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NAME
B.
Welder be unqualified or WPS is wrong.
2. Not recommended
A.
No answer given
E.
FCAW is _____ for pressure containing welds
A.
No answer given
B.
Modified short circuit improves on the short circuit mode by providing better _______, achieves ____ quality welds, capability to
complete ______ and ______ than GTAW with a low heat input without lack of fusion.
D. Actual throat
E.
Short circuiting has _____ range of welding currents and electrode diameters. The fast freezing weld pool is suitable for _____
sections, _____ passes and potential lack of _____ and _____ fusion can occur when welding thick sections.
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
4. High purity welds. No post weld cleaning. Excellent control of root pass. Option of filler metal.
A.
No answer given
B. Advantages of SW
C. Advantages of SAW
D.
Advantages of GTAW
E. Advantages of SMAW
A.
No answer given
D.
SMAW. GTAW. GMAW. FCAW. SAW. SW. PAW. EGW.
A.
No answer given
B.
SMAW current is...
C. Table 13 contains
D. Advantages of SMAW
E. Disadvantages of PAW
7. ACFM can be used through _____ to detect _____ breaking defects. Can only be used up to temps of _____F. Often use to monitor
existing cracks. True or false.
A.
No answer given
B. 20000
C.
Coatings. Surface. 900. True.
D. Owner. 578
E. 6. 24. 30.
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
8. PAW
A.
No answer given
B.
Plasma Arc Welding
D. Applicable method
9. Advantages of EGW
A.
No answer given
C.
Done in one pass. Very high deposition rates. Low distortion.
E. Expensive. Larger torch than GTAW. Needs better control by the welder.
10. Flux gives good metallurgical benefits. Slag shapes the weld bead. Higher productivity rates. Tolerant to winds.
A.
No answer given
B. Advantages of SW
C.
Advantages of FCAW
D. Advantages of PAW
E. Advantages of SAW
A.
No answer given
B. Expensive. Larger torch than GTAW. Needs better control by the welder.
C. Can make high amperage. Weld not visible during welding. Equipment is costly. Limited to shop applications.
D.
Has a tendency to produce high heat resulting in a poor weld finish.
E. Costly and complex. Welding fumes. Slag. Slag can cause sites of corrosion. Backing material required for root passes.
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
A.
No answer given
B. Expensive. Larger torch than GTAW. Needs better control by the welder.
C.
Good tolerance to misalignments. High welding rate and penetrating capability. Lower total heat input as its a focussed
arc.narrow welds.
D.
Slower than consumable electrodes. Low tolerance to contaminants on filler or base metal. Prone to wind.
E. Costly and complex. Welding fumes. Slag. Slag can cause sites of corrosion. Backing material required for root passes.
13. Poor toughness and expensive equipment. Lengthy set-up times. Vertical joints only. May need external shielding gas source.
A.
No answer given
B. Disadvantages of SW
C.
Disadvantages of EGW
D. Disadvantages of SAW
E. Advantages of PAW
A.
No answer given
B.
For material ID it's the responsibility of the _____ to determine a written PMI program. Guidelines are found in API _____.
D. SW is a specialised process limited to _____ and _____ support pins to tanks, PVs and heater casings.
15. If carbon steel's CE is greater than 0.43% an extra-low-hydrogen electrode Exxxx-____ should be used. Or if the metal is prone
to _____ such as cold worked pieces, high strength and highly constrained areas.
A.
No answer given
B.
H4. HAC
E. Not recommended
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
A.
No answer given
B. SAW
C. PAW
D.
GTAW
E. FCAW
A.
No answer given
B. Slower than consumable electrodes. Low tolerance to contaminants on filler or base metal. Prone to wind.
C. Can make high amperage. Weld not visible during welding. Equipment is costly. Limited to shop applications.
D. Expensive. Larger torch than GTAW. Needs better control by the welder.
E.
Costly and complex. Welding fumes. Slag. Slag can cause sites of corrosion. Backing material required for root passes.
A.
No answer given
B. Applicable method
D.
Constant voltage
19. Direct stream of drops. Short circuits don't occur so splatter is small.
A.
