Helix Pulley Shaft Calculation - AS1403

Technologies

Helix Technologies Pty Ltd

Project CV212 Design Review Designed By P. Burrow
Project No 3100127063 Design Date

Conveyor Number CV212 Existing

Pulley Description Tail Pulley Static Tensions Pulley Type Tail
Belt Speed 4,3 m/s Torque Reversals Yes
Pulley Diameter O/Steel 850 mm Design Factor of Safety 1,2
Pulley Lagging thickness 12 mm Belt Tension T1 Start 167,76 kN
Pulley Mass 3.200 kg Belt Tension T2 Start 171,76 kN
Shaft Bearing Centres 2.560 mm Belt Tension T1 Run 120,75 kN
Locking Element Centres 1.800 mm Belt Tension T2 Run 122,14 kN
Bearing Housing Type SSN/SD Belt Wrap Angle 180 degrees
Shaft Material K1045 Belt Contact Angle to T1 -2 degrees
Shaft UTS 570 MPa Locking Element Type RFN7012
Shaft Endurance Limit 256 MPa Locking Elem. k factor fig.6 3,2
Shaft Modulus 'E' 207.000 MPa Bearing k factor AS1403 fig.5 1,5
Shaft Size factor, Ks fig.1 1,78 Correction factor AS1403 fig.3 0,014
Corr.factor kstep AS1403 fig.4 1,052

Half Resultant Load, run 121,45 kN Half Resultant Load, start 169,76 kN
Bearing Designation 22236 Calculated Bearing Life L10h 206.711 hrs
Torque on Shaft -1.748 Nm Bending Moment at Bearing 0 kNm
Lock. Elem Torque Rating 128.000 Nm Bending Moment at Shoulder 48,08 kNm
Bending Moment at Locking 64,58 kNm
Element
Bearing Diameter Selected 160 mm Calculated Dia at Bearing D2 57,5 mm
Shaft Shoulder Radius R1 120 mm Calculated Dia at Shoulder D3 161,7 mm *
Selected Dia at Locking 280 mm Calculated Dia at Locking 258,5 mm
Element Element D4
Shaft Dia at centre D6 280 mm Linear Deflection 0,711 mm
Shaft Linear Deflection 0,028 % brg span Angular Deflection 0,000717 radians
* WARNING : Diameter selected is too small or Locking Elem. Torque too high

Bearing Crs 2.560

Locking Crs 1.800
R = 120

159 282,92 159

380

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 Helix Pulley Shaft Calculation - AS1403
Technologies

Helix Technologies Pty Ltd

Project CV212 Design Review Designed By P. Burrow
Project No 3100127063 Design Date

Bending Moment Diagram

CV212 Existing - Tail
80

72
Bending Moment, kNm

64

56

48
Vertical
Horizontal
40 Resultant

32

24

16

0
0 300 600 900 1.200 1.500 1.800 2.100 2.400 2.700 3.000

Shaft Length, mm

Bearing Crs 2.560

Locking Crs 1.800

R = 120

159 282,92 159

380

www.helixtech.com.au hp Page 2