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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 3/2015
GN1T CHASSIS
Segment: XF
Version Date Subject
1.0 3/2015 Original manual issue.
2.0 12/2015 Addition of information. (P.10, P.11, P.125, P.127, P.134, P.146)
Change of information. (P.9, P.12, P.38, P.42, P.71, P.75, P.105, P.141, P.199, P.202, P203)
2.1 11/2016 Addition of information for Stand. (P.12, P.42, P.75, P.199)
Update Triage chart (P.134)

LCD TV

9-888-564-03

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SERVICE MANUAL
GN1T CHASSIS
Segment: XF

LCD TV

9-888-564-03

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MODEL LIST

MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.


KD-55X8501C Black RMF-TX100E CEI KD-65X8501C Black RMF-TX100E CEI
(FW-55X8570C) RMT-TX100D (FW-65X8570C) RMT-TX100D

KD-55X8505C Black RMF-TX100E CEI, UKA KD-65X8505C Black RMF-TX100E CEI, UKA
RMT-TX100D RMT-TX100D
RMF-TX100E RU3 RMF-TX100E RU3
RMT-TX100E RMT-TX100E

KD-55X8507C Silver RMF-TX100E CEI, UKA KD-65X8507C Silver RMF-TX100E CEI, UKA
RMT-TX100D RMT-TX100D
RMF-TX100E RU3
RMT-TX100E KD-65X8508C Black RMF-TX100E CEI, UKA
RMT-TX100D
KD-55X8508C Black RMF-TX100E CEI, UKA
RMT-TX100D KD-65X8509C Black RMF-TX100E CEI, UKA
RMT-TX100D
KD-55X8509C Black RMF-TX100E CEI, UKA
RMT-TX100D KD-75X8501C Black RMF-TX100E CEI
(FW-75X8570C) RMT-TX100D

KD-75X8505C Black RMF-TX100E CEI, UKA


RMT-TX100D
RMF-TX100E RU3
RMT-TX100E

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WARNINGS AND CAUTIONS - ENGLISH

CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!!


Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.

CAUTION ABOUT THE LITHIUM BATTERY


• Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.
• Outer case broken battery should not contact to water.

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WARNINGS AND CAUTIONS - FRENCH

ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.
Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.

WARNING!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est
directement raccordé à l’alimentation du secteur.

POUR TRANSPORTER LE TÉLÉVISEUR


Tenez compte de ce qui suit pendant l’installation du téléviseur :
• Débranchez tous les câbles avant de transporter le téléviseur.
• Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande taille doit être transporté par au moins deux personnes.
• Lors du transport du téléviseur, l’emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.

ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a l’alimentation du secteur.

ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!


Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du
fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages
de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de
composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.

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WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL


When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

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SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

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SAFETY CHECK-OUT

Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground


A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

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SELF DIAGNOSIS FUNCTION


The units in this manual contain a self-diagnostic function. If an error occurs, the Smart Core Red LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the Smart Core Red LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.

DIAGNOSTIC TEST INDICATORS


When an error occurs, the Smart Core Red LED will flash a set number of times to indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen.
<G>: Power supply board, <B>: Main board, <T>: Tcon board,
If the screen displays a “0”, no error has occurred . <P>: Panel module , <S>: Speaker , <A>: Power Adapter

RED LED blinking count Detection Items

2x <G/B> Main 12V over voltage [MAIN_POWER]

<B> Main 5.0V failure [DC_ALERT]

<B/S> Audio amp. protection [AUD_ERR]


<B> Tuner or demodulator I2C No ACK [TU_DEMOD] [Note.1]
3x
<B> HDMI Switch/Equalizer I2C communication error [HDMI_EQ] [Note.2]

Note.1/Note.2: Both functions were disabled but remains on the Self diagnosis screen like in the next page.
Note.2: Some of the sets in XF/XFL/XS/XB segment only for UK destination have the HDMI error detection function enabled.
Among these, software version updated or installed to PKG2177 or higher have this function disabled.

4x None

<P/T/G/B> Panel ID EEPROM I2C No ACK (Also panel power failure is a suspect) [P_ID_ERR]
5x
<T> TCon IC I2C communication error [TCON_ERR]

6x <G/P/B> Backlight failure [BACKLIGHT]

Over temperature protection [TEMP_ERR]


7x <B> Temp. sensor I2C No ACK [TEMP_ERR]
<B> V By One lock error between Main device and 4KBE device [4KBE_ERR]

8x <B> Software error [SW_ERR]

Red italic: detect at startup sequence only.

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SELF DIAGNOSIS FUNCTION

[SELF DIAGNOSTIC SCREEN DISPLAY]

Error count
Error item Naming

Format of error timestamps SELF CHECK


YYMMDDhhmmss (in UTC)
Example: Back
120823132523 -> Aug 23 2012 13:25:23 UTC
<<
* Only when time is set, an error timestamp 002 MAIN_POWER 000000000000 000000000000 000000000000 000
is saved. 003 DC_ALERT 000000000000 000000000000 000000000000 000
003 AUD_ERR 150101000018 150101000018 150101000018 003
Both of HDMI_EQ/TU_DEMOD have been disabled. 003 HDMI_EQ 150101000123 150101000045 150101000045 003
(Refer the previous page for details.) 003 TU_DEMOD 150101000218 150101000223 150101000105 003
The number indicated here has no meaning. 004 LD_ERR 000000000000 000000000000 000000000000 000
004 BCM_ERR 000000000000 000000000000 000000000000 000
005 TCON_ERR 150101000504 000000000000 000000000000 001
005 P_ID_ERR 000000000000 000000000000 000000000000 000
Smart Core Red LED
blinking count 006 BACKLIGHT ERR 000000000000 000000000000 000000000000 000
007 TEMP_ERR 150101000200 150101000002 000000000000 002
007 4KBE_ERR 000000000000 000000000000 000000000000 000
008 SW_ERR 000000000000 000000000000 000000000000 000

00005 00414 00002


•Panel Operation Time is recorded every [Home]Exit
30 min, but Total Operation Time is recorded every 1 hr.
Therefore, the panel op. time might become larger than Error Error Error
the total op. time. timestamp for timestamp for timestamp
last recorded second last for 3rd last
error recorded error recorded
error

Total Operation Time [hr] – Boot Count – Panel Operation Time [hr]

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SELF DIAGNOSIS FUNCTION

SELF-DIAGNOSTIC SCREEN DISPLAY


For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for
confirmation on the screen:

[To Bring Up Screen Test]


In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.

Clearing the Self Check Diagnostic List


Panel operation time : Press the Channel 7 => Channel 0 .
*Note that this model does not have the function to clear the result display to “0” ,which was possible in the conventional models
by the operation of “press the Channel 8=>Channel 0”

Exiting the Self-diagnostic screen


To exit the Self Diagnostic screen, Power off & on or Push the <Home> button.

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SEC 1. DISASSEMBLY
• There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts.

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-1. STAND (L HRN) A

4 screws (SCREW, +PSW M5X16) P/N: 4-449-743-01


STAND

Screw (SCREW, +PSW M5X16) Screw (SCREW, +PSW M5X16)


P/N: 4-449-743-01 P/N: 4-449-743-01

NECK NECK

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DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-2. LABEL, UNDER TERMINAL AND LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL (L) AND LABEL, CI

LABEL, CI

LABEL, REAR TERMINAL

LABEL, UNDER TERMINAL

LABEL, SIDE TERMINAL (L)

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DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-3. AC COVER AND POWER SUPPLY CORD

Screw (SCREW +PSW M4X10) P/N: 4-159-298-01

2 3 4 POWER SUPPLY CORD 5

AC COVER

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DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-4. REAR COVER (L HRN) A

15 screws (SCREW , +PWH M3X6) P/N: 4-452-935-11


8 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01

REAR COVER (L HRN) A


3

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DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-5. TAPE AND WIRE DRESSING TAPE

TAPE

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DISASSEMBLY

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1-1-6. TAPE AND WIRE DRESSING

TAPE

TAPE

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DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-7. SPEAKER BOX ASSY (L)

2 3

SPEAKER BOX ASSY (L)

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DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-8. SPEAKER BOX ASSY (R)

2 3

SPEAKER BOX ASSY (R)

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DISASSEMBLY

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1-1-9. TAPE

TAPE

TAPE
TAPE

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DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-10. BT ANTENNA

BT ANTENNA
2 3 4

Screw (SCREW (+PSW)(M3X6))


P/N: 2-990-421-41

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DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-11. SMART CORE

1 SMART CORE 2

Notes on assembling the Smart core

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DISASSEMBLY

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1-1-12. SWITCH UNIT

Release the lock

2 3

SWITCH UNIT

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DISASSEMBLY

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1-1-13. HARNESS ASSY (MAIN) AND CONNECTOR ASSY 28P

HARNESS ASSY (MAIN)


P/N: 1-910-110-24

CONNECTOR ASSY 28P


P/N: 1-910-110-23

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DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-14. BRACKET,VESA(HWK)

8 screws (SCREW, +PSW M4X8) P/N: 2-580-600-11

2 3

BRACKET,VESA(HWK)

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DISASSEMBLY

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1-1-15. BRACKET, SC(HWK)

2 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

2 3
BRACKET,SC(HWK)

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DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-16. SLIDE, CLAMP

2
SLIDE, CLAMP

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DISASSEMBLY

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1-1-17. BOTTOM, FRAME (HRN)

8 screws (SCREW, (+PSW)(M3X6)) P/N: 2-990-421-41

2
3

BOTTOM, FRAME (HRN)

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DISASSEMBLY

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1-1-18. BRACKET, SP (LAK)
1

8 screws (SCREW, (+PSW)(M3X6)) P/N: 2-990-421-41

2 3 BRACKET, SP (LAK)

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DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-19. GL3(CH)-STATIC CONVERTER(TV)

6 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11

2 3

GL3

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DISASSEMBLY

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1-1-20. SHEET, INSULATION(HRN L)
(An insulation sheet is under the GL3 power supply board.)
1 2

SHEET, INSULATION(HRN L)

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DISASSEMBLY

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1-1-21. FLEXIBLE FLAT CABLE 41P (XFS) AND FLEXIBLE FLAT CABLE 51P (XFS)

TAPE

FLEXIBLE FLAT CABLE 41P (XFS) FLEXIBLE FLAT CABLE 51P (XFS)
P/N: 1-848-927-11 P/N: 1-848-922-11
2 3

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DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-22. BRACKET, UNDER FL (MOLD)

3
2

BRACKET, UNDER FL (MOLD)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 33

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-23. BRACKET, SIDE FL (MOLD)

3 BRACKET, SIDE FL (MOLD)


2

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 34

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-24. BRACKET, TOP FL (MOLD)

3 BRACKET, TOP FL (MOLD)


2

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 35

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-25. PLATE, MAIN(HWK) ASSY

5 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01

3
2

PLATE, MAIN(HWK) ASSY

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 36

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-26. BMFL ASSY

9 screws (SCREW (+PSW)(M3X6)) P/N: 2-990-421-41

3 BMFL ASSY
2

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 37

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-27. GASKET (BMF)
GASKET (BMF) GASKET (BMF)

NOTE:
When you replace a BMFL board, it is necessary to stick five
new GASKETs on a new BMFL board.
GASKET (BMF): 4-566-117-01

But in below cases, GASKET is not necessary.


1. GASKET is soldered onto the surface of the board
2. In case below number is printed on the surface of the
B-board
"1-894-596-12 or 22“
(Please note that this is not the P/N of mounted board)

To stick the GASKET firmly,


Stick GASKET inside the guide line.
Press the gasket until compression completely.
(0.5-1.0kgf)

Guide line
*No indication of direction

Caution:
1. Please aim at the center of square land.
2. Assy the gaskets just before B board panel installation.

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 38

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-28. SHEET, THERMAL(BM) AND PLATE, MAIN(HWK)

SHEET, THERMAL(BM))

PLATE, MAIN(HWK)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 39

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-29. SLIDE, CLAMP

2 SLIDE, CLAMP

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 40

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


1-1-30. LCD PANEL

LCD PANEL

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 41

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-1. STAND, SHAFT (2L HWK) A

4 screws (SCREW, +PSW M6X12) P/N: 4-567-081-01

STAND

2 screws (SCREW, +PSW M5X20) 2 screws (SCREW, +PSW M5X20)


P/N: 4-567-082-01 P/N: 4-567-082-01

NECK NECK

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 42

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-2. LABEL, UNDER TERMINAL AND LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL (L) AND LABEL, CI

LABEL, CI

LABEL, REAR TERMINAL

LABEL, UNDER TERMINAL

LABEL, SIDE TERMINAL (L)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 43

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-3. AC COVER AND POWER SUPPLY CORD

Screw (SCREW +PSW M4X10) P/N: 4-159-298-01

2 3 4 POWER SUPPLY CORD 5

AC COVER

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 44

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-4. UNDER COVER (2L_HWK) A

12 screws (SCREW , +PWH M3X6) P/N: 4-452-935-11


4 screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02
10 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01

3 UNDER COVER (2L_HWK) A

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 45

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-5. TAPE
TAPE

TAPE

TAPE
TAPE
TAPE

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 46

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-6. TAPE

TAPE

TAPE
TAPE

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 47

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-7. WIRE DRESSING

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 48

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-8. SPEAKER BOX ASSY (L)

2 3

SPEAKER BOX ASSY (L)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 49

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-9. BRACKET, SP (2L HWK) A

4 screws (SCREW , +PSW M3X8) P/N: 2-580-593-01

2 3

BRACKET, SP (2L HWK) A

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 50

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-10. SPEAKER BOX ASSY (R)

2 3

SPEAKER BOX ASSY (R)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 51

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-11. BRACKET, SP (2L HWK) A

4 screws (SCREW , +PSW M3X8) P/N: 2-580-593-01

2 3

BRACKET, SP (2L HWK) A

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 52

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-12. BRACKET,BT (EGL) ASSY

2 3 4 5

BRACKET,BT (EGL) ASSY


Screw (SCREW (+PSW)(M3X6))
P/N: 2-990-421-41

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 53

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-13. BT ANTENNA AND BRACKET, BT(EGL)

1 2

Screw (SCREW (+PSW)(M3X6))


P/N: 2-990-421-41

3 4
BT ANTENNA

BRACKET,BT (EGL)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 54

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-14. SMART CORE

1 SMART CORE 2

Notes on assembling the Smart core

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 55

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-15. SWITCH UNIT

Release the lock

2 3

SWITCH UNIT

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 56

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-16. HARNESS ASSY (MAIN) AND CONNECTOR ASSY 28P

HARNESS ASSY (MAIN)


P/N: 1-910-109-96

CONNECTOR ASSY 28P


P/N: 1-910-109-95

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 57

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-17. BRACKET,VESA(HWK)

8 screws (SCREW, +PSW M4X8) P/N: 2-580-600-11

2 3

BRACKET,VESA(HWK)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 58

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-18. BRACKET, SC(HWK)

4 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01

2 3

BRACKET,SC(HWK)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 59

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-19. SLIDE, CLAMP

2
SLIDE, CLAMP

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 60

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-20. BRACKET, STD C (2L_HWK) AND GASKET (HWK STD)

1 2

2 screws (PULLEY, STAND (HWI)) P/N: 4-534-964-01 8 screws (SCREW, +PSW M4X8) P/N: 2-580-600-11

3 4

BRACKET, STD C(2L_HWK)

GASKET (HWK STD)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 61

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-21. GL1A(CH)-STATIC CONVERTER(TV)

1 2 3

GL1A

6 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 62

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-22. SHEET, INSULATION(HWK 2L)
(An insulation sheet is under the GL1A power supply board.)
1 2

SHEET, INSULATION(HWK 2L)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 63

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-23. TAPE

TAPE

TAPE

TAPE

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 64

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-24. CABLE, FLEXIBLE FLAT 41P AND CABLE, FLEXIBLE FLAT 51P

1 2 CABLE, FLEXIBLE FLAT 51P


CABLE, FLEXIBLE FLAT 41P
P/N: 1-848-873-11
P/N: 1-848-872-11

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 65

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-25. BRACKET, UNDER FL (MOLD)

3
2

BRACKET, UNDER FL (MOLD)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 66

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-26. BRACKET, SIDE FL (MOLD)

3
2
BRACKET, SIDE FL (MOLD)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 67

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-27. BRACKET, TOP FL (MOLD)

3 BRACKET, TOP FL (MOLD)


2

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 68

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-28. PLATE, MAIN(HWK) ASSY

5 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01

3 PLATE, MAIN(HWK) ASSY


2

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 69

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-29. BMFL ASSY

9 screws (SCREW (+PSW)(M3X6)) P/N: 2-990-421-41

3 BMFL ASSY
2

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 70

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-30. GASKET (BMF)
GASKET (BMF) GASKET (BMF)

NOTE:
When you replace a BMFL board, it is necessary to stick five
new GASKETs on a new BMFL board.
GASKET (BMF): 4-566-117-01

But in below cases, GASKET is not necessary.


1. GASKET is soldered onto the surface of the board
2. In case below number is printed on the surface of the
B-board
"1-894-596-12 or 22“
(Please note that this is not the P/N of mounted board)

To stick the GASKET firmly,


Stick GASKET inside the guide line.
Press the gasket until compression completely.
(0.5-1.0kgf)

Guide line
*No indication of direction

Caution:
1. Please aim at the center of square land.
2. Assy the gaskets just before B board panel installation.