No answer given
C.
Advantages of spray mode.
D. Advantages of SMAW
E. Advantages of SW
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
A.
No answer given
B. Marginal applicability
D. Insulation. Refractory.
E.
Solid wire. Flux-cored.
21. To minimise burn through first pass must be less than ____in and made with a ____in or smaller diameter electrode. Weaving
should be avoided to limit _____
A.
No answer given
B.
1/4. 3/32. Heat input.
C. 20000
E. Insulation. Refractory.
A.
No answer given
B.
Can make high amperage. Weld not visible during welding. Equipment is costly. Limited to shop applications.
C. Poor toughness and expensive equipment. Lengthy set-up times. Vertical joints only. May need external shielding gas source.
D. Slower than consumable electrodes. Low tolerance to contaminants on filler or base metal. Prone to wind.
E. Costly and complex. Welding fumes. Slag. Slag can cause sites of corrosion. Backing material required for root passes.
23. GTAW
A.
No answer given
C.
What is heliarc welding?
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
A.
No answer given
B.
Fusion weld made without filler metal. Such as GTAW.
C. Flux gives good metallurgical benefits. Slag shapes the weld bead. Higher productivity rates. Tolerant to winds.
A.
No answer given
C. Disadvantages of SAW
D. Advantages of EGW
E.
Disadvantages of SW
26. GMAW-S is limited by BPV code section IX limits this process by ... Requiring welders to qualify with ______rather than RT.
Limiting the base metal thickness qualified by procedure to ____x the test coupon for coupons less than _____in thick. Making
variable ______ an essential variable when qualifying the welder.
A.
No answer given
D.
Mechanical testing. 1.1. 1/2. QW-409.2
A.
No answer given
B. Poor toughness and expensive equipment. Lengthy set-up times. Vertical joints only. May need external shielding gas source.
C. Simple and inexpensive. Portable. Not prone to wind. Used on most metals.
E.
Good tolerance to misalignments. High welding rate and penetrating capability. Lower total heat input as its a focussed
arc.narrow welds.
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
28. FCAW
A.
No answer given
E.
Flux Core Arc Welding
A.
No answer given
E.
SW is a specialised process limited to _____ and _____ support pins to tanks, PVs and heater casings.
30. Weld cracking results from .... Cooling rates can be decreased by flowing ...
A.
No answer given
D.
Fast cooling rates. Crack susceptible base metal. Fluid through pipe.
A.
No answer given
D. Constant voltage
E.
Surface-connecting.
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
32. SMAW
A.
No answer given
B.
Shielded Metal Arc Welding
C. Applicable method
33. Table 2 and figure 11 give common types and locations of discontinuities within a
A.
No answer given
B. Fast cooling rates. Crack susceptible base metal. Fluid through pipe.
C.
Butt weld
D. Non-transferred
34. High deposition rates limit the mode to overhead and vertical positions.
A.
No answer given
B. Disadvantages of SAW
C. Disadvantages of SW
D.
Disadvantages of spray mode
A.
No answer given
D.
Deep penetration. Highly diffusible
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
A.
No answer given
B.
Table 13 contains
C. Advantages of EGW
D. Advantages of SAW
E. Advantages of SMAW
37. No
A.
No answer given
E.
Does GMAW have to be manual?
38. 20000
A.
No answer given
B.
The PAW collimated arc is capable of reaching temperatures of ________F
C. VT needs eye within ____ to ____in of the surface at an angle not less than to the surface.
E.
To minimise burn through first pass must be less than ____in and made with a ____in or smaller diameter electrode. Weaving should
be avoided to limit _____
39. ACFM
A.
No answer given
D.
Alternating current field measurement
E. Electrogas Welding
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
A.
No answer given
D.
Advantages of SW
E. Advantages of SAW
A.
No answer given
C. Constant voltage
D.
No
A.
No answer given
B. Advantages of SAW
D.
3 modes of SAW
E. Advantages of SMAW
43. Simple and inexpensive. Portable. Not prone to wind. Used on most metals.
A.
