Installation Instructions

AMPCO High Pressure

Laminate Toilet Partitions

AMPCO Florida AMPCO Texas AMPCO Washington

11400 NW 36th Avenue 201 Railroad Avenue 4520 B Street NW, Suite B
Miami, FL 33167 Sanger, TX 76266 Auburn, WA 98001
T. 305.821.5700 T. 940.458.7401 T. 852.253.5900
florida@ampco.com texas@ampco.com washington@ampco.com

www.ampco.com
 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

High Pressure Laminate ( HPL)

Installation Instructions

Before you begin, please note the following considerations:

Safety First! Please use proper safety gear when performing any installation.

Review all jobsite conditions for any compromises of safety and report all concerns to project superintendents.

Verify that adequate blocking has been installed behind all walls for bracket attachments.

Shop drawings provided will supply all compartment material type, hardware supplied, construction type,
compartment widths, depths, ceiling heights, individual component sizes.

You will need the shop drawings to determine centerline dimensions and drilling locations.

Upon receipt of material and shake out, be certain that all items indicated on the hardware packing list and job
list are included.

Be sure to review Storage and Handling instructions enclosed for proper storage of this material.

OVERHEAD BRACED FLOOR MOUNTED

CEILING HUNG FLOOR TO CEILING

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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

Storage and Handling

STORE ALL MATERIAL FLAT, ON A LEVEL ELEVATED SURFACE ABOVE FLOOR OR DECK.

NEVER STORE PANELS VERTICALLY ON THE ENDS OR SIDES.

NEVER STORE MATERIAL ON EDGE OR LEANING AGAINST A WALL.

STORE ALL LARGER SIZE PIECES ON BOTTOM WITH SMALLER SIZE PIECES ON TOP TO PREVENT ANY
OVERHANGING OR SAGGING AROUND EDGES.

STORE IN A DRY CLEAN ENVIRONMENT WITH RELATIVE HUMIDITY BETWEEN

30% AND 60%.

DO NOT SLIDE FACE OF ONE PIECE ON THE FACE OF ANOTHER.

ANY HIGH PRESSURE LAMINATE MATERIAL WILL SWELL AND DELAMINATE WHEN DIRECTLY EXPOSED TO
WATER AND MOISTURE. AVOID WATER CONTACT WITH MATERIAL.

WARPAGE MAY OCCUR DURING THE HEATING SEASON UNTIL MATERIAL BECOMES CONDITIONED
TO THE HUMIDITY AND TEMPERATURE OF THE BUILDING. MOST DOORS, PANELS AND PilasterS WILL
BECOME STRAIGHT AFTER THEY GO THROUGH THE COMPLETE HEATING AND COOLING CYCLE. AMPCO
PRODUCTS LLC, RESERVES THE RIGHT TO DEFER REPLACEMENT FOR ONE YEAR FROM THE DATE OF
SHIPMENT.
WRONG WAY WRONG WAY

CORRECT WAY

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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

Recommended Tools
Safety Glasses, Chalk Line, Level, Drill, Center Punch, Screw Drivers, Shims, 12" Support For Panel Installation,
(2) 14MM Wrenches, Hammer, Hack Saw, T20 & T27 Security Bits ( Included)

Standard Hardware
7/8" 7/8" 1-1/4" 7/8" Inswing Outswing
Alcove Clip U - Bracket F - Bracket F - Bracket T - Bracket Strike/Keeper Strike/Keeper

Inswing Outswing Outswing

Top Hinge Assembly Bottom Hinge Assembly Slide Latch Coat Hook Coat Hook Door Bumper Door Pull

Fasteners
#8-32 X 3/4"
#10 x 5/8" Six Lobe Tap Screw #8-32 Unslotted Barrel Nut Six Lobe Oval Head

#8-32 X 1-3/8"
#14 x 5/8" Six Lobe Tap Screw 5/8" Barrel Nut Six Lobe Oval Head

#12 x 2 " Six Lobe Anchor Screw 3/4" Shoulder Screw

#10 x 1" Six Lobe Tap Screw

#10 x 5/8" Six Lobe Tap Screw 1-1/16" Shoulder Screw

Anchors
3/8"
Drop-In Anchor 3/8" Double
Plastic Anchor & Setting Tool Expansion Anchor

Anchor Tool
(Not Included)

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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

Step 1 - Centerlines

• Using shop drawings provided, review layout to verify

CL CL
panel and pilaster positions. Wall
Wall CL
• Determine and mark panel centerlines on floor and
walls.

