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Original article

Textile Research Journal


2018, Vol. 88(24) 2800–2809

Studies of mechanical properties of ! The Author(s) 2017


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electrospun zein/poly(e-caprolactone) DOI: 10.1177/0040517517732083
journals.sagepub.com/home/trj
composites and antibacterial properties
against Listeria monocytogenes strains
of zein/poly(e-caprolactone)/
poly(e-lysine) films

Xiyu Hu1, Liang liang Yang2, Kaijun Wang2, Yanli Zixuan Wei2,
Hongwu Deng2 and Jiang Dong1

Abstract
Ultra-fine fibers of zein/poly(e-caprolactone) (PCL) composites were prepared by oriented electrospun technology to
enhance the toughness and ductility of zein. The mechanical, morphological and thermal properties of fibrous films of
zein/PCL were studied by texture analysis and nanoindentation tests, scanning electron microscopy and dynamic mechanical
analysis. Wettability of fibrous films was also measured and discussed. The mechanical properties of these fibrous films were
significantly improved with the addition of PCL. Research on the antibacterial activities of poly(e-lysine) (EPL) loaded films of
zein/PCL/poly(e-lysine) shows that the films could inhibit the growth of Listeria monocytogenes. Films of zein/PCL blend
systems with a hydrophilic surface do not dissolve in water and have excellent toughness and ductility. This is very favorable
for applications in biodegradable materials, food packing materials, facial masks and as antimicrobial films for wound dressing.

Keywords
hydrophilicity, poly(e-caprolactone), poly(e-lysine), zein

In recent years, research on agriculture-based materials Zein consists of alcohol-soluble proteins (prolamines)
has been viewed with tremendous interest due to envir- and is extracted from the maize kernel.5 It has been stu-
onmental issues and agronomics. Agriculture-based died as a biopolymeric carrier for gradual release of
materials also serve as alternatives for petroleum- encapsulated compounds.6–7 It is insoluble in water but
based synthetic polymers. As energy demands world- soluble in 5590% (v/v) aqueous ethanol.8 It shows
wide soar and petroleum resources shrink, the energy great potential in a number of industrial applications,
sector is focusing more on the conversion of biomass including food packaging. Although zein has a long his-
into useful products. However, the advantage of green tory of use as a coating material for candies, medical
biomass can be realized only if the ‘waste’ products are tablets and paper,9 other applications are still limited,
efficiently utilized. A number of biopolymers, including
soybean proteins, casein, cellulose, poly(lactic acid),
chitosan, poly(e-caprolactone), zein and starch have 1
Engineering Research Center of High Performance Plastics, Ministry of
been investigated as structural materials.1–4 They have Education, College of Chemistry, Jilin University, Changchun 130012, P.R.
been found to be potentially useful for packaging appli- China
2
cations, facial mask, sustained-release drug carriers and College of Plant Science, Jilin University, Changchun 130062, P.R. China
cellular growth. However, biopolymers are brittle and
Corresponding author:
have poor ductility. Extreme brittleness interferes with Jiang Dong, Jilin University, Qianjin Street 2699, Chang Chun, Jilin 130012,
the processing of biopolymeric materials and renders bio- China.
polymeric films less suitable for wrapping applications. Email: jiangdonghxy@163.com
Hu et al. 2801

