:245–279.
Brennan, L., and Owende, P. 2010. Biofuels from microalgae—A review of technolo-
gies for production, processing, and extractions of biofuels and co-products.
Renew. Sustain. Energ. Rev. 14(2):557–577.
Microalgae—A Source for Third-Generation Biofuels 305
Chen, C., Yeh, K., Aisyah, R., Lee, D., and Chang, J. 2011. Cultivation, photobioreactor
design and harvesting of microalgae for biodiesel production: A critical review.
Bioresour. Technol. 102:71–81.
Chisti, Y. 2007. Biodiesel from microalgae. Biotechnol. Adv. 25:294–306.
Clarens, A.F., Resurreccion, E.P., White, M.A., and Colosi, L.M. 2010. Environmental
life cycle comparison of algae to other bioenergy feedstocks. Environ. Sci.
Technol. 44:1813–1819.
Cooney, M., Young, G., and Nagle, N. 2009. Extraction of bio-oils from microalgae.
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51:2738–2749.
Dismukes, G.C., Carrieri, D., Bennette, N., Ananyev, G.M., and Posewitz, M.C. 2008.
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Curr. Opin. Biotechol. 19:235–240.
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Melis, A. 2000. Microalgae: A green source of renewable hydrogen. Trends
Biotechnol. 18:506–511.
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14
Characterization and Optimization
Studies on Hydroxyapatite Bioceramic
Powder from Waste Eggshells
CONTENTS
14.1 Introduction ..............................................................................................308
14.2 Production Methods ................................................................................309
14.2.1 Mechano-Chemical Method .....................................................310
14.2.2 Hydrothermal Method ..............................................................310
14.2.3 Precipitation Method .................................................................310
14.2.4 Sol–Gel Method ..........................................................................310
14.2.5 Solid-State Method .................................................................... 311
14.3 Applications .............................................................................................. 311
14.3.1 Bioceramic Coatings .................................................................. 311
14.3.2 Bone Fillers..................................................................................312
14.3.3 Drug Delivery .............................................................................312
14.3.4 Catalyst ........................................................................................312
14.4 Experimental Investigation ....................................................................313
14.4.1 Choice of Raw Material .............................................................313
14.4.2 Methodology ..............................................................................313
14.5 Characterization of HAp Powder ..........................................................314
14.6 Results and Discussion............................................................................314
14.6.1 Optimization of Process Parameters Using
Statistical Analysis .....................................................................314
14.6.2 Characterization .........................................................................316
14.7 Future Scope .............................................................................................319
14.8 Conclusion ................................................................................................321
References.............................................................................................................321
307
308 Bioprocess Engineering for a Green Environment
14.1 Introduction
Hydroxyapatite (HAp) is an attractive material for bone and tooth implants
because it closely resembles human tooth and bone mineral and has proven
to be biologically compatible with tissues (Hench, 1991; Willmann, 1996).
HAp is also considered to be one of the most significant human implantable
materials on the basis of the degree of its biocompatibility, bioactivity, and
osteoconductivity (Bianco et al., 2007). HAp is a common choice for various
biomedical applications, for example, as a replacement for bony and peri-
odontal defects (Furukawa et al., 2000; Trombelli et al., 2010), alveolar ridges
(Strietzel et al., 2007), middle ear implants (Ye et al., 2001), tissue engineering
systems (Lv et al., 2009; Seol et al., 2009), drug delivery agents (Itokazu et al.,
1998), dental materials (Sadat et al., 2013), and bioactive coating on metal-
lic osseous implants (Blackwood and Seah, 2009). It has also been applied
in technology as a catalyst (Zahouily et al., 2003; Ding-Lin et al., 2011), host
material for lasers (DeLoach et al., 1993), fluorescence materials (Li et al.,
2008), ion conductors (Bouhaouss et al., 2001), and gas sensors (Mahabole
et al., 2005). Synthetic HAp may also be used in column chromatography for
simple and rapid fractionation of proteins and nucleic acids (Jungbauer et al.,
2004; Purdy et al., 1996). Numerous research works have reported on HAp
characterized from synthetic sources. For decades, synthetic HAp has been
of interest owing to its excellent biocompatibility (Rabiei et al., 2007; Chen
et al., 2011), affinity to biopolymers (Pelin et al., 2009; Chen et al., 2007), and
high osteogenic potential (Gu et al., 2004; O’Hare, 2010).
HAp can be prepared by different routes such as chemical precipitation,
sol–gel, combustion synthesis, hydrothermal, solid state synthesis, and
combination procedures (Hattori and Lwadate, 1990; Liu et al., 2003; Santos
et al., 2004; Yeong et al., 2004; Pramanik et al., 2007; Fathi and Zahrani 2009;
Avashnee Chetty et al., 2012; Goto et al., 2012; Sadat et al., 2013). Synthetic
HAp production requires high-quality precursors for biocompatibility,
which are costly. By utilizing organic waste, the cost of a high-quality cal-
cium source for HAp preparation can be avoided, and at the same time recy-
cling issues will be minimized (Rivera et al., 1999). The HAp derived from
natural materials such as bovine bone (Hayami et al., 2010; Lambert et al.,
2011; Mondal, 2012), fish bone (Mondal, 2010; Boutinguiza et al., 2012), coral
(Ben-Nissan et al., 2004; Ripamonti et al., 2009), chicken eggshell (Sasikumar
and Vijayaraghavan, 2006; Zhang et al., 2011; Baba et al., 2013; Khandelwal
and Prakash, 2016), oyster shell (Rujitanapanich et al., 2014), snail shell
(Kumar et al., 2015; Suparto and Putri, 2015; Mahmud et al., 2015), crab
shell (Raya et al., 2015), cockle shell (Rusnah et al., 2014; Azis et al., 2015),
and mussel shell (Shavandi et al., 2015) has been reported.
The raw material for preparing HAp selected for experimental study is
waste chicken eggshell. The Indian food industry generates 150,000 tons of
Characterization and Optimization Studies on HAp Bioceramic Powder 309
shell waste a year. The disposal methods for waste eggshells are 26.6% as
fertilizer, 21.1% as animal feed ingredients, 26.3% discarded in municipal
dumps, and 15.8% used in other ways (Francis and Eldhose, 2017). This nat-
ural bioceramic composite is abundantly available and has an exceptional
chemical composition that consists of high inorganic content (95% calcium
carbonate) and about 4% organic components (Arias and Fernandez, 2003;
Tsai et al., 2008). The mechanical properties of the eggshell are influenced
by the interaction between these organic and inorganic constituents,
making it suitable for use as fillers (Lammie et al., 2005; Hassan, 2013).
A study on the effect of eggshell on the properties of corn starch extru-
dates reported that the addition of up to 10% eggshell increased the shear
strength of extrudates (Takamine, 1995). Studies on the use of micrometer-
sized eggshell particles as a nucleating agent in a composite foam material
derived from corn starch that was used for food packaging applications
was reported (Xu and Hanna, 2007). An eggshell–thermoplastic starch
composite achieved better adhesion between the filler powder and the
matrix. It had improved water resistance and thermal stability compared to
commercial calcium carbonate–thermoplastic starch composites that were
more rapidly degraded (Bootklad and Kaewtatip, 2013). Hence, eggshell
was selected as the raw material because of its ease of availability and good
thermal and mechanical stability.
Few research works have reported on HAp production from bio-
materials. Hence, this chapter deals with production of HAp from waste
eggshell by the wet precipitation method. The precipitation method is the
most commonly used production method for HAp, as high temperature
sintering can be avoided. Moreover, the process does not require costly
organic solvents, making production of bioceramic HAp ecofriendly and
economical.
ambient temperature (Hench, 1991; Boccaccini et al., 2010; Vallet, 2010). This
method offers a molecular-level mixing of the calcium and phosphorous,
which can improve the chemical nature of the resulting HAp to a significant
extent (Nayak, 2010). It has been reported that the HAp materials synthe-
sized by the sol–gel process efficiently improve contact and stability at the
artificial–natural bone interfaces in both in vitro and in vivo environments
(Santos et al., 2004).
14.3 Applications
HAp is biocompatible with human bone and teeth and hence finds applica-
tion in tissue engineering, drug delivery systems, dental fillers, bone grafts,
and so on. It has good porosity and hence is used as a catalyst and in chro-
matographic purification (Orlovskii et al., 2002; Cummings, 2013; Kanno
et al., 2014).
14.3.4 Catalyst
Catalysts or catalyst carriers are widely used in catalysis because of their
strong adsorption ability, surface acidity or basicity, and ion-exchange abil-
ity (Zhang et al., 2011). The synthetic HAp is a new basic catalyst for Michael
addition of mercaptans to chalcone derivatives with high yields in a few
minutes and mild reaction conditions (Zahouily et al., 2003). Excellent per-
formance of HAp as a catalyst for formaldehyde combustion was attributed
to the bonded hydroxyl group to Ca2+ ions. It has been used as a catalyst or
Characterization and Optimization Studies on HAp Bioceramic Powder 313
catalyst support for various reactions because of its acid–base properties, ion-
exchange ability, and adsorption capacity (Sugiyama et al., 1999; Tsuchida
et al., 2008; Zhang et al., 2011).
14.4.2 Methodology
Cleansed eggshells were dried at 80°C in a furnace. Powdered eggshells
were dissolved in concentrated nitric acid (15.6 M) in 1:1 w/v ratio with pH
maintained at 10.5 by the addition of sodium hydroxide. Stirring was carried
out at varying speeds and times until yellow precipitate formed.
Eggshells + HNO 3
→ Ca(NO 3 )2 + CO 2 + H 2O (14.1)
Ca(NO 3 )2 + H 3PO 4
→ Ca 5 (PO 4 )3 (OH) + 10 HNO 3 (14.2)
The wet precipitate formed was filtered and washed several times with
distilled water. Vacuum drying was done overnight at 70°C. The yield was
calculated as follows:
TABLE 14.1
Coded Values of Variables
Coded Levels
Factors Symbol −1 0 +1
See Table 14.2 for information about the CCD matrix. Results of analysis
of variance for the predicted value fit well with the experimental value.