• Determine and mark pilaster center lines on floor Pilaster

and walls and also on ceiling if ceiling connection is
required. Panel

Pilaster
• Using a chalk line, snap all centerlines as marked on Panel

walls and floor, also on ceiling if ceiling connection is

required, as determined by compartment style. CL
CL CL

Step 2 - Wall Brackets

• The height of the wall brackets are shown on the CL

elevation page of the shop drawings and also in this CL Wall
Wall
step. CL
Wall
Wall

• Using the wall brackets as a template mark the hole

positions for mounting.
66"
66”
66"
66”
Pilaster
Stile
• For hollow walls, wood blocking must be inside walls to
receive wall screws. 16"
16”
16"
16”
Panel
Panel
• For masonry walls use a 1/4" drill bit to drill holes
Pilaster
Stile
2" deep and insert plastic wall anchors provided. Panel
Panel

• Use #12 x 2" anchor screws to secure brackets to walls. CL

CL CL

Step 3 - Pilaster Location

• Using the shop drawings as a reference, mark the foot

print of pilaster positions on the floor. If compartments
are ceiling hung, perform this step on ceiling. Be sure to g
leave correct allowances for the wall gaps and door nin
pe
openings. rO g
Stile oo
DoorDOpening nin
Pilaster pe
O
or
• Using the pilaster anchoring details in step 4, proceed Stile
Pilaster DoOpening
Door

to install required floor &/or ceiling anchors for Stile

Pilaster
pilasters.

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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

Step 4 - Pilaster Anchor

4a) L-Plate Floor & Ceiling Anchoring System

• Using location of the pilaster on the floor (determined in step 3) as
reference, use L-plate as a template to mark and drill two 1/4” holes in LL-Plate
- Plateforforlarge
largepilasters
pilasters
floor 2” deep.

• With vertical section facing inside of compartment, mount L-plate to the

floor using two plastic anchors, 3/8” flat washers and #12 x 2” anchor
screws located in the HW31SL screw packs.

• For floor to ceiling construction, repeat the same as above on ceiling, if

L-Plate for small Pilasters
L-Plate for small pilasters

L-plates are specified per shop drawings.

4b) Adjustable Bar Floor Anchoring System

• Using the location of the Pilaster on the floor (as determined in step 3), 4"4”All
All Thread Rod
Thread Bolt
mark holes for anchors 3/4” from the edge of pilaster along chalk line.

• With a 1/2” drill bit (if using the drop-in anchor) or a 3/4” drill bit (if
4"
3/8' Hex Nut Washer
using the expansion anchor), drill floor 3” deep and insert anchors 3/8” Hex Nut Washer 4”
provided. Finished Floor
Finished Floor

• If drop-in anchors with lip were provided, drill a 5/8” counterbore hole
1-7/16” deep. See drilling sketch.
3"
3”

Drop-in
• Place anchor in hole. If using drop-in anchor, use setting tool to expand Drop in Anchor
Anchor
anchor at this point. Counterbore hole
Counterbore hole
0-5/8"
0-5/8”
• Attach 4” all-thread rod to anchor with washer and nut. Tighten nut until
expansion anchor is firm in the floor. FinishedFloor
Finished Floor
1-7/16"
1-7/16”

• Attach second nut and washer on rod with washer on top and turn down 3"
3”
to about 1/4” from first nut.
Drilling Sketch for Ground
Ground
Drilling Sketch for Drop-In
Drop-In Anchors w/ Lip
Anchors w/Lip
Drop-In Anchor
Drop-In Anchor
• Attachment of adjustable bar mechanism will be made onto all-thread w/w/Lip
Lip
bolts when pilaster is being installed in step 8B. 0-1/2"
0-1/2”

4c) Ceiling Anchoring System

• All thread rods should be installed above finished ceiling prior, using All Thread Bolt
All Thread Rod Structual Steel
bolt layout provided from factory. If all-threads are not installed, use Structural Steel
bolt layout shop drawings to locate required positions.
Support
Support

3/8" Hex
3/8” HexNut
Nut& Washer
& Washer
• If structural steel ceiling bolt mechanism is not employed, please
notify the contractor immediately of potential safety and warranty
issues on function of system. 6"
6” 3/8” Hex
3/8" Hex NutNut & Washer
& Washer
Minimize
Minimize this
this
distance
distance
• 6” all-thread rods must be securely fastened with a nut and washer
on the top and nut and washer on the bottom of the structural steel.

