Professional Documents
Culture Documents
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crt.
1 Legendă culori fire 1
2 Date e39 525d - Autodata 2
3 Consola centrala butoane - A169 13
4 Mufa scaun sofer - X275 15
5 Mufa scaun pasager - X279 16
6 Sistem DSC III (descriere, scheme etc) 17
7 Reglaj faruri (conform TIS) 62
8 Senzor temperatura aer debitmetru 63
9 LWR - reglaj automat faruri 65
10 MFL - comenzi volan 68
11 Microfon 74
12 Încalzire auxiliara - WEBASTO 75
13 Oglinzi electrice cu electrochrome 86
14 Scaune electrice cu incalzire 95
15 Incalzire în banchete 110
16 Pliere oglinzi automat - retrofit 114
17 Plafoniera centrala 118
18 Perdeluta electrica 121
19 PDC - senzori parcare 123
20 Alarma OEM - retrofit 128
21 Servotronic - retrofit 152
22 Încuietoare portbagaj 155
23 Senzor temperatura exterioara 156
24 Bujii incandescente - releu bujii - preheating system DDE 4.0 157
25 Senzor temperatura apa motor DDE 4.0 159
26 Airbag lateral spate 162
27 Airbag lateral spate - cortina 164
28 Pompa auxiliara - pompa cu electrovalve clima 166
29 Reverse camera - schema retrofit 172
1
Notes Specified value Measured value
Vehicle identification
No. of cylinders Type 6/DOHC
Capacity cc 2497
Compression ratio :1 17,5
Injection system
Fuel/injection pump assembly Make Bosch
Fuel/injection pump assembly Type CP1
Pump type Common rail
Tuning and emissions
Idle speed rpm 750±50
Rated no load speed rpm 4750±50
Water temperature °C 80
Idle speed - for smoke test rpm 730-930
Governed speed range - for smoke test rpm 4600-4800
Maximum time at governed speed secs 0,5
Test mode A/B B
Probe type 1/2 1
Smoke opacity - EU limit m-1 (%) 3,00 (73)
Starting and charging
Battery V/RC(Ah) 12/150 (88)
Glow plugs
Glow plug nominal rating V/A 12/13-15
Glow plug activation time secs 4-9
Service checks and adjustments
Valve clearance - INLET mm Hydraulic
Valve clearance - EXHAUST mm Hydraulic
Oil pressure bar/rpm 4,2±0,5
Radiator cap bar 1,4±0,2
Thermostat (primary/secondary) open °C 88
Lubricants and capacities
Engine oil options
Ambient temperature range All temperatures
Engine oil grade SAE 0W/30, 0W/40 Synthetic
Engine oil classification OEM BMW LL04/LL01
Engine oil classification API/ACEA CF/B3, B4
Ambient temperature range All temperatures
Engine oil grade SAE 5W/30, 5W/40 Synthetic
Engine oil classification OEM BMW LL04/LL01
Engine oil classification API/ACEA CF/B3, B4
Engine with filter(s) litres 6,5
Other lubricants and capacities
18 Manual transmission oil grade SAE
Differential oil grade - rear SAE 75W/90 LSD=75W/140
Differential rear litres 1,0-1,6
Cooling system - total capacity litres 9,2
Brake fluid Type DOT 4
Power steering fluid Type Dexron II/CHF IIS
Power steering fluid litres 1,2
Manufacturer: BMW Model: 5 Series (E39) 2,5D 525d © Autodata Limited 2010
Engine code: 25 6D 1 Output: 120 (163) 4000 Valid forever. 29.12.2014
Tuned for: Year: 2000-03 V8.500-
2
Tightening torques
Cylinder head instructions
Cylinder head
Renew bolts Yes
Stage 1 Tighten 40 Nm
Stage 2 Tighten 80 Nm
Stage 3 Slacken off 180°
Stage 4 Tighten 50 Nm
Stage 5 Tighten 90°
Stage 6 Tighten 90°
Other engine tightening torques
Main bearings Renew bolts/nuts Yes
Main bearings Stage 1 20 Nm
Main bearings Stage 2 70°
Big end bearings Renew bolts/nuts Yes
Big end bearings Stage 1 5 Nm
Big end bearings Stage 2 20 Nm+70°
Oil pump to cylinder block 23 Nm
28 Sump bolts
27 Sump drain bolt
Flywheel/driveplate 105 Nm/120 Nm
5 Clutch pressure plate
Crankshaft pulley/damper centre bolt 40 Nm+60°+60°
20 Camshaft sprocket/gear 20 Nm+35°
6 Camshaft carrier/cap
19 Camshaft/rocker cover
17 Inlet manifold to cylinder head
17 Exhaust manifold to cylinder head
Injector/clamp 9 Nm
Fuel/injection pump sprocket/gear 65 Nm
Glow plugs 18 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor 10 Nm
Camshaft position (CMP) sensor 10 Nm
Engine coolant temperature (ECT) sensor 20 Nm
Knock sensor (KS) 20 Nm
Engine oil pressure switch 14 Nm
Chassis tightening torques
20 Front hub 110 Nm
21 Rear hub
Steering track rod end 65 Nm
Brake disc to hub Front 16 Nm
Brake caliper to carrier Front 30 Nm
Brake caliper carrier to hub Front 110 Nm
Brake disc to hub Rear 16 Nm
Brake caliper to carrier Rear 30 Nm
Brake caliper carrier to hub Rear 66 Nm
108 Road wheels 120±10 Nm
Brake disc and drum dimensions
Minimum disc thickness - ventilated Front 20,4 mm
32 Minimum disc thickness Rear 8,4 mm
Manufacturer: BMW Model: 5 Series (E39) 2,5D 525d © Autodata Limited 2010
Engine code: 25 6D 1 Output: 120 (163) 4000 Valid forever. 29.12.2014
Tuned for: Year: 2000-03 V8.500-
3
Disc thickness variation Front 0,010 mm
Disc thickness variation Rear 0,010 mm
Disc runout Front 0,20 mm
Disc runout Rear 0,20 mm
Minimum pad thickness Front 3 mm
Minimum pad thickness Rear 3 mm
Parking brake travel No. of notches 4-10
Air conditioning
No. of AC service connectors 2
Air conditioning restrictor type Expansion valve
Air conditioning refrigerant Type R134a
Air conditioning refrigerant quantity grams 680±10
Autodata Note 18
Autodata Note 28
M6 8.8 = 10 Nm
M6 10.9 = 12 Nm
M8 = 22 Nm
Autodata Note 27
M12 = 25 Nm
M18 = 30 Nm
M22 = 60 Nm
Autodata Note 5
8.8 = 24 Nm
10.9 = 34 Nm
Fig. 79246
Autodata Note 20
Autodata Note 6
M6 = 10 Nm
M7 = 15 Nm
M8 = 20 Nm
Autodata Note 19
M6 = 10 Nm
Manufacturer: BMW Model: 5 Series (E39) 2,5D 525d © Autodata Limited 2010
Engine code: 25 6D 1 Output: 120 (163) 4000 Valid forever. 29.12.2014
Tuned for: Year: 2000-03 V8.500-
4
M7 = 15 Nm
Autodata Note 17
M6 = 10 Nm
M7 = 15 Nm
M8 = 22 Nm
Autodata Note 21
M22 = 200 Nm
M24 = 250 Nm
M27 = 300 Nm
Lightly coat mating surfaces between wheel centre hole and hub (use grease).
