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UNIVERSITY OF NAIROBI

FINAL YEAR PROJECT

DEPARTMENT OF ELECTRICAL AND INFORMATION ENGINEERING

UNINTERRUPTED DC POWER SUPPLY


PROJECT NO: 96
By
GICHIA SALOME WANJIRU
REG. NO: F17/29036/2009

SUPERVISOR: DR. H. A. OUMA


EXAMINER: MR C. OMBURA

A PROJECT REPORT SUBMITTED TO THE DEPARTMENT OF ELECTRICAL AND


INFORMATION ENGINEERING IN PARTIAL FULFILLMENT OF THE
REQUIREMENTS OF BSc. ELECTRICAL AND ELECTRONIC ENG. OF THE
UNIVERSITY OF NAIROBI

May, 2014
F17/29036/2009

DECLARATION OF ORIGINALITY

FACULTY/ SCHOOL/ INSTITUTE: Engineering


DEPARTMENT: Electrical and Information Engineering
COURSE NAME: Bachelor of Science in Electrical & Electronic Engineering
NAME OF STUDENT: GICHIA SALOME WANJIRU
REGISTRATION NUMBER: F17/29036/2009
COLLEGE: Architecture and Engineering
WORK: UNINTERRUPTIBLE DC POWER SUPPLY

1) I understand what plagiarism is and I am aware of the university policy in this regard.
2) I declare that this final year project report is my original work and has not been submitted
elsewhere for examination, award of a degree or publication. Where other people’s work
or my own work has been used, this has properly been acknowledged and referenced in
accordance with the University of Nairobi’s requirements.
3) I have not sought or used the services of any professional agencies to produce this work.
4) I have not allowed, and shall not allow anyone to copy my work with the intention of
passing it off as his/her own work.
5) I understand that any false claim in respect of this work shall result in disciplinary action,
in accordance with University anti-plagiarism policy.

Signature: ………………………………………………………………………………………

Date: ……………………………………………………………………………………………

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DEDICATION

This project is dedicated to my mother and sister for the moral and financial support and also to

those who have guided and inspired me throughout my journey of education.

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ACKNOWLEDGEMENT

First and foremost, I wish to thank the God for guiding me and being by my side throughout my

studies

I acknowledge the input by my supervisor, Dr. H.Ouma, for the useful comments and

suggestions which have led to the improvement of this project and for the guidance and moral

support that he granted unto me during the development of this project.

An assemblage of this nature could never have been attempted without reference to and

inspiration from the works of others whose details are mentioned in reference section. I also

acknowledge all of them.

Last but not the least to all of my friends and classmates who were patiently extended all sorts of

help for accomplishing this undertaking.

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ABSTRACT

This project is carried out to investigate the viability of and analyze relative power conception of

a system to supply DC power directly to selected office/ household electronic devices commonly

connected to the main supply for operation, maintaining operation from the mains but on power

outage supply should be directed as DC to the device.

It is basically a means to maintain power supply to devices connected to the mains thereby

avoiding any interruptions due to power outage.

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TABLE OF CONTENTS
DECLARATION OF ORIGINALITY ......................................................................................................... ii

DEDICATION............................................................................................................................................. iii

ACKNOWLEDGEMENT ........................................................................................................................... iv

ABSTRACT.................................................................................................................................................. v

TABLE OF CONTENTS............................................................................................................................. vi

LIST OF FIGURES ................................................................................................................................... viii

LIST OF ABBREVIATIONS...................................................................................................................... ix

CHAPTER 1 ................................................................................................................................................. 1

INTRODUCTION .................................................................................................................................... 1

1.1 BACKGROUND ............................................................................................................................ 1

1.2PROBLEM STATEMENT .............................................................................................................. 2

1.4 PROJECT SCOPE .......................................................................................................................... 2

1.5 JUSTIFICATION ........................................................................................................................... 3

1.6 CHAPTER BREAKDOWN ........................................................................................................... 3

CHAPTER 2 ................................................................................................................................................. 4

LITERATURE REVIEW ......................................................................................................................... 4

2.1 INTRODUCTION .......................................................................................................................... 4

2.2 STORAGE BATTERY................................................................................................................... 6

2.3 BATTERY CHARGER ................................................................................................................12

2.4 AC RECTIFICATION..................................................................................................................17

2.5 RELAY ......................................................................................................................................... 23

2.6 DC AND AC UPS COMPARISON .............................................................................................25

CHAPTER 3 ...............................................................................................................................................27

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DESIGN..................................................................................................................................................27

3.1 BATTERY CHARGER ................................................................................................................28

3.2 RECTIFICATION ........................................................................................................................29

3.3 TRANSFORMER .........................................................................................................................30

3.4 BRIDGE RECTIFIER...................................................................................................................31

3.5 FILTER ......................................................................................................................................... 32

3.6 CHARGING CIRCUIT.................................................................................................................33

3.7 HEAT SINK OF THE TRANSISTOR .........................................................................................37

3.8 BATTERY MONITOR USING LM3914 ....................................................................................37

3.9 RELAY SWITCH .........................................................................................................................40

CHAPTER 4 ...............................................................................................................................................41

RESULTS, ANALYSIS AND SIMULATION ......................................................................................41

4.1 BATTERY CHARGER ................................................................................................................41

4.2 MONITORING CIRCUIT ............................................................................................................ 42

CHAPTER 5 ...............................................................................................................................................47

CONCLUSION AND RECOMMENDATION......................................................................................47

CONCLUSION................................................................................................................................... 47

RECOMMENDATION ......................................................................................................................48

REFERENCES ........................................................................................................................................... 49

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LIST OF FIGURES

FIGURE 2.0 AC UPS ................................................................................................................................... 4