Characterization and Optimization Studies on HAp Bioceramic Powder 315
TABLE 14.2
Central Composite Design Matrix for Production of HAp
Factor 1 Factor 2 Factor 3 Response
A: Speed B: Time C: Ca/P Ratio Yield Percentage
Std Rpm Min g/mL Actual % Predicted %
1 400 15 1 27 27.07
2 800 15 1 40.4 38.80
3 400 45 1 52.1 52.49
4 800 45 1 48.2 45.77
5 400 15 3 34.4 35.63
6 800 15 3 50.78 49.19
7 400 45 3 42.91 43.31
8 800 45 3 39.7 38.42
9 200 30 2 32.2 30.38
10 900 30 2 32.6 36.12
11 600 45 2 45 45.54
12 600 55 2 56.7 57.86
13 600 30 3 43.5 45.05
14 600 30 3 45.92 46.07
15 600 30 2 79.2 79.24
16 600 30 2 79.86 79.24
17 600 30 2 80.1 79.24
18 600 30 2 81.2 79.24
19 600 30 2 75.9 79.24
20 600 30 2 79.5 79.24
(a)
(b) (c)
FIGURE 14.1
Contour plots for percentage yield of HAp. (a) Time versus speed, (b) Ca/P ratio versus speed,
and (c) Ca/P ratio versus time.
14.6.2 Characterization
From the TGA (Figure 14.2), it can be inferred that the product is relatively sta-
ble. The total weight loss was 11.8% over the heating period. There was abrupt
weight loss from ambient temperature to 200°C resulting in a weight loss of 7.3%;
continued heating to 500°C resulted in 3.1% weight loss. From 500°C to 800°C, a
weight loss of only 1.4% was witnessed, yet there was no appreciable weight loss
from this temperature to 1000°C, indicating the stability of the product.
X-ray diffractometer (XRD) is a series of sharp peaks indicating crystal-
line structure, as shown in Figure 14.3. The lattice dimensions of HAp are
a = 9.41 A0, c = 6.88 A0. The HAp structure matched well with the standard
Characterization and Optimization Studies on HAp Bioceramic Powder 317
TG/% DTG/(%/min)
100.00 0.00
Mass change: −1.98%
Inflection: 315.1°C
−0.50
95.00
−1.00
85.00 −2.50
−3.00
80.00 Inflection: 796.3°C −3.50
FIGURE 14.2
Thermogravimetric analysis of HAp.
B
2000 demo demo demo demo demo
1000
demo demo demo demo demo
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
2θ
FIGURE 14.3
X-ray diffraction image of HAp.
Peak Pick
40
%T
35
30
25
20
15
10
−5
−10
−15
4000 3750 3500 3250 3000 2750 2500 2250 2000 1750 1500 1250 1000 750 500
cm−1
FIGURE 14.4
Fourier transform infrared image of HAp.
FIGURE 14.5
Scanning electron microscope image of natural eggshell.
Characterization and Optimization Studies on HAp Bioceramic Powder 319
20 kV ×5,000 5 μm 27 25 SE I
FIGURE 14.6
Scanning electron microscope image of HAp.
hexagonal shaped and well distributed with an average size of 85.2 nm.
The development of pores is well depicted in SEM images of Hap when
compared to that of raw natural eggshell.
TABLE 14.3
ANOVA Table for Production of HAp and Regression Coefficient
P Value
Source Sum of Squares df Mean Square F Value Pro > F
14.8 Conclusion
HAp has been proven to be a biocompatible and bioactive substance, and
its potential can still be utilized for various applications. HAp derived
from biological materials needs more extensive research so that is can com-
pete with synthetic counterparts. Problems such as load-bearing strength,
leaching, and thermal and mechanical stability need to be assessed, and
a suitable solution needs to be found. Nevertheless, nano-HAp and HAp
composites hold promise for extensive biomedical and technological
research.
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Characterization and Optimization Studies on HAp Bioceramic Powder 325
CONTENTS
15.1 Introduction .............................................................................................. 327
15.2 Design and Operation of Bioreactors .................................................... 329
15.2.1 Critical Operating Parameters ................................................. 329
15.2.2 Physiochemical Parameters ...................................................... 329
15.2.3 Biochemical Input ...................................................................... 330
15.3 Isolation of Stem Cell Precursors ........................................................... 333
15.4 Hierarchy of Cell Culture Systems ........................................................334
15.4.1 Well-Plated Cultures .................................................................334
15.4.2 Microscale Cultures ................................................................... 336
15.4.3 Bioreactors ................................................................................... 337
15.5 Applications .............................................................................................. 339
15.6 Conclusion.................................................................................................340
Abbreviations ......................................................................................................340
References............................................................................................................. 341
15.1 Introduction
Stem cells are undifferentiated cells that have significant potential to become
any form of cell in the human body. The distinctive characteristic of stem
cells is the self-renewing and multiplying ability to develop into other forms
of cells (Blau et al., 2001), which has highly influenced the clinical and phar-
macological arenas (Pouton and Haynes, 2005; Klimanskaya et al., 2008). The
stem cells are derived from various sources, but all the cells have the same
potential to transform into various forms of cells in the heart, brain, blood,
bones, skin, muscles, liver, and so on.
327
328 Bioprocess Engineering for a Green Environment
There are mainly two types of stem cells: pluripotent stem cells (PSCs)
and adult stem cells. PSCs include embryonic stem cells (ESCs) and
induced pluripotent stem cells (iPSCs). The ESCs produced from the inner
cell mass of the blastocyst tend to differentiate into various forms of cell
types (Thomson et al., 1998). In various cases, the somatic cells are repro-
grammed using pluripotent genes, are allowed to retrieve the properties
of pluripotent cells (Takahashi et al., 2007; Yu et al., 2007) and are referred
to as iPSCs. Further, the adult stem cells are categorized into three forms:
hematopoietic stem cells (HSCs), mesenchymal stem cells (MSCs), and
neural stem cells (NSCs). Adult stem cells are not preferred due to inad-
equate proliferation and differentiation potential. Somatic cells produced
from fetal tissue sources such as amniotic fluid stem cells are widely used
in cell therapy, tissue engineering, drug discovery, and disease modelling
due to their massive proliferation and differentiation ability (Trohatou
et al., 2013).
Stem cells are widely explored in biomedical industries for various
clinical trial experiments seeking to develop various therapeutic drugs.
The MSCs are especially used in trials for the treatment of conditions
such as stroke and other neurological disorders (Giordano et al., 2007;
Uccelli et al., 2011). However, human PSCs are also used in clinical trial
related to spinal cord injury and macular degeneration (Watson and
Yeung, 2011; Schwartz et al., 2012). In particular, cardiomyocytes gener-
ated out of PSC are widely recognized by various cardiovascular drug
researchers, mainly because of the inadequacy of drug translation effects
in the human cardiac system due the presence of only single ion channels
in the conventional animal models (Dick et al., 2010; Deshmukh et al.,
2012). Pathology and disease progression can be determined using iPSC
technology. The prominent feature of iPSCs is their replication of the dis-
ease in the host cells (Robinton and Daley, 2012). These applications are
possible only if there are large numbers of stem cells available in a guar-
anteed quality.
The conventional static vessel culture cannot meet the needs of biomedi-
cal industries because most of the industries need cells on the order of
1010 to 1012 (Sharma et al., 2011; Serra et al., 2012). Modern bioreactor tech-
nology can overcome all of the tradition method’s drawbacks. Bioreactors
have been widely used for the large-scale production of animal cells. The
expansion of bioreactor systems for the production of stem cells is indeed
a milestone in the history of process engineering (Rodrigues et al., 2011).
The salient feature of bioreactors is process monitoring and reproducibil-
ity apart from the scale-up criteria. This chapter provides fundamental
knowledge related to in vitro culturing of stem cells along with informa-
tion about various bioreactor systems for stem cell suspension cultures,
including the factors influencing the growth of cells in the reactor. This
chapter provides a comprehensive and an elegant draft for readers in aca-
demia and industry.
Overview of Recent Trends in Stem Cell Bioprocessing 329
1. Physiochemical parameters
2. Biochemical input
TABLE 15.1
Oxygen Concentration for Culturing Different Types of Stem Cell Lineages
Oxygen
S. No. Stem Cells Concentration Reference
1 Neural stem cells <1%–8% (Panchision, 2009)
2 Hematopoietic stem cells 1%–6% (Eliason and Johnson, 2010)
3 Trophoblasts 4% (Das et al., 2007)
4 CD4+ 3% (Ivanovic et al., 2004)
5 Blood cells 4%–14% (Sharp and Bernaudin, 2004)
6 Bone marrow 1%–6% (Chow et al., 2001; Antoniou et al., 2004)
7 Heart cells 4%–14% (Mik et al., 2004)
330 Bioprocess Engineering for a Green Environment
TABLE 15.2
Critical Parameters and Their Significance
Critical Variables Parameters Significance
Glucose Glucose
Glucose-6P Glucose-6P
Glycolysis Glycolysis
Lactate Pyruvate Lactate Pyruvate O2
O2
ROS ROS
FIGURE 15.1
Metabolic pathways for stem cell proliferation and differentiation. (Adapted from Sart, S. et al.,
Biochem. Eng. J., 84, 74–82, 2014.)
Heart
Embryoid body
Nerves
Microcarrier
Skin
Red blood
cells
Automated TC
White blood
cells
FIGURE 15.2
Stem cells and lineages. (Adapted from Thomson, H., Trends Biotechnol., 25, 224–230, 2007.)