Do NOT lubricate bolts.
Autodata Note 32
79246
Tightening sequence
Manufacturer: BMW Model: 5 Series (E39) 2,5D 525d © Autodata Limited 2010
Engine code: 25 6D 1 Output: 120 (163) 4000 Valid forever. 29.12.2014
Tuned for: Year: 2000-03 V8.500-
5
Serpentine belt routing Serpentine belt routing
Manufacturer: BMW Model: 5 Series (E39) 2,5D 525d © Autodata Limited 2010
Engine code: 25 6D 1 Output: 120 (163) 4000 Valid forever. 29.12.2014
Tuned for: Year: 2000-03 V8.500-
6
Automatic transmission Automatic transmission
Manufacturer: BMW Model: 5 Series (E39) 2,5D 525d © Autodata Limited 2010
Engine code: 25 6D 1 Output: 120 (163) 4000 Valid forever. 29.12.2014
Tuned for: Year: 2000-03 V8.500-
7
AC service connectors
Manufacturer: BMW Model: 5 Series (E39) 2,5D 525d © Autodata Limited 2010
Engine code: 25 6D 1 Output: 120 (163) 4000 Valid forever. 29.12.2014
Tuned for: Year: 2000-03 V8.500-
8
Unladen
Front Rear
Rim size Tyre size Model
bar(psi) bar(psi)
Manufacturer: BMW Model: 5 Series (E39) 2,5D 525d © Autodata Limited 2010
Engine code: 25 6D 1 Output: 120 (163) 4000 Valid forever. 29.12.2014
Tuned for: Year: 2000-03 V8.500-
9
Tyre tread depth
Manufacturer: BMW Model: 5 Series (E39) 2,5D 525d © Autodata Limited 2010
Engine code: 25 6D 1 Output: 120 (163) 4000 Valid forever. 29.12.2014
Tuned for: Year: 2000-03 V8.500-
10
Dimensions
Notes Specified value Measured value
Wheelbase mm 2830
Track - front/rear mm 1516/1529
Tightening torques
Notes Specified value Measured value
19 Tightening torque - steel wheels 120±10 Nm
19 Tightening torque - alloy wheels 120±10 Nm
Trackrod locknut/clamp 27 Nm
Checking range - Front wheels
Notes Specified value Measured value
Load positioning X
Fuel tank - percentage full % 100
Toe-in (N = negative, toe-out) mm 0,50N - 1,50P
Toe-in deg 0°5'N - 0°15'P
Toe-in deg-1/100 0,08N - 0,25P
Camber deg 0°43'N - 0°17'P
Camber deg-1/100 0,72N - 0,28P
Castor deg 6°12' - 7°12'
Castor deg-1/100 6,20 - 7,20
Setting data - All wheels
Notes Specified value Measured value
Load positioning X
Fuel tank - percentage full % 100
Toe-in (N = negative, toe-out) mm 0,5±1
Toe-in deg 0°5'±10'
Toe-in deg-1/100 0,08±0,17
Camber deg 0°13'N±30'
Camber deg-1/100 0,22N±0,50
Tolerance left/right deg 0°40'
Tolerance left/right deg-1/100 0,67
Camber adjustment Not adjustable
Castor deg 6°42'±30'
Castor deg-1/100 6,68±0,50
Tolerance left/right deg 0°30'
Tolerance left/right deg-1/100 0,50
Castor adjustment Not adjustable
Toe-out on turns at 20° deg 1°56'±30'
Toe-out on turns at 20° deg-1/100 1,93±0,50
Lock angles - max. inner deg 42°
Lock angles - max. inner deg-1/100 42
Lock angles - max. outer deg 33°30'
Lock angles - max. outer deg-1/100 33,50
Rear toe-in mm 1,60±1
Rear toe-in deg 0°16'±10'
Rear toe-in deg-1/100 0,27±0,17
Rear toe-in adjustment Adjustable
Rear camber deg 2°10'N±20'
Rear camber deg-1/100 2,17N±0,33
Rear tolerance left/right deg 0°15'
Manufacturer: BMW Model: 5 Series (E39) 2,5D 525d © Autodata Limited 2010
Engine code: 25 6D 1 Output: 120 (163) 4000 Valid forever. 29.12.2014
Tuned for: Year: 2000-03 V8.500-
11
Rear tolerance left/right deg-1/100 0,25
Rear camber adjustment Adjustable
Autodata Note 19
Autodata Note 19
Manufacturer: BMW Model: 5 Series (E39) 2,5D 525d © Autodata Limited 2010
Engine code: 25 6D 1 Output: 120 (163) 4000 Valid forever. 29.12.2014
Tuned for: Year: 2000-03 V8.500-
12
13
14
15
16
Valve-relay fault
The valve relay is integrated in the control unit for traction control. It provides the power supply of the
inlet and outlet valves.
With this fault, the DSC indicator lamp, the ABS indicator lamp and the general brake warning light
(red) are on.
All traction control functions are disabled and only the conventional brake remains available.
Possible cause(s) of fault:
• The power supply for the valve relay is interrupted (fuse, connector, cable)
• The valve relay is defective
Storage condition(s):
• The valve relay is subject to continuous self-monitoring by the control unit for traction control.
Troubleshooting procedure:
• Check of the power supply of the valve relay (pin 6, terminal 30)
• If the fault is currently nor present with an intact power supply or has occurred several times
(query to customer), the control unit for traction control must be replaced.
Note
• On vehicles of the E38 Series, the SI 61 03 00 562 must be observed.
• Renewing the control unit, see Service functions
Pulse-gear fault
Possible cause(s) of fault:
• A pulse gear with an incorrect teeth number has been fitted
• One or more teeth have corroded
• Teeth have been joined by corrosion residues
• A wheel bearing is defective
Storage condition(s):
• If the detected speed of a wheel deviates considerably (at least 6 km/h). The fault is not set
immediately, as the control unit attempts to compensate for speed deviations caused by
different tyre pressures.
