Hazard Analysis and Risk Control Record (HARC)

Project: Task/process assessed: HDPE PIPE INSTALLATION

Date: Assessment Team : Prepared by :

Location:

Checked & Approved by :

Activity Hazard Initial Risk Control Measures Residual Risk
Hazard description and
worst case List all current and planned Control Measures taking into account all contributing and escalating

Probability

Probability
Risk level

Risk level
Severity

Severity
consequences with no Loss category factors
prevention or Current and planned prevention measures to Current and planned mitigation measures to
mitigation measures in reduce likelihood reduce severity
place

 HSE team to assess the conditions of

work in the assigned area prior and
 Work condition during the work
not safe  Competency of personnel and supervision
 Procedures and for the different activities
tasks not clear or  Define hierarchy and reporting
respected flowcharts  Emergency Response Plan
 Material
 Lack of  Check inspection certificates of  Ambulance ready to intervene in case
damage
Permitting work supervisory equipment for the job of emergency
 Personnel A 5 A5 A 4 A4
and preparation  Miscommunication  CONTRACTOR PTW system should be  Evacuation cars on work site covering
injury
 Not correct PPE implemented POB working in the area.
worn  Attend CONTRACTOR safety trainings
 Equipment not  Equipment checklist should be made for
inspected and all new equipment coming to site
certified  Weekly equipment checklist should be
made and kept at engine
 Toolbox talks
 Define proper PPE to be used for the
work

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  lifting/ unloading of material under PTW /
JSA/ TBT/WMS
 Dropped object  Standard PPE Must Be worn
while unloading  Certified forklift / 70Tcrane
equipments /  Weekly checklist for the lifting
swinging or tip over
equipment  Certified lifting accessory &
of load /
gears Coded color ongoing
 collision between
 Visual Inspection for the lifting gears in
load & facilities
prior to start any lifting task
 Mechanical failure/
Personnel  Close supervision / QHSE Supervisor
fire
injuries/ assigned at site
 Lifting gears failure  First aid kit to be on site
fatalities  Never stand under suspended loads
 Operating in a  First aider
 Respect the radius swing
Unloading windy weather   Trained fire fighter
Material  Competent & Certified operator
Equipment Spills  Uneven Floor  Firefighting equipment on place
damage C 3 C3  No blind lifting B 2 B2
(Mechanical  Apply ERP set up
and manual)  Lifting Area barricaded
 EEBA
 Certified containers pad eyes
 Musculoskeletal Environmen
disorder (MSDS) from  restricted access area (using warning tape
tal impact & safety signs)
manual heavy lift
 Hands injuries from  Banks man to guide the lifting operation
the sharp edges  prohibit the lifting @ a wind speed more
 Pinch Point / than of 50 km/h
dropped loads  check the ground state
 Apply the right manual handling
techniques / use a mechanical help if
 Work in classified required
area  Use the SMART GRIP Technique
 shadowed Shelters to be provided
Continuous gas monitoring

 PTW/JSA/TBT
 Close supervision
 Forbid the use of unauthorized means
of working at height
 Workers falls/
serious injuries to  Primary fall prevention system to be
death used :
o Scaffold structure( the scaffold shall
 Materials falls
be erected by a certified workers, and it
 Unauthorized  Working at height rescue team to
Working at should be certified and tagged)
means of working Personnel
Height o Guard rails system be in place
at height injuries/
(scaffolding o Certified ladders  Means of communication between
 Inappropriate fatalities
erection, D 4 D4  Secondary fall prevention system to be scaffolders B 3 B3
prevention
modification used :  First aider in the site
measures Material
and o Full body harness ( certified)  First aid kit available
 Adverse damage
dismantling) o Anchorage point
weather
o Life line
 Train the workers on the use of safety
Work in classified
harness , ladders
area
 Do not perform at height when it’s too
windy(refer to wind speed chart), rainy,
and in hot climate to avoid heat stress
(above 50°).

