Service Bulletin

General 177 Issue 1

Fuel injection pump drive shaft locking screw position May 2003

This service bulletin applies to 900 Series, 1000 Series, New 1000 Series, and 1100 Series engines.
The position of the pump drive shaft locking screw has been altered. This applies to all new Delphi DP200 and
DP210 fuel injection pumps. DP200 fuel injection pumps are fitted to 900 and all 1000 Series engines, and
DP210 fuel injection pumps are fitted to 1100 Series engines. The new drive shaft locking screw position is in
the side of the pump housing (A1) instead of in the pump mounting flange (A2).

AA A0299D
Caution: This new position was the location of the pump drain plug. The drain plug is now on the opposite side
of the pump housing. Ensure that the drive shaft locking screw is not loosened in error.
Continued

1
Service Bulletin - General 177 Issue 1 May 2003

The torque setting of the pump drive shaft locking screw has been increased. The new drive shaft locking
screw torque 17,0 Nm (13 lbf ft) 1,73 kgf m. This increased torque reduces the risk of the rotation of the pump
drive shaft by accident when the pump is locked and as the pump is fitted to the engine.
The design of the pump housing and the pump drive shaft have been altered. The drive shaft locking screw,
washer and O-ring have not been altered.
Caution: The drive shaft locking screw should only be released after the pump has been correctly fitted and
pin timed to the engine. The drive shaft locking screw must be released before the engine is started.
Note: A Warning Label is provided with the pump. Secure the warning label to the drive shaft locking screw.
The pump should still be fitted and pin timed to the engine as described in the relevant Workshop Manual.

End

Issued by Perkins Engines Company Ltd, Peterborough PE1 5NA, England.  Proprietary information of Perkins Engines Company Ltd
2003, all rights reserved. The information is correct at the time of print. This bulletin is for technical information only and cannot be used
as a basis for any claim including but not limited to warranty.

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