• If possible, minimize distance between bottom attachment at structural Finished Ceiling

Finished Ceiling
steel and attachment at the suspended pilaster. As this distance
increases, so does the degree of lateral movement once the installation
is complete.

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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

Step 5 - Panel Placement

• Place 12" support on the floor to position panels in desired
location. Height from the finished floor to the bottom of
the panel should be 12".
Level
Level
• Review elevation page of shop drawings provided for
additional details.

• Position panels in the wall brackets on the walls previously

installed.

• Level and align panels following floor center lines.

• Do not secure panels to wall brackets at this time, this 12"

12”

will be done in following steps. 12"

12”

12"
12”

Step 6 - Panel to Pilaster Bracket Prep.

• Using the shop drawings provided, determine and mark Overhead
OverheadBraced
Braced

the center line location on the inside of the pilaster where Ceiling Hung
Ceiling Hung
&&
Floor to Ceiling Floor Mounted
Floor To Ceiling Floor Mounted
the panel will be positioned.

• The height of the "U" bracket should match the height of

the wall brackets shown on the shop drawings provided.

• Using the "U" bracket as a template, position bracket and

mark hole locations. 66"
54"
54”
66” 66"
66”

• Drill a pilot hole using a 1/8" drill bit approx. 5/8" deep.
16"
16”
16"
16”
• Secure brackets to pilaster using #14 x 5/8" tap screws 4"
4”

provided.

Step 7 - Leveling Bolt (L-plate floor anchoring only)

• For Overhead Braced & Floor to Ceiling pilasters with
L-plate at floor connection. Install leveling bolt in bottom Pilaster
STILE
edge of pilaster. 5/16” BoreDIA.
5/16" BORE Dia

• Position bolt 1/2" away from the center of the pilaster

1/2"
1/2”
width to avoid conflict with tap screw used to secure shoe. 1/2" OFF
1/2” OffCENTER.
Center 2"
2”BORE
Bore
DEPTH
Death
• If hole for leveling bolt is not pre-drilled from factory, use Tee
TEENut
NUT
a 5/16" drill bit to drill a hole 2" deep then install a t-nut
Leveling
and leveling bolt. LEVELING
Bolt
BOLT

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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

Step 8A - Over Head Braced Pilaster Installation

• Commercial restroom floors are generally sloped towards floor
drain.

• If this is condition exists, begin installation with the pilaster that

will be positioned at the highest point on floor. The height of this
pilaster should be used as reference for the remainder of the
pilaster to be installed. STAINLESS
Stainless Steel
STEEL
Shoes SHOE
Inside of
• Slide stainless steel shoe over pilaster, with pre-drilled shoe hole INSIDE OF
Compartment
position at top and on the inside of compartment. COMPARTMENT

• Move pilaster into position on L-plate and position panel in “U” PILASTER
Pilaster
FIN
brackets installed on pilaster. IFSinH
ishF
LFlO
ooO
rR
• Adjust pilaster height using leveling bolt if necessary. Leveling
Leveling BoltBolt

• Level and plumb each pilaster Do Not secure shoe to pilaster at

this point. 5/8" TTap
5/8” ap Screw
Screw
(Shoe
(Shoe toto Pilaster)
Pilaster) L-PLATE
L-Plate

• Set desired panel to wall gaps and panel to pilaster gaps, and 5/8" FlatFlat
5/8” Head
HeadScrew
Screw
(L(LPlate
Plate toto Pilaster) Plastic Anchor,
Plastic Anchor
proceed to drill mounting holes through panel using a 1/4” drill Pilaster)
2"
2” Screw andWasher
Screw and Washer
bit.

• Secure and tighten panel to pilaster and panel to wall using 5/8”
barrel nuts and 3/4” shoulder screw provided.