mainly due to the undesirable properties of zein-based acetic acid and dichloromethane were obtained from
materials.10–12 Like many other proteins, zein, in the Sigma-Aldrich (Milwaukee, WI, USA). Poly(e-lysine)
absence of plasticizers, forms brittle films with poor flexi- (Mn ¼ 3000) was purchased from Zhejiang Silver-
bility that cannot withstand industrial processing. Elephant Bioengineering Co. Ltd. (Zhejiang, China).
In order to improve the mechanical properties of zein, The solvents and materials were used without further
plasticizers13–14 are always added to modify its supra- purification, unless specified. L. monocytogenes were
molecular structure. This decreases the intermolecular obtained from the Veterinary Science Department at
interactions between zein protein chains, and effectively Jilin University, China. The trypticase, pepton, yeast
improves flexibility, extensibility and toughness of zein. extract, dipotassium phosphate, glucose and nutrient
Poly(e-caprolactone) (PCL) is a semi-crystalline ali- agar were purchased from Beijing AoboXing
phatic polyester having a melting temperature (Tm) of Biological Technology Co., Ltd. (Beijing, China).
approx. 60 C, and glass transition temperature (Tg) of
approximately 60 C. It is one of the most important
Methods and instruments
biodegradable polymers that has gained interest due to
its technological properties and inherent biocompatibil- Electrospinning equipment. Self-regulated electrospinning
ity. Therefore, it has been widely applied in tissue equipment was used for the preparation of randomly
engineering,15–17 as drug carriers, engineered skin18 oriented and symmetrical fibers of zein/PCL blend
and scaffolds for the support and growth of fibroblasts systems. Scheme 1 shows the design of the oriented
and osteoblasts,19–20 among other applications. electrospinning set-up, consisting of a syringe pump
However, its hydrophobicity often leads to unfavorable (New Era Pump Systems Inc., New York, USA), a
cell adhesion and growth.21 Hence, in this article, a high voltage supplier (030 kV) and a grounded collec-
series of ultra-fine fibers of zein/PCL systems films tor. Two fiber collectors, aluminum foil and drum cov-
were prepared by oriented electrospun technology, ered with a self-regulating copper wire were used to
with the aim of improving the mechanical properties collect the oriented fibers.
of zein and also enhancing the superficial hydrophilicity
of PCL. Mixing two or more polymers to produce Morphological analysis. Morphologies of pure zein, pure
blends or alloys is a well-established strategy for achiev- PCL and ultra-fine fibers of zein/PCL and zein/PCL/
ing specific physicochemical properties. It is a simple EPL were directly observed using SEM (Hitachi,
and economical method, without the need to synthesize SU8020, Ice emission, Bruker Spectrometer, Tokyo,
a new functional polymer.22 At the same time, the cyto- Japan) that operated at an accelerating voltage of
compatibility of PCL should be further improved. 15 kV. The films were sputter-coated with gold for
Poly(e-lysine) exhibits antimicrobial activities against 2 min. The diameters of the electrospun fibers were
a wide spectrum of microorganisms, including Gram- determined using Nano Measurer Software (Nano
positive and Gram-negative bacteria, yeasts and Measurer 1.2, Fudan University, Shanghai, China)
molds.23 Listeria monocytogenes is a Gram-positive and the average fiber diameters were calculated.
pathogenic bacterium, responsible for serious infections
in the elderly, pregnant women, infants and immuno-
compromised individuals, and is a deadly foodborne
pathogen of vital importance to public health and the
food industry.24 Hence, a poly(e-lysine) (EPL) loaded
film of zein/PCL (70/30) was prepared and tested for its
antibacterial activity against L. monocytogenes. EPL-
loaded films of zein/PCL were able to inhibit the
growth of L. monocytogenes. Our main aim was to
develop a biocompatible and biodegradable material
so as to provide more options for materials for food
packaging, facial masks, wound dressing, drug delivery,
controlled release and other biological functions.

Experiment
Materials
Zein (purity 98%), PCL (Mn ¼ 70,000) and anhydrous
organic solvents, such as N,N-dimethylformamide, Scheme 1. Oriented electrospinning equipment.
2802 Textile Research Journal 88(24)

Wettability measurement. Static water contact angle employed. Eight measurements were conducted per
(WCA) measurements were carried out using VCA sample as follows: a strain rate of 0.4/s was constantly
Optima Contact Angle Analysis system (AST products, maintained during the addition of the load, until the
Inc., Boston, USA; power: 110220 V Optima indenter reached a depth of 2000 nm on the surface of
1020021024 ) at room temperature. The images were the scaffold. The load was maintained at the maximum
obtained using a CCD camera immediately after the value for 5 s. The indenter was then withdrawn from the
water drops were deposited onto the film surfaces of surface of the scaffold and unloaded to 10% of the max-
zein/PCL/EPL with different compositions. An average imum load. To ensure the reliability of these nanoscale
of at least five measurements for each sample, made at deformation measurements, at least five indents were per-
five different regions of the film, was recorded. formed on each sample to obtain effective data.

