Safety Compliance Check for Shut Down Work at KRIBHCO

Safety Checklist for Mechanical Maintenance Department:

Sl. Description Status Remarks

No
1.0 Lifting and Rigging
1.1 Certified Lifting Gears (Wire Rope, Chain Slings, D-
Shackles, I-Bolt) by Competent Person (Form-10)
1.2 Valid Certificate (Form-10) for Fitness for Crane, Man-
Basket (Jhula), Gin Pulley
1.3 Load Lifted with in Safe Working Load and Safe
Radius
1.4 Working Radius is Barricaded/ Cordoned off for
unauthorised entry
2.0 Working at Height
2.1 Working Platform with Hand rail (Top rail, Mid Rail)
with proper Support.
2.1 Sufficient length of Access ladder is Provided for each
Working Platform
2.2 Sufficient number of Full Body Safety Harness
provided to Workmen and using by all
2.3 Scaffolding Structure is erected on solid surface and
suitable Bracings / Ties are provided
3.0 Hot Work (Welding, Grinding, Cutting)
3.1 Plug Top for each Power Cable for Welding Machine,
Grinding Machine and any other Power Tools and
grinding wheels.
3.2 Vertical Trolley for Compressed Gas Cylinder (DA and
Oxygen)
3.3 Good Quality of Hoses and Flash Back Arrestor for
Oxyacetylene Gas cutting Set
3.4 Suitable Guarding and Functioning of Emergency
Switch of Grinding Machine
3.5 Good Quality of Welding Cable, Lugs and Body
Earthing system for Welding Machine
3.5 Suitable PPEs like Welding Hood, Face Shield, Safety
Goggles and Body Protection Apron
3.6 Fire Blanket Clothing for Shieling the Welding or
Grinding work to avoid falling of spark underneath
4.0 Material Shifting by Mechanical Equipment
4.1 Fork Lift, Crane operated by authorised person
4.2 Reverse Horn and Banks Man for earth moving
equipment’s
4.3 Cordoned off the affected area for only authorised
entry
5.0 Material Shifting by Mechanical Equipment
5.1 Fork Lift, Crane operated by authorised person
5.2 Reverse Horn and Banks Man for earth moving
equipment’s
5.3 Cordoned off the affected area for only authorised
entry
6.0 Scaffolding Erection and Dismantling
6.1 Scaffolders are having Full Body Safety harness while
working at height
6.2 Suitable Ladders are using during Scaffolding
erection or dismantling
6.3 Proper Bag is used for taking loose material to height
6.4 Scaffolding is provided with Ladder, Hand Rail,
Bracings / Tie in with structure
 Safety Compliance Check for Shut Down Work at KRIBHCO

Safety Checklist for Electrical Maintenance:

1.0 Electrical Safety Status Remarks

1.1 Good Quality of Electrical Distribution Panel with Proper
rating of Circuit Breaker Provided
1.2 Body Earthing for Electrical Distribution Panel
1.3 Fire Extinguisher near to EDB Panel
1.4 Single Line Diagram for Temporary Power Distribution
1.5 Electrical Board and Cable should be kept on dry area
and should be kept away from wet surface
1.6 Only Authorised Electrical Outlets are used for Power
Distribution
1.7 The electrical cable Joints are properly insulated
1.8 Portable electrical Tools are provided with good quality of
power cable (no wear and tear)
1.9 Cable laying work at height should be used with Full
Body Safety Harness and Suitable Scaffolding working
Platform/ Ladder
 Safety Compliance Check for Shut Down Work at KRIBHCO

Production Dept. Safety Checklist:

1.0 Vessel Entry/Confined Space Status Remarks

1.1 The vessel is isolated, Blinded and Tagged
1.2 The isolation Line and Blinding sections are highlighted on
P&ID for clear identification.
1.4 The vessel is Purged and Checked for Oxygen Level and
LEL
1.5 Class-1 Permit issued for entry and Stand by man is
provided to look after the vessel entry work.
1.6 If Vessel Entry is required in N2 / Inert Atmosphere
suitable Air Line equipment to be provided with Proper
Supervision
2.0 Catalyst Filling
2.1 Dust Mask and Safety Goggles, Helmets to be used.
2.2 Lifting of Catalyst should be done on certified Lifting Tools
2.3 Lifting Area Cordoned off for Unauthorised entry
2.4 Well Ventilated working area for Vessel Entry/ Standby
person to deputed for communication with the person
inside the vessel during confined space entry.
3.0 Hydro jetting
3.1 Worker using Safety Googles, Safety Helmet and Safety
Shoes
3.2 Hose Fittings using for Hydro jet is provided with Whip
Check
 Safety Compliance Check for Shut Down Work at KRIBHCO

Safety Checklist for F&S Department:

1.0 Safety Training and PPEs issuance Status Remarks

1.1 All new Workers should be deputed for safety
orientation training at Fire and Safety Department
1.2 PPEs availability for all Workers during Safety
Induction Program
2.0 Stand By duty
2.1 Required Number of Fire man to be deputed for
Stand BY for High Risk Activities
3.0 Safety Monitoring
3.1 Safety Engineers/ Managers are routinely visiting for
Safety Monitoring of Safety Practices and Identify
the Hazardous condition