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 71

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-31. SHEET, THERMAL(BM) AND PLATE, MAIN(HWK)

SHEET, THERMAL(BM))

PLATE, MAIN(HWK)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 72

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-32. CUSHION, CORNER(EGL) AND TAPE

TAPE
TAPE TAPE

CUSHION, CORNER(EGL) CUSHION, CORNER(EGL)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 73

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


1-2-33. LCD PANEL

LCD PANEL

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 74

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-1. STAND SHAFT (3L HWK) A

4 screws (SCREW, +PSW M6X12) P/N: 4-567-081-01

STAND

2 screws (SCREW, +PSW M5X20) 2 screws (SCREW, +PSW M5X20)


P/N: 4-567-082-01 P/N: 4-567-082-01

NECK NECK

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 75

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-2. LABEL, UNDER TERMINAL AND LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL (L) AND LABEL, CI

LABEL, CI

LABEL, REAR TERMINAL

LABEL, UNDER TERMINAL

LABEL, SIDE TERMINAL (L)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 76

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-3. AC COVER AND POWER SUPPLY CORD

Screw (SCREW +PSW M4X10) P/N: 4-159-298-01

2 3 4 POWER SUPPLY CORD 5

AC COVER

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 77

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-4. UNDER COVER (3L_HWK) A

13 screws (SCREW , +PWH M3X6) P/N: 4-452-935-11


4 screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02
10 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01

3
UNDER COVER (3L_HWK) A

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 78

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-5. TAPE

TAPE

TAPE

TAPE

TAPE TAPE

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 79

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-6. TAPE

TAPE TAPE

TAPE TAPE

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 80

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-7. WIRE DRESSING

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 81

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-8. SPEAKER BOX ASSY (L)

2 3

SPEAKER BOX ASSY (L)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 82

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-9. BRACKET, SP (2L HWK) A

4 screws (SCREW , +PSW M3X8) P/N: 2-580-593-01

2 3

BRACKET, SP (2L HWK) A

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 83

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-10. SPEAKER BOX ASSY (R)

2 3

SPEAKER BOX ASSY (R)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 84

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-11. BRACKET, SP (2L HWK) A

4 screws (SCREW , +PSW M3X8) P/N: 2-580-593-01

2 3

BRACKET, SP (2L HWK) A

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 85

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-12. BRACKET,BT (EGL) ASSY

2 3 4 5

BRACKET,BT (EGL) ASSY


Screw (SCREW (+PSW)(M3X6))
P/N: 2-990-421-41

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 86

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-13. BT ANTENNA AND BRACKET, BT(EGL)

1 2

Screw (SCREW (+PSW)(M3X6))


P/N: 2-990-421-41

3 4
BT ANTENNA

BRACKET,BT (EGL)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 87

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-14. SMART CORE

1 SMART CORE 2

Notes on assembling the Smart core

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 88

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-15. SWITCH UNIT

Release the lock

2 3

SWITCH UNIT

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 89

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-16. HARNESS ASSY (GBT / MAIN) AND CONNECTOR ASSY, 3P AND CONNECTOR ASSY 9P

CONNECTOR ASSY 9P
HARNESS ASSY (GBT / MAIN)
P/N: 1-910-109-98
P/N: 1-910-109-97

CONNECTOR ASSY, 3P
P/N: 1-848-869-11

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 90

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-17. BRACKET,VESA(HWK)

8 screws (SCREW, +PSW M4X8) P/N: 2-580-600-11

2 3

BRACKET,VESA(HWK)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 91

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-18. BRACKET, SC(HWK)

4 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01

2 3

BRACKET,SC(HWK)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 92

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-19. SLIDE, CLAMP

1 1

SLIDE, CLAMP
2 2 SLIDE, CLAMP

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 93

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-20. BRACKET, STD C (2L_HWK)

1 1

Screw (PULLEY, STAND (HWI)) P/N: 4-534-964-01 Screw (PULLEY, STAND (HWI)) P/N: 4-534-964-01

2 2

4 screws (SCREW, +PSW M4X8) P/N: 2-580-600-11 4 screws (SCREW, +PSW M4X8) P/N: 2-580-600-11

3 3
BRACKET, STD C(2L_HWK) BRACKET, STD C(2L_HWK)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 94

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-21. G4-STATIC CONVERTER(TV)

1 2 3

G4

4 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 95

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-22. SHEET, INSULATION(HWK 3L SYS)
(An insulation sheet is under the G4 power supply board.)
1 2 SHEET, INSULATION(HWK 3L SYS)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 96

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-23. GL2-STATIC CONVERTER(TV)

1 2 3

GL2

7 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 97

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-24. SHEET, INSULATION(HWK 3L)
(An insulation sheet is under the GL2 power supply board.)
1 2 SHEET, INSULATION(HWK 3L)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 98

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-25. TAPE, FFC (HWK 3L)

TAPE, FFC (HWK 3L)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 99

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-26. FLEXIBLE FLAT CABLE 41P AND FLEXIBLE FLAT CABLE 51P

TAPE

2 FLEXIBLE FLAT CABLE 41P 3 FLEXIBLE FLAT CABLE 51P


P/N: 1-848-890-11 P/N: 1-848-891-11

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 100

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-27. BRACKET, UNDER FL (MOLD)

3
2

BRACKET, UNDER FL (MOLD)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 101

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-28. BRACKET, SIDE FL (MOLD)

3
2
BRACKET, SIDE FL (MOLD)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 102

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-29. PLATE, MAIN(HWK) ASSY

5 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01

3 PLATE, MAIN(HWK) ASSY


2

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 103

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-30. BMFL ASSY

9 screws (SCREW (+PSW)(M3X6)) P/N: 2-990-421-41

3 BMFL ASSY
2

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 104

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-31. GASKET (BMF)
GASKET (BMF) GASKET (BMF)

NOTE:
When you replace a BMFL board, it is necessary to stick five
new GASKETs on a new BMFL board.
GASKET (BMF): 4-566-117-01

But in below cases, GASKET is not necessary.


1. GASKET is soldered onto the surface of the board
2. In case below number is printed on the surface of the
B-board
"1-894-596-12 or 22“
(Please note that this is not the P/N of mounted board)

To stick the GASKET firmly,


Stick GASKET inside the guide line.
Press the gasket until compression completely.
(0.5-1.0kgf)

Guide line
*No indication of direction

Caution:
1. Please aim at the center of square land.
2. Assy the gaskets just before B board panel installation.

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 105

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-32. SHEET, THERMAL(BM) AND PLATE, MAIN(HWK)

SHEET, THERMAL(BM)

PLATE, MAIN(HWK)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 106

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-33. CUSHION, CORNER(EGL) AND TAPE

TAPE
TAPE TAPE

CUSHION, CORNER(EGL) CUSHION, CORNER(EGL)

PLATE, MAIN(HWK)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 107

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-3. KD-75X8501C (FW-75X8570C)/8505C


1-3-34. LCD PANEL

LCD PANEL

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 108

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-4. SMART CORE (M,L)


1-4-1. WLAN / BT MODULE(11AC) ASSY

2
WLAN / BT MODULE(11AC) ASSY

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 109

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-4. SMART CORE (M,L)


1-4-2. WLAN / BT MODULE(11AC)

1 2

Caution!
1 Avoid to touching on this components
and connector
WLAN / BT MODULE(11AC)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 110

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-4. SMART CORE (M,L)


1-4-3. SHEET, THERMAL (SC)

1 2 SHEET, THERMAL (SC)

1-4-4. HEAT SINK L (SC)

1 2 HEAT SINK L (SC)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 111

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-4. SMART CORE (M,L)


1-4-5. COVER, TOP

COVER, TOP

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 112

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-4. SMART CORE (M,L)


1-4-6. PANEL, ORNAMENT

2 3

PANEL, ORNAMENT

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 113

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-4. SMART CORE (M,L)


1-4-7. LIGHT, GUIDE

2 3
LIGHT, GUIDE

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 114

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-4. SMART CORE (M,L)


1-4-8. HSC3_S_M MOUNT

1 2

HSC3_S_M MOUNT

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 115

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-4. SMART CORE (M,L)


1-4-9. CASE, BOTTOM (M)

CASE, BOTTOM (M)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 116

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-5. SMART CORE (L,C)


1-5-1. WLAN / BT MODULE(11AC) ASSY

2
WLAN / BT MODULE(11AC) ASSY

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 117

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-5. SMART CORE (L,C)


1-5-2. WLAN / BT MODULE(11AC)

1 2

3 BACK COVER (M)

1 Caution!
WLAN / BT MODULE(11AC) Avoid to touching on this components
and connector

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 118

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-5. SMART CORE (L,C)


1-5-3. SHEET, THERMAL (SC)

1 2 SHEET, THERMAL (SC)

1-5-4. HEAT SINK (SC)

1 2 HEAT SINK (SC)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 119

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-5. SMART CORE (L,C)


1-5-5. COVER, TOP

COVER, TOP

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 120

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-5. SMART CORE (L,C)


1-5-6. PANEL, ORNAMENT

2 3

PANEL, ORNAMENT

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 121

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-5. SMART CORE (L,C)


1-5-7. LIGHT, GUIDE

2 3
LIGHT, GUIDE

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 122

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-5. SMART CORE (L,C)


1-5-8. HSC3_L MOUNT

1 2

HSC3_L MOUNT

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 123

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DISASSEMBLY

1-5. SMART CORE (L,C)


1-5-9. CASE, BOTTOM (L)

CASE, BOTTOM (L)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 124

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

SEC 2. ADJUSTMENT
HOW TO ENTER THE SERVICE MODE
1) Turn on the main power switch to set in standby mode. 4) How to use the remote commander.
2) Press the buttons on the remote commander in the following sequence with each
interval within 1 sec, then the service mode will be set. Function The flow of control
Service mode on <Display><5><Vol Up><Power>
Service mode off <MENU>/<HOME>
Item up / down <↑>/ <↓>

3) Service mode display. Item select left/right <←>/<→>


Execute <OK>

Service Mode
Model Information >> 5) After entering service mode, then turn off the power switch.
Self diagnosis History >>
Video / Audio >>
Panel / PQ >> Summary of key behavior
General Setting >>
Tuner >> Key Behavior
Wifi >> Menu Close service menu

Return Previous page, Change potion of focus item,


Cursor/Enter
Enter next page of focus item, etc..

[</>] Set [Home]Exit


Return Return to previous page, close service menu etc..

Note:
After you finish the service mode operations, never forget to AC plug OFF
and ON.
Unless otherwise, the service mode application may still persist and the user
can access the service mode even after remote Off/On.

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 125

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

ADJUSTMENT

SOFTWARE VERSION
1) In Service Mode, select “Model Information”, press “Enter” or → button to enter Status Information.

Main Micro
Service Mode Model SW Version: PKG2.011.0010NAB
NVM Version: 0001 UC2
Model Information >> Boot Version: V1.000
Self diagnosis History >> Status Information >> PQ Version: 102100006
AQ Version: AQ1.100
Video / Audio >> Model Information >> <Ext>
exFRC: 00.00.00.00
Panel / PQ >> Model Number Setting >> CameraVID: 0
General Setting >> SERIAL NUMBER EDIT >> CameraPIC: 0
Tuner >> CameraFW: 0
4k BE
Wifi >> MLFW: SF1.002
MAFW: SF0.360
ADSP SF0.501
NDAT SD0.370
PDAT SD0.370
BDAT SD1.011
BCM SD-------
FDAT SD0.002
[</>] Set [Home]Exit UDAT SD0.000
[</>] Set [Home]Exit BDIX SD0.370

2) Press “Enter” or “Return” button to return to Service Mode.

Service Mode
Model Information >>
Self diagnosis History >>
Video / Audio >>
Panel / PQ >>
General Setting >>
Tuner >>
Wifi >>

[</>] Set [Home]Exit

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 126

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

ADJUSTMENT

SERIAL NUMBER EDIT (1)


Service Mode
1) In “Service Mode”, select “Model Information” by pressing “↑” or “↓” then pressing “Enter” or Model Information >>
Self diagnosis History >>
“→” button to enter inside. Video / Audio >>
Panel / PQ >>
General Setting >>
2) Select “Serial Number Edit” by pressing “↑” or “↓” button then pressing “→” button Tuner >>
Wifi >>
*Note that “Enter” button does not work here.
3) Press “↑” or “↓” to input numbers. [</>] Set [Home]Exit

4) After user input data , press <Enter> .


Mode
• Pop-up dialog appear to confirm input data correct
Status Information >>
• Serial Number can be set ONLY ONCE Model Information >>
Model Number Setting >>
Serial Number Edit _ _ _ _ _ _ _

5) Press “→” or “←” button to select YES or NO. Select YES if input data is correct. Select NO if
input data is incorrect. Press <Enter> to save answer.

Service Mode

Status Information >>


Model Information >>
Model Number Setting >>
Serial Number Edit 9 9 9 9 9 9 9

Input Data correct?


Yes No

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 127

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

ADJUSTMENT

SERIAL NUMBER EDIT (2)

Service Mode
If YES is selected, the input data is saved into EEPROM.
SERIAL NUMBER EDIT is greyed out and the serial number that has been input is displayed. Status Information >>

Model Information >>


User will not able to edit anymore.
Model Number Setting <[ KDL-40X500B ]>

Serial Number Edit 9999999

If NO is selected, the input data is not saved into EEPROM. Service Mode

The serial number that has been input is displayed. >>


Status Information
User can still edit the Serial Number. Model Information >>

Model Number Setting <[ KDL-40X500B ]>

Serial Number Edit 9 9 9 9 9 9 9

Input Data correct?


Yes No

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 128

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

ADJUSTMENT

MODEL NUMBER SETTING


1) In “Service Mode”, select “Model Information” by pressing “↑” or “↓” then pressing “Enter” or “→” button to enter inside.
2) Select “Model Number Setting” by pressing “↑” or “↓” button then pressing “Enter” or “→” button.
3) Press “↑” or “↓” arrow key to scroll Product Name Candidate.
 (e.g. KDL-40X500B CO1,KDL-40X500C BR6)
4) Select one Product Name from the list, press <Enter> will pop dialog to inform user to confirm data. Model dependent settings will be overwritten into EEPROM.

Service Mode Service Mode [MODEL_NUMBER_SETTING]


Model Information >>
Status Information >>
Self diagnosis History >>
Model Information >>
Video / Audio >>
Model Number Setting >>
Panel / PQ >>
General Setting >> Serial Number Edit >>
____________
Tuner >>
Wifi >>

OK

[</>] Set [Home]Exit

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ADJUSTMENT

WB ADJUSTMENT
(Please apply when main board or panel is replaced.) c. To change data , press “←” or “→” on remote commander.
In “Panel/PQ” service mode.
a. Go to “WB Adjustment” category by “↑” or “↓”.
Back <<
Service Mode R WB Gain <[ 0 ]>
Model Information >> G WB Gain <[ 0 ]>
Self diagnosis History >> B WB Gain <[ 0 ]>
Video / Audio >> R WB Offset <[ 0 ]>
Panel / PQ >> G WB Offset <[ 0 ]>
General Setting >> B WB Offset <[ 0 ]>
Tuner >>
Wifi / BT >>

[</>] Set [Home]Exit

b. To select “WB Adjustment”, press “→” button.


[</>] Set [Home]Exit

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ADJUSTMENT

WB/MURA/CUC DATA TRANSFER 2. In “WB/Mura/CUC data transfer”.


(Please apply when main board or panel is replaced.) a. Select “WB/Gamma data transfer” by pressing “↑” or “↓” on remote commander.
1. In “Panel/PQ” service mode. b. To change the items, press “←” or “→” on remote commander and press “Enter”
a. Go to “WB/Mura/CUC data transfer” category by “↑” or “↓”. button.
Selectable items are:
Service Mode 0. SoC to T-con
Model Information >>
1. T-con to SoC
Self diagnosis History >>
Video / Audio >> 2. Not atction
Panel / PQ >> c. Select “[start]” and press “Enter” button to start transfer.
General Setting >>
Tuner >>
Wifi / BT >> Back <<
WB/Gamma data transfer <[ 0. SoC to T-con ]>
Mura data transfer <[ 0. SoC to T-con ]>
CUC data transfer <[ 0. SoC to T-con ]>
b. To select “WB/Mura/CUC data transfer”, press “→” button.
[</>] Set [Home]Exit [Start]
c. To change data , press “←” or “→” on remote commander.

[</>] Set [Home]Exit

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ADJUSTMENT

HDD PERFORMANCE CHECK 3. A message "Please wait ..." is displayed during performance check processing.
1. In “Service Mode”, select “General Setting” by pressing “↑” or “↓” then
pressing “Enter” or “→” button to enter inside.
Service Mode

Service Mode
Model Information >> Please wait…
Self diagnosis History >>
Video / Audio >>
Panel / PQ >>
General Setting >>
Tuner >>
Wifi / BT >>

2. Select “HDD Performance[</>]


checkSet”[Home]Exit
by pressing “↑” or “↓” then pressing 4. Result OK or NG will be displayed after performance of HDD is checked
“Enter” or “→” button to enter inside.

HDD Performace Check


General Setting

Back << Result <[ NG ]>


Aging mode <[On/Off]> Back <<
HDD Performance Check >>
AAA >>
Update CI+ Credentials >>
Boot count reset >>
ECS Enable <[On/Off]>

[</>] Set [Home]Exit

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ADJUSTMENT

HDD RE-REGISTER
1) In “Service Mode”, select “General Setting” by pressing “↑” or “↓” then pressing “Enter” or “→” button to enter inside.
2) Select “AAA” by pressing “↑” or “↓” then pressing “Enter” or “→” button to enter inside.

Service Mode General Setting


Model Information >>
Back <<
Self diagnosis History >>
Video / Audio >>
Aging mode <[On/Off]>
Panel / PQ >> HDD Performance Check >>
General Setting >> AAA >>
Tuner >> Update CI+ Credentials >>
Wifi / BT >> Boot count reset >>
ECS Enable <[On/Off]>

[</>] Set [Home]Exit [</>] Set [Home]Exit

3) Result OK or NG will be displayed after HDD re-registration is succeed/failed.

HDD Performace Check

Result <[ NG ]>


Back <<

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SEC 3. TROUBLE SHOOTING


3-1. TRIAGE
Chart of triage information
1. Confirm the claimed symptom.
2. Select that symptom from the chart.
3. Bring all the boards and cables listed for that symptom.
4. Follow the troubleshooting charts in the technical guides to isolate the board.
5. Chart Color Code.

RED DOT: Most likely defective part


BLUE TRIANGLE: Secondary possible defective part
BLACK TEXT: Board that may correct the symptom If TV does not have the board/part in the “Reference” column, please ignore the marks in the line.

Symptoms - Shutdown. Power LED No Video Bluetooth


Remote Network Audio Skype Smart Core
blinking red diagnostics sequences Power - missing or distorted (BT)

No White
Reference Power LED Stationary
Bluetooth /
Smart Core no One Step
& does not colored No video One No video all Wireless Skype
2 3 4 5 6 7 8 9 10 No Remote No Audio LED (Set is still Remote
response to lines or of Inputs Inputs can't connect Can't Work
alive) (OSR) can't
remote dots
connect
(Dead Set)

B* Board                 

G* Board       

H* Board   

K* Board  

Speaker  

Wifi & BT Module    

LD* Board  

V By One FFC   

Tcon    

LCD Panel      

Panel
(Communi Panel Soft-
Power Power LD cation) (Backlight) TEMP ware Emitter
Problem Local
Audio UART
Local
I2C

Sets with software version updated or installed to PKG2177 or higher have this function disabled.
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TROUBLE SHOOTING

3-2. NO POWER
3-2-1. NO POWER-PCU

No Power

Check STBY 3.3V NG Replace NG


C9030 Between G* Board to G* Board
On B* board B* Board Harness

OK OK

Harness

B* Board

u-Com Failure

DDCON/LDO

Main Device Failure

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TROUBLE SHOOTING

3-2-2. NO POWER-U-Com Failure (1/2)

START

Check MAIN_VCC
No
Check C9117 Voltage. No Check +3.3V_STBY R9175 Voltage. G-Board
Is the voltage >3.0V? R9144, CN9000 #26pin Is the voltage >1.6V?

Yes
Yes

No Check P_ON_VBUS No
Check R9186 Voltage. Check DC_OFF_DET P-on ucom #pin11 Change IC9017
Is the voltage >3.0V? IC9018 is >3.0V?

Yes
Yes

Check STBY_MHL No SOC


Check OPWRSB No R9176 Voltage. Muffin Check P_ON_#1 No
R9179 Voltage. Is the voltage >3.0V? problem P-on ucom #pin13 Change IC9017
Is the voltage 0V? is >3.0V?

Yes
Yes Yes
No problem
TV set stays in Check PGOOD_1 No 1.3 No POWER - DDCON/LDO
STBY MHL charge mode. R9173 Voltage.
Check 1.0V DDCON (IC9008)
Is the voltage >3.0V?

Try AC Off and On after few minutes.


Check POWER_ON No If #pin19 keep Low, change IC9017.
P-on ucom #pin19
If #pin19 goes High few seconds and downs to Low,
Is the voltage >3.0V?
Check G board and harness.
yes
A

Check P_ON_LNB No To the next page


P-on ucom #pin15 Change IC9017
Is the voltage >3.0V?

