Solutions for generating energy in industry and commerce

Heating systems
Industrial systems
Refrigeration systems
Contents

High pressure steam boilers

 2/3

Contents

Steam
up to 120 t/h
Electricity
up to 50 MWel
All part of the service Page 4
Industrial systems for steam, power, heating and cooling are
developed from a single source for each individual customer,
and extended with a comprehensive range of services.

Heat Cooling
up to 120 MW th up to 2 MW th

Energy generators and system modules Page 6

Steam boilers up to 120 t/h, power stations for generating power
up to 50 MW, hot water boilers up to 120 MW and heat pumps
for heating and cooling up to 2 MW.

The Viessmann range of services: Page 11

Everything from a single source
From consultation and the design concept right through to
maintenance, the focus is on the complex lifecycle of the energy
system.

Systematic approach: Sample applications for hospitals Page 12

and the paper industry
By renewing or replacing an energy centre, savings of up to
30 % can be achieved.

International references Page 14

International references provide evidence of Viessmann's
expertise. The six systems presented here include ones that use
both mono and multi mode operation.

Always nearby Page 20

With sales companies and agents in 74 countries, it is quick and
easy to get in touch with Viessmann anywhere in the world.
Industrial energy systems

Steam Power
up to 120 t/h up to 50 MWel

Heating Cooling
up to 120 MW th up to 2 MW th

Consultation/design Implementation Maintenance/service

concept

In the four energy areas of steam,

power, heating and cooling,
Viessmann offers a comprehensive
range of products and services for
industry and commerce
PYROVENT

Heat Combined Biomass Flame tube Double flame Special Water tube boiler
pump heat and boiler boiler tube boiler boiler
power unit
 4/5

Industrial systems
for steam, power, heating and cooling

Efficient and clean provision of energy, as Overview of the product range

well as high operational safety and reliability, The following outputs refer to the largest type
are essential requirements for energy of boiler or energy generator. Higher outputs
generating systems employed by industry and can be achieved by linking individual boilers
commerce. into cascades.

Viessmann is the technological trailblazer Q Industrial boiler systems for:

for efficient energy systems. Matching Steam up to 120 t/h
components and systems are developed from Power up to 50 MW
a single source for each individual customer, Heating up to 120 MW
and extended with a comprehensive range of Q Biomass plants for:
services. Steam up to 50 t/h
Power up to 15 MW
Heating up to 50 MW
Q CHP units for:
Power up to 530 kW
Heat up to 660 kW
Q Heat pump systems for:
Heating and cooling
up to 2 MW

Waste heat boiler Biomass plant

Steam up to 120 t/h

Double flame tube boiler for steam generation

Steam generation up to 120 t/h with renewables,

fossil fuels and waste heat utilisation

Thanks to their excellent equipment level, System modules

Viessmann steam boilers meet the criteria
for a variety of application areas. The boilers
are robust and require only a low level of
Steam boiler with maintenance. They form part of a tailor made
biomass combustion
boiler house concept designed as a system
solution for industrial steam generation.
Steam boiler systems
Q Steam output up to 120 t/h per boiler
Q Operating pressure up to 130 bar
Q Hot steam temperatures up to 540 °C
Q Systems with shell boilers or water tube
boilers
Q Broad range of fuel types
Q Waste heat boilers to utilise process heat;
they can be combined with gas turbines
Waste heat boiler for and CHP units
steam generation
Q Modular design
All of the components Viessmann supplies are
matched to the relevant steam boiler system.
Q Boilers and superheaters
Q Flue gas heat exchanger
Q Thermal and chemical treatment plants for
feedwater
Q Combustion equipment, fuel storage and
charging
Q Regulating and control systems
Q Flue gas scrubbing
Q Steam storage
Q Boiler platforms