TABLE 15.3
Growth Factors and Their Importance in Stem Cell Metabolism
Growth
Factors Metabolic Role Stem Cell Type References
TGF-β3 Chondrogenesis Human mesenchymal stem (Weiss et al., 2010)
cells
HGF Cell development Mesenchymal stem cells (Forte et al., 2006)
FGF-2 Proliferation Mesenchymal stem cells (Tsutsumi et al., 2001)
FGF-4 Proliferation Bone marrow-derived (Farre et al., 2007)
mesenchymal stem cells
PDGF-BB Proliferation Human mesenchymal stem (Chase et al., 2010)
cells
FGF Differentiation Human embryonic stem cells (Dvorak and Hampl,
2005)
BMP-6 Differentiation Mesenchymal stem cells (Grgurevic and Vukicevic,
2009)
FGF-2 Proliferation Human embryonic stem cells (Vallier et al., 2005)
Wnt3a Proliferation Mesenchymal stem cells (Baksh et al., 2007)
VEGF Proliferation Mesenchymal stem cells (Pons et al., 2008)
PDGF Proliferation Mesenchymal stem cells (Chase et al., 2010)
EGF Proliferation Mesenchymal stem cells (Tamama et al., 2006)
IGF1R Differentiation Human embryonic stem cells (Wang et al., 2007)
ERBB2 Differentiation Human embryonic stem cells (Wang et al., 2007)
Overview of Recent Trends in Stem Cell Bioprocessing 333
mammalian fibroblast growth factors FGF-18 and FGF-2 have their own
role such as anabolic effect and homeostatic cartilaginous tissue, respec-
tively (Beenken and Mohammadi, 2009).
Skin Neurons Pigment Cardiac Bone HSCs Cartilage Tubule Pancreatic Thyroid Lung
cells cells muscle cells cells cells cells cells cells
Lymphoid Myeloid
progenitor cells progenitor cells
Primary cells
FIGURE 15.3
Stem cells and cell types. (Adapted from Placzek, M.R. et al., J. R. Soc. Interf., 6, 209–232, 2009.)
334 Bioprocess Engineering for a Green Environment
an attachment for their growth. They are usually derived from the tissues of
organs such as kidneys, where they are immobile and embedded in connec-
tive tissue. But cells that do not require any attachment for growth or do not
attach to the surface of the culture vessels are called anchorage-independent
cells or suspension cells. All suspension cultures are derived from cells of
the blood system because these cells are also suspended in plasma in vitro,
for example, lymphocytes.
ESCs have the potential to produce all types of cells due to “pluripotency.”
They are derived from the embryonic germ layers, that is, the ectoderm,
mesoderm, and endoderm (Smith, 2001). However, the ability to use ESCs is
undermined due to their innate tumorigenicity, lack of efficient culture sys-
tem to manage the differentiation, and ethical constraints. Due to these sig-
nificant disadvantages, there is greater clinical interest in the application of
mesenchymal stem cells (MSCs), which are primary candidates in cell ther-
apy and tissue engineering and are being tested in clinical trials to address a
wide range of diseases. MSCs possess self-renewal capacity as well as multi-
lineage differentiation into mesoderm lineages, such as chondrocytes, osteo-
cytes, and adipocytes. They are present in almost all tissues. They can be
easily isolated from te bone marrow, adipose tissue, the umbilical cord, fetal
liver, muscle, and lung and can be successfully expanded in vitro. Although
the major source of MSCs in clinic trials is the umbilical cord, recent stud-
ies have suggested that the allogenicity of MSCs has no significant adverse
impact on the engraftment of MSCs in wound healing (Chen et al., 2009). It is
better to use freshly isolated MSCs because it has been shown that five major
histocompatibility complex (MHC II) molecules could be increased during
in vitro expansion (Tarte et al., 2010).
s
s
y
y
da
da
Differentiated
Embryonic stem Embryonic stem Embryoid bodies
10
5
embryonic cells Analysis
cells on feeders cells on gelatin in suspension
in monolayer
Addition of
growth factors
FIGURE 15.4
Formation of differentiated embryonic stem cells in monolayer. (Adapted from Schuldiner, M.
et al., Proc. Natl. Acad. Sci., 97, 11307–11312, 2000.)
Inlet ports
Gas exchangers
Flow splitters
(b)
Culture chambers
array
Outlet ports
(a) (c)
FIGURE 15.5
Microbioreactor array for human pluripotent stem cell differentiation. (a) Top view of the
microbioreactor array assembly. (b, c) Photographs of the assembled microfluidic platforms.
A contrast dye was used in images (b) and (c) to show the fluid paths. (Adapted from Cimetta,
E. et al., Methods, 47, 81–89, 2009.)
15.4.3 Bioreactors
In most clinical studies, the cells used are in the order of 1010 to 1012, which
is impossible to imagine, and it is quite tedious to produce this many cells
via traditional tissue culture processes in static vessels. During the past few
decades, several attempts have been undertaken to scale up the cells. The
studies mainly focused on the expansion and differentiation of embryonic
and adult stem cells using a variety of bioreactors. Figure 15.6 is a schematic
illustration of various bioreactors in stem cell engineering. Various types
of bioreactors have been used for stem cell expansion and differentiation
(Azarin and Palecek, 2010; Rodrigues et al., 2011; Liu et al., 2014). Table 15.4
summarizes the various bioreactors, their purpose, and their mode of opera-
tion. Compared to static cultures, stirred tank bioreactors (e.g., spinner flasks)
and perfusion bioreactors significantly reduce shear stress and mass transfer
(Rodrigues et al., 2011). Rotating wall vessels, which are microgravity-based
(b)
(a)
(c)
(d)
(e) (f)
FIGURE 15.6
Schematic illustration of various bioreactors in stem cell engineering: (a) tissue culture flasks,
(b) spinner flask, (c) rotary wall bioreactor, (d) hollow fiber bioreactor, (e) fibrous bed bioreactor
adapted from the spinner flask, and (f) wave bioreactor. (Adapted from Liu, N. et al., Eng. Life
Sci., 14, 4–15, 2014.)
338 Bioprocess Engineering for a Green Environment
TABLE 15.4
Types of Bioreactors for Stem Cell Cultivation
Stem Mode of
Bioreactor Type Cells Purpose Operation References
Perfusion MSCs Differentiation Continuous (Lovett et al., 2010)
Perfusion MSCs Differentiation Continuous (Lovett et al., 2010)
Perfusion hollow MSCs Differentiation Continuous (Gerlach et al., 2012)
fiber
Perfusion MSCs Differentiation Constant rate (Li et al., 2009)
Spinner flask mESCs Expansion Batch (Alfred et al., 2010)
Perfused bioreactor Mouse Expansion – (Baptista et al., 2013)
iPSCs
Perfusion hESCs Expansion Continuous (Titmarsh et al., 2011)
Spinner flask hESCs Expansion Cyclic (Chen et al., 2010)
fed-batch
Stirred bioreactor MSCs Expansion – (Rafiq et al., 2013)
Wave bioreactor-like MSCs Expansion – (Timmins et al., 2012)
Stirred bioreactor MSCs Expansion – (Santos et al., 2011)
Hollow-fiber PSCs Expansion Continuous (Roberts et al., 2012)
bioreactor
Hollow-fiber MSCs Differentiation Continuous (Gerlach et al., 2012)
bioreactor
Rotary cell culture MSCs Differentiation – (Wang et al., 2006)
system
Rotary cell culture HSCs Differentiation – (Chen et al., 2006)
system
Microbioreactor hESCs Differentiation Continuous (Figallo et al., 2007)
Packed bed reactor MSCs Expansion Continuous (Weber et al., 2010)
Fluidized bed HSCs Expansion Continuous (Meissner et al., 1999)
bioreactor
bioreactors, reduce the stress environment around stem cells; however, the
mass transfer rate is similar to that of spinner flasks (Rodrigues et al., 2011;
Liu et al., 2014). Compared to the other bioreactors, because of their simple
design and easier operation, stirred tank bioreactors can offer a better homo-
geneous physicochemical culture environment and also have been found to
easily mass produce stem cells and their derivatives (Serra et al., 2012).
The 3D cultivation of stem cells is a salient feature and a prospective
application of bioreactors in cellular biology. The cultivation of stem cells in
bioreactors can be done via scaffolds, microcarriers (Sart et al., 2013), or multi-
cellularspheroids (Sart et al., 2013). This enhances the specific function of stem
cells such as lineage-specific differentiation and endogenous factor secretion
by creating an in vivo-like microenvironment (Rodrigues et al., 2011). A com-
pletely controlled bioreactor, including the feeding level, has enhanced the
production efficiency of neural differentiation from hESCs [90]. An online
Overview of Recent Trends in Stem Cell Bioprocessing 339
monitoring and feed loop system built into the bioreactor tends to control the
feeding regime and oxygen concentration.
Bioreactors can be operated in different modes based on the physiological
requirements of the stem cells. The batch system is feasible only if there is no
issue with growth-promoting components or toxic metabolic by-products.
The fed-batch mode is implemented when there is a need for a specific limit-
ing medium component. Continuous bioreactor operation enables constant
renewal of the medium and removal of waste metabolites from the reactor.
The batch system is not flexible related to the stem cell culture in terms of
expansion and differentiation because of lack of feeding and removal mech-
anisms. However, the fed-batch and continuous bioreactor regimes have
been shown to highly enhance stem cell production (King and Miller, 2007).
15.5 Applications
Stem cells are widely used as potential cell-based therapy for various dis-
eases. Figure 15.7 shows the steps involved in stem cell manufacturing for
cell therapy. Stem cell-based therapy is the process of introducing stem cells
into tissue to treat a disease with or without the addition of gene therapy. The
successful isolation of stem cells from the inner cell mass of early embryos
has provided a powerful tool for biological research. Stem cells can give rise
to almost all cell lineages and are the most promising cells for regenera-
tive medicine (Wei et al., 2013). In cell therapy, MSCs are more widely used
than ESCs are due to various limitations and compatibility issues. MSCs,
also called mesenchymal stromal cells, are a subset of nonhematopoietic
adult stem cells that originate from the mesoderm (Wei et al., 2013). MSCs
exist in almost all tissues. They can be easily isolated from bone marrow,
adipose tissue, the umbilical cord, fetal liver, muscle, and lung and can be
Preserve, Drug
Collect and Culture and Harvest and Filter and Formulate
store and discovery or
isolate expand wash concentrate and fill
transport patient
FIGURE 15.7
Steps involved in stem cell manufacturing for cell therapy. (Adapted from Schnitzler, A.C.
et al., Biochem. Eng. J., 108, 3–13, 2016.)