FIGURE 2.1 DC UPS ................................................................................................................................... 5
TABLE 1: CURRENT SUPPLY WITH HOURS ......................................................................................11
FIGURE 2.2 CHARGING GRAPH............................................................................................................ 16
FIGURE 2.3 BLOCK DIAGRAM OF AC RECTIFICATION.................................................................. 17
FIGURE 2.4 STEP DOWN TRANSFORMER..........................................................................................17
FIGURE 2.5 BRIDGE RECTIFIER ........................................................................................................... 18
FIGURE2.6 CENTRE TAPPED RECTIFIER ...........................................................................................19
FIGURE 2.7 FILTER CAPACITOR .......................................................................................................... 22
FIGURE 2.8 VOLTAGE REGULATOR ................................................................................................... 22
FIGURE 3.0 GENERAL SCHEMATIC OF DC UPS................................................................................27
FIGURE 3.0 GENERAL SCHEMATIC OF DC UPS................................................................................27
FIGURE 3.1 BATTERY CHARGING CIRCUIT FLOW CHART ...........................................................28
FIGURE 3.2 AC RECTIFICATION .......................................................................................................... 29
TABLE 2 BATTERY Ah RATING ........................................................................................................... 31
TABLE 3 OUTPUT VOLTAGES VARIATION.......................................................................................35
FIGURE 3.3 CHARGING CIRCUIT ......................................................................................................... 36
FIGURE3.4 MONITORING CIRCUIT WITH LM3914 ........................................................................... 38
FIGURE4.0 SIMULATED BATTERY CHARGER WAVEFORMS .......................................................41
FIGURE 4.1 SIMULATED BATTERY MONITOR .................................................................................43
FIGURE 4.2 ACTUAL RESULTS FOR MONITORING CIRCUIT AT 14.4V ....................................... 44
FIGURE 4.3 ACTUAL CHARGE MONITOR WITH BATTERY AT 12.4V .......................................... 45
FIGURE 4.4 PCB FABRICATION FOR THE CHARGING CIRCUIT ...................................................45
FIGURE 4.5 PCB FABRICATION FOR THE CHARGE INDICATOR CIRCUIT ................................. 46

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LIST OF ABBREVIATIONS

DC – DIRECT CURRENT

AC – ALTERNATING CURRENT

UPS – UNINTERRUPTIBLE POWER SUPPLY

KVA – KILOVOLT AMPERE

IC – INTEGRATED CIRCUIT

I – CURRENT

V – VOLTAGE

R – RESISTANCE

L – INDUCTANCE

I/P – INPUT

O/P – OUTPUT

PCB – PRINTED CIRCUIT BOARD

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CHAPTER 1

INTRODUCTION

1.1 BACKGROUND

An uninterruptible dc power supply is an electrical apparatus that provides emergency power to

load when input source, typically the main source power fails. It provides near-instantaneous

protection from input power interruptions by supplying energy stored in batteries.

The disturbances which normally occur in commercial supply are as follows:

1. Transients – occur due to lightning, switching of power network which may result in

instantaneous rise of voltage.

2. Momentary over- and under- voltage which may be due to large changes of loads in

power systems.

3. Generation of harmonics or distortion of waveforms.

4. Electromagnetic interference (EMI) or Radio frequency interference (RFI) or noise are

introduced in the supply line due to lighting, power network switching, continuous

switching by some equipment like static inverters.

The uninterruptible power supply (UPS) is the best solution to power conditioning for critical

loads, such as real-time data processing computers, air route traffic, control centers, industrial

process control system because they are very sensitive to the nature of power supply for their

operation, protection of the equipment and continuity of a process or transfer of information.

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1.2PROBLEM STATEMENT

To eliminate the problem of power outages and data loss by maintaining power to the critical

loads. To try and reduce or eliminate the whole process of double conversion method of

accepting AC, rectifying to DC for passing through the rechargeable battery, then inverting back

to AC for powering equipment.

Thus the objectives from the problem statement are:

1. To investigate the viability of and analyze relative power conception of a system to

supply DC power directly to selected electronic devices commonly connected to the main

supply for operation.

2. To protect the critical loads from power interruptions.

3. To analyze a complete circuit design.

4. To make comparison between simulation & experimental result.

1.4 PROJECT SCOPE

This project entails the following:

1. Developing a circuitry that shows how to implement an uninterrupted DC power

supply.

2. Designing a circuit that incorporates all the key components required in the design of

a UPS.

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3. Comparison between results of experimental & hardware is used for analysis &

verification.

1.5 JUSTIFICATION

To analyze and test showing that many ac units can operate from dc without modification

making it possible to apply DC ups for existing computers specially designed for dc operation.

1.6 CHAPTER BREAKDOWN

This project is organized into five chapters:

 Chapter one gives the introduction to the project, the project objectives and the

project scope.

 Chapter Two is the literature review which describes the dc uninterruptible power

supply, its functions, types and its components.

 Chapter three gives a complete design, description, roles and rating of dc power

supply components.

 Chapter Four describes Testing of the components and Commissioning of the dc

power supply.

 Chapter Five gives the conclusion of the whole project, if the objective and scope of

the project were achieved. It outlines the future works. The project ends by

outlining the appendices and the references used.

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CHAPTER 2

LITERATURE REVIEW

2.1 INTRODUCTION

There are several types of UPS systems; these include the on-line, line-interactive. An online

UPS uses a double conversion method of accepting AC, rectifying to DC for passing through the

rechargeable battery, then inverting back to AC for powering equipment.

FIGURE 2.0 AC UPS

A line-interactive UPS maintains the inverter in line and redirects the battery’s DC current path

from the normal charging mode to supplying current when power is lost. In a standby (off-line)

system the load is powered directly by the input power and the backup power circuitry is only

invoked when the utility power fails. The offline UPS provides surge protection and battery

backup.

Basically, the online UPS is the same as in the line-interactive UPS. It typically costs more due

to it having a much greater current AC-DC battery-charger/rectifier .It’s a double conversion

UPS due to the rectifier driving the inverter even when AC powered.

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In this case we need to rectify the AC power into DC power so as to directly supply DC to the

equipment. The charge stored in the battery on power outage can be supplied directly to the

equipment.

FIGURE 2.1 DC UPS

For the Kenyan case, the system designed should supply power to the load at 240 Vrms and

50Hzfrequency.

This system cannot provide complete power protection and the mode of operation has to be

changed on power failure, i.e. from line to battery and as such its application is restricted to small

systems where operation is not highly critical.

Though the system is simple and economical, it has a major disadvantage that if some fault

develops in the charger or rectifier the whole system gets out of order and no power is available

even when the power supply is present.

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An uninterruptible dc power system consists of: literature review

 An automatic battery charger- To charge and protect the battery

 Battery- to store the power to be used when the mains are not available

 Monitoring system- To display on the battery levels.

 An automatic transfer switch- to switch the load between the mains and backup power

depending on which is available.

2.2 STORAGE BATTERY

A battery is an electrical device which is a combination of several electrochemical cells, used to

convert stored chemical energy into electrical energy or vice versa for rechargeable batteries. A

rechargeable battery is made up of several cells. Since a single cell is basically 2 Volt, 12Volt

means it contains 6 cells. The reliable operation of UPS systems depends on the battery to a large

extent. If the battery is not well selected the overall life of the system is affected. When a battery

is connected to the load, energy stored in it gets utilized, this is known as ‘discharging of

battery’. The energy stored gets depleted after some time leaving a discharged battery. The

battery can be given energy from an external source to restore its energy again in a process called

‘charging of the battery’

The voltage and ampere-hour capacity of batteries required for UPS systems depend on; KVA of

load connected to UPS and load power factor, required back-up time, recommended battery

voltage range, minimum allowable v/cell after discharge. The choice of number of cells and its

capacity are chosen mostly from economical consideration.