Troubleshooting procedure:
• Visual inspection as to whether one of the above error causes applies. On some models, this is
not possible due to the design.
• Check of the signal level of the wheel speed sensor with the oscilloscope. If a wheel is turned
with even speed, missing or defective teeth can be detected on the oscilloscope.
Note
• Manufacturing tolerances and tyre pressure differences cannot cause this fault
17
This is intended to prevent that the traction control system suddenly brakes the vehicle in the case of
extreme (intended) fast starts or loss of wheel speed sensors.
The DSC becomes active again when all 4 wheels are moving slower than 2.75 km/h.
Possible cause(s) of fault:
• Fast start with extreme tyre slip directly after ignition on
• Front wheel speed sensors have been incorrectly fitted or have fallen out, which means that
they do not register a speed signal from the impulse wheels
Storage condition(s):
The fault is set if the following situation occurs for at least 0.2 seconds directly after the initialisation
phase:
• Wheel speed of the front wheels is less than 10 km/h
• Wheel speed of the rear wheels at least 20 km/h greater than the wheel speed of the front
wheels
Troubleshooting procedure:
Check that the front wheel speed sensors have been installed correctly
18
• Check of the voltage supply:
Voltage supply OK: replace RDF
Voltage supply not OK: continue troubleshooting
• Check of the internal resistance in the CU:
Internal resistance OK: replace RDF
Internal resistance not OK: Replace CU
Note
• The CU detects a disconnected RDF and interrupts the power supply
• CU replacement, see Service functions
19
Brake-light switch plausibility / pressure sensor
zero deviation
The control unit for traction control checks the brake-light switch via the pressure sensor.
Possible cause(s) of fault:
• Brake-light switch incorrectly set
• Pressure sensor defective
• Cables between the pressure sensor and control unit for traction control are defective
Storage condition(s):
The fault is entered if the brake-light switch transmits no signal with a brake pressure greater than
15 bar.
Troubleshooting procedure:
• Slowly press the brake pedal with the engine running until the brake-light switch is activated
and observe the brake pressure while doing so. Display of the brake pressure and status of
brake-light switch, see Control unit functions
• If the brake pressure is greater than 2 bar, the brake-light switch must be adjusted.
If this does not succeed, the pressure sensor must be replaced.
• If the brake pressure is less than 2 bar, the cable between the pressure sensor and control unit
for traction control must be checked.
If no fault is found in the wiring harness, you must contact the BMW hotline to find out how to
proceed.
• Concluding test:
Erase fault memory and carry out the following operation 3 times:
Slowly press the brake pedal with the engine running to shortly before the position where the
brake-light switch is activated Hold the brake pedal in this position for 2 seconds.
If fault 69 Brake-light switch Plausibility and/or 72 Pressure sensor Zero deviation is then
entered, you must contact the BMW hotline to find out how to proceed.
Note
• Which of these two faults is entered depends on the causes stated and also on circumstances
such as speed of pressing the brake pedal.
Precharge pump
The precharge pump is activated via the precharge pump positive relay and the precharge pump
negative relay integrated in the control unit for traction control.
Possible cause(s) of fault:
• The voltage supply for the precharge pump positive relay is interrupted (fuse, connector, cable)
• The ground connection for the precharge pump negative relay is interrupted
• Cables between the control unit for traction control and precharge pump are defective
• One relay or both relays are defective
• The precharge pump is defective
Storage condition(s):
• The electrical supply of the precharge pump is monitored continuously.
Troubleshooting procedure:
20
• Check of the power supply of the precharge pump positive relay (pin 2, terminal 30)
• Check of the ground connection of the precharge pump negative relay (pin 1)
• Check of the cables between the control unit for traction control and precharge pump.
• Attach the adapter between the control unit for traction control and precharge pump and
activate the precharge pump via the service functions.
If there is no voltage (vehicle voltage) on activation, the control unit for traction control must
be replaced.
If there is voltage (vehicle voltage) on activation, the precharge pump must be replaced.
Note
• Renewing the control unit, see Service functions
• Precharge pump replacement, see Service functions/Ventilation DSC Hydraulics
Return-pump fault
The return pump is activated via the engine relay.
With this fault, the DSC indicator lamp, the ABS indicator lamp and the general brake warning light
(red) are on.
All traction control functions are disabled and only the conventional brake remains available.
Possible cause(s) of fault:
• The voltage supply for the engine relay is interrupted (fuse, connector, cable)
• The ground connection is interrupted
• The engine relay is defective
• The return pump is defective
Storage condition(s):
• The return pump is activated briefly on moving off and monitored for faults.
Troubleshooting procedure:
• Check of the power supply of the engine relay (pin 2, terminal 30)
• Check of the ground connection (pin 1)
• Remove the control unit for traction control and supply current directly to the return pump via
the two spring wiping contacts.
Important!Use terminals suitable for high starting current (approx. 50 A)
If the return pump starts up, the engine relay is defective and the control unit for traction
control must be replaced.
If the return pump does not start up, the return pump is defective and the hydraulic control unit
must be replaced.
Note
• The engine relay is integrated in the control unit for traction control.
• Renewing the control unit, see Service functions
21
the DSC control unit for reasons of processor capacity, a separate control unit with its own fault
memory has been developed.
Arrangement in vehicle
The steering angle sensor is mounted on the steering shaft.
Operating principle
The steering-angle sensor has two potentiometers offset by 90°. The steering-wheel angle determined
by these two potentiometers covers one full steering-wheel turn; each of these values is repeated after
+/- 180°. The steering angle sensor knows this and counts the steering-wheel revolutions accordingly.
The overall steering wheel angle is thus made up of the current steering wheel angle together with the
number of steering wheel rotations. In order that the overall steering wheel angle is available at any
time, uninterrupted detection of all steering wheel movements - even when the vehicle is stationary - is
required. In order to achieve this, the steering angle sensor is permanently supplied with power from
Terminal 30.This means that steering-wheel movements are also detected with ”ignition off”. The
steering angle detected by the potentiometers remains available even after interruptions to the power
supply; the number of steering wheel revolutions, however, is not. In order that the steering angle
sensor remains functional after power supply interruptions, software that calculates the number of
steering wheel rotations on the basis of the speed of rotation of the road wheels (and, on some models,
the steering wheel being turned from lock to lock) has been integrated. This process is referred to as
initialization or imposition. If imposition does not succeed by the time a speed of approx. 20 km/h is
reached from a standing start, the DSC is switched to passive mode, the DSC warning lamp comes on,
and a fault is recorded on the DSC control unit. The imposition process is performed whenever the
ignition is switched on if the number of steering wheel revolutions is not available. Four-wheel drive
vehicles are an exception to this rule: The DSC system is immediately switched to passive mode and a
fault entered in the DSC control unit memory if there has been an interruption in the power supply to
the steering angle sensor. In contrast with conventional-drive vehicles, the imposition process is then
not aborted on reaching a specific road speed, but rather continued until the DSC is receiving correct
steering angle data. At that point, the DSC warning light goes out and the DSC is operational again. In
both cases, there is no fault recorded on the steering angle sensor. As an additional safety measure, the
DSC control unit calculates the steering angle on the basis of the speed of the road wheels and
compares it with the information supplied by the steering angle sensor. This plausibility check
prevents the vehicle operating on the basis of incorrect calibration. An incorrect zero position can
result from incorrect calibration or alteration of the steering geometry as a result of damage or repairs.
