Analog amplifier card RE 30110/05.

12
replaces: 05.11
1/10

Type VT-VSPA2-1-2X/…

H/A/D 6641/00

Table of contents Features

Contents
Features
Ordering details, accessories
Function
Block circuit diagram and connection allocation
Technical data
Characteristic curves
Display and adjustment elements
Unit dimension
Engineering / maintenance guidelines, additional information
Note:
When using amplifier card VT-VSPA2-1-2X as substitute
for VT 3000-3X, VT 3006-3X, VT 3013-3X, VT 3014-3X,
VT 3017-3X, VT 3018-3X, VT 3026-3X, VT-VSPA2-1-1X/... or
VT-VSPA2-50-1X/…, observe the notes on configurations
and settings given in supplementary information 30110-Z.
Page – Suitable for controlling valve types 4WRA nominal sizes 6
1 and 10…2X, WRZ…7X and 3DREP…2X
2 – Built-up in the form of a board in the Euro-format
100 x 160 mm and is suitable for mounting into a rack
3
– Command value inputs:
4 and 5
• Differential input ± 10 V
6 and 7 • Four command value inputs, ±10 V that can be called up
7 • Current input 4 to 20 mA
8 and 9 – Inverting the internal command value signal via the 24 V
10 input or jumper
10 – Selecting the ramp time via quadrantal recognition (24V input) or
ramp time call-ups (24V inputs) (option T5)
– Switching over the ramp time range via jumpers
– Characteristic curve correction by separately adjustable jump
heights and maximum values
– Enable input
– ”Ramp on/off“ input
– Output signal ”operational“
– Switchable measuring socket (option T5)
– Polarity protection for the supply voltage
– Power supply with DC/DC convertor without a raised zero
point
2/10 Bosch Rexroth AG Hydraulics VSPA2-1-2X RE 30110/05.12

Ordering details

VT-VSPA2 1 2X V0 *

Analog amplifier in Eurocard format Further details in clear text1)

For controlling valve types: T1 = With one ramp time
4WRA 6…2X; 4WRA 10…2X; 4WRZ…7X, 3DREP…2X = 1 T5 = With five ramp times
Series 20 to 29 Basic version
(20 to 29 unchanged technical data
and connectional allocation = 2X

1) E.g. Output stage monitoring or command value

reached signal on request

Suitable card holders:

– 19“ rack types VT 19101, VT 19102, VT 19103 and
VT 19110 (see data sheet 29768)
– Enclosed card holder type VT 12302 (see data
sheet 30103) with use of a blind plate 4TE/3HE (material
no. R900021004)
– Open card holder type VT 3002-2X/48F (see data
sheet 29928)
Only for installation in control cabinet !
RE 30110/05.12 VSPA2-1-2X Hydraulics Bosch Rexroth AG 3/10

Function

Power supply [1] Enable function [8]