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  Pinch point / hand
injuries
 Falling from  PTW/JSA/TBT
height  Proper PPE: gloves (EN 388)
 Take extra attention when carrying
 MSDs(musculoskel out the dismantling task  Emergency Response Plan
etal  Only green Tagged scaffold to be  Firefighting system/firefighting team
Dismantling of the
disorder/wrong People used on board
existing corroded C 4 C4 B 2 B2
posture) assets  Wear personnel fall arrest system if  EEBA.
pipe
 Dropped object required
 Potential Sparks  Apply the right kinetic postures
ignition  Clear and isolate the lower area to
Work in classified prevent injuries from falling object
area  Use only bronze tools

 Toxic fumes
inhalation  Hot PTW/JSA/TBT
 Eyes irritation  Pressurized welding habitat
 Electrocution  Fire blanket
/electrical shock  ATEX equipment
 Fire eruption  Clear the nearby area from the  Trained First aiders onsite
 Burns combustibles  Firefighting system/firefighting team
 Explosion  Proper PPE (welding gloves 407)/welding in place
 Flying debris mask/face shield/welding apron/ear  Emergency Response Plan
Hot work broken disc plugs
 People
(cutting, grinding  Naked wires D 4 D4  RPM of the disk should be larger than the  Emergency Response Plan B 2 B2
 Asset
and welding)  Noise angle grinder RPM  Firefighting system/firefighting team
 Backfiring  Flashback arrestor on board
 Explosion due to  Compressed gas cylinders should be kept  EEBA.
overpressure of in upright position and secured , capped 
the compressed if not in use
gas cylinders  Pressure gauge should be calibrated
 Work in classified  Safety signs in place
area  Fire watch man in place
 Continuous gas monitoring

 Paint inhalation,  PTW/JSA/TBT

eyes irritation  MWS
and ingestion  Standard PPE +Eye goggles + respiratory
 Fire / burns mask + disposable coverall
 Wrong storage of  Competent painter  Trained First aiders onsite
painting  COSHH assessment posted in storage area  Emergency Response Plan
 Inadequate with secondary container  Ambulance ready to intervene in case
 Material
painting tools  MSDS to be posted and communicated to of emergency
Painting Touch damage
 Failure of air C 4 C4 the painters  Evacuation car on work site covering B 2 B2
Up  Personnel
compressor  Spray machine to be checked in prior to POB working in the area.
injury
 Loosen hoses use  Eye Wash Station/Bottles to be
 Failure of spray  Air compressor unit to be certified provided
paint machine  Safety whip ( pneumatic whip check)  EEBA
 Spills  Apply the right manual handling
 Wrong posture/ technique
musculoskeletal  Provide sufficient amount of water
disorder (MSDs) 3L/person per day

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  Heat stress  Avoid working under the height of sun
Work in classified
area

 Pinch point / hand

injuries
 Falling from  PTW/JSA/TBT
height  Proper PPE: gloves (EN 388)
 Take extra attention when carrying
 MSDs(musculoskel out the dismantling task  Emergency Response Plan
etal  Only green Tagged scaffold to be  Firefighting system/firefighting team
Dismantling of
disorder/wrong People used on board
the Scaffold C 4 C4 B 2 B2
posture) assets  Wear personnel fall arrest system if  EEBA.
Structure
 Dropped object required
 Potential Sparks  Apply the right kinetic postures
ignition  Clear and isolate the lower area to
Work in classified prevent injuries from falling object
area  Use only bronze tools

 Musculoskeletal  Training for good work practices to be

from repetitive held on site
motion including
 TBT in place before job, housekeeping
bending,  Emergency Response Plan
 Personnel issues to be mentioned in all TBT
stretching, A 5 A5  EEBA. E 1 E1
injury  Personnel to perform cleaning and
reaching etc.
housekeeping without abuse to their
Work in classified
bodies
area
 Good lifting practice to be applied

Cleaning &  No waste is tolerated during the job

Housekeeping execution.
 Personnel to end the day by cleaning,
inspecting equipment and good
 Pollution, Waste housekeeping.  Waste Management system is in
Work in classified  Environment  All waste has to be collected and force.
B 4 B4 B 3 B3
area al damage removed to a designated area.  EEBA.
 Any spill is to be contained in time, a
report to be issued to HSE Manager.
 Waste disposal unit, containers in place
 Plastic bags to collect waste
 Waste separation to be applied

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