340 Bioprocess Engineering for a Green Environment
successfully expanded in vitro. Figure 15.6 shows the stages involved in vitro
manufacturing of stem cells for cell therapy. Currently around the world,
there are 344 registered clinical trials in different phases aimed at evaluating
the potential of MSC-based cell therapy (Wei et al., 2013). Stem cells are used
to treat musculoskeletal and skin diseases (Schnitzler et al., 2016). However,
they are also used to treat acute conditions such as cardiovascular or stroke
events, as well as immunological dysfunctions. Celyad (formerly Cardio3
Biosciences) is using hMSCs differentiated to a cardiac progenitor lineage in
a phase 3 clinical trial to treat congestive heart failure (Schnitzler et al., 2016).
15.6 Conclusion
Developments in process engineering have paved the way for the success-
ful manufacturing of stem cells in a reliable and cost-effective manner.
Using the traditional approach, it is very difficult to produce the desired
number of cells. In tissue engineering, stem cells play a vital role in the
development of various tissues and organs in the host system; a large num-
ber of cells are required for differentiation and expansion. Usually, static
vessels are used for small-scale cell culturing. Due to the lack of sterility,
the cell can get contaminated easily, and it is difficult to maintain proper
operating conditions. Therefore, it is not feasible to deliver the required
cell population. Thus, there is a need for suitable technology to scale up
cells. Recent advances in tissue engineering comprise cultivation of stem
cells in bioreactors for the production of cells in a definite frequency in an
aseptic condition. In the present scenario, stem cells have wide applications
in clinical therapy, and bioreactor technology advances will lead to the fab-
rication of 3D tissue grafts for successful implantation.
Abbreviations
MSCs Mesenchymal stem cells
PSCs Pluripotent stem cells
ESCs Embryonic stem cells
hESCs Human embryonic stem cells
mESC Mouse embryonic stem cells
NSCs Neural stem cells
iPSCs Induced pluripotent stem cells
GFs Growth factors
Overview of Recent Trends in Stem Cell Bioprocessing 341
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16
Recovery of Metal from Electronic
Waste for Sustainable Development
(through Microbial Leaching/Bioprocesses)
CONTENTS
16.1 Introduction ..............................................................................................348
16.2 E-Waste ...................................................................................................... 349
16.3 Major Contributors to E-Waste............................................................... 349
16.3.1 Information Technology Equipment....................................... 351
16.3.2 Household Appliances .............................................................. 351
16.3.3 Telecommunications Equipment ............................................. 351
16.3.3.1 Audio-Visual Equipment ......................................... 351
16.4 Toxicity and Recovery Methods ............................................................ 352
16.4.1 Toxicity ........................................................................................ 352
16.4.2 Recovery Methods ..................................................................... 352
16.4.2.1 Pyrometallurgical Process ....................................... 353
16.4.2.2 Hydrometallurgical Process .................................... 354
16.4.3 Bioprocessing of Electronic Wastes ......................................... 356
16.4.3.1 Role of Microbes ........................................................ 356
16.4.3.2 Major Areas of Biometallurgy ................................. 356
16.5 E-Waste Management Rules ................................................................... 361
16.5.1 Applicability ............................................................................... 361
16.5.2 Collection Mechanism .............................................................. 361
16.5.3 Extended Producer Responsibility .......................................... 362
16.5.4 Manufacturer Responsibilities ................................................. 362
16.5.5 Refurbisher Responsibilities .................................................... 362
16.5.6 State Government Responsibilities ......................................... 362
16.5.7 Reduction of Hazardous Substances during the
Manufacturing Stage ................................................................. 363
16.5.8 Transportation of E-Waste ........................................................ 363
16.5.9 Responsibility of Urban Local Bodies..................................... 363
16.6 Conclusion................................................................................................. 363
Bibliography ........................................................................................................364
347
348 Bioprocess Engineering for a Green Environment
16.1 Introduction
In recent years, concern about the negative impacts of industry and indus-
trial products on society and the environment in which we live has been
increasing daily. With the tremendous increase in the consumption of mate-
rials, the energy sources needed to maintain the production of electrical and
electronic products in the developing world are unsustainable. Customers’
continuous demand for the latest products, devices, and gadgets leads to
technological booms, which lead to technical benefits for society, thereby
increasing the global standard of living. In the process, massive amounts
of electric and electronic waste (e-waste) have been generated. Electronic
goods have become a fashion statement rather than necessary devices (see
Figure 16.1). Issues related to e-waste include its growing volume, toxic-
ity, and content of valuable resources (e.g., gold, copper), which are lost
when e-waste is disposed of. Metallurgical recovery of metals from elec-
tronic wastes involves pyrometallurgy, hydrometallurgy, and bioprocess-
ing of electronic wastes, along with hybrid technologies combining both
hydrometallurgical and bioprocessing methods. The challenge in manag-
ing e-waste is in developing sustainable recycling technologies that can
address the volume and complexity of this waste using cost-effective and
ecologically sensitive methods. The concept of sustainability and the need
to behave in a more sustainable manner is therefore receiving increasing
FIGURE 16.1
Overview of trends in mobile phones and personal computers.
Recovery of Metal from Electronic Waste for Sustainable Development 349
16.2 E-Waste
The term electronic waste, or e-waste, is generally understood to refer to
any discarded electrical or electronic devices that have been disposed of
by their owners. Used electronic items that are destined for reuse, resale,
salvage, recycling, or disposal are also considered e-waste. The need for
electronic gadgets is increasing daily, which tends to increase the pro-
duction of electronic goods. The recent upsurge in the use of mobile tele-
phones, personal computers, and flat screen TVs has been spectacular.
Paralleling this growth is a progressive reduction in the lifetimes of these
and other consumer electronics, resulting in a massive increase in the
volume of waste generated. Electronic scrap components, such as central
processing units (CPUs), contain potentially harmful components such
as lead, cadmium, beryllium, and brominated flame retardants. Informal
processing of e-waste in developing countries can lead to adverse human
health effects and environmental pollution. Recycling may involve signif-
icant risk to workers and communities in developed countries, and great
care must be taken to avoid unsafe exposure in recycling operations and
leaking of materials such as heavy metals from landfills and incinera-
tor ashes. The rate of production of electronic goods and rate of disposal
of goods is uneven (see Figure 16.2). See Figure 16.3 for the exponential
growth of e-waste.
3,500,000.00
3,000,000.00
2,500,000.00
Tons of e-waste
2,000,000.00
1,500,000.00
1,000,000.00
500,000.00
0.00
2000 2005 2007 2009 2010 2011 2012 2013
Total e-waster generated 1,900,000 2,630,000 3,010,000 3,190,000 3,320,000 3,300,000 3,270,000 3,140,000
E-waster trashed 1,710,000 2,270,000 2,460,000 2,590,000 2,670,000 2,450,000 2,270,000 1,870,000
E-waster recycled 190,000 360,000 550,000 600,000 650,000 850,000 1,000,000 1,270,000
Percent recycled 10.0% 13.7% 18.3% 18.8% 19.6% 25.8% 30.60% 40.40%
FIGURE 16.2
E-waste generation versus recycling, 2000–2013. (EPA data from Municipal Solid Waste in the
United States, 2011 Facts and Figures, May 2013.)
2,000,000
1,800,000
1,600,000
E-waste generated (MT)
1,400,000
1,200,000
1,000,000
800,000
600,000
400,000
200,000
0
2007 2009 2011 2013 2015 2017 2019 2021 2023 2025
Year
FIGURE 16.3
Exponential growth of e-waste. (From http://medind.nic.in/iay/t15/i1/IndianJOccupEnviron
Med_2015_19_1_61_157013_f2.jpg.)
Recovery of Metal from Electronic Waste for Sustainable Development 351
16.4.1 Toxicity
At every stage of the production and consumption cycle of essential and
consumer items, whether intermediate or finished products, certain con-
taminants—organic and inorganic compounds—are invariably generated
that have various degrees of toxicity to living organisms, including human
beings.
In general, organic compounds are easy to degrade by biological, chemi-
cal, and physical means, but inorganic substances that are part of different
wastes with heavy metals may not be decomposed by such methods. The
mobility of heavy metals from the wastes in aqueous systems is a cause
for concern because of their intrinsic solubility at varying pH, reduction–
oxidation characteristics, and complex formation tendencies. See Table 16.1
for the main industrial sources of e-waste and the corresponding liberated
toxic metals.
The toxicity characteristic leaching procedure (TCLP) can be used to ana-
lyze whether a waste is toxic and to determine whether the waste has toxicity
characteristics that meet or exceed regulatory limits that would categorize it
as a hazardous waste. Application of a suitable extraction process to recover
some of the valuable metals present in the waste is an appropriate approach
to abate the toxicity.
TABLE 16.1
Main Industrial Sources of E-Waste and the Toxic Metals Liberated
Industrial Sources of E-Waste Sample Toxic Metals
Electroplating, metal-finishing, electronic, steel and Zn, Cd, Cr, Cu, Ni, Pb, V, Mo, Co
nonferrous processes, petrochemical, and pharmaceutical
industries
Recovery of Metal from Electronic Waste for Sustainable Development 353
1. Pyrometallurgical
2. Hydrometallurgical
3. Bioprocessing of electronic wastes
4. Hybrid technologies combining both hydrometallurgical and bio-
processing methods and a limited number of thermal processes
E-waste
Household
appliances
IT equipment
Audio-visual
equipment Telecommunications
equipment
FIGURE 16.4
Major contributors to e-waste.
354 Bioprocess Engineering for a Green Environment
Liquid
SO2 plant sulphur
dioxide
Gas cleaning
Copper Sulphuric
H2SO4 plant acid
production
FIGURE 16.5
Schematic diagram of Ronnskar smelter.