Another safety factor is precise assignment of sensor to vehicle. During calibration, the VIN number is
stored in the EEPROM and then compared with the VIN number received from the instrument cluster
whenever the ignition is switched on.
Replacing the steering-angle sensor
After replacing the steering-angle sensor, it must first be coded and then calibrated using the
ABS/DSC diagnostic program.
Encoding
In order to perform its internal calculations, the steering angle sensor requires model-specific data
which has to be loaded onto it by means of coding.
Calibration
Calibration permanently stores the current steering wheel position as the straight-ahead position in the
steering angle sensor EEPROM. Therefore, the front wheels and the steering wheel must be set exactly
to the straight-ahead position before calibration. In addition, the vehicle identification number is also
read from the instrument cluster and stored permanently in the steering angle sensor EEPROM. On
successful completion of calibration, the steering angle sensor fault memory is automatically cleared.
Calibration must always be carried out after the following operations:
• Replacement of the steering-angle sensor
• Replacement of the DSC control unit
• Adjustment work on the steering-angle geometry
22
• Any work on the steering or front suspension
Voltage supply
The steering angle sensor is permanently supplied with power from Terminal 30 which also has its
own fuse. In addition, the steering angle sensor also receives a power supply from Terminal 87 or,
depending on model, from Terminal 15. This supply is brought via a different fuse.
Frequency counter:
• When a fault is detected after ”ignition off” the frequency counter is incremented upwards by ”1”. The
maximum value is ”31”.
• If the fault no longer occurs during the next trip, the frequency counter is reduced by ”1”. The
minimum value is ”0”.
23
• Check CAN BUS
• Check the power supply (terminal 30 and terminal 15 or 87) of the steering-angle sensor In the
test module B3714_00001 under (steering-angle sensor/supply) there is an interruption counter
for terminal 30.
Note:
• Wire tests and checks for loose contacts are possible via ”Pre-set measurements”.
• If the steering-angle sensor is not supplied via terminals 15 or 87, no diagnosis is possible.
24
• If the DSC outputs this fault following a power supply interruption, turning the steering wheel
from stop to stop or brief straight-ahead driving (approx. 50 metres) enables the steering-angle
sensor to determine its current steering position.
• If the warning lamps light up after every ignition on or the fault has occurred a number of
times, the troubleshooting in the steering-angle sensor must be continued.
Checking the power supply (terminal 30) of the steering-angle sensor In test module
B3714_00001 at (steering-angle sensor/supply), there is an interruption counter for terminal 30.
Note:
• Wire tests and checks for loose contacts are possible via ”Pre-set measurements”.
25
Repair the wiring harness (cable, fuse, connector) or replace the steering-angle sensor, as
required
• Interruption counter does not increase: the positive supply was either sporadically interrupted
due to a loose contact or the fault was entered because of a power supply interruption:
Rectify the loose contact or ignore the fault
Note:
• Wire tests and checks for loose contacts are possible via ”Pre-set measurements”.
• After replacing the steering-angle sensor, it must first be coded and then calibrated using the
ABS/DSC diagnostic program.
26
• After replacing the steering-angle sensor, it must first be coded and then calibrated using the
ABS/DSC diagnostic program.
27
•
Troubleshooting procedure:
• Replace steering-angle sensor
Note:
• After replacing the steering-angle sensor, it must first be coded and then calibrated using the
ABS/DSC diagnostic program.
28
Note:
• After replacing the steering-angle sensor, it must first be coded and then calibrated using the
ABS/DSC diagnostic program.
29
• On calibration, the fault code memory in the steering-angle sensor is automatically deleted.
30
• Yes: repair CAN
• No: if the fault has been entered a number of times, the steering-angle sensor must be replaced;
otherwise, ignore the fault.
Note:
• After replacing the steering-angle sensor, it must first be coded and then calibrated using the
ABS/DSC diagnostic program.
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
Intake Air Temperature Sensor DDE 4.0
The intake air temperature sensor is integrated in the air mass meter and measures the temperature
of the fresh air drawn in by the engine.
The intake air temperature serves as a measurement variable for the following functions:
Injection rate control
Rail pressure control
EGR control
Charge-air-pressure control
Preheater time control
Function
The DDE control unit supplies the intake air temperature sensors with voltage and ground as follows:
U_HR, battery voltage
U_HFM, supply voltage 5 V
M_HFM, ground
Depending on the air temperature, the intake air temperature sensor returns a measurement voltage
via the A_TANS signal to the DDE control unit.
Troubleshooting
Fault code 0110 ”intake air temperature sensor” is stored if the mass air flow sensor is defective and a
substitute value is used in the DDE control unit.
63
64
LWR
65
66
67
68
69
70
71
72
73
74
Independent park heating/auxiliary heating
with/without telestart
Independent park heating/auxiliary heating with/without telestart
Functions
Independent park heating mode is activated by way of preprogramming at the multi-
information display, on-board monitor or via telestart (remote control of independent park
heating) and heats up the engine and interior compartment.
Additional heater
The functions telestart, preprogramming and operation via MID or on-board monitor are not
available if the independent park heater/auxiliary heater is programmed to auxiliary heater.
Auxiliary heating mode is started by the heating/air conditioning control unit if heating is
required by the heating/air conditioning system or when the engine is cold and is controlled,
among other things, also by the independent park heater/auxiliary heater. The coolant
temperature is registered and evaluated by a temperature sensor in the independent park
heater/auxiliary heater and the Y-controlled variable in the heating/air conditioning control
unit. Auxiliary heating mode is not indicated in the on-board monitor or MID.
Switch-on conditions for the auxiliary heater on the M47, M51, M57 and M67
• IHKA/R E39 with K-bus - terminal 61, Y>=100%, outside temperature <=10°C,
blower ON, no undervoltage cutout, no fault in auxiliary heater and fault interlock
• IHKA/R E39 without K-bus - terminal 61, Y>=50%, outside temperature <=10°C,
blower ON, no undervoltage cutout, no fault in auxiliary heater and fault interlock
• HS E46 - Engine speed >500 rpm, Y>=50%, blower ON
• IHKA E46 - Engine speed >500 rpm, Y>=50%, blower ON
The independent park heater/auxiliary heater (Webasto) features its own control unit.