• Next, overhead bracing must be installed using provided

headrail.
“T”BRACKET
"T"
Bracket
• Our headrail is supplied in three different lengths, 65” 98” & Headrail
HEADRAIL
Headrail
HEADRAIL
130”. Bracket
BRACKET

Headrail
• Using shop drawings, determine lengths required and cut and Pilaster
PILASTER
HEADRAIL

install headrail where indicated. PANEL

Panel

• Headrail will be secured to each pilaster by using one(1) #14 x “F”"F"

BRACKET
Bracket
5/8” tap screw found in screw pack HW51SL.
“U”
"U"
• Make final adjustments to door openings following Bracket
BRACKET

measurements found on shop drawings and secure headrail to 3” HighSTAINLESS

3" HIGH Stainless
STEELShoes
Steel SHOE 12”
12"
top of pilaster. AFF
AFF

• Secure L-Plate to pilaster using #10 x 5/8” flat head screws

5/8” Barrel Nut
through pre-fab slots. See screw pack HW31SL. 5/8" Barrel Nut

Plastic Anchor
Plastic Anchor
• Secure shoe to pilaster by using a 3/16” drill bit to drill through 5/8”
5/8" Tap Screw
L-plate at shoe hole location and use #14 x 5/8” tap screw to End Cap
End Cap
Tap Screw
lock in place. 1-1/6" Shoulder Screw
1-1/16”
Shoulder Screw
1-1/6" Shoulder
1-1/6” Screw
Shoulder
Screw
2”2"Wall
Wall Screw
Screw
• Secure head rail to building walls where required using plastic
anchorsand 2” wall screws provided in the HW51SL screw pack.

• Install end caps provided where required.

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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

Step 8B - Floor Mounted Only Pilaster Installation

• Commercial restroom floors are generally sloped towards the
floor drain.

• If this is condition exists, begin the installation with the pilaster that
will be positioned at the highest point on the floor. The height of
this pilaster should be used as a reference for the remainder of
the pilasters to be installed. Shoe
Shoe Slides
Slide Down
Down
To CoverSystem
to Cover System
• Slide stainless steel shoe over the pilaster, with the pre-drilled shoe
hole position at the top and on the inside of the compartment.
Move pilaster into position on all thread rods and position the
panel in the "U" brackets installed on pilaster. Pilaster
Pilaster

Adjustable
Adjustable
• Install final washer and nut onto all thread rod and level and Bar
Bar
plum pilaster using the nuts above and below the bar. DO NOT Spacers
Spacer

tighten at this point. Finished Floor

Finished Floor
4”4"Threaded
Threaded Rod
Rod
• Set desired panel to wall gaps, panel to pilaster gaps, and
proceed to drill mounting holes in the panel using a 1/4" drill bit. Drop-In
Drop-In Anchor
Anchor
• Secure and tighten panel to pilaster and panel to wall using a
5/8" barrel nuts and a 3/4" shoulder screw provided in screw
pack HW21SL. Pilaster
Pilaster

Hex Nut &

• Make final adjustments to door openings if necessary and tighten Hex Nut &
Flat
Flat Washer
Washer
the top nut on to the adjustable bar to lock the pilaster into
position. Adjustable
AdjustableBar
Bar

Hex Nut
Hex Nut&&
Flat
Flat Washer
Washer

Finished Floor
Finished Floor

Threaded Rod
Threaded Rod
(Bolt)
(Bolt)

"T"
“T”BRACKET
Bracket

Drop-In
Drop-In
Anchor
Anchor

STILE
Pilaster

PANEL
Panel

“F”
"F"
Bracket
BRACKET

“U”
"U"
BRACKET
Bracket
3” High
3" HIGH Stainless
STAINLESS
STEEL SHOE
Steel Shoe 12”
12"
AFF
AFF

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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

Step 8C - Ceiling Hung Pilaster Installation

• Ceiling bolts (all thread rods) should be already installed in ceiling.
All Thread Bolt
Thread Rod
• Slide the stainless steel shoe over the pilaster with the pre-drilled
shoe hole position at the top and on the inside of the compartment. Finished
FinishedCeiling
Floor

Adjustable
Adjustable
Move the pilaster into position on all thread rods and position the Aluminum
AluminumBar
Bar
panel in the "U" brackets installed on the pilaster.
Pilaster
Pilaster
• Install the final washer and nut onto all thread rod. Level and
plum the pilaster using the nuts above and below the bar. DO NOT
tighten at this point.
3” Shoe slides up
3" SHOE SLIDES UP
to cover system
TO COVER SYSTEM
• As stated in step 4, if possible, minimize the distance between the
bottom attachment at the structural steel and the attachment at the
suspended pilaster. As this distance increases, so does the degree of
lateral movement once the installation is complete.

