T ECHNICAL INFORMATION

Model No. MT362

PRODUCT
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L
Description Router 12mm (1/2")

CONCEPT AND MAIN APPLICATIONS

Model MT362 has been developed as the cosmetic change model of H
maktec router MT360.
Its main features are:
• Industrial performance and durability at less expense
• Ergonomically contoured knob style handles with rubberized soft grip
W

Dimensions: mm (")
Length (L) 284(11-1/8)
Width (W) 148 (5-7/8)
Height (H) 300 (11-3/4)
Specification
Continuous Rating (W)
Voltage (V) Current (A) Cycle (Hz) Max. Output (W)
Input Output
110 15 50-60 1,650 1,000 2,200
120 15 50-60 - 1,000 2,200
220 7.9 50-60 1,650 1,000 2,200
230 7.6 50-60 1,650 1,000 2,200
240 7.2 50-60 1,650 1,000 2,200

No load speed: min.ˉ¹= rpm. 22,000

Collet capacity* 12mm (15/32") or 1/2" (12.7mm)
Plunge capacity: mm (") 0 - 60 (0 - 2-3/8)
Switch type Toggle
Protection from electric shock Double insulation
Power supply cord: m (ft) 2.0 (6.6)
Weight according to
5.5 (12.2)
EPTA-Procedure 01/2003: kg (lbs)
* Collet capacity may vary by country.

Standard equipment
Wrench 8 - 24 ................................................. 1
Collet sleeve 6mm or 1/4" .............................. 1
Collet sleeve 8mm or 3/8" .............................. 1
Templet guide 16 ............................................ 1
Guide holder assembly ................................... 1
Straight guide ................................................. 1
Trimmer guide assembly ................................ 1
Dust cover ..................................................... 1 (only for the specifications with knob 50)
Straight bit 12E or 12 ..................................... 1
Dust nozzle ..................................................... 1 (for European countries only)
Note: The standard equipment for the tool shown above may vary by country.

Optional accessories
Dust nozzle
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Repair
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

[1] NECESSARY REPAIRING TOOLS

Code No. Description Use for
1R269 Bearing extractor removing Ball bearing 629ZZ
1R233 Round bar for arbor 4-100 removing Cap 11

[2] LUBRICATION
Apply lubricating oil VG100 to the following portions designated with the black triangle to protect parts and product
from unusual abrasion.
Item No. Description Portion to lubricate Amount
52 Base complete Pipe section for smooth plunge action a little

Fig. 1

52

[3] DISASSEMBLY/ASSEMBLY
[3] -1. Armature

DISASSEMBLING

(1) Separate Motor section from Base complete. (Fig. 2)

Fig. 2

1. MT362: Remove Knob 50 and M10 Nylon nut, 2. Separate Base complete from the machine.
and then release Lock lever. Note: Be careful not to lose Lock pin
MRP102: Remove Cap 15 and M10 Nylon nut, in this step.
and then release Lock lever.

Motor section

Knob 50 Cap 15

M10 M10
Nylon Nylon
nut nut Lock pin

Lock lever Lock lever

[MT362] [MRP102]
Base
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -1. Armature (cont.)

DISASSEMBLING

(2) Disassemble Armature from Motor section. (Fig. 3)

Fig. 3

1. Remove Brush holder caps 2. Separate Motor bracket by unscrewing 3. Remove Collet nut and
and Carbon brushes. four M5x45 Pan head screws. Collet cone from Armature.

Brush holder caps

Motor bracket Armature
Carbon brushes

Collet cone
M5x45 Pan head screw Collet nut
(4 pcs.)

4. Remove Armature from Motor bracket by tapping 5. Remove Ball bearing 629ZZ with 1R269,
the drive end of Armature with plastic hammer, and then remove Insulation washer.
or by pressing the same portion of Armature with
Arbor press.
Note: Ball bearing 6004ZZ on Armature’s drive end
remains in Motor bracket in this step.
Ball bearing 629ZZ

Insulation washer
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -1. Armature (cont.)
ASSEMBLING

(1) Assemble Armature by reversing the disassembly procedure. (Refer to Fig. 3)

(2) Assemble Motor housing to Base. (Refer to Fig. 2)
Note: Make sure that Lock pin is already mounted to Motor bracket. (Refer to the right drawn in Fig. 2)
(3) Assemble M10 Nylon nut and Knob 50. (Fig. 4)

Fig. 4

M10 Nylon nut

M10 Screw
(Integral part
of Base complete)
1. Drive M10 Nylon nut
until its surface comes
to the same line to the
surface of M10 Screw.

2. Insert Pins of Knob 50 into the Pin holes 3. Drive M10 Nylon nut with Knob 50 while pressing
on M10 Nylon nut in order to drive so carefully down the nut that the gap does not arise
M10 Nylon nut with Knob 50. between Knob 50 and M10 Nylon nut.

Pins

Knob 50

M10 Nylon nut

Pin holes

3A. Trouble of the big gap can be solved by taking the following step.
1. Remove Knob 50 from M10 Nylon nut. And make a half turn of the knob to get the opposite
angle position of its Pins to Pin holes of the nut. Then insert it into M10 Nylon nut again.
2. Drive M10 Nylon nut with Knob 50.