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2.2.1 TYPES OF BATTERIES.

Batteries can be categorized in terms of the materials used to build them. They differ in terms of

capacity, cost and area of usage. In this categorization, there are 4 major types;

 Lead-Acid Battery

 Nickel-Cadmium(Ni-Cd) Battery

 Nickel-Metal Hydride(Ni-Mh) Battery

 Lithium-Ion (Li-Ion) Battery.

Lead-acid batteries are the most common batteries in the world today. The firstLead acid

batteries were developed by a French physician Gaston Plante in 1859 and are the oldest and

most widely used electrical storage units. They can take a fair amount of abuse, high discharge

rates and fast charging, but need to be maintained at full charge when not used to ensure that

degeneration of their plates and depth of their discharge is not compromised. For long term

storage lead acid battery has the most favorable characteristics, losing 40% of their charge over

one year as compared to 6 months with Ni-MHbatteries.

Lead-acid batteries are used extensively in power systems today as reliable sources of power.

This is because of their cells characteristics. Advantages offered by them compared to other

battery types are:

 Low cost

 High reliability

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 Tolerant to overcharging to a certain extend

 Low internal impedance thus can be quickly charged and discharged

 They have a higher discharge rate thus can deliver higher currents

 Indefinite shelf life if store without electrolyte

 Can be left on trickle/ float charge for prolonged periods

 Available in a wide range of sizes and capacities

 Recyclable

 There is steady supply worldwide.

They however have the following disadvantages,

 They are very heavy and bulky.

 Columbic charge efficiency is only 70%but can be 85% to 90% for special

designs

 If not charge properly, they are in danger of overheating thus not suitable for

fast charging

 They must be stored in charged state once the electrolyte has been introduced to

avoid deterioration of active chemicals.

A basic lead acid battery is composed of a lead dioxide cathode, sponge metallic lead anode and

sulfuric acid electrolyte. However, there are two main types of lead- acid batteries

 Wet lead acid battery- uses liquid electrolyte

 Dry lead acid battery- uses dry/ paste electrolyte

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However there has been further development in this technology over the years to yield other

varieties with better characteristics. Some of them are;

1. Lead calcium batteries- lead acid battery modified by adding calcium to the

electrolyte

2. Lead antimony batteries- lead acid battery with electrodes modified by adding

antimony

3. Valve regulated lead acid (VRLA) batteries or sealed lead acid (SLA) batteries-

construction is designed to prevent electrolyte loss through spillage, evaporation and

gassing thus prolonging battery life and easing maintenance. It has a specially

designed electrolyte that reduces gassing by stopping the release of oxygen and

hydrogen into the atmosphere. This is done by a recombination system that involves a

catalyst that causes the released oxygen and hydrogen to recombine into water. The

valves are for letting gas escape only under extreme conditions. Its commonly used

lead acid battery because of the following advantages over other types of lead acid

batteries

 They are low cost

 Its more safer

 reliable, robust and tolerant to abuse

 tolerant to overcharging to a certain extend

 low internal impedance thus enabling fats charging

 indefinite shelf life

 wide range of sizes and capacities available,


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 They can deliver very high currents and can be left on trickle or float charge for

prolonged periods.

Sealed-lead acid batteries are generally used in emergency power back-ups and in

telecommunication equipment. The following are the most commonly used sealed lead acid

batteries

 6V/4.3Ah

 12V/6.5Ah

 12V/7Ah

 12V/7.6Ah

All these batteries require 20 hour charging. To maximize their performance and life, constant

charging method is recommended.

2.2.2 CURRENT RATING / CAPACITY OF LEAD-ACID BATTERY

Lead-acid batteries are rated in terms of how much current the battery can supply for a fixed

period of time. Battery capacity is rated in ampere-hour (Ah). Generally Ah value is based on 8

hours discharge time. The capacity of a battery depends on the number of plates used in each cell

of the battery. For example a 15 plate battery will have 90Ah and a 21 plate battery will have

150Ah rating

A 200Ah battery can provide the load current of 25A for 8 hours (200/8=25). The battery can

supply less current for long period or more current for a shorter period. For example, from table

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1 below, an 180Ah battery can supply the given current for given the number of hours

continuously.

CURRENT(AMPERES) TIME(HOURS)

1 180

2 90

3 60

4 45

5 36

6 30

8 22.5

10 18

12 15

15 12

20 9

25 7.2

30 6

40 4.5

60 3

90 2

120 1.5

150 1.2

180 1

TABLE 1: CURRENT SUPPLY WITH HOURS

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2.3 BATTERY CHARGER

A battery charger is a device used to put energy into a cell or (rechargeable battery) by forcing an

electric current through it. Battery chargers typically have two tasks to accomplish.

 To restore battery capacity, often as quickly as possible.

 To maintain capacity by compensating for self-discharge.

A key factor in prolonging battery life and obtaining optimum performance from it is proper

charging environment. This is only possible if the charging current and voltage are properly

controlled and matched to the battery temperature.

To maintain capacity on a fully charged battery, a constant voltage is applied. The voltage must

be high enough to compensate for self-discharge, yet not too high as to cause excessive over-

charging and heating of the battery cells.

2.3.1 CHARGING PROCESS OF BATTERIES.

Charging a battery is a matter of replenishing the depleted supply of energy that the battery has

lost during discharge or use. This replenishing process can be accomplished by different charger

implementations depending on the type of battery to be charged and there advantages and

disadvantages.

Controlled charging is very important because the life expectancy of a battery is decreased by

reducing the amount of overcharging and deep discharging. Over charging causes grid corrosion

on the positive plates and gassing that exhausts the electrolyte,while discharging to deep causes

the negative plate to form sulfate. In addition to decreasing the battery’s life, these adverse

actions can reduce the amount of Amp-hours it can deliver.


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Types of chargers are classified as:

 constant voltage charger

 constant current charger

 "Multistage" constant voltage/current charger.

Constant Voltage charger

Constant voltage charging is one of the most common methods of charging lead acid batteries.

The idea behind this approach is to keep a constant voltage across the terminals of the battery at

all times.

Initially, a large current is drawn from the voltage source, but as the battery charges and

increases its internal voltage, the current slowly fold and decays exponentially. When the battery

is brought up to a potential full charge, which is usually considered around 13.8V, the charging

voltage is dropped down to a lower value that will provide a trickle.The charger maintains the

battery power as long as it is plugged into the charger.