• Set panel to the desired wall gaps, panel to pilaster gaps, and
proceed to drill mounting holes in the panel using a 1/4" drill bit.
Threaded
Threaded Rod
Rod
• Secure and tighten panel to pilaster and panel to wall using (Bolt)
(Bolt)
5/8" barrel nuts and 3/4" shoulder screw provided in screw pack Hex
HexNut
Nut& &
HW21SL. Flat Washer
Flat Washer

Structural
Structural Support
• Make final adjustments to door openings if necessary and tighten Support

top nuts on to adjustable bar to lock the pilaster into position. HexNut
Nut
Hex &&
FlatWWasher
Flat asher

Finished
FinishedCeiling
Ceiling

Hex
Hex NutNut
& &
Flat Washer
Flat Washer
Adjustable
Adjustable
Bar
Bar

HexNut
Hex Nut&&
3” High Stainless Flat
FlatWasher
Washer
Steel Shoe
“T” Bracket Pilaster
Pilaster

Pilaster

“F”
Bracket

“U”
Bracket

12”
AFF

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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

Step 8D - Floor To Ceiling Pilaster Installation

• Slide stainless steel shoes over pilaster for ceiling and floor, with pre-
drilled shoe hole position at the bottom for ceiling and at top for floor
facing the inside of the compartment. FFIN Plastic Anchor
inIis Plastic Anchor,
SH hC 2” Screwand
2" Screw andWasher
Washer
CEeil
• Temporally secure stainless steel shoe in place for ceiling connection ILinINg
G
with tape or clamps. 5/8”
5/8"Flat
FlatHead Screw
Head Screw
(L (L PlatetotoPilaster)
Plate Pilaster) L-PLATE
L-Plate

• Move pilaster into position on L-plate at floor and ceiling. Then position
panel in “U” brackets installed on pilaster.
5/8" Tap
5/8” TapScrew
Screw
(Shoeto
(Shoe to Pilaster)
Pilaster)
• Adjust pilaster height using leveling bolt if necessary.

• Level and plumb each pilaster Do Not secure shoes to pilaster at this
point. STAINLESS
Stainless
STEEL SHOE
Steel Shoe
• Set desired panel to wall gaps and panel to pilaster gaps, and proceed
to drill mounting holes through panel using a 1/4” drill bit.

• Secure and tighten panel to pilaster and panel to wall using 5/8”
barrel nuts and 3/4” shoulder screw provided in screw pack HW21SL.

• Make final adjustments to door openings following measurements

found on shop drawings.
STAINLESS
Stainless
• Secure L-Plates to pilaster using #10 x 5/8” flat head screws through STEEL SHOE
Steel Shoe
pre-fab slots.
FLOOR
FloorTO
• Secure shoes to pilaster by using a 3/16” drill bit to drill through CEILING
to
PILASTER
FIN Ceiling Pilaster
L-plate at shoe hole location and use #14 x 5/8” tap screws to lock in FISinH
isFh
LFOlo
place. OoRr
Leveling Bolt
Leveling Bolt
• Depending on construction specifications or requirements, one end of
floor to ceiling pilaster may have an adjustable bar connection. If this 5/8” Tap
5/8" Screw
Tap Screw
exists please refer to Step 8B or 8C of these instructions for anchoring. (Shoe(Shoe to Pilaster)
to Pilaster) L-PLATE
L-Plate
5/8" Flat
5/8” FlatHead
Head Screw
Screw
(L Plate to Pilaster) Plastic Anchor,
(L Plate to Pilaster) 2" Screw and Washer
Plastic Anchor
2” Screw and Washer

3” High Stainless
Steel Shoe
“T” Brackets

Pilaster

Panel

“F” Bracket

“U”
Bracket

3” High Stainless
Steel Shoe 12”
AFF

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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

Step 9 - Door Installation (Standard Zamac Hardware)

• Doors should be installed at 12" AFF to match the panels as In-SwingDoor
In-Swing DoorHardware
Hardware
installed. Inswing
Inswing Inswing
Inswing
CoatHook
Coat Hook Strike/Keeper
Strike/Keeper