75
Heating of the coolant temperature sensor for the DME/DDE (digital motor electronics,
digital diesel electronics) by the independent ark heating system must be avoided in park
heating mode. In order to avoid falsification of the engine temperature for the DME/DDE, the
water circuit is disconnected by a shut-off valve in the area of the coolant temperature sensor .
Shut-off valve
The radio remote control function makes it possible to start the independent heating from a
distance of up to 400 m.
Telestart
The range may be restricted from closed rooms. When operating, the hand-held transmitter
should be held with the antenna pointing upward.
The start procedure is initiated by pressing the left-hand rocker switch. The LED at the top
edge of the hand-held transmitter indicates that the start signal has been sent (flashes max. 30
minutes = running time of independent park heating system).
If a new telestart receiver is installed, the two hand-held transmitters must be re-initialised.
• Interrupt the current supply to the telestart receiver for about 10 seconds by pulling the
fuse as shown in the wiring diagram
• Re-insert the fuse and within the next 3 seconds, briefly press the OFF switch on the
hand-held transmitter.
• Within the next 5 seconds, briefly press the ON switch on the hand-held transmitter.
• The remote control unit is operational after a further 3 seconds.
• Briefly press the OFF switch on the hand-held transmitter. The verification LED stops
flashing.
• Finally, carry a functional test.
Undervoltage cutout
An adequately charged battery is the basic prerequisite for operation of the independent park
heating system . The undervoltage threshold depends on the outside temperature and is
compared with the terminal 30 voltage applied at the operating unit. If this voltage at the
operating unit drops below the calculated value, operation of the independent heater is ended.
The independent park heating function can be activated via the on-board monitor or MID in
ignition lock position 1 or via telestart or preprogramming in ignition lock position 0. Various
settings are possible dependent on the ignition lock position.
76
• Flap program adjustable
• Blower adjustable
• Function lights ON
• Buttons for other functions not active (e.g. defrost, heated rear window, recirculated
air/AUC and air conditioning)
The shut-off valve is further placed under current during the rinsing phase and then switches
off.
77
78
79
80
81
82
83
84
85
Mirror functions
The mirror functions include electric mirror adjustment, mirror heating, mirror memory (option) and
electric mirror fold-in (option).
Mirror adjustment
The mirrors are adjusted electrically by means of the peripheral modules for the driver's and passenger's
doors. The adjustment switch is located in the central switch block on the driver's door.
Switch operation is transferred via the P-bus from the switch block to the peripheral module in the door.
The door module drives the adjustment motors in the mirrors by means of semiconductor bridges.
Electric motors are installed in the mirror housing for horizontal and vertical adjustment.
Mirror Memory
If the vehicle is equipped with a seat/steering column memory the mirror positions are registered and
stored accordingly.
The seat/steering column memory features its own peripheral module (its own diagnosis program) which
is linked via the P-bus to the general module of the ZKE. The positions for the seat and steering column
are registered and stored in this peripheral module.
Parallel to this, the mirror positions are stored in the peripheral modules of the doors (door modules).
The mirror positions are detected by means of potentiometers which are installed on the mirror drive.
Memory mode is operated by means of the memory switch which is linked by four lines to the peripheral
module for the driver's door. Button operation is transferred via the P-bus to the general module.
The mirror, seat and steering column positions are stored as of terminal R. After pressing, the red memory
button lights for max. 7 seconds. If one of the memory buttons (1, 2 or 3) is pressed during this time, the
current positions are stored in the selected memory slot.
A stored position can be called up at any time. The function is, however, deactivated 16 minutes after
switching off the ignition until terminal R is switched on again or until a signal change takes place at a
module input (e.g. opening a door).
The positions are called up by pressing the required memory button (1, 2 or 3) until all adjustment have
been carried out. In addition, it is possible to start an automatic operating sequence by briefly striking the
button. This ”single-strike mode” is possible when:
• The driver's door is open and ignition lock is in position 0
• The ignition lock is in position 1 (terminal R ON only)
Mirror Heating
Mirror heating is controlled by the peripheral modules in the doors. The heating function is active as of
terminal 15 (ignition lock position 2). The activation time is dependent on the outside temperature.
The general module receives the outside temperature from the IKE via the K-bus and determines a cycle
time for heating operation. This time is transferred to the peripheral modules where it is carried out.
Heating is no longer active at an outside temperature greater than 25 oC and it is switched on permanently
at a temperature lower than -10 oC.
Folding In Mirrors
The electric motor drive is used to fold in the outside mirrors (special option) in the opposite direction of
driving.
The button to fold in the mirrors is located in the switch block on the driver's door. The button signal is
routed via the P-bus to the peripheral modules in the doors. Depending on the position of the mirrors, they
are then folded in or out accordingly.
A microswitch is integrated in the mirrors the production vehicles that switches a ground signal to the
relevant peripheral module when a mirror is folded in or out by hand or by impact. The microswitch is
necessary as folding the mirror in or out uncouples the mirror mechanism from the fold-in motor. If a
mirror which has been mechanically uncoupled is activated by the button being pressed, the fold-in motor
will move the mirror in the fold-in direction until the microswitch registers the mirror being engaged. The
maximum activation time of the motor is 15 seconds.
Since the mirror fold-in motors block when operated, thermal overloading is possible if operated
frequently. In order to avoid overloading, a repeat lockout is provided which blocks the fold-in motors for
3 minutes after 6 operating attempts within 1 minute.
86
87
88
89
90
Rabatare oglinda sofer
91
92
93
Rabatare oglinda pasager
94
SCAUNE ELECTRICE
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
INCALZIRE BANCHETE SPATE
110
111
112
113
114
115
116
117
118
119
120
PERDELUTA ELECTRICA
121
122
Park distance control (PDC)
The park distance control assists the driver when parking and manoeuvring and helps to avoid damage to the car
when parking into tight spaces or at blind spots.
The system monitors the distance between the car and an obstacle on the basis of the ultrasonic echo sounder
method.
For this purpose, there are 4 ultrasonic transducers integrated in the front and rear bumpers, thus making it possible
to monitor the area in front and behind the vehicle.
The control unit cyclically measures the distances between each transducer and any obstacle.
The distance between the car and the nearest object is signalled proportionally to the driver as he approaches it by
way of the corresponding tone generator (front or rear).The less the distance to the obstacle, the faster the tone
sequence.A distance of below 20 cm is indicated by a continuous tone.In order to distinguish between them, the
tone pitch at the front and at the rear differs.