The main advantage of this method is that it provides a way to return a large bulk of the charge

into the battery very fast.

The main drawback of this charger is that to complete a full charge would take a much longer

time since the current is exponentially decreased as the battery charges. A prolonged charging

time must be considered as one of the issues to this design

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CONSTANT CURRENT SOURCE CHARGER

Constant current charging is another simple yet effective method for charging lead acidbatteries.

A current source is used to drive a uniform current through thebattery in a direction opposite of

discharge.A constant current source is very easy to implement; therefore, the final solution

would require a very simple design.

The major disadvantage to this approach of this method is that the battery is always being

charged at a constant rate and when it is close to being fully charged, the charger would force

extra current into the battery, causing overcharge.

MULTI-STAGE CHARGERS

Multistage chargers combines the advantages of both constant current and constant voltage

chargers in the charging of a battery to achieve maximum charge time, with minimum damage to

the charging cell thus prolonging battery life and performance. The stages are:

Stage 1: Deep Discharge Charging Pulse Mode

The Charger starts charging at a small current of about 2mA to bring the battery voltage to a safe

threshold voltage of about 10 volts. This has effect of removing loose sulfate formed during deep

discharge state of the battery.

Stage 2: Constant Current Mode

The charger changes to constant current charging of 2 to 2.5A whenthe battery voltage has

reached the threshold voltage and charges until the battery voltage reaches about 14.4V.

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Stage 3: Constant Voltage Mode

The charger holds the battery at 14.4V and the current slowly reduces.When the current reaches

at 0.5 C (C= Battery Capacity), this pointcalled the Switching Point. The Switching Point is one

of the greatfeatures of this battery charger that it can adjust the currentautomatically according to

the battery capacity.

Stage 4: Standby Voltage Mode

The charger maintains the battery voltage at 13.8V and current slowly reduces to zero. Charger

can be left connected indefinitely without harming the battery.If the battery voltage drops to

13.8V, the charger changes from anymode to Constant Current mode and restart charging. The

charging cyclewill go through Stage 2 to Stage 4.

This four-stage charging technique takes advantage of the speed of a fast charge, but only when

within safe charge levels. Once the battery is beyond the margin of error created by fast

charging, the trickle charge takes over. This was the scheme we chose for our system.

As much as multi-stage charger in terms of its features is the best way to charge a battery to

maximize its life and capacity, for the complexity and the control logic needed to implement this

kindof solution is complex and is only possible through specially designed charging controller

ICs like UC2906 and UC3906.

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FIGURE 2.2 CHARGING GRAPH

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2.4 AC RECTIFICATION

The first step in charging a battery is to rectify the AC mains supply to Dc supply and regulate it

to charge the battery. From the figure below, a regulated DC supply consists of:

FIGURE 2.3 BLOCK DIAGRAM OF AC RECTIFICATION

2.4.1 Transformer

It steps down high voltage AC mains to low voltage AC. In this step the voltage is still AC.

FIGURE 2.4 STEP DOWN TRANSFORMER

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2.4.2 Rectifier

The conversion of ac to DC is known as rectification. The rectifier circuits comprise of either

diodes or thyristors. A rectifier is also known as ac-dc converter.

2.4.2.1 Uncontrolled rectifiers

Diode rectifiers are known as uncontrolled rectifiers because for a fixed value of ac input for low

power devices where control of output voltage is not required.

2.4.2.2 The diode bridge rectifier

This is an example of a full wave rectifier that has 4 diodes connected in two cycles; positive half

cycle and the negative half cycle. In the positive half cycles two diodes say D3 and D4 are

forward biased and conduct, while the remaining two diodes D1 and D2 are reverse biased and

behave as open circuits. During negative half cycle, diodes D1 and D2 are forward biased and

conduct while D3 and D4 are reverse biased and behave as open circuits.As shown in the

diagram below showing the bridge rectifier.

FIGURE 2.5 BRIDGE RECTIFIER

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2.4.2.3 The full wave rectifier with centre tapped transformer

Ithas two diodes connected in parallel with the load. The load current flows from A to C

through D1 and R. During the positive half cycle diode D1 is forward biased and D2 is

reverse biased. During negative half cycle D2 is forward biased and D1 is reverse biased.

The load current flows from B to C through D2 and R. The directionof load current during

both half cycles is as shown.

FIGURE2.6 CENTRE TAPPED RECTIFIER

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ADVANTAGES OF A BRIDGE RECTIFIER CIRCUIT

 It does not require a centre tapped transformer which is costly

 The peak inverse voltage in bridge circuit is half of that in full wave circuit

using centre tapped transformer.

DISADVANTAGES OF BRIDGE CIRCUIT

 It requires 4 diodes as compared to 2 in other circuit.

 More voltage drop, more losses, poor efficiency & poor voltage regulation as

compared to circuit using centre tapped transformer. This is because in a

bridge circuit 2 diodes are always in circuit while in centre tapped only one

diode is in circuit at a time.

Thus bridge rectifier is suitable for high voltages.

CONTROLLED RECTIFIERS

Rectifier circuits that are using thyristors are known as controlled rectifiers. This is due to the

reason that by changing the firing angle of thyristor the output dc voltage can be controlled. The

thyristor can be triggered at any angle α in the positive half cycle. The thyristor blocks during the

negative cycle. Just before triggering the voltage across the thyristor is the same as the input.

During conduction the voltage drop across the thyristor is only about 1V. Since thyristors are

available in high voltage, high current rating, controlled rectifiers are mostly used in many high

powered device.

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The uncontrolled rectifier has a higher efficiency, better power factor and lower input current

distortion compared with a controlled rectifier.

Rectifier should be properly sized to satisfactorily perform these two tasks: Supply the line at full

load and charge the batteries at maximum charge current.

2.4.3 FILTER CAPACITOR

The function of this capacitor, known as a reservoir capacitor (or smoothing capacitor) is to

lessen the variation in (or 'smooth') the rectified AC output voltage waveform from the bridge.

There is still some variation, known as ripple. One explanation of 'smoothing' is that the

capacitor provides a low impedance path to the AC component of the output, reducing the AC

voltage across, and AC current through, the resistive load. In less technical terms, any drop in the

output voltage and current of the bridge tends to be cancelled by loss of charge in the capacitor.

This charge flows out as additional current through the load. Thus the change of load current and

voltage is reduced relative to what would occur without the capacitor. Increases of voltage

correspondingly store excess charge in the capacitor, thus moderating the change in output

voltage / current.

The filter removes ripple from the dc supply to provide a stabilized smooth dc supply to the load.