• Install top and bottom escutcheons on the door using #10 x 1” six
lobe screws provided in the hinge kit.
5/8" Tap
5/8” TapScrew
Screws 5/8"5/8” Barrel Nuts &
Barrel Nuts &
• Using door cut outs as a guide, position the hinge brackets on the 1-3/16” Shoulder
1-3/16" Shoulder Screws
Screws
pilaster where the center of the top hinge bracket will align with the
center of the top of the door cut out.
Out-SwingDoor
Out-Swing DoorHardware
Hardware
• Mark holes with the hinge bracket in place and drill through the Outswing Door OutswingCoat
Coat Hook
Hook
Outswing DoorPull
Pull Outswing
pilaster to receive the through bolts using a 1/4" drill bit. Strike/Keeper
Strike/Keeper

• Secure hinge brackets to the pilaster using 1-1/16" shoulder screws 1-3/8" Oval
1-3/8” Oval 6-lobe
6-lobeScrews
Screws
and 5/8" barrel nuts. 5/8" TapTap
5/8” Screws
Screws
5/8”
5/8"Barrel
Barrel Nuts
Nuts &&
1-3/16” Shoulder OutswingDoor
Outswing DoorBumper
Bumper
1-3/16" Shoulder Screws
• Insert the female plastic cam at the bottom of door and hang the Screws
5/8” Tap Screws
door on the pilaster and secure the top hinge with the hinge pin 5/8" Tap Screws
provided.

• With door in the rest position, using nut at bottom of the cam
on the bottom hinge, adjust the hinge cam by turning the nut SlideLatch
Slide Latch
TopTop Hinge
Hinge BottomHinge
Bottom Hinge
and holding the pintle in place with a flat head screw driver until
required door rest position is achieved.
InswingDoors:
Inswing Doors:
1/2" Unslotted
1/2” Unslotted Barrel Nuts &&
Barrel Nuts
• Install the door latch at the required height using #8-32 un-slotted 1-1/8" Oval
1-1/8” Oval6-lobe
6-lobeScrews
screws

barrel nuts along with #8-32 x 3/4" six lobe oval head screws for Outswing Doors:
Outswing Doors:
1-3/8” Oval 6-lobe screws
5/8" Barrel
5/8” BarrelNuts
Nuts&&
1-3/8" Oval 6-lobe screw
1-3/16" Shoulder
1-3/16” ShoulderScrews
Screws
in-swing applications.

• For out-swing doors, use the #8-32 x 1-5/8" six lobe oval head
screws provided and install the door pull on the opposite side of the
latch for back to back installation.
DOOR
Door
• Set the door strike and keeper where emergency access feature is
Pilaster
functional, test it by lifting the door to ensure it clears the keeper. Stile

• Install the coat hook and the door stop in the desired location with
5/8” tap screw.
Hinge Pin
Hinge Pin

Top
Topescutcheon
escutcheon

5/8”Barrel
5/8" Barrel Nut
Nut

Top
Top Hinge Bracket
Hinge Bracket

#10x1” Flat Head

#10x1" Flat Head
Screw
Screw
1-3/16"
1-3/16”Shoulder
ShoulderScrew
Screw
Pintle
Pintle
5/8"
5/8”Barrel
BarrelNut
Nut
Bottom
Bottomescutcheon
escutcheon

HingeCam
Hinge Cam Bottom HingeBracket
Bottom Hinge Bracket

Bottom Hinge Nut

Bottom Hinge Nut 1-3/16"
1-3/16”Shoulder
Shoulder Screw
Screw

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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

Step 9A - Door Installation (Continuous Hinges)

• Continuous stainless steel cam hinges are designed for 20 degree
or 0 degree resting position. All H/C doors, whether they are Pilaster
in-swing or out-swing, are require to be set to 0 degree closed
0-1/4"
position. (Gap)
1-3/8" Top of Door
• Inswing doors have hinges mounted on the inside of the stall; 1-3/4"
Outswing doors have hinges mounted on the outside of the stall.
1/4" Offset
• Please refer to shop drawings to determine the correct swing of
each door before proceeding.

• Install the continuous hinges in the closed position.

13”
11" Continuous S.S.
Hinge
• Once the opening has been identified, Measure 14” from finished
floor and mark the pilaster. This will be the location of the bottom
of the hinge.

• Using the hinge as a template, locate and mark the holes necessary
Door
to mount the hinge to the pilaster.
(Closed Position)

• Be certain that the door swing and handing is correct.