Dynamic mechanical analysis (DMA). The analyses were Sample preparation. Zein/PCL blends with different
carried out on a TA Instruments DMA Q800 (New weight ratios were dissolved in N,N-dimethylforma-
Castle, Delaware, USA) at a heating rate of 5 C/min, mide, acetic acid and dichloromethane, The weight
with a load frequency of 1 Hz in air, and Tg was deter- ratios of the zein/PCL blends were 100/0, 90/10, 80/
mined from the peak temperature of tan . 20, 70/30, 60/40, 50/50 and 0/100. The solutions of
zein/PCL blends were magnetically stirred for 812 h
Mechanical properties. Tensile tests were carried out on a at room temperature. Zein/PCL (70/30) and its blends
Texture Analyzer (CT3 Texture Analyzer, Ametek containing different proportions of EPL were prepared
Brookfield, USA). The tensile strength, modulus and in the same way. Keeping the electrostatic spinning par-
elongation at break were reported as average values ameters the same, the solutions were spun into fibrous
for at least 20 samples; the data for the stress–strain membranes. The applied voltage was fixed at
curves shown in Figure 1 are close to the average 1520 kV; solution flow rate was 0.31 mL/h; needle
values. The tensile specimens were cut using a pump diameter was 1.0 mm; and the collecting distance was
knife (the effective dimensions were 610 cm. The concentration of the spinning solution
70 mm  10 mm  0.010.1 mm), with a 1.525 kg was 530%.
load cell. The speed was kept constant at 0.3 mm/s.
Nanoindentation was performed using an Agilent Nano
Antibacterial activity test
Indenter G200 (U9820A, Agilent Technologies, Inc.,
California, USA) at room temperature. A conical dia- The preparation of liquid nutrient solution, trypticase
mond flat-punch indenter with a diameter of 50 nm was 17 g, pepton 3 g, yeast extract 6 g, sodium chloride 5 g,

13
12
11
10
9
100% zein
10% PCL
Stress (MPa)

8
20% PCL
7 30% PCL
6 40% PCL
5 50% PCL
4 100% PCL
3
2
1
0
-1

0 5 10 15 20 25 30 35 40 45 50 55 60 65
Strain (%)

Figure 1. Stress–strain curves of zein/PCL blend systems.


Hu et al. 2803

dipotassium phosphate 2.5 g, glucose 2.5 g and distilled showed ductile fracture. The deformation rate of zein/
water 1000 mL were weighed. The above ingredients PCL blend with 3050% PCL was larger than that of
were dissolved using heat mixing, adjusted to pH zein/PCL with 1020% PCL. In fact, PCL could effect-
7.27.4 and sterilized at 120 C for 30 min. The prepar- ively enhance the ductility and increase the deformation
ation of solid nutrient solution, trypticase 17 g, pepton rate of blends. The quadratic yield is a result of the
3 g, yeast extract 6 g, sodium chloride 5 g, dipotassium multilayer film structure within the blend systems.
phosphate 2.5 g, glucose 2.5 g, agar 15 g and distilled Improvement in tensile properties, namely tensile
water 1000 mL were weighted. The above ingredients strength and elongation at break are very favorable
were dissolved using heat mixing, adjusted to pH for applications such as facial masks, packaging and
7.27.4 and sterilized at 120 C for 30 min. wound healing. This improvement in mechanical prop-
The antibacterial activities of zein/PCL fiber mem- erties could be attributed to the phase morphology of
branes with EPL (0%, 2%, 2.5%, 3%, 3.5%, 4%, the blends and the partial compatibility between the
4.5%, 5%, 10% and 20%) were evaluated using the two components.
zone inhibition method. L. monocytogenes cells were In order to research the effect of PCL on the longi-
used as a model microorganism. The microorganisms tudinal mechanical properties of zein, we tested the
were diluted in a liquid nutrient solution to obtain a cell mechanical properties of films by nanoindentation.
suspension containing 1  108 cells/mL and then culti- Nanoindentation tests have proven to be effective in
vated in the water bath oscillator for 18 h at 37 C. The probing the mechanical properties of thin films and
bacterial suspensions were diluted, and the bacterial composite materials at the micro- to nanoscale.25
suspensions of dilution were equably smeared on the Nanoindentation experiments performed on the fabri-
solid medium. All of the EPL-loaded zein/PCL fibrous cated zein/PCL electrospun membranes demonstrated
membranes were cut into 1.8 cm diameter pieces and ranges for elastic modulus (0.0850.163 GPa) and
disinfected under UV light before testing. The 1.8 cm hardness (0.0230.064 GPa), depending on the PCL
diameter pieces were horizontally arranged on the solid concentration. As shown in Table 2, with increasing
medium. The sealing cultivation box was placed in a PCL (5060%) concentration, the elastic modulus of
temperature incubator for 18 h at 37 C. The zone of the fibrous membranes increased from 0.118 GPa to
inhibition was determined by measuring the diameter of 0.163 GPa. The elastic modulus of fibrous membranes
the inhibition zone around each dish. with PCL (30%) content decreased slightly. However,
the hardness of fibrous membranes increased with add-
ition of PCL. In Figure 2, the curves were shifted
Results and discussion upwards with increasing PCL content. This result
implied that the load applied on the indenter tip grad-
Effect of zein content on tensile behavior ually increased with increasing PCL content. From
The mechanical properties of zein/PCL blends were Table 2 and Figure 2, it is evident that the elastic modu-
studied in order to determine the influence of PCL on lus and hardness of zein improved significantly with
zein, as shown in Table 1. From the table, it is clear that addition of PCL. This is an important property of
the tensile strength and elongation at break increased PCL as a structural material.
linearly with the increase in PCL content. However, the
elastic modulus showed a slight decreasing trend.
Stress–strain curves of all the samples in Figure 1
Dynamic mechanical analysis
The results of DMA are shown in Figure 3, which show
variations in tan  with temperature for the blend