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FIGURE 2.7 FILTER CAPACITOR

2.4.4 VOLTAGE REGULATOR- this maintains the DC output to the required constant level.

FIGURE 2.8 VOLTAGE REGULATOR

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2.5 RELAY

A relay is an electrical switch that uses an electromagnet to move the switch from the OFF to ON

position instead of a person moving the switch. It takes a relatively small amount of power to

turn on a relay but the relay can control something that draws much more power.

Relays (and switches) come in different configurations. The most common is Single Pole Single

Throw (SPST) is the simplest with only two contacts. Single Pole Double Throw (SPDT) has

three contacts. The contacts are usually labeled Common (COM), Normally Open (NO), and

Normally Closed (NC).

The Normally Closed contact will be connected to the Common contact when no power is

applied to the coil. The Normally Open contact will be open (i.e. not connected) when no power

is applied to the coil. When the coil is energized the Common is connected to the Normally Open

contact and the Normally Closed contact is left floating. The Double Pole versions are the same

as the Single Pole version except there are two switches that open and close together.

The relay selected should have contacts that can handle the voltage and current requirements of

the load. Keeping in mind that some loads (such as motors) draw much more current when first

turned on than they do at steady state. For example if you want to turn on the AC units with a

12VDC power supply get a 12VDC coil or if with 240VAC get a 240VAC coil. Note: Coils will

be rated for either AC or DC operation.

A Relay has limited lifetime (number of times it can open and close before failure) this expected

lifetime is usually given in the relay datasheet. If the relay won't be used much (say to control the

headlights on a car) a 20,000 cycle lifetime would last about 18 years if used three times a day. If

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the same relay was used to control a home AC unit which switches on and off much more often

it would wear out in a few years. Some relays have lifetimes of over a million cycles.

A relay coil is not only an electromagnet but it's also an inductor. When power is applied to the

coil the current in the coil builds up and levels off at its rated current (depends on the DC

resistance of the coil, I = V/R). Some energy is now stored in the coil's magnetic field (E =

05LI2). When the current in the coil is turned off this stored energy has to go somewhere. The

voltage across the coil quickly increase trying to keep the current in the coil flowing in the same

direction (V = Ldi/dt). This voltage spike can reach hundreds or thousands of volts and can

damage electronic parts.

By adding a fly back diode the current has a path to continue flowing through coil until the

stored energy is used up. The diode also clamps the voltage across the coil to about 0.7V

protecting the electronics. The stored energy dissipates quickly in the diode (E = V*I*t). The

current stops flowing and the relay turns off. The diode should be able to handle the coil current

for a short time and switch relatively fast. Note: A resistor or zener diode can be placed in series

with the diode to use up the stored energy quicker. This increases the amplitude of the voltage

spike above 0.7V but the energy is used up quicker (i.e. the voltage spike won't last as long).

Usually it doesn't matter if the relay takes 1ms or 100ms to turn off. Modern relay however are

already protected so the is no need to add a fly back diode.

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2.6 DC AND AC UPS COMPARISON

2.6.1 INTRODUCTION

[15] In comparison the direct current uninterruptible power supply, the DC UPS, offers the

unsurpassed opportunity of simple parallel redundancy and direct contact between the load and

the backup battery. Besides the obvious advantages of vastly increased reliability the DC UPS

also excels in energy conservation and economy, simply by being simple, straightforward and

avoiding unnecessary conversion steps.

2.6.2 UPS SYSTEM

[15] The DC UPS is very simple in implementation and operation. The only parameter which

requires management and supervision is the voltage. This concept provides direct connection of

the battery to the load, which is a great advantage for reliable service. In AC UPS, an ac bypass

switch adds to the complexity.

2.6.3 ENERGY EFFICIENCY COMPARISON

[15] The total efficiency of a direct current system can be made greater than in present ac

systems owing to elimination of the extra conversion step of the inverters. The centralization of

rectifiers and PFC circuits can be made more efficient than when each single device includes

rectifying the AC to DC with (more or less effective) power factor correction.

2.6.4 RELIABILITY COMPARISON

[14, 15] Now, due to IT/telecom convergence, AC UPS is introduced on a large scale in

telecommunication systems and other mission critical use, reliability has become more important

for UPS technology than before. In the INTELEC® white paper from 1998, “Powering the

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Internet, Datacom Equipment in Telecom Facilities” a comparative calculus of unavailability

was made comparing the AC UPS with the DC UPS as used in their respective standard

configurations. The difference is found to be as large as 7600 times in advantage of the DC

UPS. In large-scale operation and use, this difference will give a valuable contribution to overall

performance and economy on system level for the operators and the public, when using internet.

This comparison was done in 1998 and for 48 VDC. The same topology is valid for 350 VDC

systems and gives the same results.

2.6.5 CONCLUSION

It is shown that in most fields studied the DC UPS compares advantageously over AC UPS.

Because of the advances in electronics, a mains frequency inverter is seldom a necessary part of

a UPS system. Such an inverter in the UPS system contributes negatively to efficiency, cost and

reliability of the system. Various types of by-pass switches often included also make the system

complicated and vulnerable.

The simple implementation of DC UPS systems makes better use of energy and other resources

which in the end will contribute to meeting the challenge of global warming as well as it gives

clear advantages in security and operation of advanced technology equipment.

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CHAPTER 3

DESIGN

In this chapter, the process of designing the dc ups was met and explained. The project aimed to

design an uninterruptible dc supply at all times. The system was also to charge and protect the

battery.

When mains supply was available the systems was to work by connecting the load to the mains

supply and also charge the battery. When the mains supply was not available, the system had to

supply the DC power to the load. All these was to happen without human intervention (an

automatic system)

The project was categorized in four major parts:

1. Battery charger – to charge an protect the battery

2. Battery- to store electrical energy inform of chemical energy

3. Battery monitoring circuit

4. A relay switch – to switch the utility power and the inverter power across the load

The general schematic of the system is shown figure 3 below

HB1 HB3
IO1 IO2 IO1 IO2

BATTERY CHARGER
HB4 HB6
IO1 IO3 IO1
IO2

HB5 AUTOMATIC TRANSFER SWITCH LOAD


IO1
IO2

MAIN SUPPLY

FIGURE 3.0 GENERAL SCHEMATIC OF DC UPS

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The different sections will first be designed differently then combined to give the final circuit.

The operation of the circuit will be clearly explained. The designed circuit will then be simulated

using Proteus 7 Professional software’s where it would analyze and tested to verify if it meets the

desire specifications.

The circuit will then tested on a bread-board and then assemble on PCB where physical

measurement will be made.

