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© UPC GLOBAL
Merlymar Herrera
Samantha Perozo
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Content
UPC Global’s integral methodology to optimize rod pumping wells .................................. 5
What to do before a well’s simulation?..................................................................................... 5
Which is the most important data? ............................................................................................ 5
Why data quality is important? ................................................................................................... 5
Which softwares are used? .......................................................................................................... 6
What results can be obtained?.................................................................................................... 6
8 Steps to Optimize Artificial Lift Wells by Mechanical Pumping ....................................... 7
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Introduction
Worldwide production engineers daily face challenges related to improving well
performance and production optimization. These are expected results that require not only
reliable well data, but also effective methodologies – not always available- to achieve such
“production success”. Well data encompasses: completion, production, lifting equipment
and reservoir, among other relevant well data that needs to be systematically kept for all
optimization efforts.
In addition, there is often a delay in the analysis and diagnosis process, given the
lack of a methodology that defines in advance which data is required for the simulation, so
the process becomes reactive.
This time we bring you a guide of our methodology to optimize rod pumping oil wells
developed by the expert team at UPC Global.
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UPC Global’s integral methodology to
optimize rod pumping wells
Consider the following critical factors:
A simulator allows to design the lifting system or diagnose and optimize an existing one.
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Which softwares are used?
TWM or TAM from Echometer Company and Theta Suite (XDIAG, XBAL, RODSTAR, XTOOLS).
• Pump submergence
• Workloads at the level of the sucker rod, gearbox, engine and structure
• Operating conditions pump
• Equipment performance predictions when adjustments are made
• Recommendations to improve system efficiency
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8 Steps to Optimize Artificial Lift Wells
by Mechanical Pumping
HISTORIC REVIEW
Realiable
Database
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First step: review and update of the oil well history and verification of
downhole pump’s operating conditions with Total Asset Monitor (TAM), through
which is possible to check the fluid level and conditions of the pump.
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Second step: Check the data to be use for simulation, in the case of rod
pumping wells, the THETA suite is used.
UNIDAD DE UNIT
PUMPING BOMBEO
GEAR BOX
CAJA
GEAR DE
BOX
ENGRANAJE
BARRA
PULIDA
POLISHED
UNIDAD STUFFING
PRENSA BOX
ENGINE UNIT ROD
MOTRIZ ESTOPA
FLOWLINE
LINEA DE FLUJO
CASING
REVESTIDOR
TUBING
TUBERIA
SARTA DE STRING
ROD CABILLAS
PUMP
BOMBA
PERFORACIONES
CASING HOLES
DEL
REVESTIDOR
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Third step: Identify optimization opportunities, evaluate how the
system operates and how it would work with an increase of the length of the
stroke or the pump speed (SPM), for example.
The Theta suite allows to perform the process swiftly, allowing more analysis in less
time as detailed in the next steps.
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Fifth step: Diagnose current well conditions with XDIAG software, to carry
out this analysis, it is required to load the previous Dyn file generated in the Total
Asset Monitor (TAM) application and enter the well data corresponding to:
• Current production
• Pump Submergence
• Features of the pump and rod string (sections)
• Service factor (this varies depending on the time of use of the rod string)
• Surface unit
• Maximum counterbalance momentum obtained in XBAL
• Stroke length
• Electricity costs
Based on the results of the simulation, it is possible to take some optimization actions
as increase the stroke length and/or pump speed. However, it is necessary to assess the
impact of such actions before their implementation.
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Figure 6: XDiag Report
• Simulate and compare the current dynamometer chart with the predictive one
• Adjust the friction coefficient in order to match the loads as better possible. This
process is performed iteratively until achieve the loading match according to the
results generated by the TAM application.
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• Modify the values of the variables related with optimization actions such as varying
stroke length, piston speed among others
• Verify the new conditions with the changes such as the load on the sucker rod, in
the structure of the surface equipment and in the gearbox.
• If the gearbox is overloaded due to the production increase it is possible that the
unit will be unbalanced. In this case the maximum momentum of counterbalance is
exported to the software XBAL
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Seventh step: Analyze the unit balance by minimum torque or minimum
energy in the XbaI software.
• The value is imported from RODSTAR to balance the unit after the proposed changes
• As a result the XBAL software shows different optimization options like changing the
position of 4 weights or 2 of them. The more practical field option is selected
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Eighth step: Results analysis.
• Compare simulations results with current production, through valid tests production
and specialized studies to determine the current well conditions.
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