In order to avoid a long persistent continuous tone, the acoustic signal is switched off when driving alongside a
wall.However, the distance warning is reactivated if the car continues to approach the obstacle.
The electronic control unit monitors correct operation of all ultrasonic transducers and tone generators.Deviations
from normal operation are stored in the defect code memory.
Diagnosis takes place via the I-bus.
The park distance control system basically consists of following components:
• PDC control unit
• 4 ultrasonic transducers in rear bumper
• Rear tone generator (loudspeaker)
• 4 ultrasonic transducers in front bumper
• Front tone generator (BC gong)
• PDC button
Switch-on conditions:
• Pressing the PDC button or
• Engaging reverse gear
Switch-off conditions:
• Pressing the PDC button or
• Switching off the ignition or
• After covering a distance of approx. 55 m or
• After a speed of 35 km/h has been exceeded
The rear transducers are deactivated when pulling a trailer.
The PDC receives information via the I-bus as to whether reverse gear is engaged or whether a trailer is to be
pulled.
When the system is activated, the indicator lamp in the PDC button lights up.It goes out when the system is
switched off.
If there is a fault in the system it is indicated to the driver when he attempts to activate the PDC by the indicator
lamp flashing and - when the PDC button is depressed - by a continuous tone.The system can then not be switched
on.
Components
Ultrasonic transducer
The transducers operate as transmitters and receivers.
The maximum measuring range is limited:
• Rear centre transducers: 20 - 150 cm
• Rear corner transducers: 20 - 60 cm
• Front centre transducers: 20 - 70 cm
• Front corner transducers: 20 - 60 cm
If the minimum detectable distance increases impermissibly, this situation is stored as a defect code in the defect
code memory. It may be attributed to dirt accumulation, wet conditions, ice, snow.Before starting extensive
troubleshooting, take care to ensure that the transducers are fitted correctly in their retaining fixtures and are clear
of dirt etc.
PDC button
The park distance control can be switched on and off manually with the PDC button.
When active, an indicator lamp integrated in the switch lights as a function indicator.
The lamp flashes if a transducer or tone generator is defective.
Front tone generator
The BC gong serves as the front tone generator.
It is connected to the PDC by means of a line link.
123
Rear tone generator
A loudspeaker which is driven by a certain frequency serves as the rear tone generator.
It is connected to the PDC by means of a line link.
System-related features
Despite the PDC, estimating obstacles is still the responsibility of the driver particularly when detection of
obstacles reaches the physical limits of ultrasonic measurement.
Despite optimum preconditions, system-related problems may still occur.It is possible, for instance, that a non-
existant obstacle is signalled or a real obstacle is not signalled.
In unfavourable cases, it is possible that the PDC signals a non-existant obstacle in following situations:
• During heavy rain
• In the case of extreme dirt accumulation, icing on the transducers or if they are covered with snow.
• Ground echos on rough road surfaces, grass
• In large closed rectangular rooms with smooth walls (e.g. underground car-parks)
• If the transducers are not fitted correctly in their retaining fixtures, if they are dirty or iced up
In unfavourable cases it is possible that the PDC does not detect an obstacle in following situations:
• Low obstacles with corners and sharp edges
• If the car is driven alongside a wall when parking the acoustic signal is switched off for this period of time,
also if the vehicle approaches an obstacle - located further away - at a different angle.
• If the obstacle is located exactly between two transducers.
124
125
126
127
BMW Parts and Accessories
Installation Instructions
F 39 0105 2W
Installation time approx. 6.5 hours, which can vary according to the conditions and fittings of
the vehicle.
Retrofit/Installation Kit no.
Operation
The antitheft alarm system is activated automatically when the vehicle is arrested. (Arrest =
Switch off ignition, open and close driver's door, lock vehicle via lock cylinder or remote
control.)
The coding data determines whether the DWA is armed and disarmed via the remote control
only or by means of remote control and the lock cylinder.
If the antitheft alarm system (DWA) is only to be operated by way of remote control, an alarm
is triggered when the vehicle is unlocked via the door lock.
The inputs are monitored after arming and a waiting period of approx. 3 seconds. This waiting
time makes it possible, for example, to close a door shortly after arming the antitheft alarm
system (DWA).
The status LED flashes for 10 seconds if one or several input signals are not in rest setting
(e.g. door open) after arming. A switch which is not in rest position is not included in the
monitoring function.
If the DWA is again armed within 10 seconds of being armed, the tilt sensor and the remote
interior protection (remote interior protection as of 9/95) in the basic module are masked
(special mode for inclined garages or motorail trains).
The ”DWA armed or disarmed” status is stored in the general module independent of the
power supply. Disconnecting and reconnecting the battery does not result in the system being
disarmed.
Status LED
An LED which serves as a visual indicator signals the DWA status.
DWA LED DWA status
OFF Disarmed
Permanent rapid flashing Armed
Flashes for 10 seconds followed by Input not in rest status
permanent rapid flashing
Lights for 1 second followed by Subsequent arming (= Tilt sensor and remote
permanent rapid flashing interior protection are deactivated)
Flashes for 5 minutes followed by Alarm triggering
permanent rapid flashing
10 minutes steady light, then OFF Emergency disarming
Flashes for 10 seconds then OFF Disarming after alarm
Additional signalling
Additional signalling during arming and disarming can be encoded (country-specific)
DWA status Hazard warning lights acknowledgment Horn acknowledgment
Arming Warning flash once 1 short tone signal
Disarming Warning flash twice 2 short tone signals
129
Radio interior protection (FIS) from 9/95 to 9/98, E39 touring to 3/98
From 9/95 to 9/98 (E39 touring to 3/98) a radio interior protection facility (FIS) was installed
instead of the window monitor with glass break detection.
The radio remote interior protection monitors the vehicle interior using ultrasonic radio
waves. A body moving in the vehicle changes the reflection of the radio waves. The radio
remote interior protection facility triggers an alarm.
The radio remote interior protect module is installed in the roof headlining. The housing
features ribs which direct the radio waves in a certain direction. This ensures that the sensing
range of the radio waves is limited to the vehicle interior. For this reason, the installation
direction of the module is predefined.
Different versions of the radio remote interior protection module are adapted for the different
vehicle models. The different versions can be identified by means of the labelling on the
housing and part number.
On series E39 touring models two radio remote interior protection modules are installed. The
front module monitors the passenger compartment, the rear the luggage compartment. Both
modules are installed under the roof headlining.