The amplifier card has a power supply with an inrush current With the enable function the current output stages are re-
limiter. This supplies all of the internal positive and negative leased and the internal command value signal is switched to
supply voltages. The inrush current limiter prevents inrush the ramp generator. The enable signal is displayed on the
current peaks caused by the smoothing capacitors in the front panel by means of a LED. If the enable is withdrawn,
current output stage. the internal
command value (with an applied command value) changes
Applied command value with the set ramp time. The valve being controlled therefore
The internal command value signal is formed from the sum does not open suddenly.
of the external command value being applied to the differen-
tial input [2] and the command values being applied to the Ramp generator [9]
summator [6] and the ramp generator. The ramp generator limits the rate of adjustment variable
The following is valid: increase. The subsiqent jump functions and amplitude
attenuation are not lengthed or shortened by the ramp time.
Standard Current Differen- Com. Flow With a ramp ”on/off“ signal or mit with jumper J2 the ramp
value input tial input value direction time is set to a minimum (< 2 ms) (ramp off).
socket
External ramp time adjustment
–100% 4 mA –10 V –10 V P to B,
A to T With an external potentiometer it is possible to lengthen the
internally set ramp time. The setting can be checked with the
0% 12 mA 0V 0V aid of the measuring socket. In the case of a cable break the
100 % 20 mA 10 V 10 V P to A, internal setting is automatically valid.
B to T Note on the adjustment and measurement of the ramp time:
0% < 1 mA1) 0V
Value at measuring socket „t “ Ut in V 5 3 2
1) If the current input is not switched or with current com-
current ramp time (±20 %) t in ms 20 33 50
mand value a cable break results in an internal command
value signal 0 %.
Ut in V 1 0.5 0.3 0.2 0.1 0.05 0.03 0.02
No switching takes place between the current and voltage in- t in ms 100 200 333 500 1000 2000 3333 5000
puts. The inputs are permanently available (see pin alloca-
Characteristic curve generator [10]
tion).
With the adjustable characteristic curve generator it is pos-
Command value call-ups [4] sible to separately adjust the maximum values for the posi-
Four command value signals „w1“ to „w4“ can be called-up. tive and
The external command value voltages (command values 1 negative signals so that they can be matched to suit the
to 4) are either directly applied via the controlled voltage out- hydraulic requirements. the actual movement of the
puts +10 V and –10 V or via an external potentiometer. If the characteristic curve through the zero point is not in the form
command value inuts are directly applied to the controlled of a jump but is linear.
volatages then the settings are done on potentiometers „w1“ Amplitude limiter [11]
to „w4“. When using external potentiometers then the internal
The internal command value is limited to approx. ±110 % of
potentiometers act as attenuatators or limiters.
the nominal range.
Only one call-up at the same time is possible. If more than
one call-up is activated at the same time then call-up „1“ has Clock generator [13]
the lowerst priority and call-up „4“ the highest priority. The clock generator produces the clock frequency for the
The active call-up is displayed via a yellow LED on the front output stages. The clock signal can be switched, via a jump-
plate. er, into one of three basic frequency ranges.
Command value inversion [7] Current output stage [16]
The internally generated command value which is formed The current output stage produces the clocked solenoid cur-
from the input signals, command value call-ups and zero rent for the proportional valve. The solenoid current is limited
point off-set signal can be inverted by means of an external to 2.7 A per output. The output stage outputs are short cir-
signal or via jumper J1. The inversion is displayed via a LED cuit-proof. The output stages are de-energised in the case of
(„– 1“) on the front plate. an internal fault signal or missing enable.
Fault recognision [17]
Monitors via current the output stage.

[ ] = Cross reference to the block circuit diagram

on pages 4 and 5
 b12
4/10
Ramp on/off
b20 w d26
J2 Reserved
d10 T 12 d30
Internal com. value
d12 z22
Reserved
d14
J7
d16 UP/DOWN Solenoid b
z6
+15 V 15 U z8
Controller 16 z2
t
Bosch Rexroth AG

d24 I z4
Ramp time u
d28 u max t
external
ok1 Solenoid a
b14 2
Com. value 5 + u F
b16 u 6 J3 z18
±10 V –
Hydraulics

b22 t1 t2
+ 3 J5 J6
Com. value 6 i t
b24 u +–
t4 z12
4-20 mA – 9 t3
b8 ok2 13 z14
Com. value 4
Com. value 3 b6 w4 11 z16
4 Zw 5 Gw+ Gw-
b4 w3 10
Com. value 2
b2 w2 S- f z10
Com. value 1 S+
d2 w1
1
d4 I
Com. value 2 J4 14
d6 d32
call-ups 3 7 J8 J9 Actual value
d8
4 J1 -1 d20 Reserved
ok1
b10 Enable & d22
Inversion UL Operational
Enable d18 –1 17
Enable Fault recognition
8 +15V b32
+10 V / 25 mA
UL +7,5 V
Block circuit diagram / connection allocation; VT-VSPA2-1-2X/V0/T1

z30 DC 1
Operating 24 V +5V
M0 ok2 b30
voltage z32 –10 V / 25 mA
0V –5 V
DC –7,5V
L0
VSPA2-1-2X

