Professional Documents
Culture Documents
PLUS (2007)
– To minimise transverse joints, thus improving riding quality
– To reduce long term maintenance requirements
JKR (2000)
– To have better riding quality
– To have less maintenance on joints
– Easier placement /construction as compared to JRCP
Concrete Pavement Elements
Basic components (layer) (Australia)
Debonding
Base Range 200 - 250
Pavement
Sub-Base Usually 150 Base
Sub-Base
+
SMZ
SMZ * 300 Subgrade
Foundation
Subgrade Earthworks
4.2 m max
5 m max
Base formats - 1
No dowels – must have short slabs + lean concrete sub-base
X
Aggregate Interlock
Aggregate Interlock
JPCP
– No steel mesh
– 12-30’ joint spacing
– 6-10” Slab
– No dowels
– Stabilized base
– Problems
• Pumping & Faulting
• Corner Cracks, Breaks
Jointed Reinforced Concrete Pavement
(JRCP)
Jointed reinforced pavement
mesh reinforcement
8 - 15 m typ.
bar reinforcement
1 - 2.5 m typ.
To limit joint opening prefers 8m max
Continuously reinforced concrete pavement CRCP
X
JRCP
– Reinforcement (0.1 – 0.2%)
– 30-100’ Joint Spacing
– 6-10” Slabs
– Construction joints w/ dowels
– Granular or stabilized subbase
– Problems
• Load transfer failure
• Large tensile stresses
• Environmental damage at joints
Continuously Reinforced Concrete Pavement
(CRCP)
mesh reinforcement
8 - 15 m typ.
Continuously reinforced concrete (CRCP)
bar reinforcement
1 - 2.5 m typ.
Base formats - 2
Special design – cracks at 1 – 2.5m
X
No joints except at start/end of day
Looking at a CRCP
* * * * *
200 mm *
NCHRP 1-32 Pavement Type
Selection Guidelines
Subgrade and Sub-base design
Load distribution - concrete
• No abrupt changes
This depression is
not a pavement
problem but poor
compaction around
a culvert
• The subgrade for a
concrete pavement
must be investigated
thoroughly
SMZ
subgrade
Bitumen
seal on
SMZ
Select Material Zone (SMZ)
Traffic
Sub- base erosion resistance
• Erosion resistance
shoulder pavement
Integral kerb
minimum 0.6m
AASHTO
PCA Method
Design Procedures
• AASHTO
• No data?
– Esb = 50 000 psi frozen
– Esb = 15,000 psi thaw
Composite k modulus – Infinite
Depth
• Determine for each season
• Assume infinite subgrade (> 10 ft)
• Figure 3.3
– Must assume Dsb
• For pavement without subbase
– k = MR/19.4
Composite k – finite depth
• Modify k for rigid foundation < 10 ft
• Figure 3.4
Find relative damage
• Use adjusted k
u r D 0.75
0.39k
0.25 3.42
Determine Average Damage
• Sum relative damage and divide by # seasons
E c 57,000 f c '
Concrete Modulus of Rupture
S c k1 fc
PCC - Correlations
S•c k1 f c 8 k1 10
43.5Ec
Sc 6
488.5 (Eres, 1987)
10
f t 6 .5 f c (ACI)
E c 57,000 f c (ACI)
Load Transfer Coefficient, J
• Ability to transfer loads across joints or
cracks
• Dowels, tied shoulders increases load
transfer, reduces coefficient
Shoulder HMAC Tied PCC
% Time Saturated
Quality Water < 1% 1 -5 % 5 - 25% > 25%
Removed
Excellent 2 hours 1.25-1.20 1.20-1.15 1.15-1.10 1.10
Good 1 day 1.20-1.15 1.15-1.10 1.10-1.00 1.00
Fair 1 week 1.15-1.10 1.10-1.00 1.00-0.90 0.90
Poor 1 month 1.10-1.00 1.00-0.90 0.90-0.80 0.80
Very Poor Never Drain 1.00-0.90 0.90-0.80 0.80-0.70 0.70
Reliability
• Definitions
– Reliability = 1 – P[Failure]
Principle Arterials 80 - 99 75 - 95
Collectors 80 - 95 75 - 95
Local 50 - 80 50 - 80
Variability
• Need design standard deviation
– Account for variability of all input variables
• S0 = 0.35 (rigid)
Traffic
• ESALs
The PCC pavement is to be laid on a granular subbase material. Using the standard laboratory test
on 28-day specimens, the average compressive strength is 5, 000 and the average modulus of
rupture for third-point loadings was 600 psi.
The drainage was judged to be good and will subject to moisture levels approaching saturation
3% of the time. The pavement is being designed with jointed reinforced concrete, with untied
asphalt shoulders. The effective modulus of subgrade reaction (corrected for loss of support) is
128 pci.