Power generation for on-site requirements and
for exporting to the public grid up to 50 MW
Viessmann offers four types of system for
industrial power generation which cover a
broad output range. They are designed for
environmentally responsible CHP operation.
The user benefits from reduced costs for
power and heat.
Combined heat and power units (CHP)
Q Output range up to 530 kWel
Q CO2 neutral operation with bio natural gas
Q Equipped as standard for mains
substitution mode in the case of power
failure (island mode)
Q Stringent connection conditions (AR-
N 4105) issued by the power supply utility
are met
Power up to 50 MWel 6/7
Combined heat and power units
Steam turbine power stations
Q Output range up to 30 MWel
Q Industrial steam turbines for use with
continuous steam processes
Q Suitable for efficient power generation ORC system for power generation
Gas and steam turbine power stations
Q Output range up to 50 MWel
Q High electrical efficiency in excess of
50 percent
Q Flexible operation due to rapid load changes
ORC systems
Q Output range up to 2 MWel
Q Power generation in a thermal oil-based
process
Q Use in industrial waste heat processes
Q Utilisation of waste heat from ORC process
up to 90 °C
Heat generation up to 120 MW th
Hot water boiler with gas burners
Biomass boiler
Heat generation up to 120 MW with biomass,
oil, gas and natural heat
Viessmann offers the right solution for
industry and commerce with its energy
systems. Users have a choice of high
efficiency hot water boilers, CHP units and
heat pump systems.
Heat generators
Q Hot water boilers with an operating
pressure of up to 50 bar
– Fired with oil or gas up to 120 MW
– Fired with biomass up to 50 MW
– Waste heat boilers up to 120 MW to
utilise process heat; can be combined
with gas turbines and CHP units
Q CHP units up to 660 kW th
Q Heat pumps up to 2 MW per unit
(cascades possible)
System modules
Q Boiler
Q Combustion equipment, fuel storage
and charging
Q Flue gas heat exchanger
Q Intermediate flow piece with safety equipment
Q Regulating and control systems
Q Return temperature raising facility
Q Boiler platform
Quick commissioning through
pre-assembled containerised systems
Time is money – particularly for industrial and
commercial enterprises, where new heating
centres often have to be operational in the
shortest possible time, so that heat for production
can be supplied on time. For time saving
installation and commissioning, Viessmann
now offers pre-assembled containerised solutions
that are compact and easy to transport.

Economical cooling
with heat pumps up to 2 MW
Customer-specific large heat pumps are
available for industry, large residential
premises, office buildings and hotels. For
industrial and commercial applications, the
cooling function of the heat pump is just as
important as its heating function – for example,
for cooling food storage rooms or providing air
conditioning in production rooms.
This energy system has the particular
advantage of being able to heat and cool at the
same time.
Cooling up to 2 MW th 8/9
Large heat pump for heating and cooling
Large and special heat pumps
Q Individually designed heat pumps
with outputs up to 2 MW per unit Ice store system with 1800 m3
storage capacity
(cascades possible)
Q Able to be installed even in the most
awkward spaces
Q Implementation of dual mode heating
systems in combination with an oil or gas
condensing boiler to cover peak loads
System modules
Q Vitofriocal ice store system
Q Dry cooler
Q Collectors
Services

3-D boiler house design

 10/11

The Viessmann range of services:

Everything from a single source

The Viessmann comprehensive range stands

for innovative and efficient technology at its
best. From consultation and design concept
right through to maintenance, attention
remains focused on the complete lifecycle of
the energy system.

Consultation/design concept
Viessmann treats all projects individually, with
each and every aspect of the design concept
being geared towards high efficiency:
Impartial consultation on technology and fuel
type

Q Best solution recommended from an

ecological and economical standpoint
Q Information about national and international
legislation and regulations Professional project design concept
Q Plant analysis
Q Viability studies

Implementation
Coordination with all technical departments
while the system is under construction to
ensure timely delivery and installation:

Q Design, basic and detailed engineering,

site planning
Q Manufactured with a high level of
pre-assembly to minimise time on site
Q Delivery and installation
Large number of matching components are pre-assembled
Q Trouble-free commissioning
Q Comprehensive output tests
Q As-built documentation

Maintenance/service/training
Reliable operation is ensured through
customer-specific service concepts with
guaranteed spare part supply, regular
maintenance and boiler checks:

Q 24/7 customer service
Q Remote monitoring and diagnosis
Q Conversion and modernisation
Q Service, maintenance and repairs
Q Performance of inspections and Professional maintenance and service concepts

examinations
Q Delivery and installation of spare parts
Q Boiler hire
Q Training at the Viessmann Academy
 System solutions

Systematic approach: Sample applications for

hospitals and the paper industry

High cost pressure forces many companies
to seriously examine their energy expenditure
and take steps to realise potential energy
savings. By renewing or completely replacing
an energy centre, savings of up to 30 % can
be achieved.
This means that new technology pays for
itself quickly and eases the burden of current
expenditure.
Expertise in multi mode heating systems
Viessmann's comprehensive range offers
innovative and powerful technology that
can be tailored to the system user's own
aspirations and requirements.
Multi mode systems are increasingly being
used for commercial applications, combining
renewables and fossil fuels. For this,
Viessmann offers the necessary system
expertise. For covering the base load,
biomass boilers, heat pumps or CHP units
are deployed; peak loads are covered by
oil or gas boilers.

Combined heating system with a high

output and a high level of supply security
The graphic on the left shows a sample
system solution: In a hospital, two
Vitobloc 200 combined heat and power units
(4) generate some of the required power.
For heating water and domestic hot water
there is also a Pyrotec biomass boiler (2) and
two Vitomax 200-LW with Vitotrans 300 (7).
Pure steam for clinical applications, e.g. for
sterilisation, is produced by the Vitomax 
200-HS high pressure steam boiler (8).