TABLE 16.2
Elements versus Leaching Agents
Elements Leaching Agents
WPCBs
Non
Fe, Al Pretreatment
metalic
H2SO4
O2 Leaching Thiourea H2SO4 Fe3+
H2O2
Solid
Filtration Thiourea leaching
residue
Solution
Cementation Pb and Sn
(Cu) Filtration
to refinery
Solution
Purified
Ag
water
cement Filtration
Cementation
Solution (Zn)
Electrowinning Ag and Au cement to
Filtration market or for further
processing
Cu
deposit Filtration Solution
Solution
Fe and Solution
Ni Filtration
cement
FIGURE 16.6
Block diagram of hydrometallurgical recovery process.
356 Bioprocess Engineering for a Green Environment
minerals for many base and precious metals, by the use of bacterially assisted
reactions. The extraction of metals such as Co, Mo, Ni, Pb, and Zn from sul-
phidic ores by bioleaching is technically feasible.
In general, there are two possible mechanisms whereby microorganisms
can increase the leaching rate of metals from mineral ores. In the direct
action mechanism, microorganisms directly oxidize minerals and solubilize
metals.
The reactions can be simplified as:
S 0 + 1.5O 2 + H 2O → H 2SO 4
In the indirect action mechanism, the oxidizing agent is ferric ion (Fe3+) for
minerals, and the role of the organism is regeneration of Fe3+ from Fe2+.
MS + 2Fe3+ → M 2+ + 2Fe2+ + S 0
See Table 16.3 for more about the bioleaching of metals from the wastes and
by-products of metallurgical and manufacturing units.
16.4.3.2.2 Biosorption
The biosorption process is a passive physico-chemical interaction between
the charged surface groups of microorganisms and ions in solution; liv-
ing as well as dead organisms can be used. Numerous microorganisms,
including algae, bacteria, yeasts, and fungi, are known to actively accumu-
late heavy and precious metals. Compared to conventional methods, the
biosorption process offers a number of advantages, including low operat-
ing costs, minimization of the volume of chemical and/or biological sludge
to be handled, and high efficiency in detoxifying effluents. Biosorbents
are prepared from the naturally abundant and/or waste biomass of algae,
fungi, or bacteria. The type of biomass used for biosorption of precious
metal ions varies. A list of adsorbents used for precious metal ion recovery
is given in Table 16.4.
Consider the following points about the biosorption process of metal
recovery:
Bioleaching of Metals from the Wastes and By-Products of Metallurgical and Manufacturing Units
Specific Type and Source Leaching Efficiency (%) and
of Waste/By-Product Microbe Used Conditions Types of Reactors References
Cu smelter flue dust 1. Acidithiobacillus ferrooxidans Cu: 87% in 22 days at 1.8 pH and 50 g/L Shake flask Massinaie et al. (2006)
and Acidithiobacillus pulp density (PD)
thiooxidans Cu: 91% in 6.5 days at 1.8 pH Bioreactor Oliazadeh et al. (2006)
2. Mixed culture: Cu: 86.8% in 6 days at 1.8 pH and Two-stage stirred tank Bakhtiari et al. (2008a)
A. ferrooxidans, 70 g/L PD reactor (STR)
A. thiooxidans, and Cu: 86% in 5 days at 1.8 pH, 70 g/L PD, Two-stage airlift reactors Bakhtiari et al. (2008b)
L. ferrooxidans 34 Long Colt (LC) and 91% at 38 LC
Copper converter slag 1. A. ferrooxidans and Cu: 66%, Ni: 50%, Co: 64% with <75 µm Shake flask Mehta et al. (1997,
A. thiooxidans size slag 1999)
2. A. ferrooxidans (to produce Cu: 93% in 4 hours at 60 LC by ferric ion Shake flask by Carranza et al. (2009)
ferric ion by biooxidation (11.5 g/L) leaching-Biolixiviación biooxidized Fe(III)
in solution) Rápida Indirecta con Separación de
Acciones: Fast Indirect Bioleaching with
Actions Separation process (BRISA)
3. Aspergillus niger Cu: 46.5%, Ni: 28%, Co: 38% in HCl Shake flask with culture Sukla et al. (1992,
filtrate 1995)
Cu: 47%, Ni: 50%, Co: 23% Shake flask with culture
Copper dump slag/slag/ 1. A. ferrooxidans Cu: 8%, Ni: 13% from dump slag in Shake flask Munoz et al. (2009)
tailings 15 days at 0.5 and 1.0 pH and 16% Cu,
45% Ni from flotation tailing
2. A. ferrooxidans and Cu: 100% and Ni: 100% in 42 days at Shake flask Vestola et al. (2010)
Leptospirillum sp. (mixed 10 g/L PD and 1.5 pH with 10 g/L S
culture) and 4.4 g/L Fe(II); Cu: 45% and Ni: 19%
at 100 g/L PD in 79 days
3. Coryneform bacteria Recovery from alkaline slag (siliceous) Shake flask Willscher and
dump: 38% Mn, 46% Mg, 68% Ca, Bosecker (2003)
26% Ni, 40% Co, and 80% Pb
Bioprocess Engineering for a Green Environment
(Continued)
TABLE 16.3 (Continued)
Bioleaching of Metals from the Wastes and By-Products of Metallurgical and Manufacturing Units
Specific Type and Source Leaching Efficiency (%) and
of Waste/By-Product Microbe Used Conditions Types of Reactors References
Pb/Zn smelting slag Mixed culture isolate of Al: 82%–84%, As: 85%–91%, Cu: Shake flask Cheng et al. (2009),
moderate-thermophilic 86%–88%, Mn: 85%–95%, Fe: 85%–90%, Guo et al. (2010)
bacteria Zn: 95%–97% at 65 LC, 1.5 pH, and
50 g/L PD
Filter dust of a copper 1. A. thiooxidans Cu/Zn: 90% in the acidic pH range Bioreactor Bosecker (1987)
plant/filter press 2. Penicillium simplicissimum, Zn: 93% in 13 days in shake flask and Schinner and
residue Pseudomonas putida, etc. 80%–90% in 9 days within pH 2–7 Burgstaller (1989),
Burgstaller et al.
(1992); Muller et al.
(1995)
3. A.niger/heterotrophicmicobe Cu: 95% and above Hahn et al. (1993)
Industrial waste sludge/ 1. A. thiooxidans in 9 K media Al: 71% in 28 days with 4 hours Shake flask Bojinova and Velkova
tailings/red mud, etc. with 0.2% (w/v) S mechano-chem activated mass and (2001)
K: 78%, Na: 91% in 7 days with 4 hours
activated mass
2. Bacteria/fungi Al: 75% at 100 g/L PD by Shake flask Vachon et al. (1994)
P. simplicissimum and 96% by citric +
oxalic acid at 1.5 pH
3. A. ferrooxidans/ Cu: 99% from tailing pond sediment in Bioreactor Hsu and Harrison
S. acidocaldarius 12 hours in bioreactor, Zn: 90% from (1995)
chert pile rock at 70 LC in 5 days with
thermophile
Recovery of Metal from Electronic Waste for Sustainable Development
4. Anaerobic bacteria; N: 55%, Cd: 48%, Zn: 41%, Fe: 59%, Shake flask Francis and Dodge
Clostridium sp. Cr: 3.2% from the co-precipitated (1990)
goethite of the waste stream
(Continued)
359
360
Mining/metallurgical 1. A. ferrooxidans Cu: 30% in 1 year from the dump, 44% Shake flask Songrong et al. (2002),
waste dump/pyrite Wu et al. (2009)
sludge spillage/waste 2. Sulfolobus sp. Zn: 0.060 g/L, As: 0.075 g/L, Shake flask Hita et al. (2008)
(Fe–Ni) Fe: 1.2000 g/L at 65 LC in 10 days
3. Autotrophic and Cu, Ni, Mn, Fe, Cr: 80%–100% leaching Shake flask Krasnodębska-
heterotrophic bacteria in six-step sequential manner Ostrega et al. (2009)
Steel/blast furnace slag, 1. A. ferrooxidans Higher recovery of Fe and heavy metals Shake flask Banerjee (2007)
sludge from blast furnace (BF) sludge/flue
dust in bacterial leaching than with
fungus
Zn and Al: 76%–78% at 10 g/L PD in Shake flask Solisio and Lodi (2002)
12 days, 72%–73% at 20 g/L PD from
electric arc furnace (EAF) sludge
2. Mixed culture of Fe and BF slag as neutralizing agent in pyrite Shake flask Gahan et al. (2009)
S oxidizers and archaea biooxidation (75%–80%) at 1.5 pH
Bioprocess Engineering for a Green Environment
Recovery of Metal from Electronic Waste for Sustainable Development 361
TABLE 16.4
Biomass Used for Recovery of Precious Metals
Class of
Organism Adsorbents Metal pH Qmaxa (mmol/g)
16.5.1 Applicability
The original rules applied to producers, consumers and bulk consumers,
collection centers, dismantlers, and recyclers. The 2016 revisions expanded
this to include manufacturers, dealers, refurbishers, and producer respon-
sibility organizations (PRO). Products that come under the purvey of the
rules include electrical and electronic equipment, compact fluorescent lamps
(CFL), and other mercury-containing lamps.
16.6 Conclusion
Worldwide modernization and development have increased pollution to
peak levels, giving rise to global warming and human illness. Today, elec-
tronic waste recycling is important not only in terms of waste treatment but
364 Bioprocess Engineering for a Green Environment
also from the perspective of valuable metal recovery. The value distribution
for different electronic scrap samples shows that in cell phones, calculators,
and printed circuit board scraps, precious metals make up more than 70%
of the value; in TV boards and DVD players precious metals contribute
to about 40% of the value. This indicates that precious metal recovery is
the major economic driver in e-waste recycling. Copper and zinc are also
valuable elements that can be recovered via e-waste recycling. Traditional
technology, pyrometallurgy, has been used in the recovery of precious met-
als from waste electronic equipment. However, it has encountered some
challenges related to environmental considerations. Consequently, state-
of-the-art smelters are highly dependent on investments. Recent research
on energy recovery from PC waste provides an example for using plastics
in electronic waste. It has shown that thermal processing of e-waste pro-
vides an approach to recover energy from e-waste if a comprehensive emis-
sion control system is installed. In the past decade, attention has turned
to hydrometallurgical processes for metal recovery from e-waste. It is
believed that biotechnology is one of the most promising technologies in
metallurgical processing. Bioleaching has been used to recover precious
metals and copper from ores for many years. However, limited research
has been carried out on the bioleaching of metals from electronic waste.