• Drill 1/4” holes through marked locations and proceed to mount

the hinge to pilaster using the 1-1/16” shoulder screws and 5/8”
Pilaster Door
barrel nuts provided. (Closed Position)

• Place 12” support on the floor to position door in desire location.

This height should coincide with panel height from finished floor. Continuous S.S.
• Make sure to mount the pin and barrel at least 1/8” off door edge. 11"
13” Hinge
This will ensure a clearance of at least 1/4” on hinge and lock side
of door.

• Once again using the hinge as a template, mark and drill 1/4” 1/4" Offset
holes into door. Mount the hinge using the 5/8” barrel nuts and
3/4” shoulder screws provided. 1-3/4"
1-3/8"
0-1/4" Bottom of Door
• Install door slide latch, keeper, coat hook, door stop and door pull (Gap)
as instructed on page 9 of these installation instructions.

Continuous
ContinuousStainless
Stainless Steel Hinge
Steel Hinge
0° or 20° Open. 54-1/2” Length
0L or 20L Open. 54-1/2" Length
3"
2"

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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

Step 9B - Door Installation (Chromed Brass Surface Mounted Hinges)

• Surface mounted hinges are handed for left hand (LH) or right 0-1/4" space
hand (RH) swing. The same hinge may be used for LH inswing or between door and pilaster 13.25"

RH outswing. The opposite hinge would be used for RH inswing and 14.75"
3.25"
LH outswing. 4.75"

• Locate and mark the holes for hinge leafs to pilasters as per Top Hinge
drawings.
1.094" 1.094"

• Drill pilaster for thru-bolts (barrel nut and shoulder screw) and set
hinges.

• Locate and mark the holes for the upper hinge leaf to door.
Adjust male pintle as necessary to achieve desired closed or “rest”
position.

• Drill door for thru-bolts (barrel nut and shoulder screw) and set top
hinge. 58"

• With door in the rest position, locate and mark the holes for bottom
hinge leaf on door with 1/2” spacer in place as per drawing. This
is to allow for the rise of the door when opening. Make sure bottom
of door is at 12” AFF. Remove spacer before installing fasteners.

• Install retaining clip into pin to prevent the pin from coming out.

• Drill door for thru-bolts (barrel nut and shoulder screw) and set
Door in
bottom hinge. rest position
1.094" 1.094"
• To reverse the handedness of the hinge, remove the nylon inserts 1/2" Spacer in place
from the top hinge and insert them into the bottom hinge. Remove
the plastic inserts from the bottom hinge and insert them into the 4.75"
3.25" Bottom
Hinge
top hinge. This will change the direction of the swing.

• To adjust position of the door closing, drive pintle from bottom leaf
12"
of top door-hinge and turn to desired position. From bottom of door
to finished floor
OHB Pilaster

Top or Middle Hinge Bottom Hinge

0-1/4" x 4
0-1/4" x 4

1.50" 2.907"
1.50" 2.907"

2.50"
2.50" 3.25"

Note:
Installer must verify that the hinges provided match the dimensions on these instructions prior to installation.
Installer must also take in consideration floor conditions in the field prior to drilling and installing hinges.
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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

Step 9C - Door Installation (Continuous Aluminum Keepers)

• The Continuous Aluminum Keepers are 54-1/2” long and can be
installed on inswing or outswing doors. It requires ten (10) 10 x
5/8” Flat Head Screws for installation.
Outswing door
Inswing Split Keeper Flat Split Strike/Bumper Flat Outswing
• Please refer to shop drawings to determine the correct swing of (Stainless Steel or Aluminum) (Stainless Steel or Aluminum)
each door before proceeding.

• Inswing doors require cont. aluminum keepers to be installed on

outside face of pilaster and a split keeper for emergency access
feature on the inside face of pilaster. 10 x 5/8" Tap 6-Lobe screw 10 x 5/8" Tap 6-Lobe screw
(Qty: 2) (Qty: 2)
• Outswing doors require cont. aluminum keepers to be installed on
outside face of doors and split strike for emergency access feature
on the inside face of pilaster. Outswing Door Inswing Door
Slide Latch Slide Latch
Reverse-Offset Offset
• Using the continuous keeper as a template, locate and mark the
holes necessary to mount the keeper to the pilaster or door.
8-32
8-32xx 1" Oval Oval
6-Lobe screw (Qty:(Qty.
2) 2)
• Secure continuous aluminum keeper on door or pilaster with 10 x 1-3/8” 6-Lobe screw
8-32 x 1/2" Unslotted Barrel Nut (Qty: 2)
8-32 x 1-3/8"
8-32 Oval6-Lobe
x 1” Oval 6-Lobescrew
screw (Qty:
(Qty. 2) 2)
8-32 x 1/2” Unslotted Barrel Nut (Qty. 2)
5/8” flat head screws.