For perfect interaction and therefore the

highest level of efficiency, Viessmann
Power combines all of the system components in
grid
accordance with individual requirements.
1 2 3 4 5 6 7 8

1 Woodchip store 7 Cascade with two

2 Pyrotec biomass boiler Vitomax 200-LW with
3 Heating water buffer Vitotrans 300 flue gas/
cylinder water heat exchanger
4 Vitobloc twin CHP system 8 Vitomax 200-HS
5 DHW cylinder high pressure steam
6 Distributor boiler with thermal
and chemical water
treatment systems and a
pure steam generator
 12/13

High pressure steam

Feedwater

1 2 3 4 5 6 7 Electrical power 8
Natural gas

1 Generator
2 Gas turbine
3 Waste heat boiler with
water tube design
4 High pressure steam
Efficient solutions for steam and The greater the energy demand, the more boiler with water tube
power generation positive the impact of the savings achieved by design
Typical applications for steam generation Viessmann's highly efficient energy systems. 5 Economiser
in large volumes can be found in paper 6 Feedwater pumps
mills (above). Here, the associated power International references provide evidence of 7 Feedwater tank with
station generates steam and electricity. Viessmann's systems expertise. Six systems integral deaerator
A generator (1) driven by a gas turbine (2) are presented on the following pages, 8 Paper mill
supplies the mill with power. The heat from including ones that use both mono and multi
the combustion gas is used in a waste heat mode operation.
boiler (3) to generate hot steam. A separate
high pressure steam boiler (4) supplies the
redundancy required for the production
process and covers possible peak loads. The
output of the power station is equivalent
to the energy required for a town of around
50,000 inhabitants.
References

Sembcorp Utilities, Wilton (United Kingdom)

Steam production for the chemical industry

Sembcorp Utilities, Wilton Specification

(United Kingdom) Double flame tube boilers 4 x Vitomax D HS
The international energy group, Sembcorp, Fuel type Natural gas
provides up to 60 t/h steam for several Steam output/boiler 30 t/h
chemical companies on an industrial site. Hot steam temperature 300 °C
Operating pressure 17 bar
HKB, one of the Viessmann Group companies, Feedwater temperature 105 °C
was the general contractor responsible for Boiler efficiency 91 % (without
the construction of the steam boiler system economiser)
for this project in 2009, based on an individual Commissioned 2009
design. Due to industrial requirements, four
Vitomax D HS double flame tube boilers were Standard delivery
installed, each with a steam output of 30 t/h. Q High pressure steam boilers
Two of these are kept for redundant backup Q Burner
to ensure high operational reliability. Pre- Q Superheater
assembled system modules helped to reduce Q Feedwater system
the installation time. Q Main pipelines, steel structure and platforms
Q Chimney stack
Q Control unit
 14/15

Natural heat for modern architectural concepts

Lotte World Tower, Seoul (Korea)

The "Lotte World II" skyscraper complex will
be 555 m tall. Energy for the building is to
be supplied by environmentally responsible
technology. Twelve KWT heat pumps will
provide the renewable part of the building's
heating and air conditioning supply.

Six brine/water heat pumps, each with

1.7 MW heating output and 1.9 MW cooling
capacity, will be supplied by 720 geothermal
probes sunk 200 m into the ground. In
addition, six water/water heat pumps will be
installed, each with 2 MW heating output
and 1.7 MW cooling capacity. The latter use
water from the river that runs past the tower.
All twelve heat pumps will be operated in
a cascade, which is controlled by a higher
ranking control centre.

Specification
Heat pump type 12 x special
heat pumps
Total cooling capacity 20.4 MW
Total heating output 22.2 MW
Flow temperature Up to 55 °C
Cold water temperature Up to 7 °C
Commissioned 2015

Standard delivery
Q Brine/water heat pumps
Q Water/water heat pumps

KWT heat pump Lotte World Tower, Seoul

(scheduled for completion in 2015)
References

Bioheating centre at E-Werke Frastanz, Austria

Bioheat for regional energy supply

E-Werke Frastanz (Austria) Specification

E-Werke Frastanz chose to invest in a Biomass boiler 2 x Vitoflex 300-FSB
bioheating plant to supply the Vorarlberg (1100, 550 kW)
region in Austria with energy from renewable Fuel type Biomass
resources. The plant supplies private, public Water temperature 95 °C
and commercial buildings with natural heat Boiler efficiency 85 %
from woodchips all year round. Commissioned 2009

The chippings are automatically transported Standard delivery

from the silo to the combustion chamber Q Wood combustion system
using a pushrod discharge system. A flat Q Push floor
moving grate (FSB) with variable speed Q Trough chain conveyor
ensures optimum combustion of fuels that Q Hydraulic feed
have a high water and ash content. Q Multi cyclone separator
Q Electrostatic filter
Q Bunker cover
Q Control unit
 16/17