Table 1. The mechanical properties of zein/PCL blend systems.

Zein/PCL Tensile Tensile Elongation Table 2. Comparison of elastic modulus and hardness of zein/
(wt/wt) strength (MPa) modulus (MPa) at break (%) PCL blend systems.

100/0 1.54 92 1.65 Zein/PCL Elastic Hardness


(wt/wt) modulus (GPa) (GPa)
90/10 1.58 37 4.33
80/20 2.03 44 4.76 100/0 0.089  0.009 0.023  0.003
70/30 2.32 21 11.88 70/30 0.085  0.023 0.030  0.008
60/40 3.79 22 17.34 60/40 0.118  0.013 0.049  0.013
50/50 5.18 17 27.5 50/50 0.163  0.017 0.032  0.002
0/100 12.36 28 49.29 0/100 0.152  0.074 0.064  0.031
2804 Textile Research Journal 88(24)

1.5
1.4 A 100% zein E
1.3
B 30% PCL
1.2
C 40% PCL
1.1 D
D 50% PCL
Load on Sample (mN)
1.0
0.9
E 100% PCL C
0.8
B
0.7
0.6
0.5
0.4
0.3
0.2
A
0.1
0.0
0 500 1000 1500 2000
Distance into Surface (nm)

Figure 2. Nanoindentation load–displacement curves of zein/PCL blend membranes.

A:PCL 100%
B:PCL 30%
C:PCL 40%
D:PCL 50% A
B
E:zein 100%
C
D

-80 -70 -60 -50 -40 -30 -20

A
B
C
D
E

-100 -80 -60 -40 -20 0 20 40 60 80 100 120 140 160 180 200
o
Temperature ( C)

Figure 3. Temperature dependence of tan  in zein/PCL blend systems: (a) 0/100; (b) 70/30; (c) 60/40; (d) 50/50; (e) 100/0.

systems. The two peaks of tan  as well as the Tg of the increased with increasing zein content in the blend sys-
blends can be seen. Tg of pure PCL was 74.31 C, tems. The values are presented in Table 3. This could be
whereas Tg of pure zein was 190.14 C. Tg of zein attributed to the difference in the crystallinity of PCL
remained almost unchanged, whereas Tg of PCL and zein. Since glass transition occurs due to transition
Hu et al. 2805