b18
–15 V t
11 Amplitude limiter
z24 b26 Measurement signal
z26 1 Power supply 6 Com. value summation 12 Com. value output F
z28 Ramp time
2 Differential input 7 Com. value inversion 13 Clock generator
b28
3 Current input 8 Enable function 14 Act. current output 17 Fault recognition M0
4 Com. value selection logic 9 Ramp generator 15 Current controller ok1 enable Output stage z20
5 Zero point adjustment 10 Characteristic curve generator 16 Current output stage ok2 monitoring Amplifier System earth
RE 30110/05.12
 b12
Ramp on/off
b20 J2 w d26
4-Quadrant Reserved
operation d10 d30
1 Internal com. value
d12 4Q T 12 z22
Ramp 2 + Reserved
d14 19 -
call-ups 3 UP/DOWN J7
d16 0 Solenoid b
4 z6
+15 V A B C D E 15 U z8
t1 t2 t3 t4 t5 Controller 16
z2
Ramp time d24 I
u z4
d28 max t
RE 30110/05.12 VSPA2-1-2X

external u
b14
ok1 Solenoid a
Com. value 5 + 2 F
b16
u
± 10 V – u 6 J3 z18
b22 t1 t2
Com. value 6 + 3 J5 J6
i t 7
4-20 mA b24 u +–
9 t4 z12
– t3
6
b8 ok2 13 z14
Com. value 4 4 5
b6 w4 11 z16
Com. value 3 3 4 Zw 5 Gw+ Gw-
b4 w3 10
Com. value 2 2
b2 w2 S- f z10
Com. value 1 1 S+
d2 w1
1
d4
2 J4 14 I
Com. value d6 d32
call-ups 3 7 Actual value
d8 J8 J9
4 ok1 d20
J1 -1 Reserved
Inversion
b10 Enable & d22
UL Operational
d18
Enable Enable –1 17
Fault recognition
8 b32
+15V +10 V / 25 mA
UL +7,5 V
z30 DC 1
Operating 24 V +5V
M0 Measuring points ok2 b30
–10 V / 25 mA
Hydraulics

voltage z32
0V –5 V 012 34 56 78 9A BCDEF
Block circuit diagram / connection allocation; VT-VSPA2-1-2X/V0/T5

DC –7,5V
L0
b18
–15 V v
z24 BCDE b26 Measurement
89A
F 01
67

z26
z28
2345
18 signal
b28
1 Power supply 7 Com. value inversion 13 Clock generator M0
2 Differential input 8 Enable function 14 Actual current output z20
System earth
Bosch Rexroth AG

3 Current input 9 Ramp generator 15 Current controller

4 Com. value selection logic 10 Characteristic curve generator 16 Current output stage 19 Ramp time selection logic
5 Zero point adjustment 11 Amplitude limiter 17 Fault recognition ok1 enable Output stage
6 Com. value summation 18 Measuring point switchover ok2 monitoring Amplifier
5/10