Yes

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TROUBLE SHOOTING

3-2-2. NO POWER-U-Com Failure (2/2)

From previous page

Yes

Check P_ON_#2 No
P-on ucom #pin14 Change IC9017
Is the voltage >3.0V?

Yes

Check ORESETB No
P-on ucom #pin12 Change IC9017
Is the voltage >3.0V?

Yes

Check X_SYSTEM_RST
No
P-on ucom #pin16 Change IC9017
Is the voltage >3.0V?

Yes

If PANEL_PWER_ON (R9172) is 0V
Check XRST No
Change IC9017
P-on ucom #pin17
Is the voltage >3.0V?

Yes

If BL_MUTE (R9174) is 0V
Check BL_ON No
Change IC9017
P-on ucom #pin18
Is the voltage >3.0V?
Yes

END
Ucom IC9017 is working OK

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TROUBLE SHOOTING

3-2-3. NO POWER: DC_OFF_DET check 3-2-4. NO POWER: DDCONs check

START
START

Check fuse No
F9xxx Change Fuse
Check Vdd No Is fuse OK?
C9118 Change IC9018
Is voltage >5V?
Yes
Yes Check Vcc voltage No Check POWER_ON P-on ucom #pin19
C9xxx
END Is voltage >12.0V? (Refer 1.2 No Power U-Com Failure)

Yes

Check Enable pin No


voltage 1.2 No Power U-Com Failure
Is voltage >2.5V?

Yes

Change DDCON IC

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TROUBLE SHOOTING

3-2-5. NO POWER: DDCON check

START

Check IC9403 Vcc voltage Check Vcc voltage No Check No


No
C9428 C9061 D9000 Change D9000
Is voltage >12V? Is voltage >3V? Is diode ?

Yes Yes Yes


Check G board and harness

Check Vcc voltage No Check No


C9061 D9001 Change D9001
Is voltage >4V? Is diode ?

Yes Yes
Check +5V_MAIN DDCON (IC9001)

Check Enable No
IC9010 #pin1 Change IC9010
Is voltage >2.5V?

Yes

Change DDCON
IC9009

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TROUBLE SHOOTING

3-2-6. NO POWER: LDOs check check

START

Yes

Check Vcc voltage No


C9xxx Check +3.3V_MAIN DDCON (IC9003)
Is voltage >3V?

Yes

Check Enable pin No


voltage 1.2 No Power U-Com Failure
Is voltage >3V?

Yes

Change LDO IC

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TROUBLE SHOOTING

3-3. STANDBY LED BLINKING


3-3-1. 2 Times Blinking (Main power Error) 3-3-2. 3 Times Blinking (DC Alert)

BMFL/BMFW board
2-time blinking

3-time blinking

Check +12V_REG DC_ALERT


at pin 13/15/17 of CN9000 Yes
G* Board
on B* Board, Check +5.0V_MAIN NG
IC9014,etc
Voltage > 13.2V ? at pin1 in IC8001, 4.959V
(B* Board)
<Voltage<5.285V?
No
OK

B* Board
AUDIO

Go to Audio check point

HDMI

Go to HDMI check point

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TROUBLE SHOOTING

3-3-3. 3 Times Blinking (Audio Error)

LED 3x blinking Yes


Segment “XS”?

No No
Audio Error ? See other flow
Replace B-K Harness Yes
B-K harness NG
OK ?
Yes

No

Go to page
Replace K-PWB Yes
Power Off Checking*1 K-PWB NG
OK ?

Go to page No
Power off Checking*2

Replace B-PWB Yes


B-PWB NG
OK ?

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TROUBLE SHOOTING

Note 1: Note 2:
(1) PVDD-GND short check (1) PVDD-GND short check
1) Power Off Checking*1 Measure impedance between PVDD and GND at C7706, Measure impedance between PVDD and GND at C7722, C7762, C7782,
C7707. C7834.
If impedance is <100Ω → NG
If impedance is <100Ω → NG
(2) LDO out short check
(2) LDO out short check
Measure impedance between +3.3V and GND at C9130.
If impedance is <100Ω → NG
Measure impedance between +3.3V and GND at
C7909.
Power Off Check*1 (3) Fuse open check If impedance is <100Ω → NG
Measure impedance of fuse F7700, F7702 5A (12.5V)
If fuse open → NG (3) Fuse open check
Measure impedance of fuse
F7702, F7704, F7705, F7701 5A (12.5V)
Segment “XS”? F7700 3.15A (DDC5V)
Yes If fuse open → NG

No
Power Off Check*3
(1) B-PWB (1) K-PWB
PVDD-GND short ? PVDD-GND short ?
(See Note 1) Yes (See Note 2) Yes

No No Measure the Speaker


impedance by multi-meter Replace Speaker
(2) B-PWB (2) K-PWB Less than 3Ω ? Yes
LDO out short ? LDO out short ?
(See Note 1) Yes (See Note 2) Yes No
Confirm the speaker
No No harness
Replace Speaker Harness
Cut or shorted Yes
(3) B-PWB (3) K-PWB
to the chassis ?
Fuse broken ? Fuse broken ?
(See Note 1) Yes (See Note 2) Yes No

No Replace B-PWB No Replace K-PWB Return to LED 3x blinking


or Power Off Checking*3

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TROUBLE SHOOTING

2) Power Off Checking*2

(4) 12.5V check BMFL / BMFW


Measure voltage between PVDD and GND at
capacitor C7706 or C7707.(See 3.3)
Power Off Check*2 Voltage rise more than 0V for a moment at
power on
→ Yes
Yes
Segment “XS”? (5) 12.5V check KS-PWB (XS)
Measure voltage between PVDD and GND at
capacitor C7722, C7762, C7782 or C7834. (See
No
3.3)
(5) 12.5V check
(4) 12.5V check Yes Voltage rise more than 0V for a moment at
12.5V is supplied to
12.5V is supplied to Yes power on
K-PWB for a moment
B-PWB for a moment → Yes
before LED 3x brinking ?
before LED 3x brinking ?
No
No

Yes Replace G-K Harness Yes


Replace B-K Harness
OK ?
OK ?

No No

Replace G-PWB Yes Replace G-PWB Yes


OK ? OK ?

No No
Return to Return to
LED 3x blinking LED 3x blinking
Finish Finish

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TROUBLE SHOOTING

3) Power Off Checking*3

No Sound
Without LED 3x
No sound only Yes Go to
Analog RF and Digital RF ? No Sound Tuner
Select [External Inputs]→
AV receiver is connected Yes
[BRAVIA Sync Settings]→
to HDMI in ?
[BRAVIA Sync Control]→[off] No
No
Yes Go to
No sound only HDMI ?
No Sound HDMI
[Speakers] setting is Yes Change the setting to
[Audio System] ? [TV Speakers] No

No Go to
No Sound Audio
Headphone is connected to Yes
Disconnect the Headphone
HP/Audio Out terminal ?

No
[Sound]→ Change [Sound]→
Yes
[Headphone Speaker Link] [Headphone Speaker Link]
setting is [On] ? Yes to [Off], OK ?
No No

Replace B-PWB
Go to
Power Off Checking*1 HP/Audio out terminal or Headphone detect
GPIO may be broken

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TROUBLE SHOOTING

3-3-4. 3 Times Blinking (HDMI EQ Error)

BMFL/BMFW board This 3 times blinking function for HDMI EQ


error has been disabled for the SW later
than PKG2177.
3-time blinking Check So, for the above applicable models, you can
I2C_C bus signal. NG IC5212 Ignore this flow.
at CL5259 and Or IC1000
CL5261. For the models with SW before
Check
PKG2093,this 3 times blinking function for
VS GND impedance NG
HDMI EQ error has been enabled.
of +1.0V_HDMI IC5212 OK
This exists only for some of the sets for UK.
at HDMI EQ side
Other destinations have the HDMI EQ
(ex.C5335) Check function disabled from the beginning.
OK Voltage (using PKG2177 or later)
of +1.0V_HDMI,
EQ_+3.3V_MAIN, NG Power,
Check +5V_BOSTON DDCON
VS GND impedance NG at HDMI EQ side
of EQ_+3.3V_MAIN IC5212 (ex.C5335, C5317,
at HDMI EQ side and C5351, )
(ex.C5317)
OK
OK
X’tal or
around parts.
Check
NG X5202,
Check Frequency of X’tal
R5478(100ohm),
VS GND impedance NG (X5202)
R5368(1Mohm)
of +5V_BOSTON IC5212 27MHz?
C5298(10pF)
at HDMI EQ side OK C5297(12pF)
(ex.C5351)

OK
IC1000

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TROUBLE SHOOTING

3-3-5. 4 Times Blinking (LED Voltage Error)

4-time blinking

Between 0.898V to 2.997V

Check LED driver or G* board


R9027
on the B* Board  Change LD board or G* board.

0.897V or less

B* Board

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TROUBLE SHOOTING

3-3-6. 5 Times Blinking (Panel Communication Error)

5-times blinking

NG
Change Change
B-Board Panel (T-con)
Check NG OK
“+12.5V_TCON” at G-Board is
Replace G-Board
CN9000 suspicious
Symptom Symptom
on the B-Board
improvement improvement
NG
OK B-Board is Panel (T-Con) is
suspicious suspicious
Symptom
Replace the Harness improve Harness is
Between G-Board
suspicious
and B-Board

NG

Symptom
improve
Replace V-By-One FFC
the V-By-One FFC is suspicious

NG

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TROUBLE SHOOTING

3-3-7. 6 Times Blinking (Backlight Error)

6-times blinking

Check a voltage of
Harness /
BL_ERR_DET. Check
Connection
Check point is Voltage ≥ 1.9 V harness/connection
Change Symptom
broken
JL9007 G*board to B*Board Harness
harness Improvement
or or
23pin of CN9000 LD board to B*Board
No improvement
on B*Board

Voltage < 1.8 V Harness /


Connection OK LED driver or G* board Symptom
LD board/G board
 Change LD board or G* board. Improvement

No improvement
Change Symptom
Panel
Panel Improvement

No Improvement
Change Symptom
B* Board
B* board Improvement

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TROUBLE SHOOTING

3-3-8. 7 Times Blinking (Temperature Error)

7-time blinking

Setting
circumstance is OK? No Set to another
Temperature, location, etc.
Ventilation, etc.

Yes
Change B* Board, NG
and Aging a few Panel
hours

Symptom
improvement
Check I2C_C bus Yes Temp sensor
B* Board NG communication OK?
IC1400
(check the next page)
No

I2C_C bus dumping or


Muffin check

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TROUBLE SHOOTING

3-4. NO SOUND
3-4-1. No Sound Audio 3-4-2. No Sound : TUNER

No Sound No Sound with normal picture


Audio

Yes NO
Segment “XS”? Only RF tuner input?

YES
No

Replace B-K Harness Yes


Please refer Audio
OK ? Check IC1000 (SOC)
troubleshooting

No

Replace K-PWB Yes


OK ?

No

Replace B-PWB Yes


OK ?

No

Finish

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TROUBLE SHOOTING

3-4-3. No Sound : MHL

No Sound

NG
Check the picture Refer to 4.6 MHL NO PICTURE

OK

OK
Check Sound by other TV set
Refer to 3.1 No Sound Audio
which is same model

NG

Check Source equipment


OK
by Reference TV set
Change B-Board.
(For example, Samsung TV(UN46ES7000),
Toshiba TV(42WL863), RB1 or RB2)

NG

Check the settings of


Source equipment

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TROUBLE SHOOTING

3-4-4. No Sound : HDMI1/2/3/4

No Sound

NG
Check the picture Refer to 4.5 HDMI (1/2/3/4) NO PICTURE

OK
Does this model have YES
Check the mode DVI Connect Stereo minijack cable between Source and the TV, and
Analog Audio In
of Source equipment Change “HDMI/DVI Audio Source” to Auto or Analog Audio In.
(Stereo minijack)?
No
HDMI Change the mode of Source equipment to HDMI

Analog Audio In
Does this model have YES “HDMI/DVI Audio Source”
Analog Audio In Change “HDMI/DVI Audio Source” to Auto or HDMI Audio In
setting is?
(Stereo minijack)?
Auto or HDMI Audio
NO

Check Sound by other TV set OK


Refer to 3.1 No Sound Audio
which is same model

NG

Check Source equipment OK


NO
Is Distributor used ? by Reference TV set Change B-Board.
(For example, RB2, RB1)
YES
NG

Connect Source Check the settings of


equipment directly Source equipment

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TROUBLE SHOOTING

3-5. NO PICUTURE

No Picture BL_ON (L or H): IC9017 #18pin (for 4K BMFW/BMFL board)

BL_ON:H
No Check Smart Core No Check Replace NG NG
Got Any Normal Replace LCD Panel
Behavior BL_ON the V by One FFC
Display? the main Board (T-CON)
(5x Blinking) on the main board Harness

Yes Symptom Symptom


Yes BL_ON:L
improvement improvement

Check Other 5x Blinking Backlight V by One FFC


Main board NG
Portion: Harness

Ext. Video Input -


No Picture

HDMI - No Picture

Tuner - No Picture

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TROUBLE SHOOTING

3-5-1. No Picture AEP Destination (BMFL/BMFW) SCART

No Picture AEP

SCART RGB SCART CVBS


No Picture No Picture
NG
NG
[LOW: 0V]
[LOW: 0V]
OK NG NG
Check SCART_FB ** Detailed check all parts Check SCART_FB
* Check CN7501 * Check CN7501
IC1000 L37 at SCART_FB signal IC1000 L37
Connection Connection
[SOY0] at R7514 Path [VD7504/R7513] [SOY0] at R7514
OK
OK [HIGH: 0.4V  Composite] NG OK [HIGH: 0.4V  Composite]
OK
OK [HIGH: 3V  RGB] OK [HIGH: 3V  RGB]

NG
** Detailed check all parts
at SCART_FB signal
** Detailed check all parts at Path [VD7504/R7513]
CN7501 along signal path
at Pin No: OK
Check wave between NG (Vpp: 0 V)
7 : [VD7503/R7503/C7501/ Detailed check all parts at
C7502/C7505/C7507 R7504] NG (Vpp: 0 V) CN7501 along signal path NG
and IC1000 11 : [VD7502/R7506/C7503/ NG Check wave between
at Pin No:
R7507] C7511 and IC1000
20 : [D7505/R7518/C7510/
15 : [VD7501/R7510/C7506/ R7599/R7519]
OK (Vpp: 1 V) R7511]
OK (Vpp: 1 V)

OK OK

Muffin [IC1000] CN7501 Connectivity CN7501 Connector Muffin [IC1000] CN7501 Connector CN7501 Connectivity
Parts Broken Parts Broken
Problem Problem Problem Problem Problem Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited


 NG Condition : Solder splash can be seen  NG Condition : Part short-circuited
[All voltage measurement using Oscilloscope]

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 155

SYS SET
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TROUBLE SHOOTING

3-5-2. No Picture AEP Destination (BMFL/BMFW) VIDEO

No Picture AEP

Video 2 Component
No Picture No Picture

NG NG * Check J7504 Con


Check if input OSD
* Check J7504 NG (Vpp: 0 V) Check if input OSD
VIDEO_DET at NG (Vpp: 0 V)
Connection, is GREY OUT
is GREY OUT
VIDEO_DET R7539,
OK if it is highlighted OK if it is highlighted
At R7539 CR_DET at R7538

OK OK (Vpp: 3.3 V) OK OK (Vpp: 3.3 V)

** Detailed check all NG (Vpp: 0 V) ** Detailed check all parts


parts at VIDEO_DET at VIDEO_DET signal NG (Vpp: 0 V)
signal Path [R7535] Path [R7535] and CR_DET
signal path [R7534]
OK (Vpp: 3.3 V)
OK (Vpp: 3.3 V)

** Detailed check all parts


at signal path of:
NG (Vpp: 0 V) ** Detailed check all parts NG Check wave Y1P : [D7530/R7524/C7514/
NG
Check wave between NG (Vpp: 0 V)
at CVBS3P signal path Between R7527]
C7512 and IC1000
[D7530/R7524/R7525] C7515/C7518/C7520 PB1P : [VD7508/R7529/C7517/
and IC1000 R7530]
PR1P : [VD7509/R7532/C7519/
OK (Vpp: 1 V) OK
OK (Vpp: 1 V) R7553]

OK

Muffin [IC1000] J7504 Connector J7504 Connectivity Muffin [IC1000] J7504 Connector J7504 Connectivity
Parts Broken Parts Broken
Problem Problem Problem Problem Problem Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited


 NG Condition : Solder splash can be seen  NG Condition : Part short-circuited
[All voltage measurement using Oscilloscope]

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 156

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TROUBLE SHOOTING

3-5-3. No Picture CH/MX/PA/COL/LA (BMFL/BMFW)

No Picture Video

Video 1 Video 2
No Picture No Picture

NG
NG * Check J7505 * Check J7504
Check if input OSD NG (Vpp: 0 V) Check if input OSD NG (Vpp: 0 V)
Connection, Connection,
is GREY OUT is GREY OUT
VIDEO2_DET VIDEO_DET
OK if it is highlighted OK if it is highlighted
At R7562 At R7539

OK OK (Vpp: 3.3 V) OK OK (Vpp: 3.3 V)

** Detailed check all NG (Vpp: 0 V)


parts at VIDEO2_DET ** Detailed check all NG (Vpp: 0 V)
Signal Path [R7561] parts at VIDEO_DET
Signal Path [R7535]

OK (Vpp: 3.3 V)
OK (Vpp: 3.3 V)

NG (Vpp: 0 V) ** Detailed check all parts NG NG (Vpp: 0 V)


Check wave between at CVBS2P signal path
Check wave between ** Detailed check all parts NG
C7511 and IC1000 [D7514/R721/C7521/ at CVBS3P signal path
C7512 and IC1000
R7519/C7534] [D7530/R7524/R7525]

OK (Vpp: 1 V) OK
OK (Vpp: 1 V) OK

Muffin [IC1000] J7505 Connector J7505 Connectivity Muffin [IC1000] J7504 Connector J7504 Connectivity
Parts Broken Parts Broken
Problem Problem Problem Problem Problem Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited


 NG Condition : Solder splash can be seen  NG Condition : Part short-circuited
[All voltage measurement using Oscilloscope]

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TROUBLE SHOOTING

3-5-4. No Picture CH/MX/PA2/NZ/AUS/BR/COL/BR/UC/HK/TW (BMX)

No Picture Video

Component
No Picture

NG
Check if input OSD * Check J7504 Con NG (Vpp: 0 V)
is GREY OUT VIDEO_DET at R7539,
OK if it is highlighted CR_DET at R7538

OK
OK (Vpp: 3.3 V)

** Detailed check all parts


NG (Vpp: 0 V)
at VIDEO_DET signal
Path [R7535] and CR_DET
signal path [R7534]

OK (Vpp: 3.3 V)

** Detailed check all parts


at signal path of:
Check wave Y1P : [D7530/R7524/C7514/ NG
NG (Vpp: 0 V)
Between R7527]
C7515/C7518/C7520 PB1P : [VD7508/R7529/C7517/
and IC1000 R7530]
PR1P : [VD7509/R7532/C7519/
OK (Vpp: 1 V) R7553]