Table 3. Comparison of DMA (tan ) for blend Therefore, the ultra-fine fibers of zein/PCL blends pre-
systems. pared in this study were also suitable candidates for bio-
logical applications. The diameters and standard
Tg ( C)
deviation (SD) of diameters of ultra-fine fibers are pre-
Zein/PCL PCL Zein sented in Table 4.
0/100 74.31
70/30 25.40 193.10 Hydrophilicities of fiber films
60/40 38.07 193.88 The hydrophilicities of zein/PCL/EPL fibrous films
50/50 52.05 193.68 were evaluated by contact angle measurements, as
100/0 190.14 shown in Figure 5 and Table 4. It can be seen in
Figure 5(l) that the electrospun PCL film was a hydro-
phobic material. The contact angle of zein was 45.80 ,
from glassy to rubbery state in amorphous materials, whereas the contact angle of zein/PCL (70/30) was
crystalline materials do not show this transition. The 69.30 . In addition, the fibrous films of zein/PCL
Tg of blends is influenced more by the Tg of the more blend systems also exhibited hydrophobicity. It was
amorphous phase, that is zein, and is less dependent on observed that the water drop could not be easily
the Tg of PCL, which is more crystalline and less dropped onto the surfaces of all zein/PCL systems,
amorphous. With increasing zein content in blend sys- although they did contact the surfaces of the films.
tems, the peaks (Tg) of PCL shift inwards. This phenom- This suggested that they were hydrophobic. When
enon confirms that the binary blend systems are partially water droplets fell on the surface of film containing
miscible biphasic systems. This may be due to certain zein, the contact angle rapidly decreased to almost
interactions between components of the blend. The par- zero in 530 s. At the same time, it was also seen that
tially miscible biphasic systems help in improving the the contact angle decreased rapidly to almost zero with
mechanical properties of the blends. increases in zein content. This marked change in con-
tact angle was probably due to the weak morphological
stability of zein in water that led to the collapse of the
Morphological analysis
spinning frame. On the contrary, the fibrous films of
Figure 4 shows the morphologies of ultra-fine fibers of PCL remained hydrophobic and showed strong mor-
pure zein, pure PCL and zein/PCL (70/30), and blends phological stability against wetting. The contact
containing different proportions of EPL. All the samples angles of zein/PCL/EPL (220%) blends were in the
showed smooth morphologies with no beads, suggesting range 64.10–39.00 . The hydrophilicity of the zein/PCL
that the polymeric concentrations of zein and PCL, the blend increased with increasing EPL content. On one
choice of solvent system, as well as the electrospinning hand, EPL was hydrophilic; on the other hand, EPL
parameters were all optimal. The fibers were well- had a low molecular weight. The hydrophilicity and
oriented. Morphologies of the oriented ultra-fine fibers collapsing of the spinning frame increases with the
were extremely useful for the improvement of mechan- increase in EPL content. This phenomenon was related
ical properties. Meanwhile, the ultra-fine fibers of pure to its chemical structure; the spinning of ultra-fine fibers
zein (diameter 640 nm) were heterogeneous and coarser could resist and delay the penetration of water.
than those of other systems, which could be attributed to
the lower viscosity of pure zein. The diameter of ultra-
fine fiber of PCL was 340 nm. With increase in PCL
Antibacterial activity
proportion, the ultra-fine fibers of zein/PCL (70/30) The antibacterial activities of fibrous membranes of
(diameter 460 nm) blends became more homogeneous electrospun zein/PCL (70/30), with and without EPL,
and much thinner. The reason for this phenomenon were assessed against typical pathogenic bacteria, such
was that the high viscosity of PCL could greatly increase as L. monocytogenes, as shown in Figure 6. From
the viscosity of zein/PCL blends. The diameters of the Figure 6 it can be seen that there was no formation
ultra-fine fibers of zein/PCL/EPL (24%) blends were in of a bacteriostatic circle in absence of EPL. In contrast
the range 360220 nm, which were even smaller than to this, fibrous membranes of zein/PCL loaded with
that of zein/PCL (70/30) blend. The diameters of ultra- EPL showed obvious inhibition zones for the two bac-
fine fibers of zein/PCL/EPL (4.520%) blends were in terial strains after 18 h intervals. Bacteriostatic circles
the range 430530 nm, which were smaller than that of could be seen in samples with (220%) EPL content.
pure zein, but larger than that of the zein/PCL (70/30) The lowest concentration of EPL in the blend that
blend. Generally, the diameter of zein fiber used in bio- showed a bacteriostatic circle was 2%. The bacterio-
medical applications is in the range 400–500 nm).26 static circle basically increases in size with increases in
2806 Textile Research Journal 88(24)

