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Journal of CO2 Utilization


journal homepage: www.elsevier.com/locate/jcou

Hydrothermally stable MOFs for CO2 hydrogenation over iron-based


catalyst to light olefins
Shen Hua , Min Liua , Fanshu Dinga , Chunshan Songa,b,** , Guoliang Zhangc, Xinwen Guoa,*
a
State Key Laboratory of Fine Chemicals, PSU-DUT Joint Center for Energy Research, School of Chemical Engineering, Dalian University of Technology, Dalian
116024, PR China
b
EMS Energy Institute, PSU-DUT Joint Center for Energy Research and Department of Energy & Mineral Engineering, Pennsylvania State University, University
Park, PA 16802, United States
c
College of Biological and Environmental Engineering, Zhejiang University of Technology, Hangzhou 310014, PR China

A R T I C L E I N F O A B S T R A C T

Article history: Two types of hydrothermally stable MOFs, ZIF-8 and MIL-53(Al) with different size and morphology,
Received 28 October 2015 were prepared and used as supports for catalysts for synthesis of hydrocarbons from CO2 hydrogenation.
Received in revised form 15 February 2016 XRD patterns proves that all these two types of MOFs materials could be stable under the reaction
Accepted 23 February 2016
conditions (P = 3 MPa; T = 573 K) with water as byproduct. MOFs as a novel porous materials show
Available online xxx
excellent properties on catalysis compared with traditional supports g-Al2O3 and the type of MOF
supports has a significant impact on the activity and selectivity of Fe catalysts for CO2 hydrogenation. Due
Keywords:
to the acidity of supports, ZIF-8 supports show different levels of considerable light olefins selectivity,
MOFs
CO2 hydrogenation
while all MIL-53 supports nearly could not obtain light olefins. The light olefins selectivity of ZIF-8 is also
affected by the secondary reaction of hydrogenation during the internal diffusion process. In this article,
catalyst with high active and high light olefins selectivity was obtained just by modulating the MOFs
supports.
ã 2016 Elsevier Ltd. All rights reserved.

1. Introduction method, CO2 catalytic hydrogenation to hydrocarbons is one of the


potential approaches [13–15].
Owing to the global greenhouse effect which is related to the Metal organic frameworks (MOFs) are a class of hybrid
rising level of CO2 in the atmosphere, carbon dioxide capture, materials built from the coordination of metal ions or clusters
storage and utilization technologies (CCSU) have been of great with organic ligands [16–19]. In the past two decades, MOFs have
environmental importance and received global attentions in recent received a large amount of attention from researchers, mainly due
years [1–5]. Hence, there has been increasing pressure for to their structural variety and highly tunable physicochemical
countries and scientists to curb CO2 emissions and to develop properties. As a kind of porous materials with large pore volumes
efficient CO2 capture and utilization systems. Meanwhile, the and high surface areas, MOFs have shown great promise for a
problem of depleting fossil resources, in particular coal and number of diverse applications such as gas separation [20,21], drug
petroleum, calls for the development of sustainable energy in a delivery [22] and catalysis [23–26]. Hydrothermal stability is a
variety of directions. From this point of view, it is a promising pertinent issue to address MOFs for many catalytic applications
strategy to convert CO2 in various chemical approaches to make [27]. Low et al. [28] compared and mapped the steam stabilities of
value-added chemical products [6–9], like thermal, electrochemi- general MOFs through energy assessed using molecular modelling
cal, and photochemical conversion of CO2 to fuels and value-added of the ligand displacement by water molecules and experimental
products [10–12]. And among the paradigms in CO2 utilization results. It is reported that MIL-53(Al) and ZIF-8 have excellent
hydrothermal stability which can be stable at more than 300  C in
the existence of steam. This makes MOFs potential support under
high temperature and high pressure catalytic reactions.
CO2 hydrogenation over iron-based catalyst has been shown to
* Corresponding author. Fax: +86 411 84986134 proceed via a two-step process, with initial conversion of CO2 to CO
** Corresponding author at: EMS Energy Institute, PSU-DUT Joint Center for
Energy Research and Department of Energy & Mineral Engineering, Pennsylvania
via the reverse water gas shift reaction (RWGS) followed by CO
State University, University Park, PA 16802, United States. Fax: +1 814 865 3573. hydrogenation into hydrocarbons as in Fischer–Tropsch synthesis
E-mail addresses: csong@psu.edu (C. Song), guoxw@dlut.edu.cn (X. Guo). reaction (FTS) [29,30]. Many researchers have studied the effect of

http://dx.doi.org/10.1016/j.jcou.2016.02.009
2212-9820/ ã 2016 Elsevier Ltd. All rights reserved.

