TA-1 Visual Inspection for Paving Compactors

SMCS - Job Code - 540 Component Code - 753S

Cat dealer Customer

Address Address
Contact Contact

Serial Number : CYX00911 Inspector : Graeme Status: STOCK

Model : CS76 Work Order : Time :
Engine S/N: SMU: 2,153 Date : 31/08/18
Manufacturer : CAT Required: ASAP Unit Location: JFJ

Note: Review Machine & S·O·S History and check for Active Service Letters prior to inspection.

Status of the Machine

The status recommendation of your Compactor is: Normal
 Visual Inspection for Paving Compactor
Status assessment ü– Normal M – Monitor A – Action Blank – Not Applicable

1. Prepare Machine Inspection

# Status Description Comments
1.1 Check with customer for operator complaints N/A

1.2 Prepare the machine for the inspection OK

1.3 Perform walk-around Inspection OK

Download machine fault codes ECM configurations and No Active Codes

1.4
upload into SPI job
1.5 Check Product Link

Is machine equipped with PL? Yes

Is PL activated?

Is PL functioning properly?

1.6 Observe engine exhaust colors Notmal

1.7 Listen for unusual noises Nil

1.8 Parking brake check as per OMM OK

1.9

1.10

Item No. Additional Comment

 2. Lower - Level Inspection
# Status Description Comments
2.1 Yoke OK

2.2 Isolation Blocks 2 Cracked Mounts LHS REPLACE

2.3 Drum Drive Planetary OK

2.4 Drum Support Housing OK

2.5 Drum Propel Motor & Gearbox OK

2.6 Vibratory Bearing Reservoir OK

2.7 Vibratory Motor & Gearbox No Vibration Maybe Electrical CHECK AND ADVISE

2.8 Bottom Guard Rear Guard Bent needs repair REPAIR

2.9 Axel Propel Motor OK

2.10 Rear Axle OK

2.11 Rear Differential Housing/Gear Box OK

2.12 Tires and Rims OK

2.13 Drum scraper OK

2.14

2.15

Item No. Additional Comment

 3. Middle - Level Inspection
# Status Description Comments
3.1 Drum Scrappers OK

3.2 Oscillating Pins OK

3.3 Steering Pivot Pin OK

3.4 Steering Cylinders Rod End Pins and Bushes Worn

3.5 Steering Frame Lock Pin Fitted

3.6 Hydraulic Tank OK

3.7 Fuel Tank OK

3.8 Propel Charge Filter Indicator N/A

3.9 Vibratory Charge Filter Indicator (If Applicable) N/A

3.10 Steering Pump & Motor OK

3.11 Vibratory Pump Non Functional

3.12 Propel Pump OK

3.13 Steps & Handrails OK

3.14 Cab Mounts OK

3.15 Side Panel & Platform OK

3.16 Cab Exterior Needs Clean Detail

3.17 Battery & Cables Batteries Dead Wont Charge Cables OK REPLACE

3.18 Radiator, Oil Cooler, Condenser & Aftercooler Needs Cleaning CLEAN

3.19 Radiator, Air Inlet, Oil Cooler & Aftercooler Lines Needs Cleaning CLEAN

3.20 Engine Oil Pan OK

3.21 Drive Belts - Alternator, Water Belts Need adjusting

3.22 Fuel System - Lines, Fuel Pumps, Filters & Filter Bases OK

3.23 Air Cleaner and Air Filter Service Indicator Air Filters Very Dirty Indicator OK REPLACE

3.24 Ground level shutdown Operating

3.25

3.26

Item No. Additional Comment

Heat shield on Turbo Air Intake pipe needs replacing
 4. Upper-Level Inspection
# Status Description Comments
4.1 Hood & Covers Ok Rust on Vents

4.2 Radiator Cap Ok Rust on Vents

4.3 Precleaner N/A

4.4 Exhaust Manifold Ok Rust on Vents

4.5 Cylinder Head & Valve Cover Ok Rust on Vents

4.6 Operator Platform Needs Cleaning FULL DETAIL

4.7 Canopy Ok Rust on Vents

4.8 Seat Belt date and condition OK May 2019

4.9 Seat OK

4.1 Indicators & Gauges OK

4.11 Backup Alarm Not Working REPAIR

4.12 Neutral Start Switch OK

4.13 Work Lights Left Rear Tail Light Brocken REPLACE

4.14 Horn OK

4.15 Fuses and Circuit Breakers OK

4.16 ROPS OK

4.17 Roading Lights N/A

4.18 Operation and Maintenance Manual Supplied

4.19 UHF Radio Insatalled Working

4.2 Airconditioner temp record Temp = Air Compressor Not cutting in no Air Con Cooling REPAIR AND REPLACE FILTERS

4.21 AM/FM radio Insatalled Working

4.22 In Cab shutdown installed and functioning Not Fitted

4.23 Beacon Non Functional REPLACE WITH LED

Item No. Additional Comment

Window Rubbers in doors need replacing REPLACE

Hi Low Travel Speeds not working one speed only CHECK AND ADVISE
 5. Implement/Attachment Inspection
# Status Description Comments
5.1 Leveling Blade Cutting Edge N/A

5.2 Leveling Blade N/A

5.3 Leveling Blade Lift Cylinder & Lock Bars N/A

5.4 Water Spray System (If Equipped) N/A

5.5 Water Tank (If Equipped) N/A

5.6 Cocco Mats N/A

5.7

5.8

Item No. Additional Comment

Other Remarks
 Technical Inspection for Paving Compactor
Status assessment ü- Normal M - Monitor A - Action Blank – Not Applicable

1. Performance Checks
1.1 Machine Operational Checks
# Status Description Fail Pass Comments
1.1.1 Neutral Start Switch Test OK
1.1.2 Water Spray Test - Drum Coverage (If Applicable)
1.2 Propel System Checks
# Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.2.1 Travel Speed Test No 2 speed travel

Forward

Reverse
1.3 Miscellaneous Performance Checks
# *Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.3.1

1.3.2

1.3.3