OK

Muffin [IC1000] J7504 Connector J7504 Connectivity


Problem Parts Broken
Problem Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited


 NG Condition : Solder splash can be seen  NG Condition : Part short-circuited

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 158

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TROUBLE SHOOTING

3-5-5. No Picture J/UC/HK/TW Destination (BMFL/BMFW)

No Picture

Video1 Video2
No Picture No Picture

NG * Check J7501 NG * Check J7504


Check if input OSD NG (Vpp: 0 V) Check if input OSD NG (Vpp: 0 V)
Connection, Connection,
is GREY OUT is GREY OUT
VIDEO2_DET VIDEO_DET
OK if it is highlighted OK if it is highlighted
At R7537 At R7539

OK OK (Vpp: 3.3 V) OK OK (Vpp: 3.3 V)

** Detailed check all NG (Vpp: 0 V)


parts at VIDEO2_DET ** Detailed check all NG (Vpp: 0 V)
Signal Path [R7556] parts at VIDEO_DET
Signal Path [R7535]
OK (Vpp: 3.3 V)
OK (Vpp: 3.3 V)

** Detailed check all parts NG NG (Vpp: 0 V)


NG (Vpp: 0 V)
Check wave between at CVBS2P signal path
Check wave between
** Detailed check all parts NG
C7511 and IC1000 [D7505/R7559/ at CVBS3P signal path
C7512 and IC1000
C7511etc] [D7530/R7524/R7525]

OK (Vpp: 1 V) OK
OK (Vpp: 1 V) OK

Muffin [IC1000] J7501 Connector J7501 Connectivity Muffin [IC1000] J7504 Connector J7504 Connectivity
Parts Broken Parts Broken
Problem Problem Problem Problem Problem Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited


 NG Condition : Solder splash can be seen  NG Condition : Part short-circuited
[All voltage measurement using Oscilloscope]

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 159

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TROUBLE SHOOTING

3-5-6. No Picture J/UC/HK/TW Destination (BMFL/BMFW)

No Picture

Component
No Picture

Check if input OSD NG * Check J7504 Con NG (Vpp: 0 V)


is GREY OUT VIDEO_DET at R7539,
OK if it is highlighted CR_DET at R7538

OK
OK (Vpp: 3.3 V)

** Detailed check all parts NG (Vpp: 0 V)


at VIDEO_DET signal
Path [R7535] and CR_DET
signal path [R7534]

OK (Vpp: 3.3 V)

** Detailed check all parts


at signal path of:
Check wave NG (Vpp: 0 V) Y1P : [D7530/R7524/C7514/ NG
Between R7527]
C7515/C7518/C7520 PB1P : [VD7508/R7529/C7517/
and IC1000 R7530]
PR1P : [VD7509/R7532/C7519/
R7553]
OK (Vpp: 1 V)

OK

Muffin [IC1000] J7504 Connector J7504 Connectivity


Problem Parts Broken
Problem Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited


 NG Condition : Solder splash can be seen  NG Condition : Part short-circuited

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 160

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2019/05/07 17:24:37 (GMT+09:00)

TROUBLE SHOOTING

3-5-7. No Picture : @ Tuner

Notes:
I2C line for all tuners except Japan_SKP
- Parts for I2C_A_SDA line: R6001, C6004.
RF input no picture / noisy picture - Parts for I2C_A_SCL line: R6002, C6005.

I2C line for Japan_SKP


Check RF source cable NG - Parts for I2C_D_SDA line: R6003,C6006
Change RF cable and antenna - Parts for I2C_D_SCL line: R6004,C6007
and antenna, OK?
OK TU_1.1V line only in Japan_SKP Tuner
- Parts for TU_1.1V: FB6800
Check Tuner power line:
3.3V at JL6005 = 3.3V?
1.8V at JL6006 = 1.8V? NG Please refer DDCON
DEM_3.3V at JL6019 = 3.3V? troubleshooting
A_RESET value at JL6012 = 3.3V?
For JP_SK only – TU1.1 V (Refer notes)
OK
Check part mounting condition
YES for “I2C_A_SDA, I2C_A_SCL NG
All broadcasting channel Change NG parts
or
cannot be received? connected to I2C bus
I2C_D_SDA, I2C_D_SCL”
Refer Note I2C
NO
OK

Digital

Satellite

Check Tuner power line NG 12V LNB Voltage


Terrestrial/Cable
Analog 12V at JL6027 = 12V? Checking
OK

For TW & NA-ATSC All tuners except


(MX/UC) only TW & NA-ATSC(MX/UC)

Refer Analog Tuning Refer Digital Tuning 1 Refer Digital Tuning 2

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TROUBLE SHOOTING

3-5-8. FOR 12V LNB Voltage Checking: @ AEP_W and JP_SKP

12V LNB Voltage Checking

OK OK OK
Check Tuner power line Check P_ON_LNB signal line MOSFET Q9019
Check fuse F6000
12V at JL9012 = 12V? at R9167 = 3.3V? broken

NG NG NG

Please refer DDCON


Change the fuse troubleshooting

NG
Check harness between
Harness broken
B-Board and G-board

OK

Please refer G-board


troubleshooting

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 162

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TROUBLE SHOOTING

3-5-9. FOR ANALOG TUNING: @ All destination except JP

Notes:
- Parts for IFOUT_N line: R6007, FB6002, C6008, R6327,
C6301, R6301.
- Parts for IFOUT_P line: R6008, FB6003, C6009, R6326,
C6300, R6300.
For LA-ISDB(BR/AR), LA-T2(COL) and TW only - Parts for IFAGC line: R6072, R6009, R6010, R6069, C6302,
Analog Tuning
R6303.
For Other destination
NG A : Insert correct signal in correct terminal.
Confirm ANT or Cable connection A

OK

Check part mounting condition for NG


analog control line Change NG parts
“IFOUT_N, IFOUT_P, IFAGC”

OK

Check IC1000(SOC)

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TROUBLE SHOOTING

3-5-10. FOR DIGITAL TUNING 1: @ TW, NA-ATSC(MX/UC), JP_SKP and LA-T2(COL)

Notes:
- Parts for IFOUT_N line: R6007, FB6002, C6008, R6327, C6301,
R6301.
- Parts for IFOUT_P line: R6008, FB6003, C6009, R6326, C6300,
Digital Tuning 1 R6300.
- Parts for IFAGC line: R6072, R6009, R6010, R6069, C6302,
For TW only R6303.
For all
tuners A : Insert correct signal in correct terminal.
NG
except TW
Confirm ANT or Cable connection A

OK
Sound is normal?

Check IC1000 (SoC)


No sound

OK
Check part mounting condition for digital data line
“IFOUT_N, IFOUT_P, IFAGC”

NG

Change NG parts Check SOC(IC1000) and Tuner


module

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 164

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TROUBLE SHOOTING

3-5-11. FOR DIGITAL TUNING 2: @ AEP_W, JP_SKP, PA_T2, CH/HK, LA-ISDB(BR/AR) and LA-T2(COL)

For LA-ISDB(BR) and Digital Tuning 2


LA-T2(COL) only

For AEP-W For JP_SKP


NG For PA_T2 and NG
CH/HK only NG
Confirm ANT or Cable connection A Confirm ANT or Satellite connection A Confirm ANT or Satellite connection A

OK OK OK
Terrestrial All except SKP_Opticast BS/CS or SKP_Opticast/
Digital cable/ Terrestrial
SKP_Premium or terrestrial

Cable OK SKP_Opticast
Sound is normal?

Refer to Digital Tuning 1 No sound Refer to Digital Tuning 1


Check IC1000 (SoC)

On Service Notes:
mode display CASE B - Parts for TU1_TS_DATA0 line: R6015,
TS_LOCK ? R6321.
UEC ? - Parts for TU1_TS_CLK line: R6016, R6322.
- Parts for TU1_TS_VALID line: R6017, R6323.
CASE A - Parts for TU1_TS_SYNC line: R6018, R6324.
Change Tuner module
(Refer to Note tuner ) - CASE A : TS _LOCK = LOCK and UEC
constant
- CASE B : TS _LOCK = UNLOCK or UEC is
OK increasing
Check part mounting condition for digital data line
“TU1_TS_DATA0, TU1_TS_CLK, TU1_TS_VALID, TU1_TS_SYNC”
Note Tuner –
(IC reference -- destination)
TU6001 - PA-T2
NG TU6001 - LA-T2/LA-ISDB
TU6001 - CH, HK
Check IC1000 (SoC)
TU6003 - AEP_W
TU6802 - JP_SKP
Change NG parts
A : Insert correct signal in correct terminal.

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 165

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TROUBLE SHOOTING

3-5-12. NO PICTURE: HDMI1

No Picture

If you can do Check the below point at


component repair Connector side All lines
Other Input is OK are NG
Check other ・Check +5V line Replace
Change B-Board.
HDMI input ・Check HPD line CN5202
・Check DDC lines NG
All Inputs are NG ・Check TMDS lines

+5V line is OK Only TMDS


Only +5V line
and HPD line lines
is NG
Check Picture by other TV set is NG are NG
Change B-Board. Spec:4.7~5.3V
which is same model Spec:2.4~5.3
Other TV set V
OK Replace
Target board & other TV set If you can do JC5216, JC5217
both NG component repair Replace RB5209, RB5210
R5515 Only DDC
lines NG
are NG
Connect Source
Is Distributor used ?
Yes equipment directly Replace IC5212
(HDMI EQ).
No

Check Source equipment Replace IC5212


by Reference TV set Change B-Board. (HDMI EQ).
(For example, RB1) Reference TV Set OK

Reference TV set
NG
Replace
IC1000
Check the settings of JC5227, JC5228, JC5235, JC5236
Source equipment JC5241, JC5242, JC5243, JC5244

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 166

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TROUBLE SHOOTING

3-5-13. NO PICTURE: HDMI2

No Picture

If you can do Check the below point at


component repair Connector side All lines
Other Input is OK are NG
Check other ・Check +5V line Replace
Change B-Board.
HDMI input ・Check HPD line CN5202
NG
・Check DDC lines
All Inputs are ・Check TMDS lines
NG
Only +5V line +5V line is OK
Only TMDS lines
is NG and HPD line
are NG
Check Picture by other TV set Spec:4.7~5.3V is NG
Change B-Board.
which is same model Spec:2.4~5.3
Other TV set
V Replace
OK If you can do
Target board & other TV set component repair JC5208, JC5209
both NG Replace Only DDC RB5211, RB5212
R5517, R5518 lines
are NG NG
Connect Source
Is Distributor used ?
Yes equipment directly Replace IC5212
(HDMI EQ).
No

Check Source equipment


by Reference TV set Change B-Board. Replace IC5212
(For example, RB1) Reference TV Set OK (HDMI EQ).

Reference TV set
NG
Replace
IC1000
Check the settings of JC5227, JC5228, JC5235, JC5236
Source equipment JC5241, JC5242, JC5243, JC5244

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TROUBLE SHOOTING

3-5-14. NO PICTURE: HDMI3

No Picture

Check the below point at


If you can do Connector side All lines
Check other Other Input is OK component repair ・Check +5V line are NG Replace
Change B-Board.
HDMI input ・Check HPD line CN5203 NG
・Check DDC lines
All Inputs are ・Check TMDS lines
NG
Only +5V line +5V line is OK Only TMDS lines
is NG and HPD line are NG
Check Picture by other TV set
Change B-Board. Spec:4.7~5.3V is NG
which is same model Other TV Spec:2.4~5.3
set OK V Replace
If you can do JC5237, JC5238
Target board & other TV set component repair
both NG RB5213, RB5214
Replace Only DDC lines NG
R5428 are NG
Connect Source
Is Distributor used ?
Yes equipment directly Replace IC5212
No (HDMI EQ).

Check Source equipment


by Reference TV set Change B-Board. Replace IC5212
(For example, RB1) Reference TV Set OK (HDMI EQ).

Reference TV
set
NG Replace
IC1000
Check the settings of JC5227, JC5228, JC5235, JC5236
Source equipment JC5241, JC5242, JC5243, JC5244

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SYS SET
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TROUBLE SHOOTING

3-5-15. NO PICTURE: HDMI4

No Picture

If you can do
Check the below point at
component repair All lines
Connector side
Other Input is OK are NG
Check other ・Check +5V line Replace
Change B-Board.
HDMI input ・Check HPD line CN5208 NG
・Check DDC lines
All Inputs are NG ・Check TMDS lines

Only +5V line +5V line is OK


is NG and HPD line Only TMDS lines
Check Picture by other TV set Spec:4.7~5.3V is NG are NG
Change B-Board.
which is same model Other TV Spec:2.4~5.3
set OK V
If you can do Replace
Target board & other TV set Replace JC5239, JC5240
component repair
both NG R5467 RB5215, RB5216
Only DDC lines
are NG NG
Connect Source
Is Distributor used ?
Yes equipment directly Replace IC5212
No (HDMI EQ).

Check Source equipment


by Reference TV set Change B-Board.
(For example, RB1) Reference TV Set OK Replace IC5212
(HDMI EQ).
Reference TV
set
NG Replace
IC1000
Check the settings of JC5227, JC5228, JC5235, JC5236
Source equipment JC5241, JC5242, JC5243, JC5244

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SYS SET
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TROUBLE SHOOTING

3-5-16. NO PICTURE: MHL (BMX)

No Picture

Check voltage at
CD_SENSE_0,
High NG (No communications)
R5509 Check HDMI_0_HPD_CBUS
Replace IC5212(HDMI EQ).
Spec:High:2.0~5.3V at connector side
Low:0.8~2.0V
OK
Low NG (No communications)
Check TMDS(D0+/D0-) lines
at connector side
Replace
RB5211
OK
Low (< 2V)

Check DDCCLK,
Check RB5219 (47k ) Check Source equipment
at CL5256
NG (Open) by Reference TV set
High OK (For example, Samsung TV(UN46ES7000),
Replace Toshiba TV(42WL863), RB1, RB2) OK
RB5219

NG

Check HDMI picture


Check D5205, D5206
in this input
Change NG (Open)
MHL cable
OK Replace NG
D5205, D5206

Check the settings of Check “NO PICTURE


Replace IC1000 (SoC).
Source equipment – HDMI” flow

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SYS SET
2019/05/07 17:24:37 (GMT+09:00)

TROUBLE SHOOTING

3-5-17. NO CHARGE: MHL (BMX)

No Charge

STBY “MHL Charge During STBY” Off


The TV Power Status? Change “MHL Charge During STBY” (UI) to “On”
(UI) Status?

TV On

5V
CN5202 #18 pin Change MHL Cable

0V
High 0V
Check voltage at 0V
Check IC5208 #6 Check IC5208 #3
CD_SENSE_0, Replace IC1000 (SoC).
(VBUS IC, Out) (VBUS IC, EN)
R5509
Low (< 2V) 5V

Low (< 2V) Replace IC5208 (VBUS IC)


Check DDCCLK, NG (Open)
Check RB5219 (47k )
at CL5256

High Replace
OK
RB5219

Change
MHL cable Check D5205, D5206 NG (Open)

Replace
OK
D5205, D5206

Replace IC1000 (SoC).

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SYS SET
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TROUBLE SHOOTING

3-6. SIDE BUTTONS MALFUNCTION

Side Key button OK


Change Switch Unit Switch unit issue
malfunction

NG

Harness on Switch Unit OK Harness


and B* Board properly connected connection
issue
NG

Change OK
Switch unit-B* board Harness Harness issue

NG
NG
Power Key (B*Board) NG Key AD(B*Board)
NG Check parts value :
Check parts value : Parts Broken issue
0 ohm < R1089 < 2 ohm 0 ohm < R1091 < 2 ohm
4.4k ohm < R1432 < 5k ohm 0 ohm < R1042 < 2 ohm
OK OK

Power Key Muffin Pin (B*Board) OK OK Key AD muffin pin (B*Board)


Muffin IC1000 Check voltage (Power ON condition):
Check voltage(Power ON condition) :
3.13V < Voltage < 3.47V problem 1.62V < voltage < 1.84V

NG NG

Change B*Board

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 172

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TROUBLE SHOOTING

3-7. IR REMOTE COMMANDER MALFUNCTION

Check whether center Remote control battery


Center white LED OK OK
IR do not response to white LED blink ,when using
lit up when remote could be weak.
Remote Commander commander near the sensor
control is pressed windows Change battery.

NG
Harness on H-board OK Harness
and B* Board connection
properly connected issue
NG

Change OK H-B* board harness


H-B* board Harness issue

NG

OK
Change Smart Core Smart core issue

NG
B*Board
NG
Check parts value : Parts Broken issue
R1080 = zero ohm
OK

SIRCS (IC1000 Pin Y35 , B*Board) OK Muffin IC1000


Check voltage (Power ON condition):
3.287V < Voltage < 3.55V? problem

NG

Change B*Board

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 173

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

TROUBLE SHOOTING

3-8. LIGHT SENSOR ERROR

Backlight doesn’t change Check UI setting for light OK


Change the UI setting User did not activate light
when ambient lighting Sensor. Make sure it is “on” to “ON” sensor function
level changed
NG

Harness on H-board and OK Harness connection


B* Board properly connected issue

NG
OK H-B* board harness
Change
H-B* board Harness issue

NG
OK
Change Smart Core Smart Core issue

NG
B*Board NG
Check LIGTH_SENSOR signal path : Part broken issue
R1079 = zero ohm
OK
LIGTH_SENSOR (Muffin Pin L35) OK
Check voltage variation from Muffin IC1000 problem
room light to dark condition
NG

Change B*Board

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 174

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

TROUBLE SHOOTING

3-9. NETWORK MALFUNCTION


1) Ethernet (Wired)

[Network Set-up]
>[Wired Set-up]
on the TV

OK OK OK
Connection Results Connection Results Connection Results
Cable Connection Local Access Internet Access
B board

Failed Failed Failed

OK Auto
Check Proxy setting
Check cable B board Wired Set-up
Local router
IP address setting
DHCP server

NG Manual

Ethernet Cable Check IP address


&
Local router setting

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 175

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

TROUBLE SHOOTING

2) Internal Wireless Network malfunction

Wireless Network
on the TV

Error Message appear No Is the radio field No


when the Wireless Strength too weak Bxx Board
Network is selected? or even No signal?

Yes Yes
NG
Change WiFi module Access Point
From previous page
OK

WiFi module

Check harness
NG OK
connection is OK Connect properly Loose harness
between WiFi and Bxx

OK NG
Change harness
Change NG NG
between Bxx board Change Bxx board
Wi-Fi module
and WiFi
OK If Wi-Fi malfunction happens,
OK
• Wi-Fi module
• Harness between WiFi
Wi-Fi module Main Harness and Bxx
• Bxx board
are suspected.

