ZETA ENDÜSTRİYEL MALZEMELERİ TİC.LTD.ŞTİ.

MAHİR İZ CAD.İSMET BEY İŞ MERKEZİ NO:18-1/3

ÜSKÜDAR / İSTANBUL
ÜSKÜDAR VERGİ DAİRESİ / 9980725078
TEL : 0 216 505 89 67
FAX : 0 216 505 89 68
www.zetaendustri.com

1. SCOPE
This procedure explains the surface preparation and FBE application and touch up procedures.

2. COATING SYSTEM
Layer Generic Type DFT Product Name

FBE Primer Epoxy 200 micron min. Jotun Jotaguard RB 4003

3. APPLICATION
Method of coating of the steel reinforcement bars (rebar), defined below, is based on ASTM A 1078 / A1078M

3.1 Surface Preperation

• The surface of the steel will be examined for grease, oil, other heavy contamination like mud and rejected if exist.
• The surface of the bars will be blast cleaned according to SSPC-SP 10 or ISO 8501 – 1 Sa 2 ½.
• The blast profile roughness will be 40 – 100um and will be checked by replica tape.
• Angular steel grit will be used as blast cleaning media.
• Multidirectional high pressure air knives will be used to remove dust after blast cleaning.

3.2 Powder Application

• The bars will be heated to 232 – 250 C with induction coil.

• Powder coating will be applied by electrostatic spray method on the heated bar surface.
• Coated bars will be allowed to cure and pass through cooling chamber and cooled with water.
 ZETA ENDÜSTRİYEL MALZEMELERİ TİC.LTD.ŞTİ.
MAHİR İZ CAD.İSMET BEY İŞ MERKEZİ NO:18-1/3
ÜSKÜDAR / İSTANBUL
ÜSKÜDAR VERGİ DAİRESİ / 9980725078
TEL : 0 216 505 89 67
FAX : 0 216 505 89 68
www.zetaendustri.com

3.3 Requirements of the coating

• The coating thickness will be between min. 200 micron

• No single measurement of the coating will be less than 80% of the specified minimum thickness and more than 120% of the
specified maximum thickness.
• Coating continuity will be checked by a low voltage wet sponge type holiday detector with the settings of 67,5V and
80.000ohm
• On average, there shall be no holidays more than 3 per meter.
• Coating adhesion will be checked with Cathodic Disbondment test via ASTM G8 (in %3 NaCl solution, according to -1,5V for
168 hours and max 4mm of disbonding will be allowed from the edge of the intentional defect.
• Ends of the rebars will be coated with a liquid epoxy patching material, recommended by FBE manufacturer.

4. REPAIR

• Holidays will be repaired with Jotun Jotamastic 90, two component mastic epoxy.
• The maximum amount of repaired area shall not exceed 1% of the surface area of each 30cm.
• Repaired areas will have 200 micron min. thickness.

Best Regards

Zekeriya İlker Hakverdi