Biosorption of precious metals from solutions has received a great deal
of attention in the recent years. Compared with conventional methods, a
biosorption-based process offers a number of advantages, including low
operating costs, minimization of the volume of chemical and/or biologi-
cal sludge to be handled, and high efficiency in detoxifying effluence.
Recycling e-waste is important for resource and waste management as well
as sustainable development.
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17
Thermophilic Biomethanation of Food
Waste for the Production of Biogas
and Concomitant Use of Biogas as
a Fuel Supplement for Cooking
CONTENTS
17.1 Introduction to/Background of Food Waste........................................ 370
17.2 Composition of Food Waste ................................................................... 371
17.3 Characteristics of Food Waste ................................................................ 372
17.4 Treatment Options Available for Food Waste...................................... 373
17.4.1 Landfilling .................................................................................. 373
17.4.2 Composting................................................................................. 374
17.4.3 Thermal Treatment .................................................................... 374
17.4.4 Anaerobic Digestion .................................................................. 374
17.5 Biochemistry of the Anaerobic Digestion Process .............................. 376
17.5.1 Hydrolysis ................................................................................... 377
17.5.2 Acidogenesis ............................................................................... 379
17.5.3 Acetogenesis ............................................................................... 381
17.5.3.1 Syntrophic Acetogenesis .......................................... 381
17.5.3.2 Homoacetogenesis..................................................... 382
17.5.4 Methanogenesis.......................................................................... 382
17.6 Classification of Anaerobic Digestion ................................................... 383
17.6.1 Wet/Dry Digestion ....................................................................384
17.6.2 Single-Stage/Multiple-Stage Digestion ...................................384
17.6.3 Mesophilic/Thermophilic Digestion ...................................... 385
17.7 Anaerobic Digestion of Food Waste and Concomitant Energy
Recovery .................................................................................................... 386
17.8 Parameters Affecting Anaerobic Digestion of Food Waste ............... 388
17.8.1 Inoculum ..................................................................................... 388
17.8.2 pH ................................................................................................. 388
369
370 Bioprocess Engineering for a Green Environment
15% 10%
17% 18%
22% 22%
7%
9% 7% 8%
6% 14%
16% 11%
8% 20%
33% 10% 16%
10% 14% 7%
Fresh vegetables and salads Drink Fresh fruit Bakery Meals Meat and fish
Dairy and eggs All other
FIGURE 17.1
Composition of food waste generated from select countries.
372 Bioprocess Engineering for a Green Environment
140
1: United States, Canada,
120 Australia, New Zealand
Food waste (kg/person/year)
2: Europe
100 3: China, Japan, Korea
4: North Africa, West and Central Asia
80 5: Latin America
6: South and South East Asia
60 7: Sub-Saharan Africa
40
20
0
1 2 3 4 5 6 7
Regions
FIGURE 17.2
Annual per capita food waste generation (at consumption stage) from select regions.
TABLE 17.1
Characteristics of Food Waste across Countries
Country TN TCH VS/TS TC S H C:N Reference
India 1.1 – 0.89 40 – – 36.4 (Rao and Singh,
2004)
United States 2.8–2.95 2.5 0.86–0.94 51.2 0.8–0.7 7.2 18.3 (Han and Shin,
2004; Shin and
Youn, 2005)
Japan 3.4–4.2 6–7.2 0.89–0.92 42.3 – 6.1 13.2 (Adhikari et al.,
2008; Chu et al.,
2008)
Taiwan 3–4 – – 50–52 – – 15 (Forster-Carneiro
et al., 2008)
Korea 2.8–5.2 2.55 0.89–0.94 47.8–51.2 0.7 6.1–7.7 18.3 (Shin et al., 2004;
Izumi et al., 2010)
Spain 1.5 – 0.86 55.5 – – 37 (El-Mashad and
Zhang, 2010)
Hong Kong 4.5 74 0.97 53 – – 11.7 (Selvam et al., 2010)
United 3.44 4.5 0.92 47.6 0.15 7.04 13.9 (Zhou et al., 2014)
Kingdom
Canada 2.4–6.7 – NA NA – – 20.5 (Opatokun et al.,
2015)
Note: All the parameters are percents. TN—total nitrogen, TCH—total carbohydrate, TC—total
carbon, VS—volatile solid, TS—total solid, C:N—carbon to nitrogen ratio, S—Sulfur,
H—Hydrogen.
17.4.2 Composting
FW is an ideal raw material for composting because it contains a high amount
of organic matter. Basically, composting is a natural aerobic biodegradation
process in which oxygen, nitrate, and sulfate are used as electron acceptors
in the conversion of organic matter present during the FW to a stabilized soil
amendment. For the composting process to happen efficiently, the C:N ratio
of the substrate has to be maintained in the range of 25–30. If the C:N ratio
is too high (excess carbon), decomposition slows down and if it is too low
(excess nitrogen), and nitrogen will be lost as ammonia. The C:N ratio varies
because of the difference in nitrogen content, not because of the carbon con-
tent (Wong et al., 2009). Though this technique can be used for waste treat-
ment, it is also used to conserve organic material by cycling it in an urban
ecosystem. The compost derived from FW contains a good nutrient balance;
thus, it can be used for agricultural and horticultural applications.
most feasible technology for treating organic waste, including FW. AD is carried
out by four groups of microorganisms: hydrolytic–fermentative bacteria, acido-
genic bacteria, acetogenic bacteria, and methanogenic archae (Stams et al., 2006;
Demirel and Scherer, 2008; Cysneiros et al., 2011). Each of these four different
groups of microorganisms plays a specific role in the biodegradation process.
Biological and mechanical processes such as AD, combustion, and gasifi-
cation are the well-known technologies by which energy can be obtained.
However, to produce renewable energy as an alternate to fossil fuels, AD
of FW has been found to be a more attractive and economically viable tech-
nology than others (Zhang et al., 2007). AD is among the most reliable and
widely applied technologies for waste treatment across the globe, as con-
firmed by the popularity of production-scale applications in Europe, the
United States, and Asia (Mata-Alvarez et al., 2000). It has also been exten-
sively used in China and India to recover bioenergy from farm yard waste
such as manure. Biogas produced from AD can be used for heating, cooking,
and lighting applications. With or without minimum pretreatment, the bio-
gas can be used to meet various energy requirements such as production
of thermal energy in boilers, electricity, and fuel for automobiles and cook-
ing. Turbines can also be used to convert the biogas to electricity. There are
several AD plants that have been commissioned across the globe for treat-
ing various types of organic waste such as FW; waste manure from pigger-
ies, dairies, and poultry farms; waste from energy crops; and waste streams
from various (food) industries. See Figure 17.3 for information about anaero-
bic digesters commissioned in 13 countries.
1000 8000
900 7000
Energy production (GWh/year)
Number of anaerobic digesters
800
6000
700
600 5000
500 4000
400 3000
300
2000
200
100 1000
0 0
Austria
Brazil
Denmark
Finland
France
Norway
Korea
Sweden
Switzerland
Netherlands
Kingdom
Australia
United
Countries
FIGURE 17.3
Global anaerobic digesters and energy production from organic waste.
376 Bioprocess Engineering for a Green Environment
Complex polymers
• Polysaccharides
Hydrolytic bacteria • Proteins
Firmicutes, Bacteroidetes, Hydrolysis • Lipids
Proteobacteria, Actinobacteria,
Thermotogae, Themus
Simple polymers
• Sugars
• Amino acids
Acidogenic bacteria Acidogenesis • Glycerol and fatty acids
Firmicutes
Oxidized products
Methanogenic bacteria
• Acetic acid
Methanobacteriales
• Hydrogen
Methanomicrobiales Methanogenesis • Carbon dioxide
Methanosarcinales
Methanosaetacea
Final products
• Methane
• Carbon dioxide
• Water vapor
FIGURE 17.4
Biochemical conversion pathway of anaerobic digestion.
Thermophilic Biomethanation of Food Waste for the Production of Biogas 377
In the first phase, the hydrolytic bacteria act upon the complex organic
molecules to convert them into simple polymers. In the next phase, the
simple polymers undergo fermentation with the help of fermentative bac-
teria, mainly forming long-chain volatile fatty acids (propionic, butyric,
valeric acid, capric acid) but also alcohols, hydrogen, and carbon dioxide in
trace quantities. In the third phase, the long-chain volatile fatty acids get
converted to acetic acid, carbon dioxide, and hydrogen. In the last phase,
the methanogens utilize the products of acetogenesis for the production of
methane rich biogas, which also contains traces of carbon dioxide, hydrogen,
nitrogen, hydrogen sulfide, water, ammonia, and so on.
17.5.1 Hydrolysis
During the hydrolysis phase of AD, complex organic molecules get converted
to simple molecules. Insoluble polysaccharides such as cellulose (Equations 17.1
and 17.2) and cyclotetra glucose (Equation 17.3) are converted to simple sugars.
Proteins such as gelatin (Equation 17.4) are converted to amino acids, and lipids
such as glycerol trioleate (Equation 17.5) are converted to glycerol and fatty
acids. All these reactions are catalyzed with the help of extracellular enzymes,
including protease (e.g., Bacillus sp.), amylase, cellulose (e.g., Cellulomonas sp.),
and lipase (e.g., Mycobacterium sp.) (Yu et al., 2013).