Please cite this article in press as: S. Hu, et al., Hydrothermally stable MOFs for CO2 hydrogenation over iron-based catalyst to light olefins, J. CO2
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promoters and bimetallic catalyst depending on iron-based 2.4. Preparation of Fe2O3/MOF catalysts
catalyst [14,15,31,32]. The support is also an important factor
which could influence the reaction. The synthesis of MOFs with Size- and morphology-controlled MIL-53 and ZIF-8 were used
controllable size and morphologies is fascinating for different as the support materials. The Fe2O3/MOF catalysts were prepared
applications [33–36]. Herein we choose iron-based catalysts for by the solid grinding method using nano a-Fe2O3 and the above
the CO2 hydrogenation and hydrothermal stable MOFs with supports to obtain 21 wt% of Fe2O3 loading, respectively. The
different size and morphologies as support. The support with obtained catalysts were named catalyst 1–4 (C1–C4) correspond-
different physicochemical properties shows a great effect on the ing to S1–S4. For control experiment, g-Al2O3 was used as a kind of
catalyst activity and selectivity. In the present work, a series of support to compare with the MOFs, and the prepared catalyst was
MIL-53(Al) and ZIF-8 with different size and morphology as named catalyst 5 (C5).
hydrothermally stable support were prepared and tested for CO2
hydrogenation to hydrocarbons. The result shows a great differ- 2.5. CO2 hydrogenation reaction
ence in the CO2 conversion and light olefin selectivity.
The catalytic hydrogenation of carbon dioxide was carried out
2. Experimental in a pressurized fixed-bed flow reactor (inner diameter 8 mm)
where a weighed 1 g catalyst (mixed with 5 g quartz sand sieved by
2.1. Materials and chemicals 20–40 mesh) was loaded for each test. Prior to the reaction, the
catalyst was pre-treated by reduction with H2 at 573 K overnight.
1,4-Benzenedicarboxylic acid (H2BDC), 2-methylimidazole and After the reduction, the feed gas was changed to the mixture of
a-Fe2O3 (30 nm beads) was purchased from Aldrich. Aluminum(III) carbon dioxide and hydrogen under the reaction conditions of n
chloride hexahydrate (AlCl36H2O), Zinc nitrate hexahydrate (H2)/n(CO2) = 3 (molar ratio); P = 3 MPa; T = 573 K and the space
(ZnNO36H2O), N,N-dimethylformamide (DMF), methanol velocity was 3600 ml g 1 h 1. Considering the hydrothermal
(CH3OH) and ammonia solution (NH3H2O) were obtained from stability of MOF materials, the reaction temperature was detailed
Shanghai Chemical Reagent Inc. of the Chinese Medicine Group. investigated to obtain the highest catalyst activity on the premise
Deionized water was purchased from Dalian University of of guarantee the stability of supports (see Supporting information).
Technology. All chemicals were used as received without further Products were analyzed by an on-line FULI GC97 gas chromato-
purification. graph. CO, CO2 and CH4 were analyzed on a carbon molecular sieve
column with TCD detector, while CH4 and C2–C8 hydrocarbons
(C2+) were analyzed by a flame ionization detector (FID) with a
2.2. Synthesis of MIL-53(Al) with different morphology HayeSep Q column. Chromatograms of FID and TCD were
correlated through CH4, and product selectivity was obtained
MIL-53(Al) was accomplished using a solvothermal synthesis based on carbon.
method. In a typical synthesis, AlCl36H2O (1.51 g, 6.2 mmol) and
H2BDC (1.01 g, 6.2 mmol) were added in 60 mL water. After stirring 2.6. Catalyst characterization
and ultrasonic concussion for 5 minutes, the mixture was moved to
a 100 mL Teflon-lined steel autoclave and placed in an oven at Powder X-ray diffraction (XRD) patterns of fresh and used
150  C for 3 days under static conditions. After cooling, the white catalysts were recorded on a Rigaku SmartLab(9) diffractometer,
solid product was washed with H2O and DMF and then isolated by using Cu Ka X-rays at a scanning rate of 8 /min between 5 and 80 .
centrifugation. The sample was then activated in boiling DMF for The tube voltage and current used were 40 kV and 100 mA. The size
5 h in order to remove the remaining unreacted reactant trapped in and morphology of samples were characterized using field-
the pores. After drying overnight in a vacuum oven at 50  C, the emission scanning electron microscopy (NOVA NanoSEM 450) at
sample was calcined at 200  C for 6 h to remove the free solvents. an accelerating voltage of 10.0 kV. The sorption properties of the
The morphology-controlled MIL-53(Al) was obtained using a samples were determined by N2 adsorption on a Quantachrome
solvothermal route in a DMF–H2O mixed solvent with H2BDC and AUTO-SORB-1-MP sorption analyser at liquid nitrogen tempera-
AlCl36H2O as the organic linker and metal source, respectively ture. Prior to the measurements, the samples were degassed at
[35] (see Supporting information) The MIL-53(Al) synthesized in 150  C for 8 h. NH3-TPD experiments were carried on ChemBET
pure H2O was named support 1 (S1). Pulsar TPR/TPD equipment (Quantachrome, USA). The sample was
dried in flowing helium (99.99%, 60 mL/min) at 300  C for 0.5 h
prior to NH3 adsorption. NH3 adsorption took place at 100  C until
2.3. Synthesis of ZIF-8 with different size saturation, and then, the sample was flushed with helium at the
same temperature for 1 h. TPD measurement was conducted from
ZIF-8 crystals with different size were synthesized as previously 100  C to 400  C, with a heating rate of 10  C/min.
reported with little modulation [1,37,38]. Three different solvent
systems were used to obtain size variant ZIF-8 crystals, named ZIF- 3. Results and discussion
8(a), ZIF-8(b) and ZIF-8(c). ZIF-8(a) was synthesized using
ZnNO36H2O (1.49 g, 5.0 mmol) and 2-methylimidazole (0.82 g, 3.1. Morphology characterization
10.0 mol) as metal source and organic linker dissolved into 50 mL
methanol with 5 mL NH3H2O added. ZIF-8(b) and ZIF-8(c) were Fig. 1 clearly shows the SEM images of MOF supports and Fe2O3
synthesized in pure methanol or DMF using ZnNO36H2O (0.74 g, loaded catalysts. MIL-53(Al) was like a kind of rhomboid crystal
2.5 mmol) and 2-methylimidazole (0.82 g, 10.0 mol) as the (Fig. 1 S1) with the side length of around 1–2 mm. A series of ZIF-
reactants, respectively. The mixture of reactants and solvents 8 crystals with different sizes were prepared by varying the specific
was moved to a 100 mL Teflon-lined steel autoclave and placed in synthesis conditions, mostly the solvent, and all the other reaction
an oven at 150  C for 24 hours under static conditions. The obtained conditions remained the same. The obtained ZIF-8 crystals reveal a
products were dealt with the same processing method as MIL-53 change of their morphologies from random ball and ellipsoidal
(Al). ZIF-8(a), ZIF-8(b) and ZIF-8(c) were named support 2, 3 and 4 shapes to regular rhombic dodecahedra with the changes of size
(S2, S3 and S4) from 150 nm to 300 nm to finally 2 mm (Fig. 1 S2, S3 and S4). The