Heating plant in Gräfelfing with biomass boiler (right) and hot water boiler for peak loads

Multi mode heating centre for local heating supply

Bio-Wärme, Gräfelfing (Germany) Specification

The heating centre at Bio-Wärme Gräfelfing Biomass boiler Vitoflex 300-SRT
GmbH meets all the demands for quality, Flame tube boiler Vitomax 200-LW
efficiency and optimum interaction between Total output 3650 kW
component modules. The particular focus is on Fuel type Biomass, gas Model view of the heating plant

a long service life and ease of maintenance. Commissioned 2012

Both of these factors make a significant
contribution to the continuous yet economical Standard delivery
operation of the plant, which stands at more Q Wood combustion system
than 8000 hours per year. Q Hydraulic direct feed (fuel transport)
Q Pushrod discharge (fuel discharge)
The Vitoflex boiler used is notable for its low Q Flue gas dust extraction using multi
fuel requirements. Wood with a water content cyclone separator
of up to w60 can be combusted reliably and Q Hot water boiler
cleanly. The boiler's modulating operating Q Control unit
mode matches the system output to the actual
heat demand. If required, a Vitomax 200 peak
load boiler can be started up as well.
References
Tropical atmosphere at the
Badeparadies Schwarzwald leisure
complex
CHP unit (left) in the leisure
complex. Two Vitoplex boilers cover
peak loads when required.
Tailored system solutions
for swimming pools
Badeparadies Schwarzwald leisure During the winter, a Vitoflex woodchip system
complex, Titisee (Germany) covers the additional heat demand. For
A Vitobloc 200 CHP unit was installed in the redundant backup and possible peak loads,
Badeparadies Schwarzwald leisure complex two Vitoplex 200 low temperature boilers
to provide low cost power and heat. The were installed.
system is operational for around 8000 hours
per year and primarily produces power for use Specification
by in-house consumers. CHP unit Vitobloc 200 EM
(401 kWel/
The simultaneously generated heat is used 549 kW th)
for central heating and DHW, resulting in an Low temperature boilers 2 x Vitoplex 300
energy utilisation level in excess of 90 percent (3200 kW)
for this CHP system. The Vitobloc 200 Wood combustion system Vitoflex 300-FSR
provides the base heat load that is required all (2100 kW)
year round. Fuel type Natural gas, oil,
biomass
In the warm summer months, the CHP unit Commissioned 2010
takes over sole provision of power and heat.
 18/19

The DGUV energy centre with five

CHP units in St. Augustin

CHP units for power supply and air conditioning in

office complexes

DGUV, St. Augustin (Germany) Specification DGUV administration building

At the head office of the German Social CHP units 5 x Vitobloc 200 EM

Accident Insurance Institution (DGUV) in St. (238 kWel/363 kWth)
Augustin near Bonn, five Vitobloc 200 CHP Low temperature boiler Vitoplex 300
units generate the power that is used in the (1250 kW)
building itself. If there is a public grid power Fuel type Natural gas, oil
failure, the system can provide emergency Commissioned 2012
power in island mode and safeguard the
necessary power demand. The mains Standard delivery
substitution management this requires is Q Combined heat and power units
provided by the Viessmann multi module Q MMM 300 multi module management
management system 300. system for mains substitution
management, including active load
The heat generated by the CHP plant is mainly distribution
used for operating absorption refrigeration Q Low temperature boiler
machines and for heating the building. If
required, a Vitoplex 300 low temperature boiler
supplies additional heat.
Industrial energy Product and engineering brochures
systems

Further information can be found

in the engineering and product
brochures.

Easy to order from

www.viessmann.de/Industrie
 20/21

All of the information you need is just a click away:

online at www.viessmann.de/Industrie

With just a few clicks of the mouse, trade

partners, design engineers and operators
can go online to discover Viessmann's entire
range of products and services for industry,
commerce and local heating networks.

Viessmann references
Advanced and efficient energy systems from
Viessmann are in use in many large buildings,
making an important contribution to the
sustainable exploitation of energy reserves.

Detailed information on international reference

systems can be found in the database on the
Viessmann website.

The website for industrial energy

systems provides information about
all of our products.
Viessmann international

Viessmann is represented by sales

offices and agents in 74 countries.

Always nearby

Proximity to customers and rapid availability www.viessmann.com

are important criteria for the professional All members of the Viessmann Group are
design and implementation of energy systems represented here, along with a short summary
for industry and commerce. Viessmann is of each company, to provide insight into the
represented in major industrial countries with wide variety of powerful energy systems that
its own sales offices and experienced experts. are on offer.
They ensure that every energy system,
whether it is for steam, power, heating or
cooling, is individually tailored to the required
application. This includes ongoing support
after successful commissioning.

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