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S. No Question Blooms Course
Taxonomy Outcome
Level
TU

UNIT - I
CASTING
1 a) Explain various manufacturing processes. As an engineer when Comprehension 3,4
would you prefer selecting Casting as a manufacturing process? knowledge
b) What are the advantages and limitations of casting process? 1,5
2 a) Define a mould. Make a sketch of a mould and identify its knowledge 1,2,3
different elements.
b) What are the basic requirements of a mould? Name different
mould materials.
3 a) Discuss the solidification process for pure metal and an alloy in Comprehension 4,5
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casting. knowledge
b) What factors affect the choice of a particular casting process? 1,4
Discuss.
4 a) Draw a sketch to describe the procedure of placing sprue and Knowledge 1,3,4
risers in sand mould.
b) Distinguish between a pattern, a mould and a casting. comprehension 2,4,5
5 a) What is a pattern? Explain different materials suitable for Knowledge 3,4
pattern making.
b) What are the allowances to be given on a pattern? Explain in 1,2,3
detail.
6 a) Name different types of patterns. Explain with neat sketch comprehension 2,3,4
about split pattern and discuss its use.
b) Discuss: (i) sweep pattern (ii) gated pattern
7 a) What are the requirements of a good gating system? Draw a Comprehension 3,4,5

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Taxonomy Outcome
Level
sketch of a gating system and explain the functions of various comprehension
elements.
b) Differentiate between runners and risers. 2,3
8 a) What are the essential properties of a moulding sand? Briefly Knowledge 1,2,3
explain them. comprehension
b) Explain various sand testing methods. 2,3,4,5
9 a) What is the function of a core? What are core prints? Knowledge 1,2
b) Explain the characteristics of core. Briefly explain various types comprehension 2,3
of cores.
10 a) Compare the hot chamber and cold chamber method of die Comprehension 3,4

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casting.
b) With neat sketch explain investment casting process and give 2,3
its applications.
UNIT - II
WELDING - I
1 a) Discuss classification of welding processes. Comprehension 3,4
b) Compare gas welding and cutting processes. analysis 1,5

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2 a) Explain different types of flames with neat sketches in gas comprehension 1,2,3
welding process. Give applications for each type.
b) Discuss the oxy-acetylene welding process setup.
3 a) Explain the advantages and limitations of oxy-acetylene Comprehension 4,5
welding. knowledge 1,4
b) What are the various safety aspects in gas welding? Explain.
4 a) Discuss shielded metal arc welding process with a neat sketch. Comprehension 1,3,4
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b) Explain the advantages and disadvantages of shielded metal arc comprehension 2,4,5
welding.
5 a) Explain the function of coating in shielded metal arc welding Comprehension 3,4
process. knowledge
b) Define polarity as applied to DC arc welding. How is this 1,2,3
advantageously used?
6 a) Discuss electric resistance spot welding process. Explain nugget comprehension 2,3,4
formation. 2,3,4
b) Discuss parameters used in resistance spot welding process.
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Give the industrial applications of spot welding process.

7 a) Compare resistance spot and seam welding. Analysis 3,4,5
b) Explain projection welding process and its application. comprehension 2,3
8 a) Compare resistance upset butt and flash butt welding processes. Analysis 1,2,3
b) Discuss the sequence of flash butt welding process. Give comprehension 2,3,4,5
applications.
9 a) Explain with neat sketch thermit welding process. comprehension 1,2
b) Discuss the advantages and limitations of thermit welding 2,3
process.
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10 a) Discuss estimation of cost for shielded metal arc welding comprehension 3,4
process. 2,3
b) Explain the calculation of productivity in arc welding.
UNIT - III
WELDING - II
1 a) Compare consumable and a non – consumable electrode. Analysis 3,4
b) Describe any arc welding process which uses a non consumable knowledge 1,5
electrode.
2 a) Explain the similarities and differences between consumable comprehension 1,2,3
and non consumable electrode arc welding processes.
b) Explain metal inert gas welding process and give industrial
applications.
3 a) What are three main types of metal transfer that can occur Knowledge 4,5
during arc welding? Explain with neat sketch.