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Fig. 1. SEM images of the samples (S1: MIL-53(Al), S2: ZIF-8(a), S3: ZIF-8(b), S4: ZIF-8(c), C1: Fe2O3/S1, C2: Fe2O3/S2).
CO2 conv. & product sel. (%)

100
CO2 conv.
C5+
80 C2-C4
0

=
C2-C4
60 CH4
CO

40

20

0
C1 C2 C3 C4 C5 NS
Catalyst
Fig. 2. CO2 conversion and product selectivity over different catalysts (C1: MIL-53(Al)/Fe2O3, C2: ZIF-8(a)/Fe2O3, C3: ZIF-8(b)/Fe2O3, C4: ZIF-8(c)/Fe2O3, C5: Fe2O3/g-Al2O3,
NS: Fe2O3 without support).

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images of C1 and C2 show clearly that the active component 3.2. Catalytic hydrogenation of CO2 into hydrocarbons
(30 nm beads of Fe2O3) was homogeneously dispersed on the
surface of S1 while S2 was sufficiently mixed with Fe2O3 because Catalytic activity and product selectivity of the five catalysts are
the size of S2 was relatively smaller compared to S1. The SEM shown in Fig. 2. a-Fe2O3 mixed with quartz sand was used to
images of MIL-53(Al) synthesized in DMF–H2O mixed solvent compare with the five catalysts with different supports, which was
demonstrate a way to control the size and morphology of MIL-53 named none support (NS) and the data were also shown in Fig. 2.
(Al) crystals (Fig. S1). On the whole, all these four kinds of MOFs supported catalysts
from C1 to C4 show superior catalytic activity and better product
selectivity compared with g-Al2O3 (C5). The selectivity of
byproduct CO over C1–C4 is significantly less than C5 which

after reaction
MIL-53
C1(Al)
♣-Fe3O4 before reaction

♦-Fe2O3


♣ ♣ 10 20 30 40 50 60 70 80
♣ ♣


♦ ♦

♦ ♦ ♦♦ ♦ ♦

after reaction
C1
ZIF-8(a) before reaction
♣-Fe3O4
♦-Fe2O3


10 20 30 40 50 60 70 80

♣ ♣ ♣ ♣
Intensity(a.u.)