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 176

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

TROUBLE SHOOTING

3) Bluetooth malfunction

Touch pad Remote doesn’t work


Or
3D-glasses (Active) doesn’t work
Or
Bluetooth Speaker/Headphone/Headset doesn’t work

Please refer
OK Touch pad Remote manual
Home > Settings > Check BT antenna OK 3D-glasses (Active) manual
Bluetooth Settings Can read Connection is OK
Or
Near discoverable
Bluetooth Device Bluetooth Speaker/Headphone/Headset operation manual
NG NG
else

OK Loose BT antenna
Connect properly connection
NG

Check harness NG OK
connection is OK Connect properly Loose harness
between BT and Bxx

OK
NG

NG Change harness NG
Change BT module Between Bxx board Change Bxx board
and BT
OK OK

BT module Main Harness

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 177

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM

Ether

I2C TEMP
Tuner (Audio)
IC card
Sens LOG
or

eMM LOG
C I2C(panel)
ECS
HDMI1 Vx1 x16
HDMI EQ
HDMI2 DDR3
/MHL 2Gb
Vx1 x8 LD LD
AV2/Component Main SoC Soc
Vx1 x4
HDMI3
I2C(Backlight,Panel)
4k SoC I2C(Backligh
UART(4KBE t)
AV1(SCART) Communication) I2C
HDMI4 (Audio) Audio
AMP
Audio
Audio AMP
AMP

Audio
AMP
Audio
AMP

HP/Line out
Audio
AMP
Opt.Out Audio
AMP

USB3.0 USB2.0 USB2.0 WIFI/BT

SmarCore Key-pad

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 178

SYS SET
(Only Interface between board and board)

SM (FY14) BAX_F Board


BMFL Board CN3601 To BMFL
CN203 GND 1 51 GND T-con Board
1-798-511-11(ALPS)/ HUS_GND 1 19 VBTX7P 2 50 RxP7
1-798-510-12(NOBLE) HUS_KEY_AD 2 18 VBTX7N 3 49 RxN7
HUS_POWER_KEY 3 20 GND 4 48 GND
1-821-143-11 1-821-117-11 VBTX6P 5 47 RxP6 PANEL FFC
JAM SYT10-3WL SYT10-03HG VBTX6N 6 46 RxN6
GND 7 45 GND
VBTX5P 8 44 RxP5
VBTX5N 9 43 RxN5
GND 10 42 GND
VBTX4P 11 41 RxP4
CN1000 VBTX4N 12 40 RxN4
1 1 WIFI_GND GND 13 VbyOne-FFC 39 GND
2 2 X_WIFI_BT_RST VBTX3P 14 38 RxP3
3 3 X_WIFI_WAKEUP VBTX3N 15 37 RxN3
4 4 X_BT_WAKEUP GND 16 36 GND
5 5 WIFI_GND VBTX2P 17 35 RxP2
6 6 WIFI_STBY_3.3V VBTX2N 18 34 RxN2
USB 7 7 WIFI_STBY_3.3V GND 19 33 GND
Main Harness USB 8 8 WIFI_STBY_3.3V VBTX1P 20 32 RxP1
9 9 WIFI_GND VBTX1N 21 31 RxN1
10 10 WIFI_GND GND 22 51pin FFC 30 GND
USB 12 11 WIFI_GND VBTX0P 23 29 RxP0
11 12 BT_3D_LR VBTX0N 24 28 RxN0
13 13 WIFI_GND GND 25 27 GND
USB 14 14 WIFI_USB_M VBTXLOCKN0 26 26 LOCKN
NC 15 NC VBTXHTPDN0 27 25 HTPDN
USB 15 16 WIFI_USB_P GND 28 24 GND
NC 17 NC GND 29 23 SDC Use
GN1 Smart Core 2 18 HUS_KEY_AD NC 30 22 SDC Use
1 19 CAM_GND BITSEL 31 21 SDC Use
CN001 3 20 HUS_POWER_KEY /WP/(BINT) 32 20 B_INT (High:Write / L/Open: Protect)
STBY3.3V 1 25 11 21 SC_OPT_SENSE SCL 33 19 SCL
HSC3-L 5V_MAIN 2 22 2 22 5V_MAIN SDA 34 18 SDA
GND 3 27 12 23 SC_SIRCS 3D_EN/(MUTE) 35 17 3D_EN
LED_AMBER 4 24 4 24 SC_LED_AMBER 3D_SYNC_IN 36 16 3D_Sync_In
2019/05/07 17:24:37 (GMT+09:00)

LED_PWM_W 5 26 1 25 SC_STBY_3.3V 3D_SYNC_OUT 37 15 SDC Use


LEY_PWM_R 6 32 5 26 SC_LED_PWM_W GND 38 14 GND
LED_PWM_B 7 30 3 27 SC_GND PANEL_DET 39 13 GND
LED_PWM_G 8 28 8 28 SC_LED_PWM_G GND 40 12 GND
GND 9 29 9 29 SC_GND NC/GND 41 11 GND
MAIN_3.3V 10 31 7 30 SC_LED_PWM_B NC 42 10 GND
OPT_SENSE 11 21 10 31 SC_MAIN_3.3V NC 43 9 NC
SIRCS 12 23 6 32 SC_LED_PWM_R NC(PANEL_RESETX)/12V 44 8 NC
1-821-139-11 1-821-126-11 NC 33 SC_GND NC(PANEL_READY)/12V 45 7 NC
JAM SYT10-12WS SYT10-12HG NC 34 NC NC/12V 46 6 NC
NC 35 MIC_GND NC(PANEL_PWR)/12V 47 5 NC
NC 36 MIC_RESET NC(PANEL_ON)/12V 48 4 NC
NC 37 I2S_BCK(SIELDED) NC(ABL_HOT2)/12V 49 3 NC
NC 38 I2S_LRCLK(SIELDED) NC(ABL_HOT1)/12V 50 2 NC
NC 39 HUS_GND NC(ABL_HOT0)/12V 51 1 NC
USB Cable(UL2725) NC 40 CAM_POP 1-842-546-21 1-819-812-11
Wifi/BT GND 1 1 1-819-538-11 1-818-692-23 FFC Direct Connector :IPEX JAE/FI-RE51S-HF
RST_L 2 2 SHLDP-40V-S-1 (B) JST SM40B-SHLDS-GANF-1-TF(LF)(SN) or Yamaichi 1-843-107-XX
WOW_L 3 3
WOBT_L 4 4 CN3600 To BMFL
GND 5 5 NC/HTPDN1/ELTIMO3/POWER_ON 1 41 SDC Use
VCC 6 6 CN8004 NC/LOCKN1/ABL_PHT/READY 2 40 SDC Use
VCC 7 7 3 BLK#28 1 CAMERA_5V NC/SDA/PANEL_ERROR/PANEL ON 3 39 SDC Use
VCC 8 8 3 RED#28 2 CAMERA_USB_M NC/SCL/PANEL ERROR 4 38 SDC Use
GND 9 9 3 CAMERA_USB_P SPI_CS 5 VbyOne-FFC 37 NC (SPI_CS)
GND 10 10 4 ID (GND/CLK/CAM_POP) : Connect GND via R=0 Ohm SPI_CK 6 36 NC (SPI_CK)
VSYNC 11 12 5 GND_S NC/RESETX 7 35 SDC Use
GND 12 11 3 Shield 1-822-265-21 GND 8 34 SDC Use
GND 13 13 ACON Mini-USB NC 9 33 SDC Use
4-2. CONNECTOR DIAGRAM

DM 14 14 3 WHT#28 NC 10 32 SDC Use


DP 15 16 3 GRN#28 NC 11 31 SDC Use
1-819-332-11 1-819-502-11 VCA/(SPI_SEL0) 12 30 NC
JST SM15B-GHS-TB(LF)(SN)
GHR-15V-S CN9000 BUS_SW 13 41pin FFC 29 NC
NC 30 DIGITAL_STBY SPI_DI/(WDT) 14 28 NC
2 29 DC_DIMMER SPI_DO 15 27 NC
3 28 BL_ON/ICSPCLK SPI_ENB 16 26 NC
4 27 PWM_DIMMER GND 17 25 GND
BT 5 26 STBY_3.3V VBTX15P 18 24 RxP15
6 25 BLINKING VBTX15N 19 23 RxN15
Antena 7 24 AC_OFF_DET GND 20 22 GND
8 23 BL_ERR VBTX14P 21 21 RxP14
9 22 POWER_ON/ICSPDAT VBTX14N 22 20 RxN14
10 21 GND GND 23 19 GND
11 20 GND VBTX13P 24 18 RxP13 J110
12 19 GND VBTX13N 25 17 RxN13 GND Ground 1 21 AWG#22
13 18 REG12V_Audio GND 26 16 GND GND Ground 2 23 AWG#22
14 17 REG12V VBTX12P 27 15 RxP12 PWR Power V12 IN 3 NC
15 16 REG12V_Audio VBTX12N 28 14 RxN12 PWR Power V12 IN 4 25 AWG#22
16 15 REG12V GND 29 13 GND PWR Power V12 IN 5 27 AWG#22
NC 14 REG12V_Audio VBTX11P 30 12 RxP11 1-822-322-11 1-820-264-11
18 13 REG12V VBTX11N 31 11 RxN11 JST SM05B-PASS-TBT(LF)(SN) PAP-05V-S
NC 12 GND GND 32 10 GND
20 11 GND VBTX10P 33 9 RxP10
NC 10 TCON_GND/VPP_PIC VBTX10N 34 8 RxN10
22 9 GND GND 35 7 GND
NC 8 TCON_GND VBTX9P 36 6 RxP9
24 7 TCON_ON VBTX9N 37 5 RxN9
NC 6 TCON_VCC12V GND 38 4 GND
26 5 TCON_VCC12V VBTX8P 39 3 RxP8
NC 4 TCON_VCC12V VBTX8N 40 2 RxN8
NC 3 TCON_VCC12V GND 41 1 GND
NC 2 GND 1-843-699-11 1-819-564-11
NC 1 GND FFC Direct Connector :IPEX JAE/FI-RE41S-HF
1-843-925-11 1-843-917-11 or Yamaichi 1-843-708-XX

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C


PBDP-30V-S JST SM30B-PBDSS-TF
CN8301
TM_SCL 1
TM_SDA 2
GND 3
TM_SPI1_SCK 4
TM_SPI1_MOSI 5
TM_SPI1_nSS 6
GND 7
TM_EMIT 8
BL_TYPE 9
TM_SPI0_SCK 10
TM_SPI0_MOSI 11
TM_SPI0_nSS 12
GND 13
TM_SPI_SYNC 14
TM_MODE0 15
TM_MODE1 16
TM_RDY 17
TM_LOG_RX 18
TM_LOG_TX 19
SA_MODE 20
VLEDPWM1 21
VLEDPWM0 22
CN7706 Reserve 23
1 GND_D BL_ON 24
2 +5.0V_AUDIO 0-336-971-01
3 GND_D FFC 24pin IRISO
4 X_SYSTEM_RST or Hirose FH52-24S-0.5SH
5 X_DAMP_MUTE
6 X_AMP_ERR_DET
7 X_DAMP_RESET
8 I2C_C_SCL
9 I2C_C_SDA
10 DC_OFF_DET
SPEAKER L+ 1 4 11 DAUOA_DAT3
Front L- 2 3 12 DAUOA_DAT2
Lch JST SMP-02VF-N 13 DAUOA_DAT1
1-784-991-21 14 DAUOA_DAT0
15 DAUOA_LRCK
16 GND_D
SPEAKER R+ 1 1 17 DAUOA_BCK
Front R- 2 2 18 GND_D
Rch JST SMP-02VF-N 19 DAUOA_MCK
1-784-991-21 20 GND_D
1-819-407-71
IMSA-9637S-40-Y801
KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C

or Hirose FH52-20S-0.5SH

GL3 Board

CN6401
1-842-551-11
SJM20-28WLB/JAM
DIGITAL_STBY 1 NC
DC_DIMMER 2 29
BL_ON 3 28
PWM_DIMMER 4 27
STBY_3.3V 5 26 #22 G-B Harness
GBK
BLINKING 6 25
AC_OFF_DET 7 24
BL_ERR 8 23 CN7700
POWER_ON 9 22 #24 1 1 SP_MAIN_RP
GND 10 21 #22 #24 2 2 SP_MAIN_RN
GND 11 20 #22 #24 2 3 SP_MAIN_LN
GND 12 19 #22 #24 1 4 SP_MAIN_LP
REG12V 13 18 #22 1-842-593-11 1-842-566-12
REG12V 14 17 #22 PBVP04V-S SM04B-PBVSS-TB(LF)(SN)(PS)
REG12V 15 16 #22
REG12V 16 15 #22
REG12V 17 NC
REG12V 18 13 #22
GND 19 NC
GND 20 11 #22
TCON_GND 21 1 #22
GND 22 9 #22
TCON_GND 23 2 #22
TCON_ON 24 7
TCON_VCC12V 25 4 #22
TCON_VCC12V 26 5
TCON_VCC12V 27 5 #22
TCON_VCC12V 28 NC
SJM20-28HG
1-842-598-11

CN6101
SFP79-02WLB JAM
1-822-908-11
AC-N 1
AC-L 2 AC pigtail
1-839-678-21

CN6801
1-822-359-11
53426-0410
+OUT1 1
NC 2 To LS
+OUT2 3
NC 4
1-822-326-11
51103-0400
CN6802
1-843-363-11
53426-0810 Molex
-OUT1-1 1
-OUT1-2 2 To LS
-OUT1-3 3
-OUT1-4 4
-OUT2-1 5
-OUT2-2 6
-OUT2-3 7
-OUT2-4 8
1-822-330-11
51103-0800
DIAGRAMS

179

SYS SET
(Only Interface between board and board)

SM BAX_F Board
BMFL Board CN3601 To BMFW (BMFL) J106 T-con Board
CN203 GND 1 51 GND
1-798-511-11 HUS_GND 1 19 VBTX7P 2 50 RxP7 (AUO) PANEL FFC
HUS_KEY_AD 2 18 VBTX7N 3 49 RxN7 80pin x4
HUS_POWER_KEY 3 20 GND 4 48 GND
1-821-143-11 1-821-117-11 VBTX6P 5 47 RxP6 J101_F2
JAM SYT10-3WL SYT10-03HG VBTX6N 6 46 RxN6 J102_F2
GND 7 45 GND J103_F2
VBTX5P 8 44 RxP5 J104_F2
VBTX5N 9 43 RxN5
GND 10 42 GND
VBTX4P 11 41 RxP4
CN1000 VBTX4N 12 40 RxN4
1 1 WIFI_GND GND 13 VbyOne-FFC 39 GND
2 2 X_WIFI_BT_RST VBTX3P 14 38 RxP3
3 3 X_WIFI_WAKEUP VBTX3N 15 37 RxN3
4 4 X_BT_WAKEUP GND 16 36 GND
#30 5 5 WIFI_GND VBTX2P 17 35 RxP2
#30 6 6 WIFI_STBY_3.3V VBTX2N 18 34 RxN2
USB 7 7 WIFI_STBY_3.3V GND 19 33 GND
Main Harness USB 8 8 WIFI_STBY_3.3V VBTX1P 20 32 RxP1
#30 9 9 WIFI_GND VBTX1N 21 31 RxN1
#30 10 10 WIFI_GND GND 22 51pin FFC 30 GND
USB 12 11 WIFI_GND VBTX0P 23 29 RxP0
#30 11 12 BT_3D_LR VBTX0N 24 28 RxN0
#30 13 13 WIFI_GND GND 25 27 GND
USB 14 14 WIFI_USB_M VBTXLOCKN0 26 26 LOCKN
NC 15 NC VBTXHTPDN0 27 25 HTPDN
USB 15 16 WIFI_USB_P GND 28 24 GND
NC 17 NC GND 29 23 Reserved
GN1 Smart Core 2 18 HUS_KEY_AD NC 30 22 Reserved
2019/05/07 17:24:37 (GMT+09:00)

1 19 HUS_GND BITSEL 31 21 NC(BITSEL(High/Open:10Bit; L:8Bit))


CN101 3 20 HUS_POWER_KEY /WP/(BINT) 32 20 nWP(High:Write; L/Open: Protect)
STBY3.3V 1 25 11 21 SC_OPT_SENSE SCL 33 19 SCL
HSC3-L 5V_MAIN 2 22 2 22 5V_MAIN SDA 34 18 SDA
GND 3 27 12 23 SC_SIRCS 3D_EN/(MUTE) 35 17 3D_EN
LED_AMBER 4 24 4 24 SC_LED_AMBER 3D_SYNC_IN 36 16 3D_Sync_In
LED_PWM_W 5 26 1 25 SC_STBY_3.3V 3D_SYNC_OUT 37 15 3D_Sync_out
LEY_PWM_R 6 32 5 26 SC_LED_PWM_W GND 38 14 GND
LED_PWM_B 7 30 3 27 SC_GND PANEL_DET 39 13 GND
LED_PWM_G 8 28 8 28 SC_LED_PWM_G GND 40 12 GND
GND 9 29 9 29 SC_GND NC/GND 41 11 GND
MAIN_3.3V 10 31 7 30 SC_LED_PWM_B NC 42 10 GND
OPT_SENSE 11 21 10 31 SC_MAIN_3.3V NC 43 9 NC
SIRCS 12 23 6 32 SC_LED_PWM_R NC(PANEL_RESETX)/12V 44 8 NC
1-821-139-11 1-821-126-11 NC 33 SC_GND NC(PANEL_READY)/12V 45 7 NC
JAM SYT10-12WS SYT10-12HG NC 34 NC NC/12V 46 6 NC
NC 35 MIC_GND NC(PANEL_PWR)/12V 47 5 NC
NC 36 MIC_RESET NC(PANEL_ON)/12V 48 4 NC
NC 37 I2S_BCK(SIELDED) NC(ABL_HOT2)/12V 49 3 NC
NC 38 I2S_LRCLK(SIELDED) NC(ABL_HOT1)/12V 50 2 NC
NC 39 CAM_GND NC(ABL_HOT0)/12V 51 1 NC
USB Cable(UL2725) NC 40 CAM_POP 1-842-546-21
Wifi/BT GND 1 1 1-819-538-11 1-818-692-23 FFC Direct Connector :IPEX JAE 51pin
RST_L 2 2 SHLDP-40V-S-1 (B) JST SM40B-SHLDS-GANF-1-TF(LF)(SN) or Yamaichi 1-843-107-XX
WOW_L 3 3
WOBT_L 4 4 CN3600 To BMFW (BMFL) J107
GND 5 5 #30 NC/HTPDN1/ELTIMO3/POWER_ON 1 41 NC(ROTATE (High:Enable; L/Open: Disable))
VCC 6 6 #30 CN8004 NC/LOCKN1/ABL_PHT/READY 2 40 NC
VCC 7 7 3 BLK#28 1 CAMERA_5V NC/SDA/PANEL_ERROR/PANEL ON 3 39 NC(HDR_EN (High:Enable; L/Open: Disable))
VCC 8 8 3 RED#28 2 CAMERA_USB_M NC/SCL/PANEL ERROR 4 38 NC
GND 9 9 #30 3 CAMERA_USB_P SPI_CS 5 VbyOne-FFC 37 SPI_CS
GND 10 10 #30 4 ID (GND/CLK/CAM_POP) : Connect GND via R=0 Ohm SPI_CK 6 36 SPI_CK
VSYNC 11 12 #30 5 GND_S NC/RESETX 7 35 NC
GND 12 11 3 Shield 1-822-265-21 NC 8 34 GND
GND 13 13 #30 ACON Mini-USB NC 9 33 NC
DM 14 14 3 WHT#28 NC 10 32 NC
DP 15 16 3 GRN#28 NC 11 31 NC
1-819-332-11 1-819-502-11 VCA/(SPI_SEL0) 12 30 NC
JST SM15B-GHS-TB(LF)(SN)
GHR-15V-S CN9000 BUS_SW 13 41pin FFC 29 NC(BUS_SW)
NC 30 DIGITAL_STBY SPI_DI/(WDT) 14 28 SPIB_DO
2 29 DC_DIMMER SPI_DO 15 27 SPIB_DI
3 28 BL_ON/ICSPCLK SPI_ENB 16 26 SPIB_ENB
4 27 PWM_DIMMER GND 17 25 GND
BT 5 26 STBY_3.3V VBTX15P 18 24 RxP15
6 25 BLINKING VBTX15N 19 23 RxN15
Antena 7 24 AC_OFF_DET GND 20 22 GND
8 23 BL_ERR VBTX14P 21 21 RxP14
9 22 POWER_ON/ICSPDAT VBTX14N 22 20 RxN14
10 21 GND GND 23 19 GND
11 20 GND VBTX13P 24 18 RxP13 G4:CN6502 and GL2:CN6501
12 19 GND VBTX13N 25 17 RxN13 GND Ground 1 21 AWG#22
13 18 REG12V_Audio GND 26 16 GND GND Ground 2 23 AWG#22
14 17 REG12V VBTX12P 27 15 RxP12 PWR Power V12 IN 3 NC
15 16 REG12V_Audio VBTX12N 28 14 RxN12 PWR Power V12 IN 4 25 AWG#22
16 15 REG12V GND 29 13 GND PWR Power V12 IN 5 27 AWG#22
NC 14 REG12V_Audio VBTX11P 30 12 RxP11 1-822-322-11 1-820-264-11
18 13 REG12V VBTX11N 31 11 RxN11 JST SM05B-PASS-TBT(LF)(SN) PAP-05V-S
NC 12 GND GND 32 10 GND
20 11 GND VBTX10P 33 9 RxP10
NC 10 TCON_GND/VPP_PIC VBTX10N 34 8 RxN10
22 9 GND GND 35 7 GND