After arming the antitheft alarm system, radio remote interior protection is activated by the
general module after a delay of 30 seconds. The radio remote interior protection system is not
activated or deactivated under following conditions:
x Vehicle door, boot lid/tailgate or rear window (E39 touring) open
x Convenient opening for window or sunroof active
x Boot lid is opened by remote control with DWA armed
x Emergency arming of DWA active
The radio remote interior protection is again activated after a delay of 30 seconds, if the
conditions for switching off are no longer present.
To eliminate the risk of the system triggering incorrectly due to the radio remote interior
protection under certain conditions (e.g. motorail trains of ship transport), the radio remote
interior protection can be masked in the basic module when the DWA is armed. This is done
by arming the DWA a second time within the space of 10 seconds (lock the vehicle twice via
the lock cylinder or the radio key). The tilt sensor is also deactivated. The status LED
indicates that deactivation has taken place by lighting briefly.
Ultrasonic interior protection (USIS) from 9/98, E39 touring from 3/98
As from 9/98 (E39 touring 3/98) an ultrasonic interior protection system will be used instead
of radio interior protection. In this case, the interior is monitored by means of sound waves.
Two pairs of ultrasonic sensors (receiver and transmitter), the ultrasonic module (installed in
the same location as the radio module) monitors the vehicle interior. Any movements in the
vehicle interior are detected by the changes in sound reflection (echo).
Alarm triggering
The alarm is triggered by the general module. The following acoustic signal generators are
used:
x up to 9/95: A horn
x as of 9/95: an emergency siren
The acoustic signal generator is driven for 30 seconds in the case of alarm. The alarm is
interrupted immediately when the antitheft alarm system (DWA) is disarmed.
130
The signal generator can be coded to permanent tone or intermittent tone country-specific.
At the same time as the acoustic signal, and optical alarm is also triggered for about 5
minutes. The lights are switched on via the light module. The general module informs the
light module via the K-bus and I-bus what lights are to be switched on.
The lights which are to be activated as part of the visual alarm are coded country-specific in
the general module.
Emergency disarming
It may be possible that the antitheft alarm system (DWA) can no longer be disarmed in the
event of the remote control or central locking systems failing. In this case, the DWA must be
disarmed, however, this procedure triggers an alarm.
Procedure:
x Unlock driver's door mechanically and open, an alarm is triggered, the status LED
flashes.
x Close all doors, the boot lid/tailgate and the bonnet. Also close the windows on
vehicles with window monitoring.
x Switch ignition lock from position 0 to position 1 (terminal R ON), the status LED
lights.
x The system is disarmed after a waiting time of 10 minutes has elapsed, the status LED
goes out.
The emergency disarming procedure is terminated if a door is opened or the ignition lock
position changed during this waiting period.
Emergency disarming is restarted when, after closing the door, the ignition lock is switched
from ”0” to ”1”.
131
1. Preparatory work
TIS AW-Nr.
Carry out short test
Disconnect negative terminal of the battery Deconectare baterie 12 00...
3 4 5
6
1 9
8
F 39 0106 2W
Key
1 Contact, engine compartment
2 Body electronics control module
3 Cable set
4 Siren
5 Fuse holder
6 Connection, earth
7 Tilt-alarm sensor
8 Inside rear-view mirror
9 Ultrasound module
F la siguranta 48 portbagaj
mufa langa
E1 mufa
filtrul polen K1
stanga
E sirena
E2 K2
K3 G pin de minus
D1 K K4 portbagaj
GM3 D2
(x253 - 5, 8, 2, 19, 20) D3 J
D4 mufa senzor ultrasunete
D5
GM3 (x254 -17) C
LCM3 (x10117 - 39) B I1
I2 I
I3 H
I4 6
I5
A mufa oglinda retrovizoare
1
C Annular contact Siren SW/BL At body electronics control module A1 18-pole black
0.50 mm2 connector X254,
PIN 17
D1 Blade terminal contact Ultrasound SW/GE At body electronics control module A1 26-pole black
module 0.50 mm2 connector X253,
PIN 5
D2 Blade terminal contact Tilt alarm SW/BL At body electronics control module A1 26-pole black
sensor 0.5 mm2 connector X253,
PIN 8
D3 Blade terminal contact Bonnet VI/GN At body electronics control module A1 26-pole black
0.5 mm2 connector X253,
PIN 2
D4 Blade terminal contact Diode GR/SW/GE At body electronics control module A1 26-pole black
0.5 mm2 connector X253,
PIN 19
D5 Blade terminal contact Tilt alarm SW/RT At body electronics control module A1 26-pole black
Connector/contact, sensor 0.5 mm2 connector X253,
bonnet PIN 20
,,,,,,,
@@@@@@@
#######
"""""""
F 38 64 011 R
@@@@@@@
"""""""
#######
,,,,,,,
Pull out locking mechanism (1) from the fuse
strip (2).
2
"""""""
#######
,,,,,,,
@@@@@@@
Insert branch cable F, cable colour red/black, in
the fuse strip, plug-in place F48. Reassemble
"""""""
#######
,,,,,,,
@@@@@@@
fuse holder.
Insert flat-bladed fuse 5A in plug-in place F48.
,,,,,,,
@@@@@@@
#######
"""""""
,,
@@
""
##
#######
@@@@@@@
"""""""
,,,,,,, 48
1
If the fuse strip terminal 30 is not assigned,
install supplied power supply cable.
,,
@@
""
##
#######
"""""""
,,,,,,,
@@@@@@@ F 39 82 018 R
3 1
2 F 39 0098 2W
Only saloons
Remove lead-through grommet (1) in the boot.
Install branch cables (3) A-E and J with the aid
of a wire (2) under the bottom of the storage tray
in the interior compartment and then behind the
glove box.
2 1
3
F 39 00109 2W
Only touring
Install branch cables (1) A-E and J along the
series wiring harness behind the glove box.
F 39 0110 2W
F 39 82 120 R
Retrofit/Installation Kit no. 65 60 0 021 519 Date: 07.2000 EN/26
Installation Instructions no. 01 29 0 021 520
137
4. Install DWA cable set
F 39 0082 2W
E
1
F 39 82 029 R
Retrofit/Installation Kit no. 65 60 0 021 519 Date: 07.2000 EN/27
Installation Instructions no. 01 29 0 021 520
138
4. Install DWA cable set
I1-I5
F 39 0102 2W
1
The measurement is valid for all body
variants.
2 740
F 39 0113 2W
F 46 0028 2W
2
F 46 0029 2W
F 46 0030 2W
Retrofit/Installation Kit no. 65 60 0 021 519 Date: 07.2000 EN/29
Installation Instructions no. 01 29 0 021 520
140
5. Install ultrasound module
F 46 0036 2W
2
F 39 0095 2W
1 2
3
F 39 0100 2W
4 1
2
F 39 82 021 R
F 39 0101 2W
1
F 39 0099 2W
F 39 0097 2W
F 39 82 028
8.