3.1 BATTERY CHARGER

The rechargeable battery used in this dc ups system design required constant charging to keep

the battery fully charged. Since lead acid batteries are easily available in the local market, this

project was designed based on their characteristics. To charge this battery, the AC mains supply

was rectified and converted into a DC supply. These DC supply was then used to charge the

battery. The flow chart in figure 3.2 below details this process.

HB1 HB2 HB3 HB4 HB5


240V AC main Regulater dc
IO1 IO2 IO1 IO2 IO1 IO2 IO1 IO2 IO1

V1
12 V
STEP DOWN TRANSFORMER FULL BRIDGE RECTIFIER SMOOTHING FILTER REGULATOR BATTERY CHARGER INDICATOR

FIGURE 3.1 BATTERY CHARGING CIRCUIT FLOW CHART

In this design a Transformer, bridge rectifier and smoothing capacitor were used in main charger

circuit to obtain DC voltage. LM317 voltage regulator with a comparator was then used to obtain

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controlled charge. To indicate battery charge level, LM3914 integrated circuit and Led’s were

used.

3.2 RECTIFICATION

FIGURE 3.2 AC RECTIFICATION

This module converts the AC input of 230Volts, to a usable DC output greater than 17V for the

charger circuit. The design includes an internal transformer, bridge rectifier and a filter capacitor.
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3.3 TRANSFORMER

The physical behavior of electricity is that it flows from high voltage to low voltage. We want

the current to flow from the transformer to battery. If the transformer voltage is lower than

battery voltage, the opposite situation will take place (the current will flow from the battery to

transformer). Although the pass transistor in the circuit will not let this happen, neither the

battery will be charged.

Since the battery voltage was 12V. The minimum supply from the transformer would be 12V

plus 3V regulator drop plus 1.4Vrectifier drop (2 diodes) plus 10% safety.

12+3+1.4+ (12x0.1) =17.6V ~ 18V

A step down of between 18V to 20V was therefore sufficient since current limitation was

handled by the regulator. It was not dangerous to use higher powers since the regulator can

handle up to 40V but using lower power will not be sufficient to charge to battery.

The Power of the 18V transformer is related to current of the battery to be charged. For example,

the current of a 10watt 18v transformer is 0.55A (10/18=0.555A) from the equation current

equals to power/voltage. As said in chapter 2the charging current is approximately 1/10 and 1/20

of battery capacity but closer to 1/10.

Therefore, 0.55 times 10 equals to 5.5 and 0.55 times 20 equals to 11.Since it will be closer to

5.5, 10watt 18V step down transformer is sufficient for 7A battery.

Table 2 below relates different Ah of a 12V battery and the minimum watts of a transformer.

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BATTERY TRANSFORMER

12V, 1.3Ah 3W

12V, 2.2Ah 4W

12V, 4Ah 6W

12V, 7Ah 10W

TABLE 2BATTERY Ah RATING

In this design, the secondary voltage was taken to be 24V since such transformers are locally
available. To get a 20VAC voltage from 240VAC, the secondary to primary turn ratio of the
transformer was given by:

V1÷ = 240÷ 24 = 10

The transformer utilization factor is the ratio of DC load power to the Ac rating of the secondary.

. = ÷

It is also the same as the rectifier efficiency and it is given in section

3.4 BRIDGE RECTIFIER

The next stage in the AC/DC conversion process involved inverting the negative cycles of the

AC input. This process required the use of a full wave rectifier diode bridge. The required

specification for the bridge rectifier was based on the input voltage and current. The rectifier

would have to be able to handle the peak voltage of 20V as well as 2 A that the charging circuit

would be pulling. The 2W04G rectifier was used for simulation purposes.

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- Input voltage =24V Ac

- Output dc voltage =0.9VS

= 0.9 × 24 = 21.6

- Output ac voltage = Vs = 24V

- Ripple factor = = {( ) − } ^ 0.5 = 0.483

- Efficiency = Pdc/Prms =18/20*100% = 90%

3.5 FILTER

Next the value of the capacitance needed to minimize the voltage ripple was to be found. The Ac

output from the transformer consisted of 24Vrms at 50Hz. The regulator would be drawing a

maximum current of 2A to charge the battery. The required minimum capacitor value was

calculated using the formula:

=
× × ×

I out= Imax = 1.5A. This was based on the fact that the current that a lead acid battery starts

gassing when charged with is 2A. Therefore considering that this is a constant voltage charger,

1.5A can be considered to be the maximum current that can be allowed through to the battery.

= 1.5/ (2*50*0.484*24)

= 1291.32uF, 2200uF, 50v capacitor was used

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3.6 CHARGING CIRCUIT

General Description

The full charger feedback control circuit implements a three stage charger algorithm: constant

current state, constant voltage full charge state, and constant voltage float charges state. This

circuit will require an input voltage of at least 17 volts to output the 14.7V for charging because

of the 2V drop across the regulator.

The comparator is used to provide feedback of the current that the battery is drawing from the

circuit: as the battery charges, the current drawn decreases. The current sensing resistor is used to

convert that current into voltage, which can be used to compare to a reference within the circuit.

This will be the logic needed for the state switching mechanism. The full charge state will

provide 14.7V or 2.45V/Cell on the battery and float charge will provide 13.8V or 2.3V/Cell.

The battery will try to draw maximum current, in this case:

(14.7V-10.5V)/.1Ohm= 42A (assuming the battery is completely dead)

The current limiting of the voltage regulator will force the current to 3A. The charger will

continuously pump this 3A until the battery current falls below the limit of 500mA. This will

bring the voltage of the battery above the reference point, therefore causing the comparator to

turn on the transistor switch, pulling the output voltage to the float charging level.

The charging voltage of a lead acid battery is between 2.3-2.4V per 2V cell. So, for 12V battery

(6cells of 2V) the charging voltage was given by:

6 2.3=13.9V~ ℎ ℎ

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Our circuit will include an LM350, 3-Amp, adjustable voltage regulator, but since the model for

this regulator was not available in proteus, a comparable adjustable regulator LM117/317HV

was used for simulation and practical purposes.

Step 1: Testing voltage regulator

The input to the regulator was chosen to be at least two volts higher above the set output voltage.

In the figure above the resistor values were chosen so that the voltage regulator is configured to

the output 14.5V DC for testing purposes only. An interesting note, the simulator applies a 1.3V

potential between the adjustment and the output pins. This somewhat varies from the

specification of the LM117/317HV, which tries to maintain 1.25V across the same pins. Using

the simulator’s voltage across R1, the voltage was calculated to be 14.5V:

Vout = 1.3V + (1.3V/R1)*R2

This was confirmed by the simulation.