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C


NC 8 TCON_GND VBTX9P 36 6 RxP9
24 7 TCON_ON VBTX9N 37 5 RxN9
NC 6 TCON_VCC12V GND 38 4 GND
26 5 TCON_VCC12V VBTX8P 39 3 RxP8
NC 4 TCON_VCC12V VBTX8N 40 2 RxN8
NC 3 TCON_VCC12V GND 41 1 GND
NC 2 GND 1-843-699-11
NC 1 GND FFC Direct Connector :IPEX JAE 41pin
1-843-925-11 1-843-917-11 or Yamaichi 1-843-708-XX
PBDP-30V-S JST SM30B-PBDSS-TF
CN8301
TM_SCL 1
TM_SDA 2
GND 3
TM_SPI1_SCK 4
TM_SPI1_MOSI 5
TM_SPI1_nSS 6
GND 7
TM_EMIT 8
BL_TYPE 9
TM_SPI0_SCK 10
TM_SPI0_MOSI 11
TM_SPI0_nSS 12
GND 13
TM_SPI_SYNC 14
TM_MODE0 15
TM_MODE1 16
Faston #187 TM_RDY 17
SPEAKER L+ (Faston # 187) 1 4 TM_LOG_RX 18
Front L- (Faston #110) 2 3 TM_LOG_TX 19
Lch Faston #110 SA_MODE 20
VLEDPWM1 21
VLEDPWM0 22
Faston #187 CN7706 Reserve 23
SPEAKER R+ (Faston # 187) 1 1 1 GND_D BL_ON 24
Front R- (Faston # 110) 2 2 2 +5.0V_AUDIO 1-844-242-11
Rch Faston #110 3 GND_D FFC 24pin IRISO
4 X_SYSTEM_RST
5 X_DAMP_MUTE
6 X_AMP_ERR_DET
7 X_DAMP_RESET
8 I2C_C_SCL
9 I2C_C_SDA
10 DC_OFF_DET
KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C

11 DAUOA_DAT3
12 DAUOA_DAT2
13 DAUOA_DAT1
14 DAUOA_DAT0
15 DAUOA_LRCK
16 GND_D
17 DAUOA_BCK
18 GND_D
19 DAUOA_MCK
20 GND_D
1-819-407-71
IMSA-9637S-40-Y801

GL1A Board
CN7700
1 1 SP_MAIN_RP
2 2 SP_MAIN_RN
CN6401 2 3 SP_MAIN_LN
1-842-551-11 1 4 SP_MAIN_LP
SJM20-28WLB/JAM 1-842-593-11 1-842-566-12
DIGITAL_STBY 1 NC PBVP04V-S SM04B-PBVSS-TB(LF)(SN)(PS)
DC_DIMMER 2 29
BL_ON 3 28
PWM_DIMMER 4 27
STBY_3.3V 5 26 #22 G-B Harness
GBK
BLINKING 6 25
AC_OFF_DET 7 24
BL_ERR 8 23
POWER_ON 9 22
GND 10 21 #22
GND 11 20 #22
GND 12 19 #22
REG12V 13 18 #22
REG12V 14 17 #22
REG12V 15 16 #22
REG12V 16 15 #22
REG12V 17 NC
REG12V 18 13 #22
GND 19 NC
GND 20 11 #22
TCON_GND 21 1 #22
GND 22 9 #22
TCON_GND 23 2 #22
TCON_ON 24 7
TCON_VCC12V 25 4 #22
TCON_VCC12V 26 5
TCON_VCC12V 27 5 #22
TCON_VCC12V 28 NC
SJM20-28HG
1-842-598-11

CN6101
SFP79-02WLB JAM
1-822-908-11
AC-N 1
AC-L 2
AC pigtail
1-839-678-21

CN6801
1-822-359-11
53426-0410
+OUT1 1
+OUT2 2 To LS
+OUT3 3
+OUT4 4
1-822-326-11
51103-0400
CN6802
1-843-360-11
53426-0510 Molex
-OUT1 1
-OUT2 2 To LS
-OUT3 3
-OUT4 4
NC 5
DIAGRAMS

180

SYS SET
(Only Interface between board and board)

SM BAX_F Board
BMFL Board CN3601 To BMFW (BMFL) T-con Board
CN203 GND 1 51 GND
1-798-511-11 HUS_GND 1 19 VBTX7P 2 50 RxP7 (SDC) PANEL FFC
HUS_KEY_AD 2 18 VBTX7N 3 49 RxN7 XX pin xX
HUS_POWER_KEY 3 20 GND 4 48 GND
1-821-143-11 1-821-117-11 VBTX6P 5 47 RxP6 unknown
JAM SYT10-3WL SYT10-03HG VBTX6N 6 46 RxN6 unknown
GND 7 45 GND unknown
VBTX5P 8 44 RxP5 unknown
VBTX5N 9 43 RxN5
GND 10 42 GND
VBTX4P 11 41 RxP4 15171601
CN1000 VBTX4N 12 40 RxN4
1 1 WIFI_GND GND 13 VbyOne-FFC 39 GND
2 2 X_WIFI_BT_RST VBTX3P 14 38 RxP3
3 3 X_WIFI_WAKEUP VBTX3N 15 37 RxN3
4 4 X_BT_WAKEUP GND 16 36 GND
#30 5 5 WIFI_GND VBTX2P 17 35 RxP2
#30 6 6 WIFI_STBY_3.3V VBTX2N 18 34 RxN2
USB 7 7 WIFI_STBY_3.3V GND 19 33 GND
Main Harness USB 8 8 WIFI_STBY_3.3V VBTX1P 20 32 RxP1
#30 9 9 WIFI_GND VBTX1N 21 31 RxN1
#30 10 10 WIFI_GND GND 22 51pin FFC 30 GND
USB 12 11 WIFI_GND VBTX0P 23 29 RxP0
#30 11 12 BT_3D_LR VBTX0N 24 28 RxN0
#30 13 13 WIFI_GND GND 25 27 GND
USB 14 14 WIFI_USB_M VBTXLOCKN0 26 26 LOCKN
NC 15 NC VBTXHTPDN0 27 25 HTPDN
USB 15 16 WIFI_USB_P GND 28 24 GND
NC 17 NC GND 29 23 SDC Use
GN1 Smart Core 2 18 HUS_KEY_AD NC 30 22 SDC Use
1 19 HUS_GND BITSEL 31 21 SDC Use
CN101 3 20 HUS_POWER_KEY /WP/(BINT) 32 20 B_INT (High:Write / L/Open: Protect)
STBY3.3V 1 25 11 21 SC_OPT_SENSE SCL 33 19 SCL
2019/05/07 17:24:37 (GMT+09:00)

HSC3-L 5V_MAIN 2 22 2 22 5V_MAIN SDA 34 18 SDA


GND 3 27 12 23 SC_SIRCS 3D_EN/(MUTE) 35 17 3D_EN
LED_AMBER 4 24 4 24 SC_LED_AMBER 3D_SYNC_IN 36 16 3D_Sync_In
LED_PWM_W 5 26 1 25 SC_STBY_3.3V 3D_SYNC_OUT 37 15 SDC Use
LEY_PWM_R 6 32 5 26 SC_LED_PWM_W GND 38 14 GND
LED_PWM_B 7 30 3 27 SC_GND PANEL_DET 39 13 GND
LED_PWM_G 8 28 8 28 SC_LED_PWM_G GND 40 12 GND
GND 9 29 9 29 SC_GND NC/GND 41 11 GND
MAIN_3.3V 10 31 7 30 SC_LED_PWM_B NC 42 10 GND
OPT_SENSE 11 21 10 31 SC_MAIN_3.3V NC 43 9 NC
SIRCS 12 23 6 32 SC_LED_PWM_R NC(PANEL_RESETX)/12V 44 8 NC
1-821-139-11 1-821-126-11 NC 33 SC_GND NC(PANEL_READY)/12V 45 7 NC
JAM SYT10-12WS SYT10-12HG NC 34 NC NC/12V 46 6 NC
NC 35 MIC_GND NC(PANEL_PWR)/12V 47 5 NC
NC 36 MIC_RESET NC(PANEL_ON)/12V 48 4 NC
182113911 NC 37 I2S_BCK(SIELDED) NC(ABL_HOT2)/12V 49 3 NC
NC 38 I2S_LRCLK(SIELDED) NC(ABL_HOT1)/12V 50 2 NC
NC 39 CAM_GND NC(ABL_HOT0)/12V 51 1 NC
USB Cable(UL2725) NC 40 CAM_POP 1-842-546-21 1-819-812-11
Wifi/BT GND 1 1 1-819-538-11 1-818-692-23 FFC Direct Connector :IPEX JAE/FI-RE51S-HF
RST_L 2 2 SHLDP-40V-S-1 (B) JST SM40B-SHLDS-GANF-1-TF(LF)(SN) or Yamaichi 1-843-107-XX
WOW_L 3 3
WOBT_L 4 4 CN3600 To BMFW (BMFL) XXX
GND 5 5 #30 NC/HTPDN1/ELTIMO3/POWER_ON 1 41 SDC Use
VCC 6 6 #30 CN8004 NC/LOCKN1/ABL_PHT/READY 2 40 SDC Use
VCC 7 7 3 BLK#28 1 CAMERA_5V NC/SDA/PANEL_ERROR/PANEL ON 3 39 SDC Use
VCC 8 8 3 RED#28 2 CAMERA_USB_M NC/SCL/PANEL ERROR 4 38 SDC Use
GND 9 9 #30 3 CAMERA_USB_P SPI_CS 5 VbyOne-FFC 37 NC (SPI_CS)
GND 10 10 #30 4 ID (GND/CLK/CAM_POP) : Connect GND via R=0 Ohm SPI_CK 6 36 NC (SPI_CK)
VSYNC 11 12 #30 5 GND_S NC/RESETX 7 35 SDC Use
GND 12 11 3 Shield 1-822-265-21 NC 8 34 SDC Use
GND 13 13 #30 ACON Mini-USB NC 9 33 SDC Use
DM 14 14 3 WHT#28 NC 10 32 SDC Use
DP 15 16 3 GRN#28 NC 11 31 SDC Use
1-819-332-11 1-819-502-11 VCA/(SPI_SEL0) 12 30 NC
JST SM15B-GHS-TB(LF)(SN)
GHR-15V-S CN9000 BUS_SW 13 41pin FFC 29 NC
1 30 DIGITAL_STBY SPI_DI/(WDT) 14 28 NC
2 29 DC_DIMMER SPI_DO 15 27 NC
3 28 BL_ON/ICSPCLK SPI_ENB 16 26 NC
4 27 PWM_DIMMER GND 17 25 GND
BT 5 26 STBY_3.3V VBTX15P 18 24 RxP15
6 25 BLINKING VBTX15N 19 23 RxN15
Antena 7 24 AC_OFF_DET GND 20 22 GND
8 23 BL_ERR VBTX14P 21 21 RxP14
9 22 POWER_ON/ICSPDAT VBTX14N 22 20 RxN14
10 21 GND GND 23 19 GND
11 20 GND VBTX13P 24 18 RxP13
12 19 GND VBTX13N 25 17 RxN13 GND Ground 1 21 AWG#22
13 18 REG12V_Audio GND 26 16 GND GND Ground 2 23 AWG#22
KD-75X8501C (FW-75X8570C)/8505C

14 17 REG12V VBTX12P 27 15 RxP12 PWR Power V12 IN 3 NC


15 16 REG12V_Audio VBTX12N 28 14 RxN12 PWR Power V12 IN 4 25 AWG#22
16 15 REG12V GND 29 13 GND PWR Power V12 IN 5 27 AWG#22
NC 14 REG12V_Audio VBTX11P 30 12 RxP11 1-822-322-11 1-820-264-11
18 13 REG12V VBTX11N 31 11 RxN11 JST SM05B-PASS-TBT(LF)(SN) PAP-05V-S
NC 12 GND GND 32 10 GND
20 11 GND VBTX10P 33 9 RxP10
NC 10 TCON_GND/VPP_PIC VBTX10N 34 8 RxN10
22 9 GND GND 35 7 GND
NC 8 TCON_GND VBTX9P 36 6 RxP9
24 7 TCON_ON VBTX9N 37 5 RxN9

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C


NC 6 TCON_VCC12V GND 38 4 GND
26 5 TCON_VCC12V VBTX8P 39 3 RxP8
NC 4 TCON_VCC12V VBTX8N 40 2 RxN8
NC 3 TCON_VCC12V GND 41 1 GND
NC 2 GND 1-843-699-11 1-819-564-11
NC 1 GND FFC Direct Connector :IPEX JAE/FI-RE41S-HF
1-843-925-11 1-843-917-11 or Yamaichi 1-843-708-XX
PBDP-30V-S JST SM30B-PBDSS-TF
CN8301
TM_SCL 1
TM_SDA 2
GND 3
TM_SPI1_SCK 4
TM_SPI1_MOSI 5
TM_SPI1_nSS 6
GND 7
TM_EMIT 8
BL_TYPE 9
TM_SPI0_SCK 10
TM_SPI0_MOSI 11
TM_SPI0_nSS 12
GND 13
TM_SPI_SYNC 14
TM_MODE0 15
TM_MODE1 16
Faston #187 TM_RDY 17
SPEAKER L+ (Faston # 187) 1 4 TM_LOG_RX 18
Front L- (Faston #110) 2 3 TM_LOG_TX 19
Lch Faston #110 SA_MODE 20
VLEDPWM1 21
VLEDPWM0 22
Faston #187 CN7706 Reserve 23
SPEAKER R+ (Faston # 187) 1 1 1 GND_D BL_ON 24
Front R- (Faston # 110) 2 2 2 +5.0V_AUDIO 1-844-242-11
Rch Faston #110 3 GND_D FFC 24pin IRISO
4 X_SYSTEM_RST
5 X_DAMP_MUTE
6 X_AMP_ERR_DET
7 X_DAMP_RESET
8 I2C_C_SCL
9 I2C_C_SDA
10 DC_OFF_DET
11 DAUOA_DAT3
12 DAUOA_DAT2
13 DAUOA_DAT1
14 DAUOA_DAT0
15 DAUOA_LRCK
16 GND_D
17 DAUOA_BCK
18 GND_D
19 DAUOA_MCK
20 GND_D
1-819-407-71
IMSA-9637S-40-Y801

G4 Board
CN7700
1 1 SP_MAIN_RP
2 2 SP_MAIN_RN
CN6401 2 3 SP_MAIN_LN
1-842-551-11 1 4 SP_MAIN_LP
SJM20-28WLB/JAM 1-842-593-11 1-842-566-12
DIGITAL_STBY 1 30 PBVP04V-S SM04B-PBVSS-TB(LF)(SN)(PS)
DC_DIMMER 2 29
BL_ON 3 28
PWM_DIMMER 4 27
STBY_3.3V 5 26 #22 G-B Harness
GBK
BLINKING 6 25
AC_OFF_DET 7 24
BL_ERR 8 23
POWER_ON 9 22
GND 10 21 #22
GND 11 20 #22
GND 12 19 #22
REG12V 13 18 #22
REG12V 14 17 #22
REG12V 15 16 #22
REG12V 16 15 #22
REG12V 17 NC
REG12V 18 13 #22
GND 19 NC
GND 20 11 #22
TCON_GND 21 1 #22
GND 22 9 #22
TCON_GND 23 2 #22
TCON_ON 24 7
TCON_VCC12V 25 4 #22
TCON_VCC12V 26 5
TCON_VCC12V 27 5 #22
TCON_VCC12V 28 NC
SJM20-28HG
1-842-598-11

CN6402
1-822-364-11 MOLEX
53426-0910
DC_DIMMER(G) 1 1
PWM_DIMMER(G) 2 2
BLINKING(G) 3 3
BL_ERR(G) 4 4
NC 5 NC
DIGTAL_STBY(G)/P_ON(G)6 6
BL_ON(G) 7 7
GND(G) 8 8
12V(G) 9 9
1-822-331-11
51103-0900

CN6103
1-691-961-11 JST
B2P3S-VH-B(LF)(SN)
AC-N 1 1
AC-L 3 3
1-562-211-11
VHR-3N

GL2 Board
CN6102
1-691-961-11 JST GG Harness
B2P3S-VH-B(LF)(SN)
AC-N 1 1
AC-L 3 3
1-562-211-11
VHR-3N

CN6803
1-822-364-11 MOLEX
53426-0910
DC_DIMMER(G) 1 1
PWM_DIMMER(G) 2 2
BLINKING(G) 3 3
BL_ERR(G) 4 4
NC 5 NC
DIGTAL_STBY(G)/P_ON(G)6 6
BL_ON(G) 7 7
GND(G) 8 8
12V(G) 9 9
1-822-331-11
51103-0900
CN6801
1-822-359-11
53426-0410
+OUT1 1
+OUT2 2 To LS
+OUT3 3
+OUT4 4
1-822-326-11
51103-0400
CN6802
1-843-360-11
53426-0510 Molex
-OUT1 1
-OUT2 2 To LS
-OUT3 3
-OUT4 4
NC 5
1-822-327-11
51103-0500

CN6101
SFP79-02WLB JAM
1-822-908-11
AC-N 1
AC-L 2 AC pigtail
DIAGRAMS

181

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DIAGRAMS

4-3. PC BOARD DIAGRAM


BMFL (A SIDE)