Knob 50 which is assembled

not precisely to M10 Nylon nut
Knob 50
gap

M10
Nylon nut

M10 Screw
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -2. Ball Bearing 6004ZZ
DISASSEMBLING

(1) Separate Motor bracket from Motor housing. And Disassemble Armature from Motor bracket. (Refer to Fig. 3)
Ball bearing 6004DDW remains in Motor bracket in this step.
(2) Disassemble Ball bearing 6004DDW as drawn in Fig. 5.
Fig. 5

1. Remove Bearing retainer 50 by unscrewing 2. Remove Ball bearing 6004DDW by tapping

two M4x10 Countersunk head screws. the edge of Motor bracket with plastic hammer.

M4x10 Countersunk
head screws Bearing retainer 50 Ball bearing
6004DDW

Motor bracket
Motor bracket

ASSEMBLING
Assemble Ball bearing 6004DDW and Bearing retainer 50 by reversing the disassembly procedure.
Note: Thread locker is applied to M4x10 Countersunk head screw. After applying “ThreeBond 1342 or Loctite 242”
to the thread portion, drive M4x10 Countersunk head screws.

[3] -3. Cap 11 for Shaft Lock mechanism

DISASSEMBLING
It is impossible to disassemble Shaft lock mechanism without removing Ball bearing 6004DDW.
(1) Remove Ball bearing 6004DDW. (Refer to Fig. 5)
(2) Disassemble Cap 11 as drawn in Fig. 6.
Fig. 6

1. Insert 1R233 into 2. Remove Shoulder pin 6 by tapping 3. When removing Cap 11, be careful
Pin hole on Cap 11. 1R233 with hammer. not to lose Compression spring.
Note: Do not reuse Cap 11 because Pin
hole for Shoulder pin 6 is deformed.

Cap 11
Compression spring
1R233
1R233
Cap 11

Shoulder pin 6
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -4. Lock Lever
ASSEMBLING
(1) Assemble Base to the machine. (Refer to the right drawing in Fig. 2)
(2) Assemble Lock lever to Motor bracket as drawn in Fig. 7.

Fig. 7

1. Insert Lock pin deeply into the hole for Lock lever of Motor bracket.
Then, tighten M8x16 Set bolt turning it counterclockwise until it stops.

M8x16 Set bolt

Note: Fastening torque for

M8x16 Set bolt is 0.5 - 1.0 N·m.
Lock pin

2. Set Torsion spring 16 in place of Lock lever

as drawn below.

Lock lever Short arm:

into Lock lever

Torsion
spring 16
Long arm:
to outside of Lock lever

3. Install Lock lever onto the hex head portion of M8x16 Set bolt within the range of
0 degree to 30 degrees. And, place the long arm of Torsion spring 16 so that it is
fixed at the wall beside Lock lever. Then, fasten it with M4x14 Pan head screw.

Pan head screw M4x14

Lock lever

Wall

30°

Long arm of Torsion spring 16

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Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -5. Stopper on Base complete
DISASSEMBLING

Disassemble Stopper as drawn in Fig. 8.

Fig. 8

1. M6 (-) Flat head screw can be removed by turning it clockwise. 2. Remove Stopper from Base.
And remove Compression spring 12.

Stopper
(-) M6 Flat head screw

Compression 12

Base complete

ASSEMBLING
Assemble Stopper by reversing the disassembly procedure. (Refer to Fig. 8)
Note:
1. Thread locker is applied to M6 (-) Flat head screw. After applying “ThreeBond 1342 or Loctite 242”
to the thread portion, drive the screw to Base complete.
2. The fastening torque for M6 (-) Flat head screw is 1.8 - 3.5 N·m.

[3] -6. Base plate

ASSEMBLING

M4x10 (+) Countersunk head screws are coated with thread locker. While assembling Base plate to Base complete
with removed M4x10 (+) Countersunk head screws, apply “ThreeBond 1342 or Loctite 242” to the thread portion
of the screws.

Fig. 9

Base plate

M4x10 (+) Countersunk head

screw (4 pcs)
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Circuit diagram
Fig. D-1

Color index of Lead wire’s sheath

Black Brown
Blue White

Power supply cord

White lead wire is used

for some countries
Line filter instead of blue.
Line filter is not used
for some countries.

Black lead wire is used

for some countries Field
instead of brown.
Noise suppressor
Noise suppressor is not used
for some countries.

Switch Terminal block

Closed end splice is used
for some countries
instead of Terminal block.

Wiring diagram
Fig. D-2

Wiring to Switch

Connect Insulated terminals to Switch’s terminals as drawn below.

Terminal No.2 Terminal No.1

Switch Insulated
terminal

Insulated
terminal
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Wiring diagram
Fig. D-3

Wiring of Field lead wires on Motor housing

(under Top cover)

Fix Field lead wires (white, black)

with Lead wire holders so that they
can not get loose in Motor housing.

Lead wire
holder

Fig. D-4

Wiring on Motor housing

(under Switch cover)

Before setting Switch After setting Switch

Lead wire holders Field lead wire

Put Field lead wires into (black)
these Lead wire holders. Field lead wire
(white)

*Noise **Terminal
Put Lead wires of Power supply
suppressor block
cord into this groove.

Line filter
Switch

Pass Lead wires of Power supply cord *Put Noise suppressor to this place, if it used.
through Line filter, and put it to this **Set Terminal block to this place, if it is used.
place, if Line filter is used.