Step 2: Varying Vout through a single “switch”

Controlling the output voltage to the battery is an essential part of multi-stage charging circuitry.

Adding a transistor will act as a switch to ground, and therefore vary the equivalent resistance of

R4 which will provide control over the voltage regulator.

When the “switch” is turned on, R5 is connected to ground, putting it in parallel with

R4. This lowers the equivalent resistance of both resistors, and therefore lowers the voltage

across both of them. Since the voltage is lower, the total output voltage is brought down the same

amount. The voltage on the first stage needed to be 14.7V or

2.45 V/Cell and during the float state, 13.8V or 2.3V/Cell.

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The current through R1, R3 and R2 is

1.25V/250Ohms=.005 A

The output voltages were calculated to be:

TRANSISTOR R4// R5 VR4 Vout

OFF 1000 2.8 14.4

ON 820 2.296 13.8

TABLE 3 OUTPUT VOLTAGES VARIATION

Simulating the circuit the output voltage was measured to be 13.8 and 15.1 V when it was

completely off. This .4V difference is due to the fact that the potential difference between the

adjusting terminal and the output pin is 1.3V rather than 1.25V; therefore producing a larger

current, while increasing the output voltage. Another possible reason could be the voltage drop

across the transistor which does not completely pull the resistor to ground when it is on, and also

has leakage currents.

Step 3: Reference Controlled Switch

Providing automatic switching based on voltage level was implemented using a comparator. The

logical state change happens when the battery reaches a certain potential below the full charging

voltage.

The current through R1 and R5 was calculated to be 5 mA. Breaking the 250Ohm resistor into

240Ohm resistor in series with a 10Ohm, provides a 50mV reference below the output voltage.

This reference is used as the negative input for the comparator, and the battery voltage as the

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positive input. Whenever the battery charge is greater than the reference point, the comparator

turns on the transistor, and therefore lowers the output voltage to the float charger state.

This phenomenon was observed as predicted in the simulations above.

Step 4: Providing feedback through the current sensing resistor

This final step was to build the complete circuit. It proved to be a challenging task.

Even though logically the circuit made sense, we were unable to get the expected output. After

trying to appease the simulator for long hours, we came to the conclusion that our analysis is

probably correct and that feedback loop through the current sensing resistor R6, added enough

complexity to the circuit that the simulator did not provide an accurate answer.

FIGURE 3.3 CHARGING CIRCUIT

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3.7 HEAT SINK OF THE TRANSISTOR

Maximum expected to be dissipated in the pass transistor is given by:

P=Vce × Ic where Vce= Vin-Vmin= 24-14=10V

P= 10× 1.5= 15w

Maximum junction temperature of the transistor, Tj = 150 degrees.

Maximum room temperature, Ta= 27 degrees if the heat sink is outside the casing or 40 degrees

if it’s going to be inside.

Maximum permissible thermal resistance for the heat sink, Rth= (Tj-Ta)/P

Rth= (150-27) 15= 8.2 /W

For the heat sink inside the casing Rth= 150-40÷ 15 = 7.33 /

3.8 BATTERY MONITOR USING LM3914

To be able to observe the level of charge in the battery, a circuit of displaying that was required.

A simple and cheap way of doing that was using LEDS and an LED driver the circuit in figure

3.6 below was therefore designed to observe battery charge condition. The LM3914 is designed

for 12V battery since for higher input voltage values, the LM3914 LED driver integrated circuit

does not work.

There are ten led’s pins on the LM3914 IC integrated circuit therefore the design had 10 LEDS

of different colors to display the level of charge in the battery.

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FIGURE3.4 MONITORING CIRCUIT WITH LM3914

From the LM3914 datasheet, the LEDS are to be connected to 1,18,17,16,15,14,13,12,11,10. Pin

numbers 2 and 8 are to be connected to ground; pin 3 is to be connected positive voltage. Pins 4

and 6 were connected pot 1 which is a 5k potentiometer which would be adjusted to in order to

make the minimum acting voltage. This pot 1 is connected to ground (First pin of pot 1

connected to pin number 6, second pin of pot 1 connected to number 4 and third pin of pot 1

connected to ground).

Pin number 5 is input signal and was connected to pot 2 (20k potentiometer) in order to make a

maximum acting voltage adjustment. The pot was connected positive voltage (First pin and

second pin of potconnected to positive voltage and third pin of pot 2 connected topin number 5).

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Pin number 7which is reference was connected top in number 6.Pin number 9 is used to choose

either dot or bar mode. In order to makethis choice, jumper is put between pin number 9 and

+voltage. Monitor is on bar mode, whenjumper is connected. When jumper is removed, that is

when pin number 9 is disconnected is adot mode.

The diode D4 is to protect the circuit in the event of reverse polarity connection of the battery.

Voltage ratio between comparators is equal. Minimum acting point was adjusted by RV2 (5k).

By this process of adjustment led which is connected pin number 1 should lit up for minimum set

voltage value this value was taken to be 10V. Maximum acting point of monitor circuit is

adjusted by Rv1 (20k). In this case led which was connected to number 10 should lit up during

adjustment process. This maximum voltage was 13.9V, the value at which the battery is fully

charged. Thusminimum and maximum values which circuit will measure are set accordingly.

In this design, 3 red, 4 yellow and 3 green LEDS were used. The red LEDs were connected to

pin 1, 18 and 17 of LM3914. The yellow LEDS were connected to pin 13 to 17 of LM3914. The

green LEDS were connected to pins 10 to 12 of LM3914

The difference between two measured voltages (minimum and maximum) is divided intoten

equal pieces inside LM3914. The first LED (red) will lit up at 10% of that difference and the last

LED (green ) will lit up at 100% of this difference.

It was chosen 10Vfor minimum value when only the first RED LED lights and 13.9V

formaximum valuewhen LED lights’ meaning the battery is fully charged during charging

process. It was chosen 12.5v as the value at which the red to yellow LEDs light.

By this circuit one could be able to see and determine the state of charge of the battery.
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3.9 RELAY SWITCH

To be able to switch the load between the mains power and the battery power, a relay was used.

Based on the expected current to be sourced by the load (2.5A), a double pole double throw

(DPDT) 5pin, 5A relay was selected. The relay was IEC255, 12Vdc coil, capable of switching a

240V AC, 5A or 28V DC 5A power. An AC coil relay would also work well but since there was

a DC power in the battery charger, a DC coil relay was used.

To be able to switch between the two power sources without human intervention, the coil pins

were connected the mains power source. Since the relay coil is 12V DC, DC power source was

tapped from the outputs of the rectifier used in the charging of the battery. The mains power lines

were connected to normally open pins. The battery power lines were connected to normally

closed pins. The load lines were connected to common pins.