Figure 4. SEM micrographs of zein/PCL/EPL blend systems: (a) 100/0/0, (b) 0/100/0, (c) 70/30/0, (d) 70/30/2, (e) 70/30/2.5, (f) 70/30/
3, (g) 70/30/3.5, (h) 70/30/4, (i) 70/30/4.5, (j) 70/30/5, (k) 70/30/10, (l) 70/30/20.
Hu et al. 2807

Table 4. The diameters (mean) ultra-fine fibers and standard deviations (SD) of diameters of ultra-fine fibers, water contact angle
and water contact angle (SD) of fibrous membranes and the diameter of inhibition zones of fibrous membranes: zein/PCL/EPL (70/30/
020) blend systems

EPL (%) 0 2 2.5 3 3.5 4 4.5 5 10 20

Diameter mean (um) 0.46 0.36 0.31 0.26 0.23 0.43 0.49 0.50 0.51 0.53
Diameter mean (SD) 0.12 0.11 0.09 0.08 0.08 0.06 0.19 0.16 0.13 0.27
WCA 69.30 64.10 62.40 59.70 54.80 50.50 46.80 44.40 42.90 39.00
WCA (SD) 0.54 0.52 0.45 0.50 0.47 0.61 0.49 0.48 0.50 0.52
Zones (cm) 1.8 2.2 2.2 2.2 2.5 2.3 2.2 2.2 2.6 3.2

Figure 5. Water contact angle measurements of zein/PCL/EPL blend systems: (a) 100/0/0, (b) 70/30/0, (c) 70/30/2, (d) 70/30/2.5 (e)
70/30/3, (f) 70/30/3.5, (g) 70/30/4, (h) 70/30/4.5, (i) 70/30/5, (j) 70/30/10, (k) 70/30/20, (l) 0/100/0.
2808 Textile Research Journal 88(24)

Figure 6. The antibacterial activity of zein/PCL/EPL membranes against Listeria monocytogenes: (a), 70/30/0, 70/30/2, 70/30/2.5; (b)
70/30/3.5, 70/30/4, 70/30/4.5; (c) 70/30/3, 70/30/5, 70/30/10, 70/30/20.

EPL concentration. Moreover, the inhibition zone was fibrous films of electrospun zein/PCL, loaded with
more remarkable for the fibrous membranes loaded EPL, have good antibacterial properties. Results show
with a higher amount of EPL drug. These results indi- that the ultra-fine fibers of zein/PCL systems can
cate that fibrous films of zein/PCL, loaded with EPL, be conveniently prepared via electrospinning and can
possessed good antibacterial properties and could be be potentially used as tissue engineering scaffolds,
used for wound healing, as facial masks and against wound healing materials, food packaging and facial
bacterial infections of the skin. masks. They can also be used for sustained release of
drugs, delivery systems of bioactive molecules and in
other biomedical applications.
Conclusions
Mechanical properties of zein fibrous film could be Declaration of conflicting interests
greatly improved by incorporating PCL. Zein/PCL sys- The authors declared no potential conflicts of interest with respect
tems were characterized by DMA, WCA, SEM, etc. to the research, authorship and/or publication of this article.
The ultra-fine fibers of zein/PCL systems had hydro-
philic surfaces, but were water insoluble. The PCL Funding
ultra-fine fibers exhibited the lowest average diameter The authors disclosed receipt of the following financial
of 336  90 nm. Increase in the amount of PCL in zein/ support for the research, authorship, and/or publication
PCL systems resulted in reduction of the average diam- of this article: This study was financially supported by Jilin
eters of the ultra-fine fibers. These results indicate that Provincial Science and Technology Department (201215013),
Hu et al. 2809

and was financially supported by the 2016 Training Programs 14. Ghanbarzadeh B and Oromiehi AR. Effect of plasticizing
of Innovation and Entrepreneurship for Undergraduates. sugars on rheological and thermal properties of zein
resins and mechanical properties of zein films. Food Res
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