No answer given
B. Advantages of GTAW
C. Advantages of FCAW
D.
Advantages of SMAW
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
A.
No answer given
C.
Welding current. Electrode diameter. Electrode composition. Electrode extension or contact tube-to-work distance.
Shielding has.
D. Slower than consumable electrodes. Low tolerance to contaminants on filler or base metal. Prone to wind.
E. Costly and complex. Welding fumes. Slag. Slag can cause sites of corrosion. Backing material required for root passes.
A.
No answer given
C.
Transferred and non-transferred arc.
A.
No answer given
D.
Welding current. Electrode diameter. Electrode composition. Electrode extension or contact tube-to-work distance. Shielding
has.
E.
Short-circuiting. Globular. Spray. Pulsed transfer.
47. Cellulosic can be used for ___ and ___ passes but are prone to ____ and ____
A.
No answer given
D. Insulation. Refractory.
E.
Root. Hot. HAC. Burn through.
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
A.
No answer given
B. Disadvantages of EGW
C. Disadvantages of GTAW
D. Disadvantages of PAW
E.
Disadvantages of SMAW
A.
No answer given
B. Non-transferred
C. Applicable method
D.
Usually not used
E. Marginal applicability
A.
No answer given
B. Advantages of FCAW
C.
Appendix D
D. Advantages of SAW
E. Disadvantages of SW
A.
No answer given
E.
Applicable method
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
A.
No answer given
B.
GMAW
C. PAW
D. ACFM
E. SAW
A.
No answer given
D.
Low cost when CO2 used. High deposition rate.
E. High purity welds. No post weld cleaning. Excellent control of root pass. Option of filler metal.
54. Non-transferred
A.
No answer given
C.
Plasma spray is also referred to as the ______ arc process
A.
No answer given
C. Cellulosic can be used for ___ and ___ passes but are prone to ____ and ____
D.
Two primary concerns of in-service welding
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
A.
No answer given
E.
What is not a requirement of inspection tasks of in-service welding?
A.
No answer given
B. SW is a specialised process limited to _____ and _____ support pins to tanks, PVs and heater casings.
D.
To minimise burn through first pass must be less than ____in and made with a ____in or smaller diameter electrode. Weaving should
be avoided to limit _____
E.
VT needs eye within ____ to ____in of the surface at an angle not less than to the surface.
A.
No answer given
B. Non-transferred
C. GTAW
D.
No
A.
No answer given
C. Disadvantages of SMAW
E.
In-service welding standard
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
A.
No answer given
C.
High metal deposition. Repetitive.
D. High purity welds. No post weld cleaning. Excellent control of root pass. Option of filler metal.
A.
No answer given
B.
The shortest distance between weld root and the face of a fillet weld.
C. High purity welds. No post weld cleaning. Excellent control of root pass. Option of filler metal.
E. Simple and inexpensive. Portable. Not prone to wind. Used on most metals.
62. Expensive. Larger torch than GTAW. Needs better control by the welder.
A.
No answer given
B. Disadvantages of SAW
C. Disadvantages of GTAW
E.
Disadvantages of PAW
A.
No answer given
D.
Marginal applicability
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
A.
No answer given
E.
Low hydrogen electrodes reduces the risk of ____ and ____
A.
No answer given
B. FCAW
C. GMAW
D. SW
E.
SAW
A.
No answer given
B.
EGW
C. SAW
D. GMAW
67. SW
A.
No answer given
D. Electrogas Welding
E.
Stud Welding
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12/17/2018 Test: RP 577 - welding inspection and metallurgy | Quizlet
A.
No answer given
B.
Modified short circuit improves on the short circuit mode by providing better _______, achieves ____ quality welds, capability
to complete ______ and ______ than GTAW with a low heat input without lack of fusion.
C. Weld cracking results from .... Cooling rates can be decreased by flowing ...
D. Advantages of SMAW
E.
If carbon steel's CE is greater than 0.43% an extra-low-hydrogen electrode Exxxx-____ should be used. Or if the metal is prone to
_____ such as cold worked pieces, high strength and highly constrained areas.
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