12 Com. value output

6/10 Bosch Rexroth AG Hydraulics VSPA2-1-2X RE 30110/05.12

Technical data (for applications outside these parameters, please consult us!)
Operating voltage UB 24 VDC + 40% – 20%
Functional range:
– Upper limiting value UB (t)max 35 V
– Lower limiting value UB (t)min 18 V
Power consumption PS < 50 VA
Current consumption I < 2A
Fuse IS 2 A medium slow, replacable
Inputs:
– Analog
• Com. value 1 to 4 (potentiometer inputs) Ue 0 to ±10 V; Re > 100 kΩ (ref. is M0)
• Com. value 5 (differential input) Ue 0 to ±10 V; Re > 50 kΩ
• Com. value 6 (current input) Ie 4 to 20 mA; load RB = 100 Ω
• External ramp time Ue 0 to + 10 V; Re = 10 kΩ (raised internally to +15 V; ref. is M0)
– Digital
• Command value call-ups U 8.5 V to UB –> call-up actuated; Re > 100 kΩ
U 0 to 6.5 V –> no call-up; Re > 100 kΩ
• Ramp call-up (option T5) U 8.5 V to UB –> call-up actuated; Re > 100 kΩ
U 0 to 6.5 V –> no call-up; Re > 100 kΩ
• Quadrant recognision U 8.5 V to UB –> ON; Re > 100 kΩ
U 0 to 6.5 V –> OFF; Re > 100 kΩ
• Command value inversion U 8.5 V to UB –> ON; Re > 100 kΩ
U 0 to 6.5 V –> OFF; Re > 100 kΩ
• Enable U 8.5 V to UB –> ON; Re > 100 kΩ
U 0 to 6.5 V –> OFF; Re > 100 kΩ
• Ramp U 8.5 V to UB –> ON; Re > 100 kΩ
U 0 to 6.5 V –> OFF; Re > 100 kΩ
Setting ranges
– Zero compensation (potentiometer „Zw“) ±30%
– Command value (potentiometers „w1“ to „w4“) 0% to 110%
– Ramp times (potentiometers „t1“ to „t5“) 20 ms to 5 s; switchable 0.2 to 50 s
– Jump height (potentiometers „S+“ and „S–“) 0% to 50%
– Amplitude attenuation (potentiometers „G+“ and „G–“) 0% to 110% (valid when setting the jump height from 0%)
Outputs
– Command value signal U ±10 V ± 2 %; Imax = 2 mA
– Actual value signal U ±2.5 V ± 2 %; Imax = 2 mA (mV mA)
– Measuring point signal (option 5) U ±10 V ± 2 %; Imax = 2 mA
– Operational U > 16 V; 50 mA (with a fault: U < 1 V; Ri = 10 kΩ)
– Controlled voltages U ±10 V ± 2 %; 25 mA; short circuit-proof
– Current output stage I 0 to 2.5 A; short circuit-proof
– Measurement sockets Command value signal ±10 V ± 2 %; Imax = 2 mA
Actual value signal ±2.5 V ± 2 %; Imax = 2 mA (mV mA)
RE 30110/05.12 VSPA2-1-2X Hydraulics Bosch Rexroth AG 7/10

Technical data (continued)

Clock frequency
– WRA6 f 300 to 370 Hz (at 24 V UB and 0 V Ucom. = 370 Hz)
– WRA10 f 180 to 410 Hz (at 24 V UB and 0 V Ucom. = 410 Hz)
– WRZ f 170 Hz
– 3DREP f 170 Hz
Connection type 48-pin blade connector, DIN 41612, form F
Card dimensions Eurocard 100 x 160 mm, DIN 41494
Front plate dimensions
– Height 3 HE (128.4 mm)
– Width soldered side 1 TE (5.08 mm)
– Width component side 3 TE
Permissible operating temperature range ϑ 0 to 50 °C
Storage temperature range ϑ –25 °C to +85 °C
Weight m 0.17 kg (net)

Note!
For details regarding the environmental simulation test covering EMC (electro-magnetic compatibility), climate and mechani-
cal loading see data sheet 30110-U.

Characteristic curves

2500

2250
4WRZ…7X, 3DREP…2X
2000
4WRA…2X

1750

1500
Current in mA →

1250

1000

750

500

350
250

100 80 60 40 20 2 2 20 40 60 80 100

Command value in % →
8/10 Bosch Rexroth AG Hydraulics VSPA2-1-2X RE 30110/05.12

Display / adjustment element T1

J3 ramp time J8, J9 jump height J8 J9 J4 Jump function J1 inversion

0.2 to 50 sec. 4WRA6 and 10…2X Off Inverted
0.02 to 5 sec. • 4WRZ…7X, 3DREP…2X • On • Not inverted •

REXROTH
-1 T Gw+ S+ Gw- S-
J4 J10

Zw J9 J8
w1
w2
J3 J1
w3
w4 f
J5
J6 J2
J7

I w
t

VSPA2

LED displays: J5, J6 clock frequency J5 J6 J2 ramp function J7 max. current setting
Operational (green)
Off 4WRZ…7X,
Enable (yellow)
4WRA6…2X
3DREP…2X •
On •
–1 External inversion 4WRA…2X
4WRA10…2X
Measurement sockets: • = Factory jumper setting
Universal,
I, w, t Measurement signal
4WRZ…7X
= Jumper closed
⊥ Measurement zero 3DREP…2X = Jumper open