Gelatin: (CH 2.03 O 0.6 N 0.3S 0.001 )is → Yp (CH 2.03 O 0.6 N 0.3S 0.001 )s
(17.4)
+ (1 − Yp )(CH 2.03 O 0.6 N 0.3S 0.001 )in
where:
“Yc” and “Yp” represent the biodegradable fraction of complex carbohy-
drate and protein, respectively
“is”, “s”, and “in” represent insoluble, soluble, and inert forms, respectively
As the name indicates, this process happens with the help of water in the
presence of a cocktail of enzymes referred as hydrolases. See Figure 17.5 for
378 Bioprocess Engineering for a Green Environment
ose
g luc Glu
e and cos
bios e
C ello
Am
se
lula yla
se
Cel
e Sta
los rch
Hemicellulose
Hemicellulase
Pectinase
Role of
Pectin
hydrolyzing
enzymes
Pro
tein s
s Fat
Pro
tein ase
ase Lip
ol
Am lycer
ino n dg
aci sa
ds cid
ya
F att
FIGURE 17.5
Substrates, enzymes, and breakdown products of AD process.
more information about the enzymes along with the substrates and respec-
tive breakdown products of AD. The hydrolysis rate of organic solid waste is
influenced by operational conditions such as pH, temperature, concentration,
and species of intermediate products and properties such as nutritional com-
position and particle size of the substrates. Large particles with a low surface-
to-volume ratio have a slower rate than that of smaller particles. Hydrolyzing
rates of various substrates are different:carbohydrate (0.025–0.200)/d; protein
(0.015–0.075)/d; lipid (0.005–0.010)/d; and cellulose (0.040–0.130)/d. Hence,
these molecules are hydrolyzed at different rates. Nondegradable and tough-
to-degrade substrates such as waxes and lignin slow down the hydrolysis of
particulates with which they are associated (Gujer and Zehnder, 1983; Christ
et al., 2000). Complex organic matter gets converted to complex heterocy-
clic compounds such as acids, bases, phenolics, humic acids, and long-chain
fatty acids (LCFAs). It becomes very difficult for the acidogenic bacteria to
act upon these complex heterocyclic compounds unless they are broken
down to simple molecules. Therefore, hydrolysis is considered to be the rate-
limiting step in AD. In other words, the cumulative methane yield from AD
Thermophilic Biomethanation of Food Waste for the Production of Biogas 379
17.5.2 Acidogenesis
Simple polymers (sugars) produced from the hydrolysis process are utilized
by facultative and obligatory anaerobic bacteria (e.g., Fermicutes) to produce
short-chain organic acids such as acetic acid (Equations 17.6 and 17.7), pro-
pionic acid (Equation 17.8), butyric acid (Equation 17.9), alcohols (Equation
17.10), hydrogen, and carbon dioxide. The acid production step is a rapid pro-
cess involving many pathways, intermediates, and end-products, as shown
in Equations 17.6 through 17.10.
(ΔG = −135.6 kJ/mol)
(ΔG = −215.7 kJ/mol)
(ΔG = −287.0 kJ/mol)
(ΔG = −261.5 kJ/mol)
+ 2NAD+ + 2H 2 (17.10)
(ΔG = −234.8 kJ/mol)
NH3
Acetoacetyl CoA Valerate Pyruvate
CO2
Lactate
Acetone Ethanol
n-propanol
2,3-butanediol
2-propanol
Formate
Propionate
H2 CO2 H2
2 1
Acetyl Co-A
FIGURE 17.6
Interlinking major biochemical pathways of soluble product formation in anaerobic digestion.
17.5.3 Acetogenesis
Volatile fatty acid (VFA) and alcohols produced during the acidogenic phase
are oxidized to acetic acid that acts as the substrate for methanogens and
to hydrogen and CO2, as shown in Equations 17.11 through 17.17. The pro-
cess of acetogenesis is carried out by obligate hydrogen-producing acetogens
such as Syntrophobacter wolinii (propionate degraders), Sytrophomonos wolfei
(butyrate degraders), Clostridium spp., Peptococcus anaerobius, Lactobacillus, and
Actinomyces. Acetogenic microorganisms are sensitive to physical and chemi-
cal conditions such as temperature, pH, and hydrogen partial pressure, and
they work in synergy with methanogenic microorganisms through the inter-
species hydrogen transfer process. Acetogens produce acetate and hydrogen
simultaneously, and associative hydrogenotrophic methanogens (H2 con-
sumer) remove hydrogen from the solution, allowing acetogens to continue to
metabolize their substrates (Christensen, 2011; Chanakya and Malayil, 2012;
Shah et al., 2014).
(ΔG = 76.1 kJ/mol)
(ΔG = 48.1 kJ/mol)
(ΔG = 9.6 kJ/mol)
17.5.3.2 Homoacetogenesis
In this process, acetate is produced as the sole end product from CO2 and H2
(Equation 17.17).
17.5.4 Methanogenesis
Methanogenic bacteria produce “biogas” from intermediate products (CO2,
H2, and acetic acid) and organic compounds (formic acid, methanol, methyl-
amines, and dimethyl sulfide) under strict anaerobic conditions. Typically,
biogas is composed of CH4 (50%–75%), CO2 (25%–45%), H2S (0%–1%), H2 (0%–
1%), CO (0%–2%), N2 (0%–2%), NH3 (0%–1%), and H2O (2%–7%) (Weiland, 2010).
Garrity and Holt (2001) reported that Methanobacteriales, Methanomicrobiales,
Methanopyrales, Methanosarcinales, and Methanococcales are the five orders in
the domain of Archaea that are involved in the process of methanogenesis.
Methanogens are extremely sensitive to temperature, organic loading rate
(OLR), and pH fluctuations, and they are inhibited by many organic and
inorganic compounds. Methanogens can be divided into three groups: the
acetate-consumers, the H2 or CO2 consumers, and alcohol and amine consum-
ers. Approximately 60%–70% of theoretical methane produced is generated
by the acetoclastic methanogenesis process, in which acetate is converted
into methane (Equation 17.18). Acetoclastic methanogens are slow growing
and the most sensitive microorganisms (Methanosarcina sp., Methanosaeta
sp., etc.). The remaining (30%–40%) of methane is produced by hydrogenotro-
phic methanogenesis, in which CO2 is reduced to methane (Equation 17.19).
Hydrogenotrophic methanogenes (Methanobacterium sp.; Methanobrevibacter
sp., and Geobacter sp.) have higher growth rates and less pH sensitivity. As the
acetate levels build up during methanogenesis, the number of Methanosaeta
sp. decreases rapidly; thus, these organisms serve as bioindicators for mea-
suring acetoclastic activity (Christensen, 2011; Chanakya and Malayil, 2012;
Shah et al., 2014; Siegert et al., 2015).
Thermophilic Biomethanation of Food Waste for the Production of Biogas 383
CH 3 OH + H 2 → CH 4 + H 2O (17.20)
TABLE 17.2
Advantages and Disadvantages of One-Stage Wet/Dry Systems
Type of System Advantages Disadvantages
One-stage wet system Dilution of inhibitors with fresh Particularly sensitive to shock
water loads, as inhibitors spread
immediately in the reactor
One-stage dry systems Less VS loss in pretreatment Little possibility to dilute
Larger OLR (high biomass), inhibitors with fresh water
limited dispersion of transient
peak concentrations of inhibitors
in the first phase, hydrolytic and acidogenic bacteria convert substrates such
as carbohydrates, proteins, and lipids to H2, CO2, and fatty acids. Then soluble
intermediates (VFAs and alcohols) enter the second phase, where they are fur-
ther converted to CH4 and CO2 by methanogens. It has been demonstrated that
two-phase systems can recover three times more CH4 from solid substrates than
single-phase digestion systems can (Lehtomäki et al., 2008). Promising results
have been achieved by adopting the two-phase Leach Bed Reactor (LBR)-UASB
system to favor both acidogenesis and methanogenesis of FW (Ke et al., 2005).
In this study, SRT was reduced from 30 days (in a single-stage process) to
15 days with a higher methane yield of 0.66–0.85 m3 CH4/kg VS and methane
concentration of 50%–80% in the biogas. It was also reported that methane yield
increased 21% in a two-stage system when compared to a single-stage reactor
with MSW as the substrate (Vandevivere and De Baere, 2002; Liu et al., 2006).
80
70
60
50
(%) 40 Mesophilic
30 Thermophilic
20
10
0
Total sugar Acidogenesis Acetate Methane
solubilized
FIGURE 17.7
Compared to mesophilic conditions, thermophilic conditions provide a better response in
terms of energy recovery. (From Karthikeyan, O. P. et al., Bioresour. Technol., 200, 366–373, 2016.)
TABLE 17.3
Methane Yield from Food Waste in Mesophilic and Thermophilic Conditions
Substrate Type CH4 Yield (m3/kg VS) Temp (°C) References
Cooked meat, boiled rice, 482, 294, 277, and 35 (Cho and Park, 1995)
fresh cabbage, and 472 mL/g VS
mixed food wastes
Vegetable market waste 0.35 35 (Rajeshwari et al., 2001)
Korean food waste 489 mL/g VS 35 (Heo et al., 2004)
(boiled rice: 10%–15%;
vegetables: 65%–70%;
meat and eggs: 15%–20%)
Cafeteria FW 0.28 35 (Kim et al., 2008)
FW 0.24 35 (Liu et al., 2009)
Artificial FW 0.25 35 (Xu et al., 2011)
FW and brown water 0.32 ± 0.0 35 (Lim and Wang, 2013)
Yard waste and FW 0.12 (with 20% food 36 ± 1 (Brown and Li, 2013)
waste)
Kitchen FW 0.40 42 (Banks et al., 2012)
FW 0.51 50 (Liu et al., 2009)
FW 0.22 55 (Forster-Carneiro et al.,
2008)
Dining hall FW 0.47 ± 0.05 55 (Kobayashi et al., 2012)
388 Bioprocess Engineering for a Green Environment
17.8.2 pH
pH in AD is a function of the concentration of volatile fatty acid, bicarbon-
ates, alkalinity, and the presence of carbon dioxide gas in the digester. pH
interferes with ionic equilibriums (Equations 17.21 through 17.24) and can
have a large effect on the AD process because undissociated (non-ionic)
forms can pass through cell membranes and cause inhibition. Acetic acid
and hydrogen sulfide are both more inhibitive at lower pH because the non-
ionic forms are prevalent. The non-ionic form of acetate can pass through the
membrane. At low pH (<5), the non-ionic form is prevalent. This could cause
an overload of acetic acid inside the cell. At higher pH values (>8), acetic acid
is in its ionic form, so it is unable to pass through the membrane, causing
accumulation of acetic acid outside the cell.