Given formulas:
Ec= 57, 000 (f’c)0.5
PCA Method
PCA Method
• Current method developed in 1984
• M-E method
• Erosion analysis
– Pumping
– Erosion of foundation
– Joint faulting
PCA Design Criteria
• Fatigue analysis
– Edge stress at center of slab
• Erosion analysis
– Slab corner most critical condition
Design Factors
• Concrete modulus of rupture
• Subgrade and subbase support
• Design period
• Traffic
Modulus of Rupture
• PCA recommends reducing Sc by 1 COV
• COV = 15%
• Built into design charts/nomographs
Subgrade Support
• PCA does NOT consider seasonal variation
– Little effect on design
• AASHO road test
• Use ‘Normal’ or summer k
• No subbase
– k= k value of subgrade
• Subbase
– k= a composite k value for the subgrade and
subbase
Composite Subbase
Support
Increase k-value
depending on thickness
and type of subbase
Unstabilized
Composite
Cement-Treated
Design Period
• Traffic analysis period
• 20 years is typical
Traffic
• Only consider heavy traffic
• ADTT
– 6+ tires, no pickups
• Need axle weight data
• Load safety factor (Reliability)
– Interstate pavements: LSF = 1.2
– Highways and Arterial Streets: LSF = 1.1
– Roads, Low Volume Streets: LSF = 1.0
PCA Procedure
**Discussion will be base on handouts.
PCA Design Procedure
• Fatigue
• Erosion
• Separate charts
• Contraction Joints
• Expansion Joints
• Construction Joints
• Keyed (airfields)
Construction Joints
Construction Joints
Hinge or Warping Joints
• Control cracking along the centerline of the
pavement
• Depends on construction type
– Lane at a time
• Keyed joints
– Two lanes
• Dummy groove w/ sealant
– Tie bars to maintain aggregate interlock
How to Prevent Problems
• Use short slabs (12-30’) to minimize joint movement
– Jointed plain concrete
– Maintain aggregate interlock
Avoiding conflicts
• Continuity of joint lines
• Acute angles
• Isolation joints
Continuity of joints
avoid mismatched joints
Avoiding acute angles
Acute angles
Problem :
Acute angle will lead to
‘offset crack’ - spalling
Solution :
‘Crank’ joint line
Perpendicular to kerb
Simple field detail to avoid acute angle
300-500 mm
• Dowel bars
– Load transfer
• Tie bars
– Tie lanes or lane/shoulder together
Reinforcing steel
Reinforcing steel for
JRCP
JRCP
Design assumes a crack will occur
mesh reinforcement
8 - 15 m typ.
bar reinforcement
1 - 2.5 m typ.
F F
hfL
As
2 fs
Where: As = required area of steel (in2) / foot of pavement width
h = slab thickness, in
f = coefficient of resistance
L = length of slab (ft)
fs = allowable stress in steel (lb/in2)
γ = unit weight concrete
Design example
Determine the wire fabric required (longitudinal
and transverse) for a two lane concrete pavement,
8 in. thick, 60 ft long and 24 ft wide with a
Longitudinal joint at the centre. Use cold drawn
wire (smooth) type of steel.
Specify style.
- L x W- LS x WS
Welded Wire Fabric
Reinforcement location
CRCP
Design variables
• Concrete tensile strength, ft
– Tensile strength – indirect tensile test ( AASHTO T
198 and ASTM C496
• Concrete shrinkage, Z
– Shrinkage at 28 days
– Depends on water- cement ratio, more water
potential for shrinkage ↑ and strength ↓
Indirect tensile strength (psi) Shrinkage (in./in.)
300 (or less) 0.0008
400 0.0006
500 0.00045
600 0.0003
700 (or greater) 0.0002
Design variables
• Concrete thermal coefficient, αc
– Thermal coefficient of expansion for portland
cement concrete
• Crack width
– Should not exceed 0.04 in (1.0mm)
Limiting Criteria
• Allowable steel working stress for Grade 60 steel.
•Other types of steel- Majidzadeh (1978)
Design nomographs and equations
Crack spacing
Crack width
Steel stress
Design procedure and example
Input given:
• CRCP , 12 ft wide lane,
• Thickness slab D = 9.5 in.
• Magnitude of wheel load due to construction
Wheel load
traffic = 20,000 lb (89kN) stress, αw = 230
• Effective modulus of subgrade psi
reaction, k = 170 pci (46.1 kN/m3)
• Trial design,
– 5/8 inch (no. 5)
• Concrete tensile strength, ft - 550 psi
• Concrete shrinkage, Z - 0.0004 in. /in.
• Ratio αs/ αc = 5.0 x 10-6 / 3.8 x 10-6 ( limestone)= 1.32
• DTD = High temp 75˚ F- Low temp 20˚F = 55 ˚F ( 31 ˚C)
Design Procedure
Design Procedure
• Determine the required amount of steel
reinforcement to satisfy each limiting criterion.
– Pmin= largest among 3 criteria: crack spacing 8 ft,
crack width, steel stress : 0.40%
– P max= crack spacing 3.5ft : 0.51%
• To each other
• Surface
• Road centreline
Poor dowel alignment
• Very critical
• If installed in baskets,
they must support dowels
to avoid displacement
during paving
A - frame U - frame
Both “acceptable”
Never let an architect near a
dowelled joint !
Lane separation
Effect of tie bars on pavement responses
Tie Bars – Area of Steel
Tie Bars – Length of Bar
• Governed by allowable bond stress
1 fsd
t
2
Tie Bars - Design
• Use Table 4.2 to select steel to meet As
requirement
• Calculate length
Standard Re-bar: Sizes
Design example
Determine the tie bar for a two lane concrete
pavement with an 8 in. thick, 60 ft long and 24 ft
width. Use billet steel intermediate grade.
Tie Bars – Common Practice
• Simplify construction
• 0.5” diameter
• 36” long
• 30-40” spacing
Tie Bars
Bibliography