F21 F48
bord
15A 5A portbagaj
A22 mufa
modul lumini
oglinda
X10117
39 1 9 3 0,5 0,5
RTSW RTSW
X18246 0,5
0,35 BLGE
GNWS rosu/negru rosu/negru
0,5
Date: 07.2000
albastru/galben GRSWGE
verde/alb
gri/negru/galben
X253 X1582
19 4
senzor ultrasunete
17 2 5 8 20 2 3 1
X18257
0,5 0,75
negru/ SWRT RTSW
rosu/negru
rosu
X372 X161 X1222
2 3 4 3 5 1 4 3 2
H1
Sirena S19 B28
Senzor miscare
1 X372 1 X161
X494 impamantare
EN/34
144
8. Wiring diagram anti-theft alarm system (DWA) E 39
146
MUFA GM3 - (neagra - 26 pini)
147
MUFA GM3 - (neagra - 20 pini)
148
MUFA LCM3 - (neagra - 54 pini)
149
150
MUFA OGLINDA RETROVIZOARE - (10 pini)
151
RETROFIT SERVOTRONIC
Se demonteaza caseta veche si se monteaza caseta cu servotronic
‐ pentru a se demonta caseta de directie, se ridica motorul aprox. 30 cm cu scula speciala care se monteaza
pe caroserie, se desfac conductele de servo si se colecteaza lichidul scurs, se desfac capetele de bara, se
desfac cele 2 suruburi care tin caseta de directie si apoi se scoate caseta de directie
‐ pentru montaj, procedura se face in sens invers
Se trag firele de la mufa servotronic pana in torpedou si la modulul GM3.
‐ se ataseaza pinii la GM3 conform schemei electrice
pinul 1 (mufa servotronic) ‐> pin 9 ( X254 ‐ GM3)
pin 2 (mufa servotronic) ‐> pin 11 ( X254 ‐ GM3)
pinul 23 ( X253 ‐ GM3)‐ > priza cu fire maro cu dunga rosie (X1101)
152
Mufa electrovalva
Cutia cu prize X1101 ‐ fire maro cu dunga rosie
Mufa X253 modul GM3
Mufa X254 modul GM3
153
Se foloseste NCSExpert pentru a se adauga optiunea Servotronic II in ZCS si se codeaza toata masina cu noul
ZCS.
Tips & Tricks
‐ masurata intre pinii 1 si 2 , electrovalva de la caseta de directie trebuie sa aiba o rezistenta de aprox 7.2ohm
‐ intre pinii 9 si 11 de la GM3 trebuie sa fie o tensiune de 12V
‐ part # de la electrovalva, in caz ca vi se strica : 32106767407 ( 06/1999‐> ) si 32411134770 ( ‐> 06/1999)
‐ in caz ca servotronicul functioneaza cu intreruperi, primul lucru la care trebuie sa va uitati ar fi GM3 ul
154
155
SENZOR TEMPERATURA EXTERIOARA
156
Preheating System DDE 4.0
The voltage for the preheater plugs is supplied via the preheater relay. The relay is switched by the
DDE control unit.
The heater plugs are designed as sheathed-element glow plugs.
The preheating duration is dependent on the engine coolant temperature and battery voltage and is
indicated by the preheating/DDE indicator.
Preheating
At temperatures below 5 °C, preheating takes place for at least 4 seconds. The preheating time
increases as the temperature decreases.
After-heating
After-heating takes place after engine start at temperatures below 20 °C in order to improve idle and
exhaust characteristics.
Start preheating
Start preheating takes place for approx. 10 seconds if after the preheating time has elapsed the
engine is not started and the ignition remain on.
Troubleshooting
The DDE control unit itself detects a short/break in relay activation (type of fault "activation short-circuit
..." or "activation break ..."). The DDE control unit receives a fault signal from the preheater relay in the
form of the S_GRS signal if there is a fault in the preheater plugs, preheater relay or in the voltage
supply of the relay (type of fault "preheater system fault"). Fault code 3505 "Preheating system" is
stored in both cases.
157
158
Engine Coolant Temperature Sensor DDE 4.0
Troubleshooting
Fault code 0115 "Coolant temperature sensor" is stored if the
temperature sensor is defective.
Test note
The temperature sensor is destroyed by a short to B+.
160
161
162
163
164
165
POMPA AUXILIARA - ELECTROVALVE
Latent heat accumulator
The latent heat accumulator (LWS) enables rapid heating of the vehicle interior and engine with the
aid of a special heat accumulator and a larger auxiliary water pump.
It starts operation automatically as of ignition lock position 1 and is charged with the cooling water
heated by the engine. The valves are activated dependent on the following conditions:
Operating conditions of the LWS
Latent heat accumulator switched off
The latent heat accumulator is switched off if interior heating is not required or the engine
temperature is < 45o C and the LWS temperature is < 30o C. The changeover valve is open (at zero
current), the shut‐off valve is closed (power applied).
Interior heating with engine:
The interior is heated by the engine if the engine is switched off, the engine temperature is > 45 o
C and the water valve timing > 0%. The changeover valve is open (at zero current), the shut‐off valve
is closed (power applied).
The interior is heated by the engine when the engine is running and the LWS temperature is less
than the engine temperature and this is less than 70 o C. The changeover valve is open (at zero
current), the shut‐off valve is closed (power applied).
Interior heating with latent heat accumulator:
The interior is heated by the latent heat accumulator if the LWS temperature is > 30 o C, the
engine temperature < 45 o C and the water valve timing > 0%. The changeover valve and the shut‐off
valve are closed (power applied to both).
Engine heating with latent heat accumulator:
The engine is heated by the latent heat accumulator if the LWS temperature is > 30 o C, the engine
temperature less than the LWS temperature and the water valve timing = 0%. The changeover valve
and the shut‐off valve are open (both at zero current).
Latent heat accumulator heating with engine:
The latent heat accumulator is heated by the engine if the engine temperature is > 70 o C, the LWS
temperature is less than the engine temperature and the water valve timing = 0%. The changeover
valve and the shut‐off valve are open (both at zero current).
If the water valve clock cycle time is > 0%, the changeover valve is open (at zero current) and the
shut‐off valve is closed (power applied).
The auxiliary water pump is switched on during operation of the latent heat accumulator when
Ignition lock position 0 (independent ventilation/residual heat mode), 1 or 2 and water valve
timing,left or right > 0%
LWS heating active
The auxiliary water pump is switched off during operation of the latent heat accumulator when
Ignition lock position 0
Water valve timing left or right = 0%
TemperatureLWS > 85 o C
166
167
168
169
170
171
172