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b) Discuss some of the attractive features of gas tungsten arc comprehension 1,4
welding process. What are the various gases used in this
process.
4 a) Compare gas tungsten arc and gas metal arc welding processes. Analysis 1,3,4
b) Bring out advantages and disadvantages of gas tungsten arc and knowledge 2,4,5
gas metal arc welding.
5 a) Explain solid state welding. Comprehension 3,4
b) Discuss friction welding process and give its advantages and comprehension 1,2,3
limitations.
6 a) What is induction welding process? Knowledge 2,3,4

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b) Explain advantages and limitations of induction welding comprehension
process.
7 a) Describe explosive welding process. Comprehension 3,4,5
b) Give industrial applications of explosive welding. knowledge 2,3
8 a) What is LASER welding? Give applications. Knowledge 1,2,3
b) Explain brazing and soldering process. comprehension 2,3,4,5
9 a) What do you understand by heat affected zone in welding? Knowledge 1,2

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b) Explain welding defects, causes and remedies. comprehension 2,3
10 a) What are the destructive testing methods used in welding? Knowledge 3,4
b) Explain non-destructive testing methods for welding. comprehension 2,3
UNIT-IV
HOT WORKING-BENDING AND FORMING
1 a) Explain advantages and disadvantages of hot and cold working. Comprehension 3,4
b) Compare properties obtained by cold and hot working process. analysis 1,5
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2 a) Name and sketch different metal forming processes. knowledge 1,2,3
b) Name some important products manufactured by metal forming
processes.
3 a) What are the types of rolling processes? What products are knowledge 4,5
made by rolling processes? 1,4
b) How do you find force and power requirement for rolling
processes?
4 a) Compare blanking and piercing. Analysis 1,3,4
b) Explain bending. How do you find the forces required for comprehension 2,4,5
TU

bending of sheet metal?

5 a) Explain wire and tube drawing. comprehension 3,4
b) Discuss hot and cold spinning. 1,2,3
6 a) Discuss types of presses and press tools. Comprehension 2,3,4
b) How do you find the force requirement in drawing? knowledge
7 a) Explain deep drawing process. comprehension 3,4,5
b) Discuss forming limit diagram. 2,3
8 a) How do you find the forces required in deep drawing? Knowledge 1,2,3
b) Explain with a neat sketch about compound die. comprehension 2,3,4,5
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9 a) Discuss defects and remedies in deep drawing. comprehension 1,2

b) Explain spring back in bending operation. 2,3
10 a) Describe coining process. Knowledge 3,4
b) Discuss process of stamping. comprehension 2,3
UNIT - V
EXTRUSION OF METALS-FORGING PROCESSES
1 a) Explain forward and back ward extrusion. Comprehension 3,4
b) Discuss the process of impact extrusion. comprehension 1,5
2 a) What are the advantages of hydrostatic extrusion? Knowledge 1,2,3
b) Explain manufacture of seamless tubes by extrusion process. comprehension 1,2,3
3 a) Compare hot and cold extrusion. analysis 4,5
b) How do you find the forces in extrusion operation? application 1,4
4 a) Explain tube and pipe extrusion process. comprehension 1,3,4
b) Discuss defects in extrusion. comprehension 2,4,5

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Taxonomy Outcome
Level
5 a) Discuss factors for die design in extrusion. comprehension 3,4
b) What are the lubricants used in extrusion processes? knowledge 1,2,3
6 a) Explain various forging processes. Comprehension 2,3,4
b) What are various types of hammers and presses?
7 a) Discuss any five forging defects. comprehension 3,4,5
b) What do you understand by isothermal forging and incremental knowledge 2,3
forging?
8 a) Differentiate between drop forging and press forging. Comprehension 1,2,3
b) Compare open die and closed die forging. Analysis 2,3,4,5
9 a) Describe roll forging. knowledge 1,2

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b) Explain swaging. comprehension 2,3
10 a) How do you find the forces in forging operation? application 3,4
b) Explain advantages and limitations of mechanical forging comprehension 2,3
presses.

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