By this connection, when the mains were available, the relay coil would be energized thus the

common pins connected to normally open pins. The load would therefore be connected to the

mains. When the mains were not available, the relay coil would be de-energized thus the

common pins would be connected normally closed pins thus the load connected to the inverter

power.

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CHAPTER 4

RESULTS, ANALYSIS AND SIMULATION

4.1 BATTERY CHARGER

The circuit was simulated and the filtered dc wave forms and the regulated charging were as

shown in figure 4.0 below. From the filtered waveform, the level of ripple was minimized by the

filter capacitor.

FIGURE4.0 SIMULATED BATTERY CHARGER WAVEFORMS

From the filtered waveform, the level of ripple was minimized by the filter capacitor. The blue

waveform indicated the filtered waveform. The yellow waveform indicated that the battery was

being charged by a regulated DC voltage.

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The charging circuit was connected to a load which in this case was anAC/DC supply radio

requiring 6V DC supply upon lack of mains supply. This was done via a 7806 voltage regulator

(A voltage regulator is an electrical regulator designed to automatically maintain a constant

voltage level. The LM78XX series of three terminal regulators is available with several fixed

output voltages making them useful in a wide range of applications.)

4.2 MONITORING CIRCUIT

The circuit was run in simulation program(Proteus Isis), the following figures aretaken from this

program.

Calibration of Circuit: Minimum acting point is adjusted by P1 (20k). By this process of

adjustment led which is connected top in number 1 is lit up for minimum voltage value.

Maximum acting point of monitor circuit is adjusted by P2 (5k). In this case led which is

connected top in number 10 is lit up during adjustment process. These adjustments are done

more one time. The minimum and maximum values which circuit will measure are applied

accordingly. The adjustment is made with P1 and P2. Voltage ratio between comparators is

equal. Difference between two measured voltages is divided into ten equal pieces inside

LM3914. To understand working principle of the circuit it is necessary to look into pins and

inner structure of LM3914.

The simulated charge indicator was as seen in figure 4.1.below. When the battery voltage was

14.4V all the Led’s were light.

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FIGURE 4.1 SIMULATED BATTERY MONITOR

When the battery was 12.5v only the red and yellow LEDs lit up. When the battery was 10v only

the red LEDs were on.

As seen below from the attached actual results, the simulated and actual results the battery

charger and indicator were tested and worked as expected. In the first case below the charger

indicator was connected to a 14.4v DC supply which is the maximum. And in the second setup

shown below the charge indicator was connected to a battery with a charge of 12.4v therefore the

red and yellow LEDs lit up as in the simulations.

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FIGURE 4.2 ACTUAL RESULTS FOR MONITORING CIRCUIT AT 14.4V

When the circuit was connected to an actual lead acid battery charged at 12.4v the red and

yellow LEDs lit up as expected. This is shown in the figure 4.3.

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FIGURE 4.3 ACTUAL CHARGE MONITOR WITH BATTERY AT 12.4V

The PCB designs were made and implemented as seen below

FIGURE 4.4 PCB FABRICATIONFOR THE CHARGING CIRCUIT

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FIGURE 4.5 PCB FABRICATION FOR THE CHARGE INDICATOR CIRCUIT

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CHAPTER 5

CONCLUSION AND RECOMMENDATION

CONCLUSION

This project intended to design of an uninterruptible DC power supply. The project aimed at

investigating the viability of a system to supply DC power directly to selected office/ household

electronic devices commonly connected to the main supply for operation. The project was to

meet the desired objectives. Although the design didn’t meet all the objectives, some of them

were met.

The first stage was to design a battery charger that would charge and protect the battery. This

was designed. The battery charger was able to charge the battery and also indicate the level of

charge in the battery. Multistage charging was implemented, by adding a transistor which acted

as a switch to ground and therefore by varying the equivalent resistance providing control over

the voltage regulator. Automatic switching based on voltage level was implemented using a

comparator, whereby the logic state change happens when the battery reaches a certain potential

below full charging voltage.

The second stage was to design a battery monitor. The charge indicator helped to be able to

determine the level of charge in the battery. When the battery voltage was below 11v only the

red Led lit indicating low voltage. When the battery voltage was above 12v the red and yellow

Led’s lit and when the battery voltage was fully charged, all the Led’s lit.

The final stage was to design an automatic transfer switch to transfer the load between battery

power and mains power. Using a double pole double throw relay, the load could be successfully
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be switched between the battery power and the mains power without human intervention. In this

design, the mains power was given priority over the inverter power, therefore so long as the

mains were available, the load would be connected to them. The load would only be connected to

the battery when the mains were not available.

RECOMMENDATION

Although this design went a long way in designing an uninterruptible DC supply, some

objectives were not met. A simple lead acid battery charger system was designed successfully.

The proposed charger can work in constant voltage or constant current mode although constant

voltage mode is the most preferred. The battery charger has many advantages like successful 3-

stage charging, over charge protection, battery discharge protection and a simple design.

However the battery charger would be difficult to operate in hotter temperatures. Further we can

improve the heat sink to dissipate the heat better and also indicators can be designed to indicate

bulk charge and float charge states.

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REFERENCES

1. Electrical Engineering Uncovered Prentice Hall by Dick White., Roger Doering,

NewJersey,

2. Electric Circuits, International Edition by James W. Nilsson, Susan A. Riedel,

3. http://en.wikipedia.org/wiki/Relay

4. Introduction to Power Electronics. By Hart, D, Upper Saddle River and NJ: Prentice Hal

5. Modern Power Electronics

6. http://en.wikipedia.org/wiki/Lead%E2%80%93acid_battery

7. http://www.mpoweruk.com/leadacid.htm

8. Elements of electronic design by Clifford D. Ferris

9. Introductory electronics devices and circuits 7th addition by Robert .T. Paynter

10. LM117/317HV DATASHEET

11. LM3914 DATASHEET

12. NPN 2N3055 DATASHEET

13. LM741 DATASHEET

14. IntelecAdhoc group, the INTELEC® white paper, “Powering the Internet, Datacom

Equipment in Telecom Facilities”, INTELEC® 1998.

15. “Comparison of the AC UPS and the DC UPS solutions for critical loads” rev F, Dec 20,

2007

16. Dr. B.R. Gupta and VandanaSinghal “Power Electronics” sixth edition 2010

17. Reference: http://www.electronics-tutorials.ws/diode/diode_6.html

18. LM78XX DATASHEET

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19. http://wiki.xtronics.com/index.php/Sealed_Lead_Acid_Battery_Applications

20. Class notes FEE 541

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