NH 3 ↔ NH 4+ + OH − (17.22)
H 2S ↔ H+ + HS − ↔ H+ + S −− (17.24)
Thermophilic Biomethanation of Food Waste for the Production of Biogas 389
pH within the range of 6.5–7.5 is essential for the stability of AD. In order
to maintain constant pH, it is necessary to adjust the relationship between
volatile fatty acids, bicarbonates, and carbon dioxide. Alkalinity and pH can
also be adjusted by adding chemicals such as sodium carbonate, lime, and
sodium hydroxide (Selvam et al., 2010). The principle for supplementation of
selected chemicals for pH adjustment is slow release and avoidance of any
adverse impact on the functional microorganisms. Adding these chemicals
establishes the equilibrium buffer, which is crucial in the starting stage of
AD, where pH drops due to hydrolysis and acidogenesis before methane is
produced in the reactor.
(Guerrero et al., 1999). Elefsiniotis and Oldham (1994) reported that VFA
concentration is directly proportional to HRT. Mesophilic digesters have
a longer retention time period (10–40 days) compared with thermophilic
anaerobic digesters (Hartmann and Ahring, 2006). Also, substrates con-
taining high solid content have a longer HRT than substrates containing
lower solid content do.
17.8.6 Temperature
Temperature of the digester is an important parameter in AD, as it is essential
for microbial activity and thereby determines rates of hydrolysis, acidogen-
esis, and methanogenesis. However, for ease of operation, the temperature
range can be classified as mesophilic or thermophilic. Digesters operating at
a temperature range of 20°C–40°C are mesophilic, whereas digesters oper-
ating at a temperature range of 50°C–65°C are thermophilic (Mata-Alvarez
et al., 2000). Methanogens are more sensitive to low temperatures, and tem-
perature is one of the most common factors affecting the methanogenic pro-
cess in biogas digesters, particularly in temperate countries. Small changes in
temperature affect enzyme kinetics, dissociation constants, biogas produc-
tion rate, and settling characteristics of biosolids during AD. Enzyme activa-
tion increases with a rise in temperature but enzyme denaturation increases
after the threshold limit. Thus, a typical bacterium needs to have a range of
temperature viability as well as an optimum temperature for growth and
functioning (Chanakya and Malayil, 2012). However, AD at low tempera-
tures can also yield methane gas if operated at a higher HRT. Temperature
is maintained in an anaerobic digester via an external heat exchanger that
uses hot water or heating coils to generate the required heat. When the vol-
ume of the digester is less than 1 m3, a water jacket can be used. In digesters
with a volume of more than 1 m3, the heat exchange through the water jacket
might not be sufficient and uniform, thus necessitating tubular or spiral coils
installed inside the digester to ensure uniform heat exchange. The energy
required for heating the digester can also be provided by the biogas pro-
duced in the same digester.
17.8.8 Codigestion
For the production of biogas, digestion of FW alone is not a good practice,
due to its quick acidification rate (Buendía et al., 2009; Seppälä et al., 2009;
Selvam et al., 2010; Xu et al., 2012). Co-digestion is the digestion of two or
more substrates to provide a better nutrient balance and therefore better
digester performance and higher biogas yields. It has been shown that co-
digestion has a synergic effect on combined treatment because the biode-
gradability of the resulting mixture is higher than the biodegradability of
the single substrates. However, choosing the best blend ratios of substrates
is very important in codigestion so as to offer positive interactions (e.g.,
nutrient and moisture balance and other positive synergisms), avoid inhibi-
tion (ammonia, LCFAs), and optimize CH4 production (Mata-Alvarez et al.,
2011). Thus, application of codigestion makes the AD process economically
feasible. Significant efforts have been made in recent years to find ways of
improving the performance of digesters treating different biomass. One
option to improve yields of AD of organic matter is codigestion. Hence, FW
can also be subjected to codigestion with other organic substrates such as
sewage sludge and agricultural residues for effective treatment of both the
substrates.
17.8.11 Microaeration
Microaeration affects the hydrolysis process by influencing the growth of
microorganisms, influencing enzymatic activity and synthesis, and promot-
ing further degradation of carbohydrates and proteins (Johansen and Bakke,
2006; Sang et al., 2008; Zhu et al., 2009). In addition, by limiting the oxygen
supply to microaerobic levels, gasification is reduced, and accumulation of
volatile fatty acids is achieved (Hasegawa et al., 2000). Pretreatment of sludge
with microaeration increases biogas production by at least 1.5 times during
mesophilic AD (Hasegawa et al., 2000). Another advantage of microaeration
is that the incoming oxygen can help suppress the activity of methanogens
in the hydrolytic phase.
17.8.12 Pretreatment
Nature of the substrate dictates pretreatment requirements, before it is
subjected to actual AD. Pretreatment of substrates offers opportunities
for improving degradation efficiency by increasing the availability of sub-
strates to microbes (Antognoni et al., 2013). Pretreatment increases both
energy recovery and the hydrolysis rate of solid substrates. Pretreatment
Thermophilic Biomethanation of Food Waste for the Production of Biogas 395
recovered (Clark et al., 2012). During acidogenesis, H2 often accumulates in
the headspace of the reactor and thus blocks further degradation of acids that
result in H2 evolution, through direct inhibition of the hydrogenase reaction
(Miron et al., 2000; Kongjan et al., 2014). Hydrogenotrophic methanogenesis
is thermodynamically favorable, so utilization of H2 in a methanogenic reac-
tor would be a desirable choice. In one recent study, diphasic AD of FW with
reutilization of acidogenic off-gas was investigated to improve hydrogen avail-
ability for the methanogenic reactor. Results showed that acidogenic off-gas
utilization increased methane recovery up to 38.6%, cumulative COD leaching
increased to 27%, and soluble microbial product recovery was dominated by
butyrate. The authors found that approximately 8% of the increase in methane
recovery was due to the utilization of acidogenic off-gas in the methanogenic
Upflow Anaerobic Sludge Blanket Reactor (UASB) reactor (Yan et al., 2016).
17.8.15.1 Ammonia
Carbon and nitrogen are among the main elements of FW. Under anaero-
bic conditions, organic carbon can be degraded to CH4 and CO2, organic
nitrogen is hydrolyzed to ammonia, and most of the products accumulate
in the fermentative reactor (Sung and Liu, 2003). Total ammonia concen-
tration, temperature, and pH (pKa 5.9) affect intracellular and extracellular
concentrations of the free ammonia concentration in AD processes (Chen
et al., 2008). Specifically, the shift from NH4+ to NH3 is enhanced alongside
the increase of pH and temperature, which results in increased toxicity in
the AD process (Angelidaki and Ahring, 1994) (Figure 17.8). At pH 7, the
dominant fraction of total ammonia produced from NH4+ is about 0.5% but
it steeply increases to almost 65% at pH 9.5. It has been reported that pas-
sive diffusion of free ammonia into microbial cells causes proton imbalance,
potassium deficiency, increased maintenance, increased energy require-
ments, and suppression of specific enzymatic reactions (Sprott and Patel,
1986; Gallert et al., 1998).
Therefore, it is necessary to investigate the impact of ammonia on anaer-
obic fermentation of FW for biohydrogen recovery. It has been shown that
if the C:N value of the substrate ranges between 20 and 70 then it is suit-
able for the AD process (Burton and Turner, 2003); however, an even lower
range, that is, 12–16, has been reported (Mshandete et al., 2005). Ammonia
Thermophilic Biomethanation of Food Waste for the Production of Biogas 397
Cell
Inside cell Environment
wall
+
H+ K+
+ proton
H+
imbalance
+
+
NH3
NH30 NH4+
+
+
NH4+
+
FIGURE 17.8
Effects of ammonia toxicity on microorganisms.
17.8.15.2 Sulfide
Sulfur is present in all biological substrates, especially those containing high
concentrations of protein. Reduction of oxidized sulfur compounds and dis-
association of sulfur-containing amino acids by sulfate-reducing bacteria
result in the formation of hydrogen sulfide. Sulfur-reducing bacteria (SRB)
reduce total biogas production from AD, as they are toxic to many organisms
(200–1500 mg/L). Inhibition of sulfide can be classified into primary and sec-
ondary inhibition stages. Lower methane gas production due to competition
between SRB and methanogens for organic substrates can be observed dur-
ing primary inhibition (Hilton and Oleszkiewicz, 1988). SRB use the same
substrates as the methanogens, that is, acetate and hydrogen in the presence
of sulfate, which act as electron acceptors in the process (Equations 17.26 and
17.27). The reduction of sulfate to sulfide yields more energy than the process
of methanogenesis does, making the latter noncompetitive, as shown by the
following reactions (Anderson et al., 1982).
Automation panel
Main power
Water RMS
board
reservoir power control
Water
scrubber
Heater Overflow
valve
Digester
12m3 Slurry
testing H2S
valve scrubber
Food waste
Valve Pressure vessel
Switch Flaring
valve
Switch
Screw pump Automation
valve
Shredder
Air filter Usage
Balloon 1 Balloon 2
Compressor
Slurry flow
Gas flow
Electricity
FIGURE 17.9
Schematic of the biomethanation plant installed at BITS Pilani, Hyderabad Campus.
400 Bioprocess Engineering for a Green Environment
Acknowledgment
The authors are grateful to the Centre of Research Excellence in Waste, Water
and Energy Management, BITS Pilani for funding this project. The authors
are also thankful to GPS Renewables Private Limited, Bangalore for installa-
tion and help in the day-to-day operations of the biogas digester. The authors
duly acknowledge the efforts of Mr. Anvesh Ravulu for the accompanying
infographics and Ms. Sharatha Devi for proofreading the manuscript.
Thermophilic Biomethanation of Food Waste for the Production of Biogas 401
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Index
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412 Index