♦ ♦
♦ ♦♦
♦ ♦ ♦

after reaction
ZIF-8(b)
C3 before reaction
♦-Fe2O3
♣-Fe3O4

♣ ♣ ♣ ♣
♣ 10 20♣ 30 40 50 60 70 80



♦ ♦
♦ ♦♦ ♦ ♦

after reaction
C4
ZIF-8(c)
♣-Fe3O4 before reaction

♦-Fe2O3

♣ ♣

♣ 10 20 30 ♣ 40 50 60 70 80


♦ ♦
♦ ♦♦
♦ ♦ ♦

30 40 50 60 70
2 Theta(degree)
2 The ta(degree)
Fig. 3. XRD patterns of fresh and used catalysts (C1: MIL-53(Al)/Fe2O3, C2: ZIF-8(a)/Fe2O3, C3: ZIF-8(b)/Fe2O3, C4: ZIF-8(c)/Fe2O3).

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represents a deepening of the reaction, together with the Table 1


Sorption data of MOFs supports (S1: MIL-53(Al), S2: ZIF-8(a), S3: ZIF-8(b), S4: ZIF-8
additional rise in selectivity of C2+ hydrocarbons. All the three
(c)).
ZIF-8 with different size and morphology supported catalysts (C2–
C4) show higher CO2 conversion than MIL-53 (C1). Meanwhile, Sample SBET (m2/g) Smicro (m2/g) Vmicro (cm3/g) Vtotal (cm3/g)
there exists a huge difference on the selectivity of light olefins S1 1535 1524 0.57 0.59
between C1 and C4. As C2–C4 show different levels of considerable S2 1900 1856 0.67 0.89
S3 1918 1897 0.68 0.73
light olefins selectivity, while C1 nearly could not obtain light
S4 1821 1793 0.62 0.69
olefins, neither the other MIL-53 with controllable size and
morphology supported catalyst (see Supporting information). Measured by N2 adsorption at 77 K and all these data were calculated from the
desorption branch. The total pore volumes of all samples have been calculated at a
Moreover, the selectivity of CH4 over C1 is obviously higher than
p/p0 value of 0.995.
the others. Focusing on C2–C4, the CO2 conversion increased with
the crystal size enlarging, while the selectivity of light olefins
decreased, together with the additional rise in selectivity of C2–C40
hydrocarbons. A similar phenomenon occurred in the series of
MIL-53(Al) supported catalysts (see Supporting information). From
the result of NS, it is found that the light olefins selectivity is really
high and the CO2 conversion and CO selectivity is similarly with C5.

3.3. X-ray diffraction

The framework structures of fresh and used catalysts were


determined using X-ray diffraction (Fig. 3). All the XRD patterns
show that the framework of MIL-53(Al) and ZIF-8 were mostly
maintained after the reaction with little decrease in the
crystallinity which confirmed that both of these two types of
MOFs supports were stable enough under the selected reaction Fig. 5. Porous structures of MIL-53(Al) and ZIF-8.
conditions. It proves that it is feasible to use hydrothermally stable
MOFs for high temperature and high pressure catalytic reactions surface areas were different from each other, which is depended on
with generated water. The characteristic peaks of a-Fe2O3 were the types of MOFs materials. As shown in Table 1, the total BET
observed in the XRD patterns before reaction. After the CO2 surface areas (SBET) of three kinds of ZIF-8 crystals are similar to
hydrogenation reaction, the XRD patterns of these used catalysts each other ranging from 1821 to 1918 m2/g, which are higher than
exhibited the characteristic peaks of magnetite (Fe3O4). MIL-53(Al) (1535 m2/g). The surface areas of these two types of
MOFs were mostly contributed by the micropore surface areas.
3.4. Sorption properties MIL-53(Al) was reported to have breathing effects and the channel
dimensions become 8.5  8.5 Å [2] when the pores were empty
Porosity is a unique characteristic of MOFs. Their microporous [39]. ZIF-8 was known to have SOD (sodalite) topology with large
structures provide high surface areas and large pore volumes, cavities of 11.4 Å and small apertures of 3.2 Å [38]. (Fig. 5) All these
together with a large variety of pore dimensions and topologies, four MOFs supports belong to microporous materials, which
which have triggered an extensive investigation into their means that the active component (30 nm beads of Fe2O3) was not
application for gas separation and storage, drug delivery and able to get into the channels through solid grinding synthesis
catalysis [2]. To evaluate the sorption properties of these four kinds method and the Fe2O3 beads were supposed to disperse on outside
of MOFs supports, nitrogen sorption isotherms at 77 K were surface of the supports which were confirmed by SEM images
measured. The four MOFs supports have a similar micropore (Fig. 1).
adsorption/desorption isotherms (Fig. 4), while their total BET