Potentiometer (partially with LED display):

Zw Zero point alignment adjustable on the board:
w1 Command value 1 Gw+ Amplitude attenuation for positive command values
w2 Command value 2 Gw– Amplitude attenuation for negative command values
w3 Command value 3 S+ Jump heights for a positive direction
w4 Command value 4 S– Jump heights for a negative direction
t Ramp time f Clock frequency output stage
Adjusting the locked potentiometers invalidates any guarantee claims!
RE 30110/05.12 VSPA2-1-2X Hydraulics Bosch Rexroth AG 9/10

Display / adjustment element T5

J3 ramp time J8, J9 jump height J8 J9 J4 jump function J1 inversion

0.2 to 50 sec. 4WRA6 and 10…2X Off Inverted
0.02 to 5 sec. • 4WRZ…7X, 3DREP…2X • On • Not inverted •

-1 4Q T Gw+ S+ Gw- S-
J4 J10

Zw J9 J8
w1
w2
J3 J1
w3
w4 f
t1 J5
t2 J2
t3 J6
J7
t4
t5
012
EF
34 56
BCD

789A

I w
v

VSPA2

LED displays: J5, J6 clock frequency J5 J6 J2 ramp function J7 max. current setting
Operational (green)
4WRA6 2X Off 4WRZ…7X •
Enable (yellow)
On • 4WRA…2X
–1 External inversion 3DREP…2X
4WRA10 2X
Measurement sockets: • = Factory jumper setting
Universal,
I, w, t Measurement signal = Jumper closed
4WRZ…7X
⊥ Measurement zero
3DREP…2X = Jumper open
(For further information see
document 30110-B)

Potentiometer (partially with LED display):

Zw Zero point alignment adjustable on the board:
w1 Command value 1 Gw+ Amplitude attenuation for positive command values
w2 Command value 2 Gw– Amplitude attenuation for negative command values
w3 Command value 3 S+ Jump heights for a positive direction
w4 Command value 4 S– Jump heights for a negative direction
t1 Ramp time 1 f Clock frequency output stage
t2 Ramp time 2
t3 Ramp time 3
t4 Ramp time 4
t5 Ramp time 5
Adjusting the locked potentiometers invalidates any guarantee claims!
10/10 Bosch Rexroth AG Hydraulics VSPA2-1-2X RE 30110/05.12

Unit dimensions (dimensions in mm)

T1 T5

REXROTH REXROTH
-1 T -1 4Q T

Zw Zw
w1 w1
w2 w2
w3 w3
3HE (128,4)

w4 w4
t1
100
89

t2
t3
t4
t t5
012
EF
34 56
BCD

789A

I w I w
t v

Ø8
VSPA2 VSPA2

4TE (20) 2
7 165
182

Engineering / maintenance guidelines / additional information

For further information see document 30110-B.

Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
documentation@boschrexroth.de tion can be derived from our information. The information given does
www.boschrexroth.de notrelease the user from the obligation of own judgment and verifica-
tion. It must be remembered that our products are subject to a natural
process of wear and aging.
RE 30110/05.12 VSPA2-1-2X
Notes
Bosch Rexroth AG
Hydraulics
Zum Eisengießer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52 / 18-0
documentation@boschrexroth.de
www.boschrexroth.de
Hydraulics Bosch Rexroth AG 11/10
© This document, as well as the data, specifications and other informa-
tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
may not be reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No state-
ments concerning a certain condition or suitability for a certain applica-
tion can be derived from our information. The information given does
notrelease the user from the obligation of own judgment and verifica-
tion. It must be remembered that our products are subject to a natural
process of wear and aging.
12/10 Bosch Rexroth AG Hydraulics VSPA2-1-2X RE 30110/05.12

Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
documentation@boschrexroth.de tion can be derived from our information. The information given does
www.boschrexroth.de notrelease the user from the obligation of own judgment and verifica-
tion. It must be remembered that our products are subject to a natural
process of wear and aging.