KJ002 KJ001

TP3108 FL2606 C2221 C2623 208 R2


R2207 C2220 FL2607 C7008
cam5 C9429 cam3 C2625 C2636 ET033 R7023 ca m6 ca m014
cam016 C2222 R7004
CN8301 C2634 S8400
7 R79 C9091
0 C9092 cam038 FL2604 C2236 KA003
C2624 C2620 C2627 C2420
C9428 R2212 R2602 ca m039
CN8004 R9074 R2613
2612 614
R R2
52
C2658 C2212 C2205 C2666 R2206 C2622 C2612 R2601 C2628
CL8002 C9090 C9089 C26 C2600
cam39 9428cam045R C9427 TP3110 C2608
CL8001JC8002 IC9011 C2609 C2417 R8422
cam013 R2209
R9429
cam090 Q9025 R9073 C2621
R2215 C2601 R8421
C8351 C9432 C2653 R2216
R9427
R9 C9426 R9075 C2214
R3336 cam801 R8362
359355 C8361C835C8 C8352
4 353
C 8 C8 C834C8
349 8 34C7834C6834C5834C483 C3834C842834C18 34C8339
0C C8 R9425 C2626
cam802 R8355 426 C2232 C2418
R3333 R3329 350 R83 IC9403 C2231 C2211 C2207 C2615 KA001
VD8007 CM8300
R8382 C9425 R1141 R1140 R1139 R1138 R1137 R1136 C7005
IC3103 R3328 R8030 398 39R7835R
5688 R8
R8357 3 4353
R58 352
R8 351
R835R8 0 39R3834R98348
R8347R8834R86 34R8344
R5 R8 R2213 C2201 ca m057 R7003 D8400 F8400
cam003 R3332 R8028 C8025 C2619 C2605 R7032 C7001
C3152 R3335
34 CM3
102 R33
CM3103 C8041
C8 C8
023 024 C9424 Q9026 L9007 RB7018 C7002
R3330 R3326 R2214 C2217 C2616
L9402 21C2216
0 R2 C2206 C2230 R7030
R3331 R3327 RB3407 RB3406 CL8309 ET031 C2661 C2613 X7000 IC 7002
R9076 C2602 C7006 C8409
cam804 IC8003 IC8004 C2663 R2201 R2604 RB7021 RB7019
C9449 C2611 C2614 C8408 IC 7003 ca m084
R2202 C2618 R2605 IC 8402 R8418 IR M001
RB3408 RB3401 C9121 C9114
9cam803 IC2203 C2202 IC 2202 IC 2600 RB7007 R7006 C7003
C2234 C2629 C2416 R7033 C7007
R9022 C9018 R802 RB3400 C9431 C9430 C9076 C9082 C9087 RB7008 R8417
C3508 9432 9431R
R9430R C2617 C2209 2233R2211C R2615 C7004 C8430
F9403 C8033 6C8027C802 RB3409 RB3402 C9074 R7034
R9021 C9016 IC9009 405 406
R2 R2
C2424 FL2605 R1098 R78427
028 R7423
R7 029C 426 R8027
C8422 C8 R7
R7026
C3507 R9068 3 072
067 07R9 C99081 C2215 C2651 R7035 C8410 R8416
R9188 C3408 R9 0 8R 9 R
2R9083 R2200 002 TP3100
C2403 C2203 611 R2
R2610
C3216 C3409 R9069 R9070 C2639 R2413 C2210 ca m056
C9020 R9023 C3443 C3425 CM9004 RB7005 RB7020
RB3410 RB3403
C3420 C3410 CM9005 cam28 C9152 CL2206
C2224 C2213 CL5221
R9024 C9021 cam022 D9001 C2423 C2430 R2400 C2404 C2200
C3412 C3411 R9071 C9061 C2407 C2406 C2405 C2662
R9025 C9023 C2419 R1123 RB7009
C9151 R9182 Q9016 C3217 IC9010 C2227 C2208 C2204 ca m018
R9004 C9013 C3444 C3426 C9059
R9185
IC9018 118 C9 RB3411 RB3404 C3451 C3433 D9000 C9060 C2638 cam028 ca m023
C2226 C8412 A7001
R9026 C9025 R9187 R9183 Q9015 R3410 R3405 C2422
R9184 C2225 C2421 RB7003
R9027 C9026 C3457 C3452 C3439 C3434 64R2402
0 C2 ca m053
R9028 cam806 RB3412 R7025 C7010
C9027 R9186 cam019 RB3405 R3411 R3406 VD8004
R7024 R7007
R9144 Q9017 C3458
R3413
C3440 CL3410
R3408 ET037 cam037 CL2200 7R1028 C7009 C1023
C8001VD8005
CN8002
R9209 RB3212 RB3211 C2654 R2219 C102
R3409 R3404 R3178 C2665 C2637 C9
C9813 C2228R1100 R1027 COM700 J
R9211 R3403 IC3401 459 412
C 3 R3 C3427
C3460 IC3400 441 40C3442
C37 R3 IC2400 812 R9802
L9000 C3445 IFM001 R1133 R1101 RB7015
C9009 R9212
CL3415C3453 C3435 RB3210 RB3209 RB3208 TP3112 FL2603 C2656 R1134 R1135 C1051 R1132 C8040
R9213 Q9021 C3446 C3428 C2660 R1060 R7021
C3124 RB3205 RB3204 R1059 C1049 R7022
C9030 R9214 C3454 C3436 R1057 C1046 R7019 RB7017
C3447 C3429 R3203 R9804 R1058 C1048 RB7023 R8012 ca m009
CN9000 R9215 C3308 R1014 C1022
Q9020 C2219 R1011 C1010 C8413
R9216 C3455 C3437 IFM004 C2659 C9821 R1012 C1014 RB7022
C3449 C3431 RB3203 RB3202 RB3201 C2401 R1008 C1003 R8009
R9208 C3121 C
X3100 C3248 C3249 C3247 3246 245 20C39 25R83211 3210
3 C3 257R C3C3244
R
R1029 C1031
R1013 C1018 RB7014
RB7035 066 065 R8063
R8064
R8 R8
C3456 C3438 R7008 RB7012 VD8006
C3448 C3430 FL2602 R7010
011 R7 RB7027
cam060 R3125 C2425 ca m040 R7018 RB7013 R7014
C9011 C3151 cam805 CM8306
R8386 R8324 R2407 C2607 C2400 C8002 ca m062
cam061 RB3200 RB3207 C2402 C2603 R2411 RB7001 R7020
R8385 C8323 R8389 R3127 R3126 C3120 RB7002
CL3411 CL3409 C3243 R2408 R7017
R3320 R8300 C3450 CL3407
412CL3 C3432 408CL3 C2429 RB7006 R7016
R9181 R3316 C2655 R2414 C2412 C2413 C2414 R1124
C8300 R8301 CL3414 C3419 C3250 RB3206 C2415 9C2664C240 RB7025 R7031 RB7029 RB7026 RB7030 R7012 RB7034 001 R7 RB7010
R7013 RB7024 IC 8000 IC 8001
C9119 R3319 C8301 R8302 C2408 cam050 R1009 C1005 RB7011 015 R7 RB7032
R7009 RB7016 R7005 RB7031 RB7028
R3315 IC3102 ET035 C8306 R8307 RB7033
2R3323
31CM3100
041 CRM33 R3321 C8304 R8305 C3413 C3215 R1010 C1007 CN8400
R3317 C8305 R8306
R9018 R3322 C8303 R8304 C3414 C3214 IC3201 RB7004
R3318 C8311 R8312 R1455 R1466 C8003ca m063
C8310 R8311 R8010
C9015 C3415 C3213 R1456 R1467 C8414
C8309 R8310 C3421 R5351
CM5202 C8004
R3325 C8308 R8309 R3402 C3416 C3212 C2434 CL1009
C8324 R8325 R3400 CL3214 C2223 R5615 ca m002
C3417 C3211 CL3213 050 C1
C1052 L6304R6318C 613 R5
R5612 R8060
059 R8
9447R9448R C8307 R8308 C8302 R8303 C3422 CL6302 R1051 C1437
438 C1 Q5605 CN7001 R8070 R8069
C9017 C3418 C3210 CL3212
C8312 R8313 323 C
31L98CL8
CL8320 3403 1CL3406
4C13LCL3R340 401 CL3404
4C0L5C3 L3 CL3400 FL2601 C6302
R6 R5614
C8317 R8318 C3126 C3209 cam055 R6314 15 R63
C6304 602 C5
C5603 061 R8
R8062
31 7 C L8CL8
CL8310
311 C2635 IC2401 CL6312 R6313 303
CL3402 C3208
C9444 C9445 C3401 C3201 CL8324 CL8316 CL3215
C9450 CL8313
321
CL8322 CL8
315 CL8
CL8314 CL8312C3063 C3064 C3256 C3255 3C3254 3259R3213 C3252 C3251 R8014
R9450
R9449 C325 C
R3212
L9403 CM9400
C9447 C3260
cam904 207 20C3320C4340C3206
C73 C3 C2411
C9439 FL9400 L3003C3030C C3027 C3658
62R3617
0 R3 C3467 C C8411
CL3654 IC9406
R3004
R3206
C3230 C3231 C3229 3228 227 20C43 24033205
C3C3239R C3226
R
IC 1000
R3670 C9440 R9442 CM3001 C3403
C3402
202 205 C3 40C3
4 405
C3 C3
C3406
43
R9444 C3657 X3600 R3615 40R2404
3 R2 C2428
R3627 C9446 C3123 C3269 CL3211 R2409 C2427 R2412 C2610 C2606 C2410 C2604
R3634 R94 R3611 C2426
R3177 R2410 C2218
CL3660 C327
C9441 cam091 R9445 68 C3 CL3203 C3225 FL2600 R2217
CM2200 833 C7
VD7700
3629CL3655R R3600 CL3600 3266
C3261 63CC3265 C3474
C6342C32 271 475
C3 C3476 C34 C3469 C3477 68
C3267
C3273 J7 700
628
3R3671
C33 R3
R36 C360C3
617 62C03624 9 C3
C3611 C3060
C3061 CL3207 C8700 70170C8705
C83 C8
R3632
R3
C9442 C8327 R8328 C3053 275 27C63 C773C78 79 C3 0 C32
744C3073
3 2C32C32 C3262
CL3206
C3232 CM7707
682 C3683 672C3684
cam024 C8322 R8323 CL3657 R3603 CL3603 C3603 C3056 R8700 605 C5
C5604
125 12C3 C3621
C301C35 600
7 020 C3 C3 C3669 C3147 804 80C9805
C369 C98 C7834
01 VD77
CL3614 C3685 C8333 R8334 72 C3461 201 22R2320C
C3221
03 R3
R3630
31 C9443 CL3601 607 605 C3
C3615
C3604
13 C36
C3 IC3200 ca m031
CL3615 C3686 R3673 R8396 R8339 CL3656
R3601
C3601 0 C367
C3666 C32 C
3478C3470 C9807 C9802 C9801 C9800 01C8000
8 C8
CL3616 R36 3622C3618C C
3665C3672
CL3617 C3687 R3674 C8338 R8388 R8335 C 6 C3464
C3279 CL2201 VD7702
835 C7
CL3618 R3602 CL3602 005 004 2 61C63619
C3 60C3 C33 C3
2C3610
C36 C
3680C3679 3664C3673 C346 02
F9406 C CL3201 C8035
CL3619 C3688 R3675 R8387
C8334
3663C3677 C3483 CL32 CL3209 R5622
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30 VD CL7503
VR7701 VR7700 R7572
R7752 C7717 Q1401 R7576
C7748 Q1402 Q1400 C7860 C7859 TP3101
R7766 C7548
R7964 R7963
R7961 C7861R7959 cam203 VD7534
1517C1463R R1518 C7862
IC1408
cam216 R7966 R7965 D7533 C7547
C7858 C7857 CL7502
C7749 C7764
TP3106 R7579
L7707 cam033 R
CN1403 7574C7551
VD
753575347C7549
7 RD75
CL7505
R1510
75327542
VD C7544 R7528
D7535C
cam218

L7700
F7702 CN7703
C7742 cam15
C7707 C7720

C7719
C7743
C7741 DM001
cam005
C7727 L7701
cam059

R7763 R1489
C7713
C7
712C7864 C7875
cam24 cam18 cam19 cam21 cam205 cam22 R1485
D1001
R7764 C1455
C7728 R1078
R7753 D1002
IC7701 C7779 C7780 R1086
087 R1108
R7754 R1083 VD1002 CL1006
3 R1 C107 R1126 R1129 D1402 R1487 IC1404
R1084 RB1400 cam004
C7705 R7759 C7729 C7781 C7782 R1081 C1055 C1083 R1106 R1486
C7750 R1073 C1076 C1074 R1105 cam201
C7876 C7744 C1056 VD1400
R7729 C7718 C7752 C1077 8R1089 C1066 R1127
R7968 L7702 C7753 R108 R1478
cam095 C1082 R1062 R1109 R1077
76 R10 R1128 R1479
R7755 R1107 C1057 1471 1470RR1480R
C775
cam032 C1079 R1085 R1082 R1090 VD1000 C1065
R7756 1 VD1001 05 CL1 C1070
0CL1004 C1449
C1061 D1003 C1067 R1075 cam206
C7730 C C1450 IC1401
R7757 R7767 R1 R1091 C1068 C1064 71
C7709 1062C1078 C1075 080R1079 C1072
CL1003 RB1000
C7745 TP3111 C10
cam37 D1400
cam011 007CL1
CL1008 cam32
IRM002 cam017
TP3102
CN7700 CN7705 CN7704 ca m001
L7703 CN1000 C1441
IC1400
KA004
KA002 cam010
cam7 cam9

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 182

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DIAGRAMS

BMFL (B SIDE)

KJ004 KJ003

KB003

ET011
JL8017
JL1009

KB001 JL1010 JL1011 JL1012 JL1013 JL1014 JL1015


JL8016

ET027
IRM003

JL9001 JL9000
ET024
JL9003 JL9002

JL9023 JL9004
JL9005
JL8008 ET016
JL9007 JL9006
JL8006
JL9024 JL9008
JL8005

JL8007
JL9012
JL9011
ET007

JL9014
ET009
ET028
JL9009

JL9013

9810 CL
CL9800

ET025

JL9010
ET012

ET015

CL1001
CM7704 CL1000

CL8301
JL9800
CL9803
CL9801
CL7601 CL8308
CL9805 CL7708
CL7764
CL8307
CL7763

JL8011 CL3604

CL3109
JL8010

ET006
JL8009 ET014

JL9018
CL8706
JL8000 CL8708
CL8005
600 CL7
ET013 710
CL8711
CL8 CL8709 CL8707
CL6000

CM7701
JL9017
ET030

JL3102
ET017
JL3101
CL8004 JL3103 ET026
JL9025
JL3100
JL9026

ET018 ET029

cam083

JL3105 cam048 JL3601

JL5208 JL3104

camET004

JL3600

JL6032

JL6018 JL6031

ET022 JL6033

CL5280
ET019

JL5209 CL5281
JL6027
JL6026 JL6024 JL6023 JL6021 JL6017 JL6015 JL6802 JL6013 JL6012
JL7814
JL6025 JL6022 JL6020 JL6016 JL6014
JL1412 JL7789
JL7790
JL7795
JL1411 JL7816
JL7791
JL7815 JL7794
CL5267 JL7788
JL5207 CL5266
CL5290
CL5289
CL5288 JL6034 JL7798
JL5203 CL5287 JL7832
JL5202 CL5286
CL5285 JL7799
CL5284 JL9015 JL7800
JL5204 CL5268 JL7801
JL5205 CL5282 ET021
JL9016 JL7802 JL7803
JL5206 CL5283
JL9022
JL6019
JL6028 JL6011 JL6010 JL7804

JL5201
JL7813
JL6030 JL6004 JL6006
JL9021
JL8012
ET6001 JL6009 JL8013
ET6000

JL8004 JL8003 JL6007


ET023 JL8014
JL8024
JL6008

JL8015

JL8002 JL6005
JL9020

JL6029

JL9019

JL1403 JL1400

JL1401
JL7500 JL1406 JL1407

cam011 JL1402

JL1410

cam012 JL1404

JL1405

JL1408 DM002
JL7829
JL7830 JL7831
JL7506 JL1409

cam16

cam209 cam208
cam096 cam23
cam210
JL7507
cam006

cam17

cam092 cam093 cam094 cam207


cam008

JL7822 JL7821 JL7818 JL7817

JL7824 JL7823
JL7820 JL7819

IRM004

JL1000 JL1002 JL1003 JL1005 JL1007

JL1001 JL1004 JL1006 JL1008 KB004


KB002

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 183

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

DIAGRAMS

4-4. CIRCUIT BOARDS LOCATION

KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C

BMFL
BMFL

SWITCH UNIT SWITCH UNIT

GL3 SMART CORE


SMART CORE
GL1A

KD-75X8501C (FW-75X8570C)/8505C

SMART CORE (L,C) SMART CORE (M,L)

BMFL HSC3_L HSC3_S_M

SWITCH UNIT

WLAN/BT MODULE WLAN/BT MODULE

GL2 G4 SMART CORE

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 184

SYS SET
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SEC 5. EXPLODED VIEWS


• Items with no part number and no description are not stocked because they are seldom required for routine service.
• The construction parts of an assembled part are indicated with a collation number in the remark column.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated
when ordering these items.

5-1. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C


5-1-1. REAR COVER REF. No. PART No. DESCRIPTION MARK
1 4-567-609-01 LABEL, CI
2 4-563-756-01 LABEL, SIDE TERMINAL (L)
3 4-563-760-31 LABEL, UNDER TERMINAL
4 4-563-766-01 LABEL, REAR TERMINAL
5 1-839-667-12 POWER-SUPPLY CORD (WITH CONN.) UKA
5 1-839-691-12 POWER-SUPPLY CORD (WITH CONN.) except UKA
6 4-297-989-01 AC COVER
7 1-754-954-11 BT ANTENNA
8 1-859-100-11 SPEAKER BOX ASSY (L)
9 1-859-100-21 SPEAKER BOX ASSY (R)
10 1-798-510-31 SWITCH UNIT (SM-G-WW)
10 11
11 4-567-562-01 REAR COVER (L HRN) A

SMART CORE 1
(M,L)
2

7
4

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 185

SYS SET
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EXPLODED VIEWS

5-1-2. LCD PANEL REF. No. PART No. DESCRIPTION MARK


51 4-546-441-11 BRACKET, TOP FL (MOLD)
52 4-546-442-01 BRACKET, SIDE FL (MOLD)
53 4-546-443-51 BRACKET, UNDER FL (MOLD)
54 A-2072-559-A COMPLE SVC (XF) BMFL CEI
55 1-474-620-11 GL3 (CH)-STATIC CONVERTER (TV)
56 4-565-059-11 SHEET, INSULATION (HRN L)
* 57 4-546-473-01 BRACET, VESA (HWK)
58 2-650-770-21 SLIDE, CLAMP
59 4-566-017-01 BRACKET, SP (LAK)
60 4-562-155-01 BRACKET, SC (HRN)
61 1-812-102-11 LCD PANEL (Y55QHNDS) KD-55X8507C
61 61 1-812-103-11 LCD PANEL (Y55QHNDB) except KD-55X8507C

51

59
57

59
58 52
57
57
60

57
54 53
59
56
59
58

55

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 186

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

EXPLODED VIEWS

5-1-3. CONNECTORS

101 102

103

104

REF.NO. PART No. DESCRIPTION MARK


101 1-910-110-23 CONNECTOR ASSY 28P CN6401(GL3)-CN9000(BMFL)-TCON (1)
102 1-848-927-11 FLEXIBLE FLAT CABLE 41P (XFS) CN3600(BMFL)-TCON (1)
103 1-910-110-24 HARNESS ASSY (MAIN) CN1000(BMFL)-CN101(HSC3)-WIFI-SM/CN7700(BMFL)-SP (1)
104 1-848-922-11 FLEXIBLE FLAT CABLE 51P (XFS) CN3601(BMFL)-TCON (1)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 187

SYS SET
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EXPLODED VIEWS

5-1-4. SCREWS

REF. DESCRIPTION PART No.