900
S1
800
Volume(cm /g STP)

S2
700 S1
S2
Al2O3
3

600 S3
Intensity(a.u.)

500
S4
400

300

0.0 0.2 0.4 0.6 0.8 1.0


Relative pressure(p/p0)
Fig. 4. N2 adsorption/desorption isotherms of MOFs supports (S1: MIL-53(Al), S2: 150 200 250 300 350 400 450
ZIF-8(a), S3: ZIF-8(b), S4: ZIF-8(c)) For construction convenience, the y values are Temperature(°C)
modulated by adding specific numbers to the original data, S1(+320), S2(+240), S3
(+120). Fig. 6. NH3-TPD profiles of S1,S2 and Al2O3 (S1: MIL-53(Al), S2: ZIF-8(a)).

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Scheme 1. Proposed schematic of the reaction.

3.5. NH3 chemisorption of catalysts supports such as g-Al2O3. And even with mechanical mixing,
the type of MOF supports has a significant impact on the activity
The acidity of S1, S2 and Al2O3 was determined by temperature- and selectivity of Fe catalysts for CO2 hydrogenation. The chosen
programmed desorption of ammonia (NH3-TPD). Compared with two types of MOFs show significant difference on the selectivity of
Al2O3, the two kinds of MOFs supports S1 and S2 show much light olefins due to the acidity of supports, ZIF-8 supports show
weaker peak intensity. And it is also found that sample S1 exist two different levels of considerable light olefins selectivity, while all
main distinct ammonia-desorption peaks at around 200  C and MIL-53 supports nearly could not obtain light olefins. Among the
340  C, which are ascribed to the weak acidic sites and the strong 3 different ZIF-8 supports, the larger crystals correspond to lower
acidic sites, respectively. Meanwhile the sample S2 almost show no olefin selectivity which is mainly affected by the secondary
acidity as there is no obvious peaks observed and S1 has much reaction of hydrogenation during the internal diffusion process,
weaker acidity than Al2O3. It is known that the acidity of catalysts is the selectivity of alkenes decreases with increases in particle size.
conducive to the hydrogenation reactions, so the light olefins It is proposed that hydrothermally stable MOFs could be a
selectivity over C1 in this article is quite low (Fig. 2). By contrast, promising supports in high temperature and high pressure
g-Al2O3 is a normal acidic support, and the selectivity of light catalytic reactions to obtain higher activity and better product
olefins in the reaction of CO2 hydrogenation to hydrocarbons is selectivity.
almost zero compared to NS which none support was used (Fig. 6).
Acknowledgments
3.6. Proposed assumption
This work was supported by the State Key Program of National
In consideration of the chosen supports, all the different kinds Natural Science Foundation of China (Grant No. 21236008). We
of MOFs exists a large amount of organic components in the thank Dr. T. Loiseau for proving the breathing effect of MIL-53 in
structure. Therefore, MOFs show a great CO2 adsorption property Fig. 5 (Chem.-Eur. J. 2004, 10, 1373).
[40,37] which makes a contribution to the occurrence and
deepening of the reaction. As is shown in Fig. 2, the catalysts Appendix A. Supplementary data
with MOFs as supports have a higher CO2 conversion and a lower
CO selectivity which attributed to the stronger CO2 adsorption. Due Supplementary data associated with this article can be found, in
to the acidity of MIL-53(Al) and Al2O3, the effect of hydrogenation the online version, at http://dx.doi.org/10.1016/j.jcou.2016.02.009.
in this reaction is obviously enhanced and the selectivity of alkanes
is extremely high with almost no olefins detected. When talked References
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Please cite this article in press as: S. Hu, et al., Hydrothermally stable MOFs for CO2 hydrogenation over iron-based catalyst to light olefins, J. CO2
Util. (2016), http://dx.doi.org/10.1016/j.jcou.2016.02.009

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