• Install door latch for inswing doors at required height using 8-32 x
1” oval ss 6 lobe shoulder screws and 8-32 x 1/2” unslotted barrell
nuts.
54-1/2" Continuous
• For outswing Doors, install door latch along with door pull on Aluminum Keeper
opposite side of door using two 8-32 x 1-3/8” shoulder screws.
3/4"
• Install door strike and keeper using 10 x 5/8” Tap 6-Lobe screws.
10x 5/8" Flathead
10x 5/8" Flathead 5 Each
• Set door strike and keeper where emergency access feature is 5 Each
functional, test by lifting door to ensure it clears keeper. 1" 1/2"

OUTSWING DOOR Door Pull

54-1/2" Long
Door Stop Cont. Keeper
Cont. Hinge
Pilaster

Reverse Flat-Backed Pilaster

Offset Latch Strike/Keeper
Coat Hook

Cont. Keeper
INSWING DOOR Pilaster
Pilaster

Cont. Hinge Latch

Split Keeper
Coat Hook/
Door Stop
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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

Panel to Wall / Panel to Pilaster Pilaster to Wall

Bracket-Pack (400-BW)
Bracket-Pack (433-P) or (433-PE) Screw-Pack (433-HW11SL)
Screw-Pack (HW21SL)
#12 x 2 " Anchor Screw
& Plastic Anchor
Blocking

#12 x 2 " Anchor Screw

Pilaster Blocking
& Plastic Anchor
T or F Bracket
Type 5/8" Barrel Nut
& 1-1/16" Shoulder Screw
F Bracket Type
Panel 5/8" Barrel Nut
& 3/4" Shoulder Screw Alcove Panel
Bracket-Pack (433-A)
Screw-Pack (433-HW61SL)
Blocking

#14 x 5/8" U Bracket Type #12 x 2 " Anchor Screw F Bracket Type
Tap Screw & Plastic Anchor

Pilaster
Alcove
Wall Hung Urinal Screen Panel
Bracket-Pack (433-US KIT) 5/8" Barrel Nut
Screw-Pack (433-HW41SL) & 3/4" Shoulder Screw

Blocking Alcove Clips

(2 sets /connection) 5/8" Barrel Nut
#12 x 2 " Anchor Screw & 1-1/16" Shoulder Screw
& Plastic Anchor
Pilaster
T Bracket
5/8" Barrel Nut Type
& 3/4" Shoulder Screw
Screen Headrail to Wall/Headrail
Bracket/Screw-Pack (433-HW51SL)

Pilaster to Pilaster/Panel Blocking

Bracket-Pack (400-BP)
Screw-Pack (433-HW12SL) #12 x 2 " Anchor Screw
& Plastic Anchor
5/8" Barrel Nut
& 1-1/16" Shoulder Screw
#14 x 5/8"
Tap Screw Headrail Headrail Bracket
Pilaster 5/8" Barrel Nut
Pilaster #14 x 5/8"
& 1-1/16" Shoulder Screw
5/8" Barrel Nut Tap Screw
& 1-1/16" Shoulder Screw F Bracket Headrail

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 AMPCO Products, LLC
Installation Instructions
High Pressure Laminate Toilet Partitions
TM

DISCLAIMER OF LIABILITY
AMPCO has no control over the method of installation for the product you have purchased.
AMPCO has provided written instructions for the installation of the product herein as a
guide to the installation process. These instructions are not meant to be all encompassing.
Material components for an installation that is not addressed in these instructions may
exist. The product must be installed by an experienced, qualified and fully insured installer.
AMPCO does not maintain any control or dominion over the selection of the installer
used to install the product, the method of installation of this product, and does not inspect
the product once it has been installed. Therefore, and in light of the foregoing, AMPCO
assumes no liability and the customer assumes all liability for any damages that result from
the improper installation, inappropriate selection of an installer, and/or failure to follow the
installation instructions provided herein.

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