SCREW +PSW M4X10 4-159-298-01


SCREW , +PWH M3X6 4-452-935-11
SCREW, +BVTP 4X12 TYPE2 IT-3 2-580-639-01
SCREW (+PSW)(M3X6) 2-990-421-41
SCREW, +PSW M4X8 2-580-600-11
SCREW, +PSW M3X8 2-580-593-01
SCREW, +PSW M3X6 W12 4-256-393-11

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 188

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

EXPLODED VIEWS

5-2. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C


5-2-1. REAR COVER
REF. No. PART No. DESCRIPTION MARK
201 4-567-609-01 LABEL, CI
202 4-563-756-01 LABEL, SIDE TERMINAL (L)
203 4-563-760-31 LABEL, UNDER TERMINAL
204 4-563-766-01 LABEL, REAR TERMINAL
205 1-839-691-12 POWER-SUPPLY CORD (WITH CONN.) CEI/RU3
205 1-839-667-12 POWER-SUPPLY CORD (WITH CONN.) UKA
206 4-297-989-01 AC COVER
207 1-754-948-11 BT ANTENNA
208 1-859-007-11 SPEAKER BOX ASSY (L)
209 1-859-007-21 SPEAKER BOX ASSY (R)
210 4-546-824-01 BRACKET, SP (2L HWK) A
211 211 1-798-510-31 SWITCH UNIT (SM-G-WW)
212 4-546-825-01 UNDER COVER (2L_HWK) A

212
210

208 201

SMART CORE
(L,C)

210

209 202

203

207 204

206

205

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 189

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

EXPLODED VIEWS

5-2-2. LCD PANEL REF. No. PART No. DESCRIPTION MARK


251 4-546-441-11 BRACKET, TOP FL (MOLD)
252 4-546-442-01 BRACKET, SIDE FL (MOLD)
253 4-546-443-51 BRACKET, UNDER FL (MOLD)
254 A-2072-559-A COMPLE SVC (XF) BMFL CEI
255 1-474-617-11 GL1A (CH)-STATIC CONVERTER (TV)
256 4-549-182-01 SHEET, INSULATION (HWK 2L)
* 257 4-546-473-01 BRACET,VESA (HWK)
258 2-650-770-21 SLIDE, CLAMP
259 4-562-661-01 BRACKET, SC(HWK)
260
260 1-812-104-11 LCD PANEL (A65QVF6S) KD-65X8507C: CEI, UKA
260 1-812-105-11 LCD PANEL (A65QVF6B) Except KD-65X8507C: CEI, UKA

251

257
252

259
257
257 253

259
257
256 254
28
258
255

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 190

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

EXPLODED VIEWS

5-2-3. CONNECTORS

302 303 304 301

REF.NO. PART No. DESCRIPTION MARK


301 1-910-109-96 HARNESS ASSY (MAIN) CN1000(BMFL)-CN101(HSC3)-WIFI-SM/CN7700(BMFL)-SP (1)
302 1-910-109-95 CONNECTOR ASSY 28P CN6401(GL1)-CN9000(BMFL)-TCON (1)
303 1-848-872-11 FLEXIBLE FLAT CABLE 41P CN3600(BMFL)-TCON (1)
304 1-848-873-11 FLEXIBLE FLAT CABLE 51P CN3601(BMFL)-TCON (1)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 191

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

EXPLODED VIEWS

5-2-4. SCREWS

REF. DESCRIPTION PART No.

SCREW +PSW M4X10 4-159-298-01


SCREW , +PWH M3X6 4-452-935-11
SCREW, +BVTP 4X12 TYPE2 IT-3 2-580-639-01
SCREW (+PSW)(M3X6) 2-990-421-41
SCREW, +PSW M4X8 2-580-600-11
SCREW, +PSW M3X8 2-580-593-01
SCREW, +PSW M3X6 W12 4-256-393-11
SCREW, ORNAMENTAL M6X12 4-268-126-02

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 192

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

EXPLODED VIEWS

5-3. KD-75X8501C (FW-75X8570C)/8505C


5-3-1. REAR COVER REF. No. PART No. DESCRIPTION MARK
401 4-563-756-01 LABEL, SIDE TERMINAL (L)
402 4-563-760-31 LABEL, UNDER TERMINAL
403 4-563-766-01 LABEL, REAR TERMINAL
404 1-839-691-12 POWER-SUPPLY CORD (WITH CONN.)
Except KD-75X8505C: UKA
404 1-839-667-12 POWER-SUPPLY CORD (WITH CONN.) KD-75X8505C: UKA
405 4-297-989-01 AC COVER
406 1-754-949-11 BT ANTENNA
407 1-859-007-11 SPEAKER BOX ASSY (L)
408 1-859-007-21 SPEAKER BOX ASSY (R)
409 4-546-824-01 BRACKET, SP (2L HWK) A
410 1-798-510-31 SWITCH UNIT (SM-G-WW)
411 4-567-609-01 LABEL, CI
410 412 4-546-826-01 UNDER COVER (3L_HWK) A

409
412

407

411

SMART CORE 401


409
(L,C)
408

402

406 403
405

404

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 193

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

EXPLODED VIEWS

5-3-2. LCD PANEL REF. No. PART No. DESCRIPTION MARK


451 4-546-442-01 BRACKET, SIDE FL (MOLD)
452 4-546-443-51 BRACKET, UNDER FL (MOLD)
453 1-474-616-11 G4-STATIC CONVERTER (TV)
454 1-474-615-11 GL2-STATIC CONVERTER (TV)
455 4-549-183-01 SHEET, INSULATION (HWK 3L)
456 4-549-184-02 SHEET, INSULATION (HWK 3L SYS)
457 A-2072-559-A COMPLE SVC (XF) BMFL CEI
458 2-650-770-21 SLIDE, CLAMP
459 4-567-636-01 TAPE, FFC (HWK 3L)
* 460 4-546-473-01 BRACKET, VESA(HWK)
461 4-562-661-01 BRACKET, SC(HWK)
462 1-812-107-11 LCD PANEL (B75QF59B)
462 463 4-546-441-11 BRACKET, TOP FL (MOLD)

463

457
460 451

458

461 452

460 459

461
460
456
453
458

455
454

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 194

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

EXPLODED VIEWS

5-3-3. CONNECTORS

502 503 504 505 501

REF.NO. PART No. DESCRIPTION MARK


501 1-910-109-97 HARNESS ASSY (GBT/MAIN) CN6401(G4)-CN9000(BMFL)-TCON/CN1000(BMFL)-CN101(HSC3)-WIFI-SM/CN7700(BMFL)-SP (1)
502 1-910-109-98 CONNECTOR ASSY 9P CN6803(GL2)-CN6402(G4) (1)
503 1-848-869-11 CONNECTOR ASSY, 3P CN6102(GL2)-CN6103(G4) (1)
504 1-848-890-11 FLEXIBLE FLAT CABLE 41P CN3600(BMFL)-TCON (1)
505 1-848-891-11 FLEXIBLE FLAT CABLE 51P CN3601(BMFL)-TCON (1)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 195

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

EXPLODED VIEWS

5-3-4. SCREWS

REF. DESCRIPTION PART No.

SCREW +PSW M4X10 4-159-298-01


SCREW , +PWH M3X6 4-452-935-11
SCREW, +BVTP 4X12 TYPE2 IT-3 2-580-639-01
SCREW (+PSW)(M3X6) 2-990-421-41
SCREW, +PSW M4X8 2-580-600-11
SCREW, +PSW M3X8 2-580-593-01
SCREW, +PSW M3X6 W12 4-256-393-11
SCREW, ORNAMENTAL M6X12 4-268-126-02

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 196

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

EXPLODED VIEWS

5-4. KD-55X8501C (FW-55X8570C)/8505C/8507C/8508C/8509C

5-4-1. SMART CORE (M,L) REF. No. PART No. DESCRIPTION MARK
601 4-547-392-01 CASE, BOTTOM (M)
602 A-2066-088-A HSC3_S_M MOUNT
603 4-547-390-02 LIGHT, GUIDE
604 4-547-389-01 PANEL, ORNAMENT
607
605 4-547-395-01 COVER, TOP
606 4-547-397-01 BRACKET, WIFI
607 1-458-853-11 WLAN/BT MODULE (11AC)
608 4-566-841-01 HEAT SINK L (SC)
608

606

605

604

602
603

601

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 197

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

EXPLODED VIEWS

5-5. KD-65X8501C (FW-65X8570C)/8505C/8507C/8508C/8509C, KD-75X8501C (FW-75X8570C)/8505C

5-5-1. SMART CORE (L,C) REF. No. PART No. DESCRIPTION MARK
651 4-547-393-01 CASE, BOTTOM (L)
652 A-2066-086-A HSC3_L MOUNT
653 4-547-390-02 LIGHT, GUIDE
654 4-547-389-01 PANEL, ORNAMENT
658 655 4-547-395-01 COVER, TOP
656 4-547-397-01 BRACKET, WIFI
657 4-547-207-01 HEAT SINK (SC)
657 658 1-458-853-11 WLAN/BT MODULE (11AC) BRZ

656

655

654

652
653

651

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 198

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

EXPLODED VIEWS

5-6. OTHER PART


5-6-1. MISCELLANEOUS 5-6-2. ACCESSORIES

PART No. DESCRIPTION MARK PART No. DESCRIPTION MARK


1-845-283-14 IR BLASTER UKA 1-492-950-11 REMOTE COMMANDER (RMF-TX100E)
2-580-602-01 SCREW, +PSW M4X12 65"/75" 1-492-961-11 REMOTE COMMANDER (RMT-TX100E) RU3
* 4-144-046-11 LABEL, COMBI 1-492-963-11 REMOTE COMMANDER (RMT-TX100D) Except RU3
4-262-708-04 CLAMPER, CABLE
4-534-964-01 PULLEY, STAND (HWI) 65"/75" 4-546-910-01 STAND NECK ASSY 65"/75"
* 4-547-493-01 HEAT, SINK (MUFF) 4-559-310-01 STAND NECK ASSY (LAK) 55"
* 4-548-743-01 HOLDER, HS WS (MUF) 4-562-159-01 STAND (L HRN) A 55" :X8501C/8505C
4-549-186-01 SHEET, THERMAL (BM) 4-562-159-11 STAND (L HRN) A 55" :X8507C/8508C/8509C
4-549-528-11 SHEET, THERMAL (SC) 4-549-373-01 STAND, SHAFT (2L HWK) A 65": X8501C (FW-65X8570C)
* 4-549-188-01 HOLDER(HS MUF) /8505C/8560C
4-549-373-11 STAND, SHAFT (2L HWK) A 65": X8507C/8508C/8509C
* 4-549-395-01 HEAT SINK (MUFF C)
4-549-374-01 STAND, SHAFT (3L HWK) A 75":X8501C(FW-75X8570C)/X8505C
4-567-123-01 GASKET (HWK STD) 65"
7-600-031-97 TAPE (3M 1350FB-1)15MMX66M BLK
4-559-309-01 BAG, SCREW (LAW) 55" For assembling STAND
* 7-600-040-44 ADHESIVE (SV380C) 333CC GRY
NECK and STAND A
* 1-842-673-11 CONNECTOR, CARD (PCMCIA CARD)
(4-449-743-01) SCREW, +PSW M5X16 55", (6 pcs)
* 1-842-677-22 HP JACK
4-562-758-01 BAG, SCREW A (EGL) 65"/75" For assembling STAND
NECK and STAND SHAFT A
* (4-567-081-01) SCREW, +PSW M6X12 65"/75", (4 pcs)
* (4-567-082-01) SCREW, +PSW M5X20 65"/75", (4 pcs)

KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 199

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

END

English
2015CL08-Data
Made in Japan
9-888-564-03 Sony Visual Products Inc. © 2015. 3
KD-55/65/75X8501C (FW-55/65/75X8570C), 8505C, 8507C, 8508C, 8509C 200

SYS SET
2019/05/07 17:24:37 (GMT+09:00)

APPENDIX-1
How to USB update

1:Download USB image and unzip file.

2: copy unzip file to USB memory root folder.

3: USB memory insert TV.

4:USB image is newer soft version. 4:USB image is not newer soft version.
Automatically show message and start update. Automatically show message and start update.
Please follow directions. Please follow directions.

Copying update file from USB. Please wait...

Preparing for system software update. During the No newer version of the system software was found.
system software update, the TV will automatically Please remove the USB device and select “OK” to exit.
restart. Please do not remove the USB device until an
update complete message is displayed. The update may
take up to 30 minutes to complete.

5: finished

The system software update is complete.


Some user settings may have changed during the update.
Please remove the USB device and select "OK" to exit.

5: finished

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APPENDIX-1

Software update for B board replacement

Check the leftmost bit


B board replacement
of NVM version by “0”
Service mode to
confirm RCD version.
Is it except 0 or 0?
<Case1>
After AC Plug-in, wait for 30sec Panel : No Picture Except “0” Check the software
then turn on TV by power key SMART CORE LED : Red LED 3x blinking version by Service
on TV or remote commander. mode.
Is it latest version?
No
Model Number setting
<Case3> Yes
Panel : Picture appear
SMART CORE LED : White Lit
Check condition.
Is it the Case 1,2 or 3?
Update to the latest software
<Case2> version
Panel : No Picture *Remove all signal connection.
SMART CORE LED : Amber & Green blinking (antenna, external input, ether
or lit in white cable, etc)
Update to the latest software *Insert the USB memory. Serial Number input and
version SMART CORE LED will change WB/Gamma, MURA, CUC data
*Remove all signal connection. Check Model name by to white blinking. *After transfer by Service mode
Different
(antenna, external input, ether Service mode. completes, TV will reboot by itself
cable, etc) Is it the same or and turns on.
*Insert the USB memory. different? *Disconnect the USB memory.
SMART CORE LED will change
Reconfirm Software version
to white blinking. *After Same
and Model name by Service
completes, TV will reboot by
Check NVM version mode
itself and turns on. Note1:
*Disconnect the USB memory. affix by Service mode For a success of software writing,
Different
to confirm the country. it will take 20~30 min/time.
Is it the same or
Note2: Turn off the TV by remote
different?
Do not turn off TV while updating software. power key then reboot the set
Same If older software package version is used, software (AC OFF wait 10sec then AC
cannot be update. plug-in), turn on the TV by
TV will reboot and turn on again. remote power key.

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APPENDIX-1

Software update for Panel/T-CON replacement

Check the software version No


Panel/T-CON replacement by Service mode. Model Number setting
Is it latest version?

Yes

After AC Plug-in, wait for 30sec then Update to the latest software
turn on TV by power key on TV or version
remote commander. *Remove all signal connection.
(antenna, external input, ether cable,
etc)
Model Number setting *Insert the USB memory.
SMART CORE LED will change to
white blinking. *After completes, TV
Check condition will reboot by itself and turns on.
Is it the Case 1 or 2? *Disconnect the USB memory.
<Case2>
Panel : Picture appear
SMART CORE LED : White Lit

<Case1> WB/Gamma, MURA, CUC data


Panel : No Picture transfer by Service mode
SMART CORE LED : Amber & Green blinking or lite in white

Update to the latest software


version
*Remove all signal connection. Note1: Reconfirm Software version and
(antenna, external input, ether cable, For a success of software writing, Model name by Service mode
etc) it will take 20~30 min/time.
*Insert the USB memory.
SMART CORE LED will change to
Note2:
white blinking. *After completes, TV Do not turn off TV while updating software.
will reboot by itself and turns on. If older software package version is used, software cannot be update. Turn off the TV by remote power key
*Disconnect the USB memory. TV will reboot and turn on again. then reboot the set (AC OFF wait
10sec then AC plug-in), turn on the TV
by remote power key.

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APPENDIX-2
Wire Dressing (55”)

VA Tape x8 Harness Tie x5 Slide Clamp x2


・Fix wire • Fix wire • Hold wires

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APPENDIX-2

Wire Dressing (65”)

VA Tape x11 Harness Tie x5 Slide Clamp x1


• Fix wire • Fix wire • Hold wires

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APPENDIX-2

Wire Dressing (75”)

VA Tape x10 Harness Tie x4 Slide Clamp x2


• Fix wire • Fix wire • Hold wires

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APPENDIX-3
HANDLING GUIDANCE
Unpacking(1/2)

1.Take out panel from carton box with proper number of operator.
≧43” MINIMUM NUMBER OF
OPERATOR

55”

2.Take out panel straight out from carton box.

When taking out a panel,


be careful not to hit front panel and back panel.

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APPENDIX-3

HANDLING GUIDANCE
Unpacking(2/2)

3. Do not hold or press glass (TFT cell).

Glass area
Glass area

4. Put in “separator board” between panel and panel.

When “vacuum handling jig” is used.

When taking out a panel,


be careful not to hit next panel module.
Separator board

*Please prepare “Separator board” by yourself.

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APPENDIX-3

HANDLING GUIDANCE
Carrying (1/2)

MINIMUM NUMBER OF
DO NOT HOLD PANEL HORIZONTALLY AT ALL TIMES. OPERATOR
55”
2
1. Carry panel vertically.

PANEL WILL WARP IF HANDLED LIKE THIS PICTURE


2. Do not hold glass area(TFT Cell area).

Glass area Glass area

AL BEZEL

Glass area

AL BEZEL

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APPENDIX-3

HANDLING GUIDANCE
Carrying (2/2)
MINIMUM NUMBER OF
OPERATOR
55”
3. When carrying by only 1 person, hold panel at top and bottom center position.
2

4. For large panels, sizes 49” or larger, hold panel by 2 people.

≧49” ≧49”

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APPENDIX-3

HANDLING GUIDANCE
Placing to table
Follow guidelines below. MINIMUM NUMBER OF
OPERATOR
55”
1. Steps to place panel to table. 2

(1) Place vertically. (2) Change hold position. (3) Place to table.

2. Place panel by 2 people. 3. Place panel within table 4. Table must not have any step.
surface.

STEP

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APPENDIX-3

HANDLING GUIDANCE
Others
1. Do not press panel during fixing screw. 3. When attaching or detaching
vacuum handling jig to panel,
maximum force on panel shall be
less than 100N total.

Less than 100N


total

4. Operator must wear gloves.


Do not touch Panel module without gloves.
2. Do not hold or touch glass (TFT cell) at all times.

Glass area

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SYS SET

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